®

elektrik

l POWER RESISTORS
l REACTORS
l TESTING SYSTEMS
l SPECIAL TRANSFORMERS
l MOTOR CONTROL SYSTEMS

SINCE 1985

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NEUTRAL
elektrik
GROUNDING
RESISTORS Neutral Grounding Resistors (NGRs) are used in order to limit the fault
current for safety of equipment and personel in industrial systems.
The NGRs are installed between neutral point and ground in order to
increase the net resistance in the event of an earth fault and limit the
current to a safe level.

General Features
Ú Stainless-steel resistor elements
Ú Current transformers included (EN 61869-2)
Ú Bolted resistor element connections instead
of welded connections providing the
possibility for immediate assembly of spare
parts on site
Ú Typically 2 mm hot dip galvanized steel
enclosure
Ú High thermal capacity to absorb high
currents
Ú Rugged shock-resistant construction
Ú Solid top cover sloped to prevent water
accumulation
Ú Corrosion resistant stainless steel
nameplate
Ú Atex (optional)

Technical Specifications
Ú Operation Voltage: Up to 110 kV line to systems
Ú Rated Current: Up to 5000 A
Ú Ambient Temperature: Up to 55 °C (For higher
ambient temperature, consult factory)
Ú Resistance Alloy: Stainless-steel (CrNi or CrAl)
Ú Protection Degree: IP 23 (outdoor) and others
on demand
Ú Standarts: IEE 32, IEC 60137 & 60273, EN ISO
1461, EN 10346, EN 12 ISO 129 44, IEC 60071,
IEC 60060, IEC 60529

Generator Transformer

If

N Current
Transformer

If
Neutral
Grounding
Resistor

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elektrik GROUNDING
TRANSFORMERS
Grounding Transformers are designed to provide an artifical, neutral point
for ungrounded three phase power systems. During the line-to-ground
faults, grounding transformers provide an easy path to ground faults, thus
limit the fault currents and transiet over-voltages GroundingTransformers
normally carry short-circuit ground current until the circuit breaker clears
the fault. Therefore, they have short time ratings.The kVA rating of a
earthing transformer depends on the normal line-to-neutral voltage and
the fault current value for a specified time, such as a seconds to minutes.

Drye Type and Oil Type ZN

L1 L2 L3

N
R

YNd
Ii0 a R n
N a

L1 L2 L3 N

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M.V. METAL
ENCLOSED elektrik
CAPACITOR
BANKS

Introduction Capacitor Bank Tests

Ú Stand-alone complete system with ease of Ú Coating thickness measurement
installation Ú Capacitance measurement
Ú Includes earthing switch to disconnect feeder & Ú Power frequency withstand test
eart capacitors Ú Insulation resistance measurement
Ú Includes three phase iron-core/air-core harmonic Ú Full capacity loading test
filter reactors or air-core inrush current limiting Ú Lightning impulse test
reactors Ú Consult factory for other tests
Ú Optional high pass low inductance resistors
Ú Vacuum contactors to switch capacitors
Ú Capacitor fuses included
Ú Automatic power factor correction controller
included
Areas of Use
Ú Over-voltage relay, over-current relay, Cts and
Vts included Ú Power factor correction
Ú Touch protections included for safety Ú Harmonic Filtering
Ú 2.4 kV-36 kV 50-60 Hz, BIL 200 kV Ú Over-voltage protection

Ú Double star connection for unbalanced loading Ú Loss mitigation

Ú Optional smoke detector

Ú Indoor/outdor modular structure
Ú Flexible and expendable structure

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elektrik
LOAD
LOADBANKS
BANKS
Load Banks are used for routine testing of diesel generating systems,
uninterruptible power supplies and voltage regulators. They are also
used to keep generators loaded at certain levels against wet-stacking.
Power Analyzer Measurements: V, A, W, Var, Hz, cosphi, PLC or DSP.
Automatic controller option is available on demand.

Technical Features
Ú DC or 50-60-400 Hz
Ú Resistive (up to 36 kV)
Ú Power Analyzer Measurements: V, A, W,
VAr, Hz, cosPhi

3x400 V 1000 kW
50 - 60 Hz IP20

3x6,6 kV 850 kW 3x480 V 1800 kW 50 - 60 Hz IP 23

50 - 60 Hz IP55

3x11 kV 1800 kW
3x400 V 3200 kW 50 Hz L-2400 kVAr 50 - 60 Hz IP55
C-2000 kVAr IP20

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AIR
elektrik
CORE
Ú Current Limiting Reactors (Up to 72.5 kV)
REACTORS Ú Neutral Grounding Reactors (Up to 170 kV)
Ú Shunt Reactors (Up to 36 kV)
Ú Harmonic Filter Reactors (Up to 36 kV)
Ú Motor Starting Reactors (Up to 17.5 kV)
Ú Electric Arc Furnace Reactors (Up to 36 kV)
Ú Smoothing Reactors (Up to 17.5 kV)
Ú Line & Load Reactors (Up to 17.5 kV)
Ú Test Lab. Reactors (Up to 36 kV)
Ú PLC Line Traps (Up to 4000 A)

Current Limiting Reactor

Motor Starting Reactor

Smoothing Reactor

PLC Line Trap

Harmonic Filter Reactor

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elektrik
HARMONIC FILTERS
All Hilkar harmonic filter resistors are custom designed for different applications. REACTORS and
We consider various factors such as the voltage, current, inductance, size, loss RESISTORS
characteristics that are required to provide the most efficient design at the most
economical prices.

C C C2
C

R L
L L R
L R
C C1

single-tuned second-order third-order C-type

(or detuned) filter damped filter damped filter damped filter

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SHUNT elektrik
REACTORS Typical Applications Advantages
It is mainly used for reactive power Ú Air core, dry type construction
compensation of long or lightly loaded Ú Limited temperature rise enables
transmission lines as well as underground longer lifetime
cables used in: Ú Special surface protection against
Ú UV and pollution Class IV areas
Ú Wind Farms Ú Maintenance-free design
Ú Subways Ú Epoxy impregnated, fiberglass
Ú Urban Distribution Systems encapsulated winding
Ú Industrial Zones Ú Low losses
Ú University Campuses Ú Low noise level
Ú Substations

L.V. and M.V. Iron Core Oil-immersed Shunt Reactors Air Core Shunt Reactors

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elektrik RC
SNUBBER
FILTERS
Advantages
Ú Save on costs, via reduced downtime and
repair costs
Ú Improve operational performances, as a
result of reduction in production downtime
Ú Superior protection against interturn
insulation failures
Ú Extends lifetime of motors/transformers
Ú Reduce the likelihood of pre-strike, re-
strike, and re-ignition observed at circuit
breakers
Ú Reduce the magnitude and rate of rise of
voltage (RRRV) transients
Ú Ease of installation

Enclosure Type RC Snubber Filter

Compact Type RC Snubber

Protection
Level

Without RC protection during switching With RC protection during switching

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SURGE elektrik
CAPACITORS
Introduction
Electrical surges various sources are common in power systems, such as lightning strikes,
equipment failures, switching surges which have a high dv/dt ratio. Hilkar Surge Capacitors
are designed to prevent damage to the winding insulations of equipment such as
generators, motors, reactors and transformers, where significant losses may occur if the
necessary protection measures are not taken. Surge Capacitors are used to reduce or
eliminate the effect of over-voltages on these devices, are frequently preferred as a cost-
effective and versatile solution.Surge Capacitors absorb energy from electrical surges and
protect equipment. Therefore, implementation of Surge Capacitors as surge protection
devices, significantly reduces the direct and indirect costs related to equipment repair and
cessation of business activity.

General Technical Specifications

Type - Single Phase / Three Phases
Rated Voltage kV 1 - 36
Rated Frequency Hz 50 / 60
Capacitance Range μF 0.1 - 0.5
Capacitance Tolerance % -5 / +10
Incoming Terminal (IEC 60137) - Top
Enclosure Protection Degree (IEC 60529) - IP00
Max. Ambient Temperature °C ≤55
Cooling - Air Natural
Dielectric - All-film
Painting - Red(Consult to our factory for other colors)
Lightning Arrester - Optional

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elektrik DYNAMIC
BRAKING
RESISTORS
Advantages
Ú Manufactured for any power rating and duty cycle
Ú Open type or enclosed construction
Ú Custom designs are available in addition to standart
modules
Ú Suitable for any brand and model of Variable
Frequency Drives (VFDs)
For high continuous powers and areas where space is a
limitation,fan cooled braking resistors are also
manufactured especially dor marine, mining, and traction
sectors.

BRAKING CHOPPER
FOR EXTERNAL RESISTORS
Input voltage 650 VDC
Suitable drive voltage 400 VAC
Suitable drive power 2.2-100 kW
Rated continuous current 40 A
Rated pulsed current ( ED=10% ) 200 A
Rated continuous power 26 kW
Rated pulsed power ( ED=10% ) 130 kW
Minimum resistance value 3.1 Ohm
Ambient conditions -10 to 40 °C, max 1000m altitude
Storage temperature -25 to 70 °C
Dimensions ( WxHxD ) 209,2mm x 293,4mm x 146,9mm
Weight 4 kg
Protection degree IP 20, EN 60529
Up to 7 modules, approx. 1000kW
Parallel Operation peak braking power

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elektrik
ANTI-CONDENSATION
HEATERS Anti-Condensation Space Heaters are designed to maintain the temperature of an
electrical enclosure over a desired value. They are used for elimination of water vapor
found inside the enclosures and also provide frost protection by keeping the internal
temperature of electrical enclosures above freezing temperature. Anti-Condensation
Space (Panel) Heaters prevent condensation through convection.

General Features
Ú Operating Voltage: 24-6902 V
AC/DC
Ú Rated Power: 50 W, 100 W
HRy & HRy.r (ATEX certified)
Ú Heater Body: Extruded
HR.A & HR.A.r Heaters Explosion-proof Heaters
(24-277 V / 30 W, 50 W, 100 W) aluminium profile or stainless
(110-240 V / 15-150 W)
steel
Ú High Performance in polluted
area
Ú DIN Rail mount or flat surface
mount
Ú 35 mm DIN rail clip
Ú Other voltage / power output
options upon request
HRy & HRy.r Heaters
Ú High reliability
(24-690 V / 10-150 W)
Ú Natural convection
Ú Durable construction
PTC Heaters with Pressure Clamps
(110-240 V / 15-150 W)

HRu Heaters
(110-240 V / 100 W)

PTC Heaters with Built-in Cable

(110-240 V / 15-150 W) 110-265 V AC-DC

Surface
Heating Power Inrush Current Lenght Weight
Type Temperature
(W) (A) (mm) (kg)
(°C)

HR.PTC.PC.15 15 105 1.5 65 0.25

HR.PTC.PC.30 30 105 3 65 0.25

HR.PTC.PC.45 45 105 3.6 65 0.25

HR.PTC.PC.50 50 105 3.6 65 0.25

Thermostats
HR.PTC.PC.60 60 105 3.6 65 0.25

HR.PTC.PC.100 100 105 4.5 135 0.40

HR.PTC.PC.150 150 105 9 205 0.62

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REDUCED
PLC LINE
elektrik
VOLTAGE
MOTOR
TRAPS STARTING PLC LINE
Features TRAPS
PANELS
Ú Standart: IEC 60353, IEEE Std. C93.4, IEEE
Std.643
Ú Manufactured as per desired short circuit
Ú Light weight provides ease of mounting
Ú Cooling spacers provide lower winding
temperature
Ú Ease to change tuning box without
dismantling the coil when tuning frequency
changes are necessary
Ú Installation available on capacitive voltage
transformers, support, insulators or
suspension mounting
Ú Low stray capacitance and high quality factor
Ú Corona spheres over 245 kV
Ú Low, high and double bandwidth
Ú Over-voltage protection against short circuit
conditions
Ú Provision for nearly every type of conductor
terminal
Ú DIN or NEMA terminal configuration

Line Traps are used in transmission and distribution

networks. They are the key components in Power Line
Carrier (PLC) system used for remote control signals, voice
communication, remote metering and control between
substations in the electricaş T&D networks.
Wave traps are used for preventing high frequency signals
from dlowing towards undesired directions.

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MOTOR ®
STARTING elektrik
MOTOR-STARTING
AUTO
AUTO-TRANSFORMERS
TRANSFORMERS

Motor Starting Auto-Transformers reduce the inrush current by stepping down the
applied voltage during the start-up operation of induction and synchronous motors.
Direct-online starting of a motor usually generates voltage flicker and mechanical
stress to the equipment. To avoid this, the motor must be started at reduced voltage
which can be achieved by using an auto-transformer. The Auto-transformer greatly
reduces the high starting current with moderate starting torque. Auto-transformers
are typically designed with voltage taps of 50%, 65%, and 80% of the rated voltage.
In contrast to reactor based motor starters, the motor voltage is fixed.Thus, additional
reduction in starting current is achieved using the same starting torque. The motor is
connected to the taps of the auto-transformer during the reduced voltage starting
period. With lower starting voltage, less current is drawn by the motor, which
therefore develops less torque than if it was connected to the line voltage.

Drye Type and Oil Type

Direct Online (DOL) In DOL

Motor Starting with Auto-transformer (MSA) Grid side current with MSA
Load torque Motor side current with MSA
7In
Torque

Current

Speed Speed

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elektrik REDUCED VOLTAGE

MOTOR STARTING
PANELS
A Reduced Voltage Motor Starting Panes (RVMS Panel) reduces the torque by
temporarily reducing the voltage and/or current input. It reduces voltage applied
to the motor during start up causing lower starting currents from the connected
grid.

Motor Starting Reactor

20% 40%
30% 50%

Fuse IVC BVC

(Input CT (Bypass Vacuum Contactor)
Vacuum
Contactor)

20% 40%
30% 50%

MOTOR
Fuse IVC BVC
CT

20% 40%
30% 50%

Fuse IVC BVC

SLIP-RING MOTOR STARTING

RESISTOR and PANELS (ROTOR STARTERS)
External Rotor Resistor Panel (dry or oil-filled types)
Slip-ring
R4 R3 R2 R1
motor

Three
Phase Rotor
Supply
Stator

In
7In
Current
Torque

Speed Speed

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MOTOR elektrik
INPUT/OUTPUT
FILTERS

Sine Filter

Sine Wave Output Filter Modules provide a smoother sinusoidal waveform with
lowresidual ripple, for example as is often observed in square waveforms with
high voltage spikes, present at the output of motor drives. These filter modules
eliminate the challange of using motor drives with long cable applications, and
make it possible to utilize low voltage motor drives with medium voltage motors
by deploying them in front of the step-up transformers.

LCL Type Harmonic Filter Modules are used to filter out the
input current harmonics of Motor Drives that have six-pulse
diode/thyristor rectifiers, and where harmonic current distortion
LCL Filter exceeds the standard defined limits.

Example of Filtering

Input Current Waveform Input Current Waveform

without LCL Filter with LCL Filter

dv/dt Filter

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elektrik ACCREDITED
TEST
LABORATORY

High Voltage Laboratory High Power Laboratory

As per IEC and ANSI Standarts As per IEC and ANSI Standarts

Ú Temperature Rise Test (up to 36 kV 35 MW

Ú Impulse Voltage Tests Ú
§ Lightning Impulse
Voltage Test (1000 kV)
§ Chopping Impulse
Voltage Test (1000 kV)
§ Switching Impulse
Voltage Test (900 kV)
Ú DC High Voltage Tests
(200 kV)
AC High Voltage Tests
continuous, Single&Three phases)
§ Applied High Voltage
Ú Short Circuit withstand Test (up to100 kA-1500 V)
Test
Ú High Current Injection Test (7000 A 20 V
© 500 kV@50-400 Hz
continuous, Single& Three phases)
§ Induced High Voltage
Test
© 500 kV@50-400 Hz
§ Partial Discharge Test
Other Tests
(100 kV @ 50-150 Hz)
§ Radio Interference Ú 20 Hz-5 MHz LCR Test
Voltage Test (R.I.V.) Ú 0-2000 V/m & 0-100 kHz Electric Field Test
(100 kV @ 50-150 Hz) Ú IP Protection Tests
Ú IK Impact Protection Test
Ú Sound Level Test
Ú Over 300 handheld devices

Accredited Test
Laboratory
EN ISO/IEC 17025
ilac ISO 9001:2015

AB-0665-T European Co-operation International Laboratory

for the Accreditation Accreditation Co-Operation

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CONTACT elektrik
INFO CONTACT INFO
Factory-1

Headquarters & Factory

Hilkar Elektrik Ltd.Sti.

1.Organize Sanayi Bölgesi
10.Cadde No:9 54580
Arifiye/Sakarya-TURKIYE
+90 264 275 55 40
hilkar@hilkar.com

Germany Factory-2

Hilkar Electric GmbH

Further Str.27, 90429
Nuremberg-GERMANY
+49 911 287 07191
germany@hilkar.de

Korea

Asia Pacific Office

505dong 105ho, 308-18
Gwonseon-ro Swonseon-gu,
Suwon-si Gyeonggi-do
Republic of Korea
Factory-3
+82 2 553 8828
korea@hilkar.com

Chile

Chile Office
Fernando Yungue
1164 Estacion
Central Santiago-CHILE
+56 2 776 2158
chile@hilkar.com

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