Ogunjobi Et Al 2023 Synthesis Characterization and Physicochemical Performance of Nonionic Surfactants Via Peg

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Synthesis, Characterization, and Physicochemical Performance of


Nonionic Surfactants via PEG Modification of Epoxides of Alkyl
Oleate Esters
Joseph K. Ogunjobi,* Thomas J. Farmer, James H. Clark, and Con Robert McElroy*
Cite This: ACS Sustainable Chem. Eng. 2023, 11, 1857−1866 Read Online

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ABSTRACT: The synthesis of surfactants from fatty acid esters via epoxide chemistry has been known for its accompanying
challenges, which usually involve the use of toxic homogeneous catalysts in the ring-opening reaction step and generation of many
side reaction products. This paper presents environmentally benign routes to a library of nonionic surfactants via a three-step
synthesis involving transesterification of methyl oleate to alkyl oleates, epoxidation of the oleate alkene, and solventless
heterogeneously catalyzed ring opening of the epoxides with poly(ethylene glycols) of varying chain length under a short reaction
time (60 min). The processes were highly atom efficient and afforded a minimum surfactant yield of 80% with limited or negligible
side reaction products. The intermediate molecules and synthesized surfactants were purified and comprehensively characterized,
including physicochemical measurements: dynamic surface tension and equilibrium surface tension. Additionally, the hydrophilic−
lipophilic balance (HLB) concept was used to comprehensively scan through the polarity behaviors of the surfactants’ head and tail
in solution as a prediction of their end use. The results showed that surfactants have a critical micelle concentration (CMC) lower
than 0.1 mg/ml as the alkyl oleate increases in length from ethyl to decyl and that the lower-molecular-weight surfactants reached
equilibrium faster than the higher-molecular-weight surfactants. HLB results showed that the surfactants can be applied as oil-in-
water emulsifiers, detergents, solubilizers, and wetting agents. In general, the synthesized surfactants potentially possess switchable
properties for use in industrial formulations, as the alkyl chain length and the ethylene oxide number in the surfactant’s structure are
varied.
KEYWORDS: biobased chemical, heterogeneous catalyst, spectroscopy, surface tension, ring opening, oleic acid, transesterification

■ INTRODUCTION
Oleic acid is arguably the most abundant mono-unsaturated
presented in the literature. The typical oxidants used include
chlorohydrin, organic peroxides, and peracids, but there has
fatty acid found in nature. It is largely found as triglycerides in been a growing need to curtail the side reaction products and
vegetable oils such as rapeseed oil, sunflower oil, olive oil, and use of toxic and hazardous reagents and oxidants.6−9
peanut oil and is also present in many animal fats. Oleic acid is Challenges in fatty ester epoxidation include hydrolysis of
a C18 molecule whose ester derivatives have found wide the ester group, with low yields resulting from acid-catalyzed
applications in home and personal care product industries as ring-opening side reactions, separation of acidic byproducts,
the hydrophobic component in surfactants. Oleate-derived
surfactants are considered more biodegradable than any other
surfactants whose hydrophobes are from petroleum feedstock; Received: October 20, 2022
the oleate being incorporated makes the hydrophobic region of Revised: January 13, 2023
the surfactants long and bulky enough to lower the CMC and Published: January 26, 2023
decrease the surfactant dosage used by consumers.1−5
Epoxidation is one of the means of functionalizing
unsaturated fatty esters, with many different approaches
© 2023 The Authors. Published by
American Chemical Society https://doi.org/10.1021/acssuschemeng.2c06298
1857 ACS Sustainable Chem. Eng. 2023, 11, 1857−1866
ACS Sustainable Chemistry & Engineering pubs.acs.org/journal/ascecg Research Article

and corrosion of reaction vessels.10 Hydrogen peroxide is a H2O; Adogen 464; Celite 545 coarse molecular sieve; cyclohexene
relatively environmentally benign oxidant that has a high oxide Amberlyst 15 ion exchange resin; and 2-methoxyethanol were
content of active oxygen, decomposes to give water as the only all purchased from Sigma-Aldrich. Triethylene glycol was purchased
byproduct, and is not expensive.11,12 This increased content of from Acros Organics. Polyethylene glycol monomethyl ether
(MePEG) 400 and MePEG 750 were purchased from Alfa-Aesar,
active oxygen means the use of hydrogen peroxide is a more
with the numbers 400 and 750 referring to the average molecular
atom economic (AE) epoxidation process. For example, the weights of the MePEG. Orthophosphoric acid and ethanediol were
AE in soybean oil epoxidation using hydrogen peroxide is 90%, purchased from Fisher Scientific.
which is a significant improvement as against using meta- Preparation of Catalysts. Potassium fluoride on alumina (KF/
chloro peroxy benzoic acid, where AE = 51%.13 Al2O3), treated magnesium oxide catalyst (MgO-T600), Fe-
One of the earliest studies of functionalizing epoxidized fatty montmorillonite catalyst (Fe-mont), Fe-K30-montmorillonite catalyst
esters via ring opening of the epoxy ring resulting in (Fe-K30mont), and Al-Y zeolite catalyst were prepared as described
amphiphilic compounds was reported by Hedman and co- in the Supporting Information (SI) section 3.0.
workers.14 In their report, methyl oleate epoxide was ring- Synthesis of Alkyl Oleates from Methyl Oleate. Methyl oleate
opened with different monomethylated polyethylene ethers (MO, 20 g, 67.2 mmol) and the desired alcohol (403 mmol) were
using a homogeneous boron trifluoride catalyst. Other studies weighed into a 250 mL round-bottom flask fitted with a Dean-Stark
trap and condenser. Ti(O-i-Pr)4 or KF/Al2O3 or MgO-T600 (2 g, 10
have reported epoxy ring opening of methyl and ethyl oleate
wt % with respect to MO) was added and the reaction was agitated
epoxides with nucleophiles such as alkyl glycosides and under reflux. The reaction progression was monitored by GC-FID. 2
oligoethene glycols using erbium(III) triflate and tin mL of the corresponding alcohol was added at 1-h intervals for the
tetrachloride as catalysts.15,16 However, these syntheses first 3 h into the reaction. After 24 h, the resulting product was
employed catalysts and solvents that present issues such as vacuum filtered to recover the KF/Al2O3 catalyst and a rotary
difficulty in removal and reuse of the catalyst, corrosiveness, evaporator was used to remove the solvent to yield an amber oil. For
and toxicity. Recently, functionalization of the double bond of reactions involving Ti(O-i-Pr)4, 25 mL of distilled water was added to
the fatty ester unit of lactonic sophorolipid via epoxy ring the reaction product to generate titanium(IV) oxide and isopropanol,
opening with polyethylene glycols was demonstrated.17 The and the resulting solution was transferred into a separating funnel and
resulting surfactants gave promising results that could further shaken with dichloromethane. The organic phase was collected, dried
be exploited in personal and home care products. A over anhydrous magnesium sulfate, filtered, and the solvent removed
in vacuo to yield an amber oil. For the MgO-T600 catalyst, after 24 h,
comprehensive list of the nucleophiles most commonly used
the resulting product was allowed to cool down and centrifuged at
to functionalize fatty derivatives, as well as the chemistry of 3500 rpm at 20 °C for 20 min. The supernatant was transferred into a
fatty epoxide ring-opening reactions leading to valuable round-bottom flask and a rotary evaporator was used to remove the
chemicals was recently reported by Moser and co-workers.18 solvent to yield an amber oil. Purity and product identification were
The properties of surfactants resulting from epoxy ring confirmed by GC-FID, GC-MS, IR spectroscopy, ESI-MS, and 1H
opening of methyl oleate epoxide such as earlier reported can and proton-decoupled 13C NMR spectroscopy as provided in the SI.
be tailored to have a more hydrophilic influence and to give a Synthesis of Alkyl Oleate Epoxides. The desired alkyl oleate
broader application by introducing polyethylene glycol (PEG) (100.15 mmol), hydrogen peroxide solution (>30% H2O2, 40 mL),
of varying chain lengths. PEGs are short-chain polyethers water (30 mL), phosphotungstic acid (6 wt % with respect to alkyl
soluble in water and a number of organic solvents, including oleate), and Adogen 464 (3 wt % with respect to alkyl oleate) were
toluene, acetone, ethanol, and dichloromethane, depending on added into a 250 mL round-bottom flask and heated at 50°C with
vigorous stirring for 3 h. The resulting product was extracted in ethyl
their molecular weight. They are nontoxic and are readily
acetate (EtOAc, 50 mL), transferred into a separating funnel, and
available in various functionalities such as amine, hydroxyl, and then washed with deionized water (30 mL). The organic layer was
thiol end groups.19 Additionally, increasing the alkyl chain dried over anhydrous magnesium sulfate, filtered, and the filtrate
length of the ester of oleic acid and ring opening its epoxide passed through a plug of neutral alumina. EtOAc was removed in
will lead to systems with a nonpolar moiety having two vacuo to yield a light amber oil. The product was analyzed by IR
unequal chain lengths, about the same size for the methyl ester, spectroscopy, GC-MS, ESI-MS, 1H and proton-decoupled 13C NMR
but with more different sizes as the alkyl length changes. spectroscopy, and quantified by GC-FID as provided in the SI.
Consequently, it would be interesting to investigate how this Ring Opening of Alkyl Oleate Epoxides with Polyethylene
chemical modification will influence the physicochemical Glycol (diol) or Polyethylene Glycol Monomethyl Ether.
performances and as such end use of the targeted oligomeric Polyethylene glycol (PEG, 10 mmol) or polyethylene glycol
monomethyl ether (MePEG, 10 mmol) was heated to 80 °C in a
surfactants when compared with the methyl oleate-based
50 mL round-bottom flask followed by addition of catalyst (5 wt % of
molecule. PEG or MePEG) and allowed to mix thoroughly for 2 min. The
Hence, herein methyl oleate was transesterified into various desired alkyl oleate epoxide (5 mmol) was added in drops through a
oleate ester analogues. The oleate alkenes were epoxidized and dropping funnel for over 5−10 min and the temperature was raised to
the resulting epoxides subsequently ring-opened with PEGs of 100 °C while stirring rigorously. The progress of the reaction was
varying chain length to generate a range of nonionic monitored with 1H NMR spectroscopy with portions taken for
surfactants. The synthetic routes employed involve the use of analysis. The reaction was stopped when complete or after 50 min
recoverable heterogeneous catalysts and an atom economic (whichever came first), and the resulting product was extracted in
oxidant, H2O2. EtOAc (50 mL) and vacuum filtered to recover the catalyst. The
filtrate was transferred to a separating funnel and washed with distilled

■ EXPERIMENTAL SECTION
Reagents. Titanium(IV) isopropoxide; silica-supported boron
water (25 mL) followed by saturated brine (20 mL). The organic
phase was collected and dried over anhydrous MgSO4, run through a
narrow column packed with Amberlyst 15 ion exchange resin, and the
trifluoride; iron(III) nitrate nonahydrate; iron(III) chloride; PEG resulting solution concentrated on the rotary evaporator. Product
400; PEG av. Mn 950-1050; PEG 1500; aluminum nitrate identification was done by IR spectroscopy, ESI mass spectrometry,
hexahydrate; ammonium-Y-zeolite; phosphotungstic acid hydrate CHN elemental analysis, and 1H and proton-decoupled 13C NMR
(PTA); tungsten powder; >30% hydrogen peroxide solution in spectroscopy. The total product mass recovered, spectroscopic

1858 https://doi.org/10.1021/acssuschemeng.2c06298
ACS Sustainable Chem. Eng. 2023, 11, 1857−1866
ACS Sustainable Chemistry & Engineering pubs.acs.org/journal/ascecg Research Article

assignment (NMR, IR, and ESI-MS), and elemental analysis for the of 1-octyl oleate, 2-octyl oleate, and 1-decyl oleate, the
ring-opened epoxides are provided in the SI. selectivity was reduced to between 95 and 98% (entries 11−
Dynamic Surface Tension (DST) Measurement of Synthe- 15). The conversion remained quantitative, with formation of
sized Surfactants. To a sodium chloride solution (100 mL, 10
mmol) was added 0.1 g of surfactant to give a 1 g/L surfactant some side products (Scheme 2 and SI section 6).20 GC-FID
solution and left to age for 24 h. Thereafter, 5 mL of the solution was and GC-MS data showed the presence of the corresponding
measured in a beaker and placed under a maximum-bubble-pressure epoxides and diols in both the crude and final products.
tensiometer, and a precision capillary was immersed automatically to a The colors of the synthesized oleates and catalytic studies
depth of 10 mm from the liquid surface. The other end of the capillary (other heterogeneous supports, optimum catalyst loading,
was connected to a gas supply with a pressure sensor, and the catalyst reuse, and catalyst recovery) were also investigated in
tensiometer was operated to obtain a set of data. The surface lifetimes this study and are presented in section 6 of the Supporting
of the bubbles were measured until 100 s. information SI. Alkyl oleates were characterized with FT-IR
Equilibrium Surface Tension (EST) Measurement of the
Synthesized Surfactants. To a sodium chloride solution (100 mL, spectroscopy, GC-MS, ESI-MS, and one-dimensional (1D)
10 mmol) was added 0.1 g of surfactant in a 100 mL sample bottle to and two-dimensional (2D) NMR spectroscopy. Full details of
give a 1 g/L surfactant solution, which was left to age for 24 h. NMR assignment and analytical data are included in the SI.
Thereafter, 30 mL of the solution was measured in a clean beaker and Epoxidation of Alkyl Oleates. All of the oleate esters
placed under a Kruss K100 tensiometer fitted with a platinum plate synthesized and methyl oleate for comparison were epoxidized
(Wilhelmy plate). The dilute aqueous surfactant solution was then effectively using H2O2 as the oxidant in the presence of a
allowed to attain 25 °C, after which the plate was automatically catalyst. Two catalytic methods were used to synthesize the
lowered into the solution by the automatic interface detection method epoxides. The first method involved the use of a preformed
to start the experiments. A bottle on a Dosino unit coupled to the
tensiometer was filled with 10 mmol/L sodium chloride solution,
commercial phosphotungstic acid (PTA), while the second
from which the sample was multiply diluted and the instrument run method involved the preparation of PTA in situ by the reacting
under preset conditions. An extended surfactant program was used tungsten powder, hydrogen peroxide, and orthophosphoric
and sets of measurements were taken until the change in surface acid (H3PO4), and both methods used Adogen 464 as the
tension was less than 0.1 mN/m. The plate was washed each time phase transfer catalyst (PTC), as shown in Scheme 3.
sequentially with ethanol and acetone, dried on a spirit lamp, and then Typically, a catalyst concentration of 6 wt % relative to alkyl
allowed to cool prior to and after each time the measurement was oleate and 3 wt % Adogen 464 concentration relative to oleate
made. were applied in all epoxidation reactions.

■ RESULTS AND DISCUSSION


Synthesis of Alkyl Oleates via Transesterification of
Conversion, yield, and selectivity were calculated and are
presented in Table 2. Alkyl oleate conversion up to 99%, yield
up to 93%, and selectivity up to 95% for synthesis involving the
MO. A set of oleate esters were synthesized from methyl oleate preformed PTA catalyst were obtained. Side reactions are
via transesterification with ethanol, 1-propanol, 2-propanol, 1- commonly observed with fatty acid alkyl ester (FAAE)
butanol, 2-butanol, 1-octanol, 2-octanol, and 1-decanol using epoxidation.7,21,22 As such, the following side products were
potassium fluoride on alumina support (KF/Al2O3), magne- detected alongside the desired epoxides: nonanal, 9-oxo-alkyl
sium oxide treated at 600 °C (MgO-T600), and titanium(IV) ester nonanoic acid, cis-9,10-epoxy octadecanoic acid, and diol.
isopropoxide (Ti(O-iPr)4) as catalysts (Scheme 1). Trans- The reaction times were determined by monitoring the
conversion and yield and differed from one epoxide to the
Scheme 1. Transformation of Methyl Oleate into Alkyl other. It was noted that those oleates in which waxes were
Oleate Esters Using Both Homogeneous and formed (Table 2 entries 1, 2, 3, and 5; SI section 6.0 and
Heterogeneous Catalysts Figure SI-4a) took longer reaction times to reach a comparable
level of conversion compared with those in which there were
no waxes (entries 4 and 6). This could be due to reduced
molecular collision of reactants resulting from the increased
viscosity and reduced mobility of the oleate molecules.
Comparing the two epoxidation methods, preformed PTA
catalysis gave the least side products and as such was preferred.
Precise carbon and proton NMR spectra assignment was
achieved by a combination of COSY, HSQC, and DEPT
carbon as detailed in the SI Section 4.0. IR spectral analysis
(Figure SI-8) equally showed the disappearance of the ca. 3004
cm−1 band belonging to the olefinic C−H stretch and
appearance of vibrations belonging to the epoxy band between
953 and 979 cm−1 (asymmetric deformation) and between 822
and 837 cm−1 (symmetric ring deformation). The epoxy bands
are in line with the values reported in the literature.23,24
Electrospray ionization mass spectrometry was employed to
esterification of methyl oleate with the various alcohols was determine the accurate masses for all of the epoxides
observed to be fastest in reactions involving Ti(O-iPr)4, synthesized.
presumably as the catalyst was homogeneous with the With respect to the appearance of the alkyl oleate epoxides
reactants. synthesized, it was observed that there was a change in color
Transesterification generally gave high conversions, yields, from deep to light amber shades in the compounds formed as
and selectivities, becoming close to quantitative in most shown in Figure SI-9. This was probably due to the bleaching
reactions (Table 1, entries 1−10). However, in the syntheses of the oleates by hydrogen peroxide.
1859 https://doi.org/10.1021/acssuschemeng.2c06298
ACS Sustainable Chem. Eng. 2023, 11, 1857−1866
ACS Sustainable Chemistry & Engineering pubs.acs.org/journal/ascecg Research Article

Table 1. Comparative Effectiveness of Ti(O-i-Pr)4, MgO-T600, and KF/Al2O3 Catalysts for Alkyl Oleate Synthesis
entry alcohol oleate ester product catalyst time (h) conversiona (%) selectivity (%) yielda (%)
1 ethanol ethyl oleate KF/Al2O3 30 99 100 99
2 ethanol ethyl oleate Ti (O-i-Pr)4 10 99 100 99
3 propan-1-ol 1-propyl oleate KF/Al2O3 30 99 100 99
4 propan-1-ol 1-propyl oleate Ti (O-i-Pr)4 10 99 100 99
5 2-propanol 2-propyl oleate KF/Al2O3 36 98 100 98
6 2-propanol 2-propyl oleate Ti (O-i-Pr)4 24 100 100 100
7 butan-1-ol 1-butyl oleate KF/Al2O3 24 100 100 100
8 butan-1-ol 1-butyl oleate Ti (O-i-Pr)4 10 96 100 96
9 butan-2-ol 2-butyl oleate KF/Al2O3 30 100 100 100
10 butan-2-ol 2-butyl oleate Ti (O-i-Pr)4 10 98 100 98
11 octan-1-ol 1-octyl oleate MgO-T600 24 100 95 95
12 octan-1-ol 1-octyl oleate Ti (O-i-Pr)4 13 100 88 88
13 octan-2-ol 2-octyl oleate MgO-T600 39 100 98 98
14 octan-2-ol 2-octyl oleate Ti (O-i-Pr)4 17 100 97 97
15 decan-1-ol 1-decyl oleate MgO-T600 24 100 98 98
a
Calculated by GC. Reaction conditions: methyl oleate (20 g, 67.2 mmol), alcohol (403 mmol), and catalyst (2 g, 10 wt % with respect to methyl
oleate) under reflux temperatures of the respective alcohol.

Scheme 2. Formation of Aldehydes, Keto Esters, Epoxides, and Diols Observed in Higher Alkyl Oleates during
Transesterification of Methyl Oleate Leading to Reduced Selectivity

Scheme 3. Synthesis of Alkyl Oleate Epoxide from the oleate and fatty acid epoxides utilized the boron trifluoride
Oxidation of Alkyl Oleate in the Presence of Hydrogen catalyst.14,18,25,26 However, boron trifluoride’s acceptance as an
Peroxide via Either Preformed PTA or In Situ PTA effective catalyst for this reaction continues to wane not only
Catalysis because it is a homogeneous catalyst but also because of its
high toxicity. Some heterogeneous catalysts such as saponite
clays and Nafion-silica have been reported as being effective for
epoxide ring opening of epoxy methyl oleate.27,28 However,
their effectiveness with longer-chain fatty esters is unknown.
This study sought to catalyze the ring-opening step using
heterogeneous catalysts that are eco-friendly and cheap.
The synthesized epoxides were ring-opened with mono-
methylated PEGs (MePEG) and uncapped PEG diols (PEG)
using Lewis acid catalysts (Scheme 4). A wide range of
homogeneous and heterogeneous metal and non-metal Lewis
acid catalysts were first screened at different reaction
conditions: ytterbium(III) triflate, Yb(TFA)3; indium(III)
triflate, In(TFA)3; iron(III) triflate, Fe(TFA)3; scandium(III)
triflate, Sc(TFA)3; silica-supported boron trifluoride, Si-BF3;
boron trifluoride diethyl etherate, BF3-Et2O; sulfuric acid,
H2SO4; iron(III) chloride, FeCl3; iron-exchanged montmor-
illonite clay, Fe-mont; aluminum-exchanged montmorillonite
Ring Opening of Alkyl Oleate Epoxides with PEGs. clay, Al-mont; and aluminum-exchanged zeolite clay, Al-
Many of the previous studies involving ring opening of methyl zeolite. Most of these catalysts are less well known for this
1860 https://doi.org/10.1021/acssuschemeng.2c06298
ACS Sustainable Chem. Eng. 2023, 11, 1857−1866
ACS Sustainable Chemistry & Engineering pubs.acs.org/journal/ascecg Research Article

Table 2. Table Effectiveness of Preformed PTA for Synthesis of Alkyl Oleate Epoxides
entry oleate epoxide time (h) conversiona (%) selectivity (%) yielda (%)
1 methyl oleate epoxide 3.5 99 73 73
2 ethyl oleate epoxide 5.5 98 95 93
3 1-propyl oleate epoxide 5.5 95 92 88
4 2-propyl oleate epoxide 3.0 100 93 93
5 1-butyl oleate epoxide 6.0 95 83 79
6 2-butyl oleate epoxide 3.0 99 82 81
7 1-octyl oleate epoxide 3.0 99 84 83
8 2-octyl oleate epoxide 3.5 95 81 77
9 1-decyl oleate epoxide 3.0 99 90 90
a
Calculated by GC. Reaction conditions: alkyl oleate (100.15 mmol), H2O2 (40 mL), water (30 mL), PTA (6 wt % with respect to alkyl oleate)
and Adogen 464 (3 wt % with respect to alkyl oleate) at 50°C, t = 3 h.

Scheme 4. Synthesis of PEGylated Oleate Esters from the FID, GC-MS, IR spectroscopy, and proton-decoupled NMR
Ring Opening of Alkyl Oleate Epoxides with PEGs of spectroscopy. The reactions involved ring-opening cyclohexene
Varying Chain Length Catalyzed by Heterogeneous Lewis oxide (CHexO) and methyl oleate epoxide (EMO) with
Acids ethylene glycol (EG), triethylene glycol (TEG), poly(ethylene
glycol) (PEG), and 2-methoxyethanol (MeEG).20 From the
model reaction, based on the yield and selectivity, the best
catalysts selected for synthesis were determined to be Si-BF3
and Fe-mont. Subsequently, epoxides of methyl, ethyl, 1-
propyl, 2-propyl, 1-butyl, 1-butyl, 1-octyl, 2-octyl, and 1-decyl
oleates were ring-opened with poly(ethylene glycol) 400 (PEG
400), poly(ethylene glycol) 1000 (PEG 1000), poly(ethylene
glycol) 1500 (PEG 1500), methoxy poly(ethylene glycol) 400
(MePEG 400), and methoxy poly(ethylene glycol) 750
(MePEG 750). PEGs with molecular weight less than 1000
are viscous and colorless liquids, while higher-molecular-weight
PEGs are waxy white solids.
Synthesis of the PEGylated oleate esters was typically
performed by heating PEGs or MePEGs to 80 °C and adding
the catalyst, followed by dropwise addition of the fatty epoxide
over 5 to 10 min depending on the amount of epoxide added.
The initial ring-opening reactions were catalyzed by the Si-BF3
catalyst with a typical reaction time of 50 min. A catalyst
loading of 1 and 2 wt % amount of Si-BF3 relative to PEG or
MePEG was first applied, but there was no conversion after 2 h
of reaction; thus, 5 wt % Si-BF3 was used for further synthesis.
type of reaction.29,30 The metal-exchanged montmorillonite Different catalyst concentrations were initially applied for the
catalysts were prepared as earlier reported.17,31,32 metal-exchanged mont catalysts, but 20 wt % catalyst
Results of catalyst screening (SI section 9.0 Table SI-4) concentration gave the best conversion in 2 h. Interestingly,
showed that Si-BF3 gave high selectivity toward the PEGylated 20 wt % each of Al-mont, Fe-mont (NO3−) was prepared from
oleate esters. Heterogeneous silica-supported BF3 is corrosive the nitrate salt of iron, and Fe-mont (Cl3−) was prepared from
but significantly less hazardous than its unsupported free the chloride salt of iron; catalysts relative to PEG were found
form.33,34 In order to accurately characterize the resulting as effective as the 5 wt % Si-BF3 catalyst in 2 h of the reaction.
PEGylated oleate esters owing to their high molecular masses, However, Fe-K30-mont was not effective at these conditions as
model reactions with lower-molecular-weight compounds a large portion of the epoxide was instead converted to diol.
(<726 g/mol) of the same functionalities as PEGs were The metal-exchanged mont catalyst generates products with a
investigated and the products were characterized with GC- pale amber color (Figure SI-12), which will easily blend with

Table 3. Description of PEGylated Oleate Esters Synthesized from PEGs of Different Chain Lengths

mass av. molecular weight


PEG color appearance and texture recovery (%) range (g/mol)
PEG 400 golden amber viscous ∼77 726−852
MePEG a different shade of less viscous 97 739−865
400 amber
MePEG golden amber gel-like viscous 90 1049−1175
750
PEG 1000 amber viscous when hot but solidify into hard-to-cut-through materials at room 95 1298−1424
temperature
PEG 1500 golden amber golden amber hard-to-cut-through materials at room temperature 93 1826−1952

1861 https://doi.org/10.1021/acssuschemeng.2c06298
ACS Sustainable Chem. Eng. 2023, 11, 1857−1866
ACS Sustainable Chemistry & Engineering pubs.acs.org/journal/ascecg Research Article

most cosmetic formulations. Completion of the reaction was mont catalyst used for the ring-opening reaction. This indicates
usually marked with a change in the reaction mixture color that there has been some degree of catalyst leaching in each
from amber to golden amber or brown. Excess PEG was step of the synthesis, although the presence of these metals
removed by transferring the filtrate (the resulting solution may not impair surfactant end-application performances as
following catalyst removal) into a separating funnel; after their overall concentrations are low (W is the highest at 600
adding water, the solution was shaken to form an emulsion, ppm). The Al content is below that typically found in many
which was broken up with the addition of brine. However, foodstuffs;35 potassium and iron are not problematic, while
attempts to remove excess MePEG by the same method were dermal exposure to W is not problematic at the concentrations
unsuccessful. Therefore, syntheses involving MePEG and other recorded.36
higher PEG chains were subsequently carried out using an Physicochemical Performance of the Synthesized
equimolar amount of epoxide and PEG. Compounds. DST of the Synthesized PEGylated Oleate
A descriptive summary of the synthesized PEGylated oleate Esters. Dynamics studies of the synthesized PEGylated oleate
esters from different PEGs is presented in Table 3. The average esters including surface tension and critical micelle concen-
molecular weight ranges from 726 to 1952 g/mol with a tration (CMC) measurements were recorded using a Sinter-
minimum product recovery of over 77%. The amber-shaded face maximum-bubble pressure tensiometer and a Kruss K100
products varied from viscous to hard-to-cut-through waxy tensiometer coupled with Metrohm 700 dosino. The extended
materials. surfactant characteristic method was used to measure the
Characterization of Synthesized PEGylated Oleate CMC. DST gave information on surface tension as a function
Esters. Model reactions of methyl oleate epoxide with TEG of time. The results for some of the compounds are shown in
and PEG 400 using the Si-BF3 catalyst already gave a minimum Figure 1. The synthesized molecules demonstrated surface
product yield of 75%. The final PEGylated oleate esters were
characterized with 1D and 2D NMR spectroscopy, FT-IR
spectroscopy, electrospray ionization mass spectrometry, CHN
elemental analysis, and inductively coupled plasma mass
spectrometry (ICP-MS).
NMR, IR, and ESI Analyses. Full details of the
characterization and peak assignments of all synthesized
surfactants are provided in sections 5.0 and 9.0 of the SI.
Specific details of NMR, IR, and ESI using PEGylated methyl
ester as an example are provided in sections 9.1−9.4 of SI.
CHN Elemental Analysis. It became apparent that some
of the synthesized PEGylated oleate esters contained residual
Adogen 464; thus, the PEGylated oleate ester-ethyl acetate
mixture was passed through a narrow column packed with
Amberlyst 15 ion exchange resin to remove the cationic
surface-active impurity and the resulting compounds were
investigated using a CHN elemental analyzer. The results are
presented in Table 4 and it was attested that nitrogen was not

Table 4. CHN Elemental Composition of Epoxide and


PEGylated Oleate Esters after Treatment with an Ion
Exchange Resin
Figure 1. Dynamic surface tension of unpurified PEMO 400,
percentage found after ring opening and MPEMO 400, PEEO 400, PEEO 1500, PE2BO 400, PE2BO 1500,
treatment PEOO 400, PEOO 1500, PE2OO 400, and PE2OO 1500.
entry compound code C H N
1 PEMO 400 60.673 10.089 ND
activity with good dynamics. PEMO 400 (hydroxyl end group
2 MPEMO 750 57.262 9.637 ND
to PEG chain) had the lowest surface tension (32 mN/m),
3 PE2BO 400 63.418 10.395 ND
while PEOO 400 had the highest surface tension (53 mN/m).
4 PEMO 1500 55.236 8.782 ND
MPEMO 400 (methoxy end group to PEG chain) with a
surface tension of 33 mN/m did not perform any differently
detected (ND) in any of the surfactants after purification with from the hydroxyl end group to the PEG chain and appeared
Amberlyst 15 resin, which implies that Adogen 464 impurity to have reached equilibrium in 20 s. It was observed that
had been successfully removed by this approach. PEEO 400 had a lower surface tension (32 mN/m) but
ICP Mass Spectrometry. Determination of residual metal quicker equilibrium time compared to PEEO 1500 with higher
catalysts in PEGylated oleate esters was achieved using ICP- surface tension (42 mN/m) and it took a bit longer to
MS. Results for PEEO 400 obtained via Fe-mont catalysis equilibrate due to the dominance of the hydrophilic chain over
showed 0.002 wt % (20 ppm) aluminum (Al), 0.009 wt % (90 the hydrophobic chain. PEOO 400 had a high surface tension
ppm) potassium (K), 0.011 wt % (110 ppm) iron (Fe), and (53 mN/m) but slow equilibration, which could be due to the
0.06 wt % (600 ppm) tungsten (W). Al and K were likely presence of an inadequate hydrophilic character over a long
resulting from use of the KF/Al2O3 transesterification catalyst, hydrophobe. PEOO 1500 also was slow but not at equilibrium
while W most likely comes from phosphotungstic acid used to due to the high molecular weight, which delays self-
catalyze the epoxidation process. Fe has come from the Fe- aggregation. However, the latter has a lower surface tension
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ACS Sustainable Chemistry & Engineering pubs.acs.org/journal/ascecg Research Article

Figure 2. Surface tension versus the logarithm of surfactant concentration for purified PEMO 400 (1 mg/mL) and PEEO 400 (1 mg/mL) at ∼26
°C.

(49 mN/m) than the former, thus having a better balance Traube’s rule states upon adding a methylene group to
between hydrophobic and hydrophilic regions. nonionics.37−39 The structural difference in surfactant types
Structurally contrasting between the PEGylated molecules, it could be the likely reason for this observation. However, it is
was observed that as the PEG chain length increased from 400 not obvious how this is linked with surface tension and CMC
to 1500, although surface tension increased due to increasing reduction. With a lower CMC, PEEO 400 is a better surfactant
hydrophilicity in the PEG chain except in PEOO where it than PEMO 400 depending on their area of application. Both
decreased, equilibrium times were longer. Increasing the alkyl PEEO 400 and PEMO 400 surfactants have an effectiveness of
group on the ester functionality across the same PEG chain ∼40.5 mN/m when extended to the surface tension of water
length did not significantly increase the surface tension and (Figure 2). Efficiency could not be evaluated for PEMO 400
equilibrium time upon the addition of four CH2 groups. (unless the concentration was extended), but PEEO 400
However, a significant increase was recorded with the addition recorded an efficiency of 0.018 mg/mL. Efficiency is the
of eight CH2 groups to the ester. concentration required to reduce the solution surface tension
EST of the Synthesized PEGylated Oleate Esters. by 20 mN/m. This value is similar to that obtainable in
Measurements of equilibrium surface tension using a Kruss commercial nonionic surfactants.40 CMC is sensitive to both
K100 tensiometer showed the variation between the surface the presence of alkyl chain length and EO number in polymeric
tension and change in surfactant concentration. A surfactant surfactants. However, it is more sensitive to an increase in the
loading of 1 mg/mL was prepared and diluted by the former than in the latter.38 Therefore, for other surfactants
instrument while changes in surface tension were measured. where measurements were not taken, CMC values will be
Continual dilution to a concentration low enough to give the higher for all surfactants on increasing the alkyl chain length
surface tension of water (72 mN/m) was not achieved for all attached to the ester at a constant EO number, but lower
measurements. Initial attempts with unpurified surfactants are CMCs will be expected for those having the same alkyl chain
reported in the ESI section 11. Results for the purified samples length as the EO number increases from 9 to 16 and from 22
are shown in Figure 2 and compared with the unpurified to 34.
samples (Figure SI-13). The surface tension vs concentration Hydrophilic−Lipophilic Balance (HLB). The HLB
curves showed that PEEO 400 at 0.001 mg/L concentration concept using the extended contribution effective chain length
when purified was 58 mN/m, while when unpurified it was 45 (ECL) method was employed as a rapid and facile approach to
mN/m. predict the possible properties and applications of the
The higher surface tension in the purified sample is as a PEGylated oleate esters as surfactants (Figures 3−6, further
result of the removal of surface-active impurities. The same details of the calculations are in the SI, section S11). HLB
trend was observed in the purified and unpurified PEMO 400 values decrease with increasing alkyl group in the fatty chain,
surfactant curves in which surface tension increased from but increase with increasing EO number in the hydrophilic
around 40 mN/m to over 46 mN/m at 0.3 mg/mL head. Based on the HLB values and range in Figures 3 and 4,
concentration after removing the impurities. CMC values for surfactants with PEG 400, MePEG 400, and MePEG 750 (EO
both purified PEMO 400 and PEEO 400 were ∼0.7 and ∼0.1 number 9 and 16) will likely find applications as either oil-in-
mg/mL, respectively, close to what was recorded for the water emulsifiers or detergents. Surfactants with higher EO
unpurified samples. With both having the same hydrophilic number (PEG 1000) spread between three potential
head group, CMC is eight times lower for PEEO 400 with an applications. For PEMO 1000 to PE2BO 1000 with HLB
addition of one CH2 to the hydrophobic tail. This observed values between 16.70 and 15.33, their potential application will
factor of 7 reduction is far more than a factor of about 3 that be as solubilizing agents, while PEOO 1000, PE2OO 1000, and
1863 https://doi.org/10.1021/acssuschemeng.2c06298
ACS Sustainable Chem. Eng. 2023, 11, 1857−1866
ACS Sustainable Chemistry & Engineering pubs.acs.org/journal/ascecg Research Article

Figure 3. HLB values and average molecular weight obtained for alkyl Figure 5. HLB values and average molecular weight obtained for alkyl
oleate surfactants based on PEG 400 and MePEG 400. oleate surfactants based on PEG 1000.

Figure 6. HLB values and average molecular weight obtained for alkyl
oleate surfactants based on PEG 1500.
Figure 4. HLB values and average molecular weight obtained for alkyl
oleate surfactants based on MePEG 750.

attached to them and were extensively characterized. Treat-


PEDO 1000 surfactants have potentials as either oil-in-water ment of surfactants with Amberlyst 15 resin helped in removal
emulsifiers or detergents (Figure 5). Surfactants with PEG of the residual Adogen 464 impurity in the epoxidation step,
1500 attached also have three potential applications. The but it contained trace amounts of residual catalyst metals used
methyl-, ethyl-, 1-propyl-, 2-propyl-, 1-butyl-, and 2-butyl- in transesterification, epoxidation, and ring opening processes.
oleate PEGylated surfactants will most likely find applications DST studies revealed that structural modifications in the
as solubilizing agents while the 1-octyl-, 2-octyl-, and 1-decyl- PEG chain length and alkyl group on the ester functionality
oleate PEGylated surfactants have potentials as oil-in-water had influence on the surface tension and equilibrium time of
emulsifiers and detergents (Figure 6). Although HLB values the traditional methyl molecule. The lower-molecular-weight
obtained for isomeric surfactants of the same EO chain length, surfactants were more spontaneous in reaching equilibrium
for example, 1-propyl oleate- and 2-propyl oleate-based than the higher-molecular-weight surfactants. EST measure-
surfactants, showed no obvious difference, it is believed critical ments showed that the surfactants tested have low CMCs
parking parameter (CPP) values will be different for these (0.1−0.7 mg/mL) and are efficient and effective. These results
surfactants. clearly demonstrate that the synthesized surfactants have

■ CONCLUSIONS
Forty-five renewable nonionic surfactants have been success-
suitable properties for use in formulations and that structure
variation has altered these properties accordingly. Based on the
theoretical HLB results, the family of synthesized surfactants
fully prepared from alkyl oleate epoxides via ring-opening will potentially find applications as oil-in-water emulsifiers,
reaction with PEGs of varying chain lengths using cheap detergents, solubilizers, and wetting agents, their final use
heterogeneous catalysts, affording ∼80% surfactant yield. The being heavily dependent on the structure (size of alkyl group
surfactants so formed took the physical form of the PEG on the ester and length of the PEG chain).
1864 https://doi.org/10.1021/acssuschemeng.2c06298
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ACS Sustainable Chemistry & Engineering pubs.acs.org/journal/ascecg Research Article


*
ASSOCIATED CONTENT
sı Supporting Information
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