Functional Significant Item Maintenance task

Electromagnetic chuck, Grinding wheel Functional / Condition monitoring check

Saddle / Cross slide Lubrication
Pipes, filter for coolant Scheduled discard
Pumps, bearings and motors Functional / Condition monitoring check.
Restoration (if necessary).

Component Failure Effect of Cause of Current Improvements

mode failure Failure control

Probability

New RPN
Detection
Severity

RPN
Pipes / Complete Leakage, 9 Inappropriate 7 None 2 126 Scheduled 10
connectors pressure loss clamping discard, proper
clamping and
should be of
suitable length
Spindle Partial Ray pattern 2 Insufficient 4 None 5 40 Predictive 0
Bearing parallel lines, lubrication maintenance
hardly system for
perceivable bearing failure.
to the naked
eye
Grinding Improper Burn marks 6 Dull or 4 None 3 72 Dress the wheel 20
wheel function and Clogged make it roughen
grinding grinding and bit better
cracks wheel
caused by
intense
local heating
of the
workpiece.

Work-table Intermitte Worktable 8 Inefficacy of 3 None 1 24 Change 10

nt failure doesn't run hydraulic hydraulic oil or
smoothly. system inspect
hydraulic
system.