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CONTROLLED
Core COPY
Specification

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Core Details
Material: ZDMH

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Strip Thickness: 0.23MM

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Stacking Factor: 97.50% TO
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Core Description:CORE 270X195X135MM ZDMH 0.23MM THICKNESS

Core Size 1.55T 1.70T
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Core I/P I/P

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SalzerP/n OD ID HT Weight Testing Voltage No Load Voltage No Load

(±1.0mm) (±1.0mm) (±0.2mm) in Kgs Turns (V)@50HZ Current(A) (V)@50HZ Current(A)
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A630747 270 195 135 26.88 15 24.82 0.88 27.31 1.20

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Surface Treatment
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1.Wound toroidal cores shall be supplied with a coating of Dr.Beck's Elmoluft 1AFD
2.Application of any other paint is not acceptable.The Varnish/resin coating shall be continuous and smooth.No lumps/Blemishes allowed.
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3.This varnish/resin shall be applied immediately after annealing process and shall be properly cured before handling
4.No traced of rust shall be found before the job is taken for varnish or resin impregnation
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Additional Parameters
1.Packing method: Palletized packing, share us the packing photos before shipping
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2.Oval core not accepted

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3.Loose winding not accepted.

4.Sufficient spot welding should be placed at start and end.
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5.Joint cores are not accepted

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6.Painted core are not accepted.

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7.Before dispatch share us the core photos.

8.Varnish should be properly cured, uneven surface finish after varnish dipping are not accepted.
9.Core oxidation/color change after annealing will not be accepted.
10.core should not have burr at the start and finish strip end
11.Inside and outside laps to be welded in a manner that will not break under normal manufacturing handling and winding.

Manufacture COC and inspection report should be sent along with each consignment which is a mandatory requirement.

Confidential Drawing Prepared by

This Drawing is a property of Salzer Electronics Ltd.II BLESSY
should not be copied or communicated to any body without
The Permission of Salzer Electronics LTD. Date:13/Apr/2024

This is Auto Generated drawing.

 CONTORLLED COPY
1. QUALITY REQUIREMENTS:

1.1 MATERIAL TYPE : CORE ROLLED GRAIN ORIENTED SILICONE STEEL

Parameters M4 MOH ZDMH

Strip thickness 0.27 mm 0.23 mm 0.23 mm
Permeability ( µ4) 2000 ( approx) 2000 ( approx) 2000 ( approx)
Peak permeability > 35000 > 35000 > 35000
Saturation
2 2 2
induction(min)

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7.65kg/cm3 7.65kg/cm3 7.65kg/cm3

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Density

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Stacking factor 0.96 0.96 0.96

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Power loss at 1.7T
1.25watts 0.95 watts 0.85 watts

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(as per IS 3024)
Magnetizing force

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Of wound annealed @14200 gauss @15000 gauss @15500 gauss

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core
AT/cm max =0.260 0.220 =0.181

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Magnetizing force

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of wound annealed @15620 gauss @16500 gauss @170500 gauss

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core
AT/cm max =0.320 0.30 =0.246
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Material Grade M4 MOH ZDMH

1.3 SURFACE TREATMENT:

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Wound toroidal cores shall be supplied with a coating of Dr.Beck’s Elmoluft/equivalent insulating
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varnish on all outer surface. Alternatively,Atul make A35/K35 resin hardener system may be used for
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resin impregnation. Application of any other paint is not acceptable.The varnish /resin coating shall
be continuous and smooth. No lumps / Blemishes allowed.
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This varnish / resin shall be applied immediately after annealing process and shall be properly
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cured before handling. No traces of rust shall be found before the job is taken for varnishing or
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resin impregnation.
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Pre: A.D 03.07.17 Salzer Electronics Limited Unit-II, CBE-641019 Material

This drawing is a property of Salzer Electronics Limited Unit-II .
Che: A.V 03.07.17 It should not be copied or communicated to any body with out DWG No Ref Page 1
written permission
Apd: S.P 03.07.17 Page 2 of 5 REV 00
Description: Core Specification FORM NO:TX-PI-01-00
 CONTORLLED COPY
1.4 RAW MATERIAL:

Prime material manufactured by reputed manufacturers like AK Steel / Cogent

/Nippon Steel/Thyssen Krupp shall be used for manufacturing CT cores.
Each core shall be traceable to the mother coil with all process parameters in place.
For a given batch, select a common raw material. Do not mix different raw materials
(batch or make) for producing a given lot under an order. This may cause variation of
excitation current beyond the specified band. Using different brands of raw materials may
be used subject to having consistent results for the complete lot of CTs.

For continuous improvement, the raw material manufactures may periodically come up

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with new grades of materials with low losses and enhanced electrical properties. Salzer to

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not averse to use of such better materials, but shall be consulted before using

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any such new materials for manufacturing the cores.

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1.5 MANUFACTURING

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1. The winding shall be continuous and smooth under constant tension.
2. The edges shall be in one plane after the winding. Waviness on edges not accepted.

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However, the waviness is not specified, generally shall be controlled by visual inspection.

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3. Materials with rust or loss of insulation shall not be used.

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4. The start and end of the core shall be spot welded and secured.

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5. Each core shall bear a serial number and traceable to its mother coil and all
process parameters including final test results shall be available for all the cores.
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6. The annealing of the cores shall be done using a batch furnace. The annealing cycle
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shall be clearly specified. The serial numbers of the cores and position of each core in
the oven must be recorded. Preferably, the annealing process shall be automatically
controlled.
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7. The annealing shall be done at an inert atmosphere like Nitrogen gas. Methodology of
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Nitrogen purging shall be clearly specified.

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8. The cores shall be allowed to cool naturally. No forced cooling shall be done.
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9. All cores shall be stacked horizontally inside the oven during annealing.
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10. The cores shall be handled with utmost care during each manufacturing stage and
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as far as possible, shall be handled in horizontal position.

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11. Surface treatment against rust /moisture ingress shall be done with specified
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varnish soon after the core attains room temperature. The cores shall be handled
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only after curing / touch drying the varnish coating.

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Pre: A.D 03.07.17 Salzer Electronics Limited Unit-II, CBE-641019 Material

This drawing is a property of Salzer Electronics Limited Unit-II .
Che: A.V 03.07.17 It should not be copied or communicated to any body with out DWG No Ref Page 1
written permission
Apd: S.P 03.07.17 Page 3 of 5 REV 00
Description: Core Specification FORM NO:TX-PI-01-00
 CONTORLLED COPY
2. TESTING REUIREMENTS:
2.1 TYPE TEST:
Conductivity
Chemial analysis (Typical chemical composition of grain oriented silicon steel are:
C=0.003%, Mn=0.07% ,P=0.01%, S=0.001% and Si=3.0-3.5%) .There could be minor
changes from these values for different manufacturers.
AT/cm evaluation at specified flux densities (BH Curve.)

1. FREQUENCY OF TYPE TEST:

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Once in every 6 months.

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2. ROUTINE TEST:

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1. Dimensional check. 100% cores shall be checked for dimensions.

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2. Magnetic Characteristics Test ( VI test) –applicable for frequency =50 Hz only. 100% cores shall

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be tested for VI test.
3. Each core should have serial number and traceable back to mother coil.

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4. Test report shall contain dimensional report and VI test values at 15 turns for CRGO and 15 turns for
MOH & ZDMH.
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5. The excitation current values shall be within a range of 20% band (the maximum variation
allowed from the average value shall be ±10% ) for a given order quantity for the same size of a
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core.
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3. TEST REPORTS/DEVIATIONS:
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Supplier should send the test report to SALZER and get approval before dispatch.
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Features Annotated Inside the Box are CTQ.

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Pre: A.D Salzer Electronics Limited Unit-II, CBE-641019 Material

03.07.17
This drawing is a property of Salzer Electronics Limited Unit-II .
Che: A.V 03.07.17 It should not be copied or communicated to any body with out DWG No Ref Page 1
written permission
Apd: S.P 03.07.17 Page 4 of 5 REV 00
Description: Core Specification FORM NO:TX-PI-01-00
 CONTORLLED COPY
3. PACKING AND TRANSPORT CONDITIONS:

3.1 PACKING :

The cores need to be individually put inside a polythene bag ( 60-80 microns thick) and
sealed and then packed in a wooden box with adequate cushions. Cores shall be properly
anchored to avoid relative movements during transport. Sufficient cushion shall me
provided between each cores in case they are stacked one over another. Do not use
hygroscopic materials ( like any form of paper) as cushion as they will ingress moisture and
may lead to rusting of cores. Ensure that entire set of cores are wrapped by polythene
sheet of adequate thickness within the packing case to avoid moisture ingress or

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accident contact with water. Proper pallets shall be provided on packing case for ease of

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handling and movement.

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3.2 TRANSPORT:

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The packing cases shall be transported horizontally so as to avoid mechanical stress on the

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Cores. The boxes shall be properly stacked and anchored to avoid movement / jerks

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during transportation. Further, protection like plastic sheet / tarpaulin shall be provided
over the packing cases to avoid contact with rain water. Transporter shall be adequately

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advised the importance of safe transport of the cores. No transshipment is allowed.

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Pre: A.D 03.07.17 Salzer Electronics Limited Unit-II, CBE-641019 Material

This drawing is a property of Salzer Electronics Limited Unit-II .
Che: A.V 03.07.17 It should not be copied or communicated to any body with out DWG No Ref Page 1
written permission
Apd: S.P 03.07.17 Page 5 of 5 REV 00
Description: Core Specification FORM NO:TX-PI-01-00