Adjustable Tool Grinder

by Martin Kennedy
July 7, 2014

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED. SCALE 1:3 Cover SHEET 1 OF 21
 5.960

3.710 10-24
drill 25

16 "
3
11 8"
3
2 16 "

4.647 8"
3

3
4"

1
2" 4"
1
11 4 "
1

7.835

1.978

8.000
3.543

6.688
4.563
3
8-32 8 "
3.416

drill 29

3.250
8"
3
1.207

4"
3

0.277
6.577
1
78"
7.980

1
2"
3.990
7.480

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED.
SCALE 1:2 Base SHEET 2 OF 21
 2 1
1 8 "

0.1
2 "

40
0 .1 9
0
3.990

4"
5

1
1 8 "
2" °

2.241
60 1
0 .1
90 R 8"
4"
1

R3 2
1 "
3"

4.241
14"
3

0.19
1"
1"

1"
4"

7.480
3

1"

0
9.059
12.914

NOTE: One required. 1/4" plate

R4 3 "
4
10°
4 4

3 "
1 "

45°

. 5 0°
7.50° 7
4"
3

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED.
SCALE 1:2 Left Side SHEET 3 OF 21
 Note: See Left Side for dimensions

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED.
SCALE 1:2 Right Side SHEET 4 OF 21
 NOTE: Use 3/16 plate

9"
1
12 2 "

10.400

R 3
8 "
8"
3

4"
16 "
3

1
8"

22"
80
5

R3 1
4 16 "

4 "
7

6"
1 "
4

"
R2
0 .1 9
0
R1 5 "

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED.
SCALE 1:2 Table SHEET 5 OF 21
 8"
7 5

8"

4 "
8 1
1 "
8 2

Numbers are 16 point

NOTE: Engrave about 0.005" deep

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED.
SCALE 1:2 Table Text SHEET 6 OF 21
 3 10-24
4"

2"
drill 25

1
5
78"

Motor Handle

8"
3 10-24

3
4" drill 25

3
11 4 "

Bottom Bearing Shaft

3 10-24
4"

8"
drill 25

3
1
11 4 "

Top Bearing Shaft

1/4-20
1 " 13
4"

8"
8
1

3
11 16 "

Hole for 1/8" x 3/4"

roll pin 3
12 4 " 1
8"

Angle Lock Bolt

16 "
4"
1

1
11 4 "

Angle Lock Bolt Spacer Shaft

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED.
SCALE 1:2 Rods SHEET 7 OF 21
 NOTE: Bearing length includes
extra space for felt washers to
keep grit out of bearing.

0.060

1.014
1.074
0.557
0.060

0.039

7
16 "
9
16 "
1"

10-24
drill #25
3
8 "

0.338

2"
1
0.775

5
8 "
8 "
7

0 .6
65

3 required
(including one as mirror image
i.e. circlips face each other)
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED.
SCALE 2:1 Bearing Block SHEET 8 OF 21
 NOTE: Keep centerline of polished
rod as close to table as possible to
minimize offset from grinding wheel
when tilting table.

1.314
1.014
0.039
0.060

0.557

7
16 "
9
16 "

10-24
drill #25
5
66
8 "
3

0.
3 "
8

2"
1

7 "
35°

8
0.150
10-32 0.300
drill #21

1 required

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED.
SCALE 2:1 Bearing Block wLock SHEET 9 OF 21
 6"
1 "
6 4
1 "
6 2
50
6.8
00
5 .9
3"
R6 4
13
3 16 "

60
°
0.1
90

2 "
1
4"
5 1
42"
16 "

40°
1 "
2

2"
1
10°
3.206

4 "
1

2"

5
1

4 16 "

Note: 1/8" thick

Make two
Angle scale on one, other blank

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED.
SCALE 1:1 Angle Gauge SHEET 10 OF 21
 0.200
Scribe line

3.50°
1
82"

6 7"
8

7 .5 0 °
91
2"

R 8"
3
Note: 1/8" thick

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED.
SCALE 1:1 Zero Tab SHEET 11 OF 21
 1.167
0.050
0.275 3
8" 0

1 "
. 19

8
0
12
0.3

10
0.098

0.370
2"
1

1
2"
0 .5 5
1
1"
10-32

0 .0
1 drill 25

1 2
25
2"

1 "
NOTE: Modify to fit your motor
Cut 10 degree taper on 10 -32
cap screw to fit hub

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED.
SCALE 1:1 Mounting Hub SHEET 12 OF 21
 8 "
1 5
1 "
5 4

5.901
3.276
. 1 90
0
4"
1

1
4" 1 1
4" 4"

1
54"
16 "
1

1 "
5 4
°
75

1 1" Radius
14"
Flattened Length: 6.954"

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED.
SCALE 1:2 Wheel Guard SHEET 13 OF 21
 1
4 "
1
14"

2"
1
0.276
0.778

8"
1

4"
1

SCALE 1 : 1

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED.
SCALE 2:1 Motor Nut SHEET 14 OF 21
 7
8"

1
2"
1
8"
0
.19
0

4"
1.
72
2

1
4"

38
0.2
4"
1

9/64
6-32
1 drill 36
22"

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED.
SCALE 1:1 Motor Handle Front SHEET 15 OF 21
 8 "
7
0.
19

1"
0

1
8"
1
4"

2.234

2 16 "
15
2.198

0
0.19

1
12"

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED.
SCALE 1:1 Motor Handle Rear SHEET 16 OF 21
 1 1
4" 3 " 2"
16 7
R3 8 "

2"
1
1
2 "

1 "
1

4
48"

0.200
2"
1

16 "
1

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED.
SCALE 1:1 Tool Guide SHEET 17 OF 21
 0.039

1"

2"
0.157

1.
18
1

Switch Box
3"

8"
1

3"

1 End Cap
8" 2 req'd

1 90
0.
4"
3

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED.
SCALE 1:1 Switch Box SHEET 18 OF 21
 Knurl 1
2 " 1 "
4
1
2"

2"
1
10-24 R3 1/4"

14"
drill 25

1
1 R3 1/2"
4"
2"
1

8"
1
16 "
3
10-24

Knurled Screw T-Nut

1
1
2 "

0.130
16 "
0.190

5
16 "

0.193

Pivot Bushing
2 req'd

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED.
SCALE 2:1 Misc SHEET 19 OF 21
 PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED.
SCALE 1:2 Pictures SHEET 20 OF 21
 NOTES:
Materials of Construction
- Table Stainless Steel or use other material that does not get grit embedded,
such as cast iron. Do not use Aluminum!
- Most other material - Aluminum
- Linear bearings and polished rods were on-hand. Can also use parts from
discarded printers.
- 1745 RPM 220V 1/2HP 3 phase motor and Siemens Micromaster Vector VFD
were on-hand. Can also use reversible 120V motor.
- Abraisive wheel is Glendo / GRS 5", 600 grit medium. Available on eBay.
- Parts designed for CNC mill. Many parts can be simplified for conventional
mill.

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE FILE NAME REV.
MARTIN KENNEDY. ANY REPRODUCTION, FOR OTHER THAN PERSONAL USE, IN A Tool Grinder Drawings A
PART OR AS A WHOLE WITHOUT EXPRESS PERMISSION IS PROHIBITED.
SCALE 1:2 Notes SHEET 21 OF 21