Fold-3

Fold-2

Fold-1
FIRST ANGLE PROJECTION ALL DIMENSIONS ARE IN MM

PE-DG-401-555-A401 2 3 4 5 6 7 8 9 10 11
DRAWING NO.

LEGEND
A.HOC Type Air Dryers has two operating modes SAFETY / RELIEF VALVE 2 WAY BALL VALVE INST.AIR LINE
17 21 ,i.e. remote mode and other one is local mode
5/2 WAY SOLENOID VALVE FILTER PRESSURE REGULATOR INSULATION
A
20
1. Selecting the dryer in 'remote ' mode inhibits A
2
28 local operations and the dryer ON/OFF from AUTOMATIC DRAIN VALVE TG TEMPERATURE INDICATOR COM.AIR LINE
PLC DS
DPS
102
02 remote unit.
PNEUMATIC ACTUATOR PG PRESSURE GAUGE DRAIN LINE
DPG
24 2. Selecting the dryer in 'local ' mode inhibits
102
Remote operations and the dryer ON/OFF 4 WAY CHANGE OVER VALVE NON RETURN VALVE
COOLING
WATER LINE
2 2 from local ON /OFF push button.
23 23 DLA
AF 01
1
PLC
B. Dryer start sequence is initiated only the following two PARTS DESCRIPTION:
6
THA
02 conditions satisfy ITEM NO. DESCRIPTION SPECIFICATION
MANUFACTURER / QTY
3 MAKE
18 22 1. Dryer inlet air temperature minimum as 160 °C 1 Air dryer skid --- 1
Summits
7 16
DPT PG 10
PLC
2. Reset push button (Button is in HMI touch
B
26 2 Ball valve 1/2" BSP, Lever opreated Summits 24 B
PLC LS 2 screen) is pressed to reset its tripped condition
TG TE
VA
02 102 2 2 (if occurred earlier) 3 Pressure gauge 0-16 kg/cm2 GT / GI / H.Guru / Wika 4

N2
Ashcroft / Baumer / GIC
8 19 4 Temperature gauge 0-250°C GT / GI / H.Guru / Wika 3
1 Ashcroft / Baumer
2 C. Dryer Alarm Condition
3 5 Safety relief valve 3/4" BSP,Spring loaded Summits 2

V2 2 1. Dryer Inlet air temperature less than the 6 5/2 way solenoid valve Spool type, 1/4" BSPF Janatics / Rotex 3
6 4 160 Deg C,
SAMPLE 7 Pneumatic Actuator Double Acting Rotex / Elomatics 3
7 2. Any one valve malfunction (valve limit switch) VI/Flocon/Flowchem
CONNECTION 3. Outlet air temperature high (>45 Deg C) 8 4 way change over valve 100 NB, Actuator Driven Xomax / Aira
3
PLC LS 23 23
VA
01 101 3 AF 4. Dew point temperature high (>(-)40 Deg C) 9 Regeneration cooler Shell & tube type heat exchanger Summits 1
8 5. After the 3000 cycle of dryer operation 10 Temperature Gauge 0-100 °C
GT / GI / H.Guru / Wika 3
2 Ashcroft / Baumer / GIC
C (for changing the desiccant ) 11 Auto drain valve High discharge, Timer based 4 C
4 18 Summits
6. Emergency push button ON
V1 12 Moisture Separator Centrifugal / Demester Pad Summits 1
16
1 TG 10 7. Differential pressure gauge across after filter high
13 Inter cooler Shell & tube type heat exchanger Summits 1
8. Differential pressure gauge across pre filter high.
5 5 1 lot
N3 9. Differential pressure switch across after filter high 14 Desiccant Bed Activated Alumina ---
3 3
10. Differential pressure switch across pre filter high 15 Adsorber tower IS: 2062 Gr.E 250 Br Summits 2
PG 9 PG 16 Cartridge, After filter 1 Micron Summits 2 sets
2
2 2 17 Filter pressure regulator 1/2" BSP(F) Janatics 1
4 WAY VALVE FUNCTION 18 Housing-filter IS: 2062 Gr.E 250 Br / IS 3589 ERW Summits 4
2 11 28
DPS
PLC DS
01
101 19 Inter-connecting pipe IS 1239 / IS 3589 HEAVY GRADE Jindal 1 Lot
D 24 VALVE DE-ENERGIZED VALVE ENERGIZED Instrument Airpot
D
it must not be used directly or indirectly in any way deterimental to the interest of the company.
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED

20 IS: 1239 Medium Class Summits 1

DPG
101 3 3 with manual drain
4 4 2 21 Non-Return Valve 1/2" BSPF Summits 1
2
1 2 4 2 4 22 Dew point Transmitter Range: (-)100°C to (+)20°C Xentaur 1
TG TG 23
PF
23
23 Butterfly Valve
VI/Flocon/Flowchem
100 NB, Handle Lever Operated Xomax / Aira 8
1 1 H.Guru / Wika / GI / GT
COPY RIGHT AND CONFIDENTIAL

24 Differential pressure gauge Piston Operated Diaphragm 2

13 18 THA GIC / Baumer / Manometer
12 3
01
PORT 1 & 2 CONNECTED PORT 1 & 4 CONNECTED 25 Cartridge, Pre filter 5 Micron Summits 2 sets
Fold-4 2 4 Fold-4
14 14 25 PG PLC
26 Temperature Element PT 100
Techno Inst / Detriv Inst /
Tempsen / Pyro Electric 2
TG PORT 3 & 4 CONNECTED PORT 2 & 3 CONNECTED
26
10 2
TE 27 Limit Switch 2 X SPDT Rotex 3
2
N1
Differential Pressure Piston Operated Diaphragm GIC / Switzer / Ashcroft 2
28
E
15 TG 15 LIST OF ALARM
Switch Delta Controls / SOR E
NOZZLE DETAILS:
11
N4
THA
2 01 Dryer inlet temperture low 100 NB
N1 AIR INLET
THA
Dryer outlet temperture high
ANSI
6 02
N2 AIR OUTLET 100 NB B 16.5
23 23
VA
Valve 1 malfunction.
VA
03 7 PF
01
CL
VA
Valve 2 malfunction. N3 WATER INLET 80 NB
PLC LS 3 8
02 150#
103
2 18 VA
03 Valve 3 malfunction. N4 WATER OUTLET 80 NB (SORF)
4 25 DLA
Dew Point high Alarm DRAIN 15 NB
V3
01 N5 F

2 1 DS
DP Across after filter high Notes:
2
01
2 1.HOC Air Dryer should be installed very near to air compressor
so as to utilize heat energy of compressed air to fullest extent.
DS
DP Across pre filter high

MAUS
F Digitally signed by 02
2.All pipe line / vessel in hot air service shall be insulated
to keep the surface temperature below 60°C.
MAUSAM KUMAR 2 3.Painting specifications as per the Painting Schedule.
DN: cn=MAUSAM 11 4.Specification and make of all componenets are as per the
any one of the approved douments.

AM
KUMAR, o=BHEL, 5.Code of construction: ASME SEC VIII DIV 1.
ou=PEM, 2 2 6.For inspection purposes,the actual cycle timing are in minutes
must be converted into Sec. Only to shorten the inspection time.

N5
email=mausamkumar After inspection we have changed the cycle time sec into minutes.
7.If the dryer is drip or OFF then dryer inlet Air should be closed

KUMAR
@bhelpem.co.in, c=IN otherwise desiccant will be damaged due to the air passes through
Digitally signed
Signature Not Verified same Tower for more hour.
Date: 2015.10.24 by AMIT GUPTA
Date: 2015.11.03
NTPC DRG. No.
12:29:36 +05'30' 10:36:31 IST
Reason: CAT IV
PROJECT
Location:
NTPCEOC
VALVE SEQUENCE DRAWING VALVE ENERGIZED
OWNER
PROCESS-1 PROCESS-2 PROCESS-3 PROCESS-4
TOWER 1 DRYING TOWER 1 DRYING TOWER 2 DRYING TOWER 2 DRYING
TOWER 2 HEATING TOWER 2 COOLING TOWER 1 HEATING TOWER 1 COOLING

TECHINCAL DETAILS: Hot wet air Cool wet air Cool dry air Hot dry air CONTRACTOR

V3
Inlet condition :- Adsorber Tower :- Pre & After Filter :- Cycle Time :-
JOB NO.
Inlet Flow 36 Nm3/min Design Code ASME Sec VIII Div I Type Particulate/Coalescing Adsorption 8 Hr V2 ENGG / SUB DEPT NAME SIGN DATE
STATUS BHARAT HEAVY ELECTRICALS LTD
Operating Pressure 8 Kg/cm2g MOC Sheel/Dish IS 2062 Gr. B MOC Elements SS / Borosilicate Regeneration 8 Hr CODE DRN
CONTRACTOR
POWER SECTOR DESN
Operating Temp 160 to 180°C Activated Alumina MOC of Housing IS 3589 / IS 2062 Gr.E 250 Br Heating 5 Hr DISTRIBUTION M
Desiccant PROJECT ENGINEERING MANAGEMENT CHD
V1 TO NEW DELHI
Relative Humidity 100 % Quantity 2 No's Micron 5&1 Cooling 3 Hr APPD

300 min 480 min 780 min 960 min No. OF SUB VENDOR ELGI DRAWING No.
-- -- Density of Desiccant 900 kg/m3 Quantity 2 No's Each -- -- REV. DATE ALTD CHD APPD
Outlet condition :- Adsorption Capacity 8% Design Details :- Cooling Water Requirments:- REV. R00 SHEET 1 OF 1
L
Outlet Flow 36 Nm3/min Desiccant weight Design Pressure 10 kg/cm2 g Inlet Temperature 36°C TITLE
1880 Kg
Outlet Pressure 7 .5 Kg/cm2g Per Tower Temperature 250°C Outlet temperature 43°C
Outlet temp 45 °C -- -- Hydro Static Pressure 15 kg/cm2 g Inlet Pressure 3-5 kg/cm2
SCALE DRAWING NO.
Outlet Dew Point -40 °C (ADP) -- -- Radiography 10% spot Outlet Pressure 0.5 less then inlet DEPT.

-- -- -- -- -- -- Water Flow rate 31 m3/hr SIGN

1 2 3 4 5 6 7 8 9 10 DATE SHEET 01 OF 01 REV. 00

SIZE-A1
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 Summits Hygronics Private Limited
FUNCTIONAL WRITEUP OF AIR DRYER

PROCESS DESCRIPTION:

1. PROCESS 1: TOWER 1 DRYING, TOWER 2 HEATING (0 - 300 Min)

2. PROCESS 2: TOWER 1 DRYING, TOWER 2 COOLING (301 -480 Min)
3. PROCESS 3: TOWER 1 HEATING, TOWER 2 DRYING (481 -780 Min)
4. PROCESS 4: TOWER 1 COOLING, TOWER 2 DRYING (781- 960Min)

Process 1-Tower 1 Drying & Tower 2 Heating:

The Hot air at 160°C to 180°C coming out from Air Compressor flows
through Pre Filter (PF) & then passes to Adsorber tower-2 (ADT-2) through
the valve V1 & V2. Moisture adsorbed by the Saturated Desiccant is then
transferred to hot air thereby Adsorber tower-2 is dried out of moisture.

The Hot air coming out from Adsorber tower-2 is directed to Regeneration
Cooler (RC) by V3 & V1 and cooled down to 45°C & flows through the
Moisture separator (MS) where bulk amount of moisture is separated out &
drained by Automatic timer based Drain valve. This Cool Wet air is then
directed to Adsorber tower-1 (ADT-1) where it gets dried out of moisture.
This Cool Dry air is directed to utility by V2 through After Filter (AF). This
Heating process is continued for 5 hours.

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 Summits Hygronics Private Limited
FUNCTIONAL WRITEUP OF AIR DRYER

Process-2 Tower 1 Drying & Tower 2 Cooling:

After heating process, the hot air going for regeneration is re-directed to
Regeneration cooler (RC) directly through valve V1. The cooled air then
goes to Adsorber tower-2 (ADT-2) through V3 and Hot Dry air coming out
from Adsorber tower-2 (ADT-2) goes to Inter Cooler (IC) through V2 & V1.
The Cool Dry air coming out from Inter Cooler (IC) goes to Adsorber tower-
1 (ADT-1). The Cool Dry air coming out from Adsorber tower-1 (ADT-1)
then goes to After Filter (AF) through V2 and for service. This Cooling
Process is continued for 3 hours.

Summary of valves Conditions during First Half Cycle:

 Valve ‘V1’, ‘V2’ & ‘V3’ - 0 - 5 hours in ‘De-energized’ condition.

 Valve ‘V1’ & ‘V3’ - 5 - 8 hours in ‘Energized’ condition.
 Valve ‘V2’ - 5 - 8 hours in ‘De-energized’ condition.

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 Summits Hygronics Private Limited
FUNCTIONAL WRITEUP OF AIR DRYER

Process -3 Tower 1 Heating& Tower 2 Drying:

Now, The Hot air at 160°C to 180°C passes to Adsorption tower-1 (ADT-1)
through valve V1 and V2. The saturated air coming out from the Adsorption
tower-1 (ADT-1) goes to Inter cooler (IC) through valve V3 & goes to
Regeneration cooler (RC) through valve V1, gets cooled & hence moisture
condensed. The condensed moisture is separated in the Moisture separator
(MS) & drained by drain valve. Now this air is passed through valve V3 to
Adsorption tower-2 (ADT-2) & dried. The dry air coming out from the
Adsorption tower-2 (ADT-2) goes to After Filter (AF) through valve V2.
This heating process is continued for 5 hours.

Preocess-4 Tower 1 Cooling & Tower 2 Drying

After heating process, the hot air going for regeneration is re-directed to
Regeneration cooler (RC) directly through valve V1. The cooled air then

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 Summits Hygronics Private Limited
FUNCTIONAL WRITEUP OF AIR DRYER

goes to Adsorption tower-1 (ADT-1) & gets dried. The Hot Dry air coming
out from Adsorber tower-1 (ADT-1) goes to Inter Cooler (IC) through V2 &
V1. The Cool Dry air coming out from Inter Cooler (IC) goes to Adsorber
tower-2 (ADT-2). The Cool Dry air coming out from Adsorber tower-1
(ADT-1) then goes to After Filter (AF) through V2 and for service. This
Cooling process is continued for 3 hours.

Summary of valves Conditions during Second Half Cycle:

 Valve ‘V1’ - 8 - 13 hours in ‘De-energized’ condition.
 Valve ‘V1’ - 13 - 16 hours in ‘Energized’ condition.
 Valve ‘V3’ - 8 - 13 hours in ‘Energized’ condition.
 Valve ‘V3’ - 13 - 16 hours in ‘De-energized’ condition.

Thus, the cycle goes continuously giving dry air.

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