SYMEA028-Parth Dalal
Pimpri Chinchwad Education Trust’s
Transducer Selection for Room Temperature Monitoring: Thermocouple
Fig. 1.1: Thermocouple
IMG Source: Directindustry.com
Working
Thermocouples utilize the Seebeck effect,
where a voltage is produced across the
junction of two different metals under a
temperature gradient. This voltage is
proportional to the temperature difference
between the measuring and reference
junctions. By measuring this voltage and
referencing calibration tables or equations
specific to the thermocouple type, the
temperature can be accurately determined.
Static Characteristics
Range: Typically, from -200°C to 2300°C.
Accuracy: Varies based on the type and
construction, but can achieve accuracies
within a few degrees Celsius.
Sensitivity: Higher sensitivity compared
to other temperature measurement
devices.
Dynamic Characteristics
Response Time: Fast response time,
usually within a few seconds.
Linearity: Generally linear within the
specified temperature range.
Drift: Minimal drift over time, ensuring
stable and reliable measurements.
Pimpri Chinchwad College of Engineering
Metrology & Mechanical Measurement
IE2 Assignment: Sensor Selection.
Fig.1.2: Thermocouple
Image source: Wikimedia Commons
Advantages & Capabilities
Wide Temperature Range: Thermocouples
can measure a wide range of temperatures,
from cryogenic temperatures to extremely
high temperatures encountered in furnaces.
Ruggedness: They are robust and can
withstand harsh industrial environments,
including high temperatures and mechanical
shocks.
Fast Response Time: Thermocouples have
a rapid response time, making them suitable
for applications where quick temperature
measurements are required.
Comparison with Other Options
RTDs(Resistance Temperature Detector):
While RTDs offer higher accuracy and
stability in a narrower temperature range, they
are more susceptible to damage in high-
temperature environments and typically
require more complex signal conditioning.
Infrared Pyrometers: Although they offer
non-contact temperature measurement, they
may not be suitable for all applications,
especially those with obstructions or varying
emissivity. It’s expensive.
Transducer Selection for Monitoring the Steering angle and rate of
rotation of steering wheel: Angle Sensor
Working
Working
.
Static Characteristics
Precision: The angle sensors have high
precision, down to 0.1.
Sensitivity: High sensitivity, immediate output
after specific input.
Dynamic Characteristics
Response Time: The time taken for the sensor to
decode the inputs after it is presented.
Durability: Resistance to environmental factors
like dust, moisture, and shock.
Connectivity: Options for wired or wireless
connection to interface with other systems.
SYMEA030-Dhruva Damle
SYMEA036-Vivek Deshmukh
SYMEA043-Dwaipayan Dhar
SYMEA054-Pratik Ghodke
Fig.2.2 Schematic Diagram
Image Source:digikey.in
Advantages & Capabilities:
Speed: Angle sensors offer fast and efficient
data capture, ideal for high-volume
packaging lines.
Versatility: Angle sensors are available in
various Categories like touchless, Shaft-type,
Hollow-Shaft, multi-turn angle sensors.
Integration: Angle sensors can easily
integrate with existing Steering system and
data can be acquired.
Comparison with Other
Options
AMR based Sensors: Less angle range upto
180deg as compared to hall effect which provides
360deg.
GMR based Sensors: High angle resolution,
less accuracy and deflects with temperature
change.