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ASSIGNMENT 1.

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Enter your name and student number in the spaces below.


Name: Victor M. Verano Student number: 7505

Save the file into your folder. The filename must be the assignment filename followed by your
student number. For example: 1-1e1234

assignment file name student number

Answer the following questions. Each question has several answers, only one of which is correct.
Select the answer you consider to be the correct one by typing # in the field alongside. When
complete, save the file and attach it to an e-mail. Put the filename in the subject box and send it to:
tutor@leea.co.uk

1. In practice, to ensure the correct chemical composition of a new piece of steel we:
Subject a sample to a Brinell test
Subject a sample to macro examination
# Obtain a mill certificate
Obtain the mill delivery note

2. A destructive test which measures stress over strain in a steel sample is known as:
An impact test
# A tensile test
An Izod test
A pendulum test

3. We can determine the ductility and malleability of a material from:


An impact test
# A tensile test
An Izod test
A pendulum test

4. Typically, the tensile strength of mild steel is:


245MN/m²
340MN/m²
# 460MN/m²
540MN/m²

5. Typically, the extension of higher tensile is:


25%
# 22%
20%
10%

6. A Charpy test measures a materials:


# Resistance to brittle fracture
Hardness
Young’s Modulus
Resistance to bending

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7. A test which measures the return swing of a pendulum is known as:
A Brinell test
A hammer test
A clock test
# An Izod test

8. The effect of a notch in a piece of material under load is to:


Increase the ductility
Increase the elasticity
# Concentrate the stress and so act as a failure point
Concentrate the oxides and so act as a corrosion point

9. A simple test used to check the ductility of welds is known as:


A Brinell test
A macro examination
An Izod test
# A bend test

10. In conducting a macro examination to determine the grain size and flow of a forging:
# A prepared surface is visually examined
The surface is coated in a dye and sprayed with a developer
The surface is magnetised and viewed under a periscope
A prepared surface is viewed under ultra-violet light

11. A Brinell test is made by:


Striking the test piece with a pendulum
# Indenting the surface of the test piece
Polishing and etching the surface of the test piece
Magnetising the test piece

12. The Brinell test is used to measure:


The ductility of a material
The elasticity of a material
The plasticity of a material
# The hardness of a material

13. Higher tensile steel gear, hardened and tempered should have a Brinell number of:
Between 120 and 143
Between 143 and 193
# Between 152 and 217
Between 248 and 302

14. A method commonly used in the work place to detect surface cracks in welds is:
The Charpy test
The Izod test
The radiographic test
# The dye penetrant test

15. Magnetic detection will locate cracks and fissures:

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# To within approximately 10mm depth of the surface
Only at the surface
On materials up to a maximum of 25mm thickness
Anywhere within the line of magnetic flow

16. A method of crack detection which utilises electromagnetic induction is known as:
Magnetic crack detection
# Eddy current crack detection
Radiographic crack detection
Ultrasonic crack detection

17. Radiography is a method of non destructive testing using:


# Photographic film
High frequency sound waves
Magnetic flux
Liquid penetrant

18. Which of the following is a non-destructive test?


Izod test
Tensile test
Bend test
# Hardness test

19. A proof load (force) test should never exceed:


The SWL
The yield stress
# The elastic limit
Young’s modulus

20. LEEA Technical Requirements require test machines to have a minimum accuracy of:
+0 - 1%
+1% - 2%
±1.5%
# ±2%

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