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Design of Pre
Design of Pre
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SEMESTER: 8TH
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ATME COLLEGE OF ENGINEERING MYSORE 17CV82
INSTITUTE
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PO2: Problem analysis: Identify, formulate, research literature, and analyze complex
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relevant to the professional engineering practice. 44
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Module – 1
Introduction and Analysis of members
Structure
1.1. Objectives
1.2. Introduction
1.3. Basic Concept
1.4. Materials for pre-stress concrete members
1.5. Necessity of high grade of concrete & steel
1.6. Advantage of Prestressed Concrete
1.7. Disadvantages of Prestressed Concrete
1.8. Classifications and Types
1.9. Tensioning Devices
1.10. Prestressing System
1.11. Differnces of Prestressed Concrete Over Reinforced Concrete
1.12. Basic assumption
1.13. Concentric tendon
1.14. Eccentric tendon
1.15. Pressure line or thrust line
1.16. Concept of load balancing
1.17. Further reading
1.18. Assignment Questions
1.19. Outcomes
1.20. Further reading
1.1 Objectives
Discuss the concept of high strength concrete and steel.
Explain the concept of Stress-strain characteristics and properties
Analyze the load balancing concept of pre-stressing force.
Understand the Stress concept, center of Thrust.
To Estimate the fiber stresses due to prestress force and loads
To Learn the concept Thrust line and solve the problems
To Understand the concept Load balancing
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1.2 Introduction
Definition of Prestress:
Prestress is defined as a method of applying pre-compression to control the stresses resulting due to
external loads below the neutral axis of the beam tension developed due to external load which is
more than the permissible limits of the plain concrete. The pre- compression applied (may be axial or
eccentric) will induce the compressive stress below the neutral axis or as a whole of the beam c/s.
Resulting either no tension or compression.
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Minimum cement content of 300 to 360 kg/m3 is prescribed for the durability requirement.
The water content should be as low as possible.
Steel:- High tensile steel , tendons , strands or cables
The steel used in prestress shall be any one of the following:-
(a) Plain hard-drawn steel wire conforming to IS1785 (Part-I & Part-III) (b) Cold
drawn indented wire conforming to IS6003
(c) High tensile steel wire bar conforming to IS2090
(d) Uncoated stress relived strand conforming to IS6006
Higher the grade of concrete higher the bond strength which is vital in pre-tensioned concrete, Also
higher bearing strength which is vital in post-tensioned concrete. Further creep & shrinkage losses are
minimum with high-grade concrete.
Generally minimum M30 grade concrete is used for post-tensioned & M40 grade concrete is used for
pre-tensioned members.
The losses in prestress members due to various reasons are generally in the range of
250 N/mm2 to 400 N/mm2. If mild steel or deformed steel is used the residual stresses after losses is
either zero or negligible. Hence high tensile steel wires are used which varies from
1600 to 2000 N/mm2.
1. The use of high strength concrete and steel in prestressed members results in lighter and
slender members than is possible with RC members.
2. In fully prestressed members the member is free from tensile stresses under working loads,
thus whole of the section is effective.
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Prestressed concrete structures can be classified in a number of ways depending upon the feature
of designs and constructions.
1. Pre-tensioning: In which the tendons are tensioned before the concrete is placed, tendons are
temporarily anchored and tensioned and the prestress is transferred to the concrete after it is
hardened.
2. Post-tensioning: In which the tendon is tensioned after concrete has hardened. Tendons are placed
in sheathing at suitable places in the member before casting and later after hardening of concrete.
The various methods by which pre-compression are imparted to concrete are classified as follows:
1. Generation of compressive force between the structural elements and its abutments
using flat jack.
2. Development of hoop compression in cylindrically shaped structures by circumferential
wire binding.
3. Use of longitudinally tensioned steel embedded in concrete or housed in ducts.
4. Use of principle of distortion of a statically indeterminate structure either by displacement
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The most widely used method for prestressing of structural concrete elements is longitudinal
tensioning of steel by different tensioning devices. Prestressing by the application of direct forces
between abutments is generally used for arches and pavements, while flat jacks are invariably
used to impart the desired forces.
The various types devices used for tensioning steel are grouped under four principal categories, viz.
1. Mechanical devices: The mechanical devices generally used include weights with or without
lever transmission, geared transmission in conjunction with pulley blocks, screw jacks with or
without gear devices and wire-winding machines. These devices are employed mainly for
prestressing structural concrete components produced on a mass scale in factory.
2. Hydraulic devices: These are simplest means for producing large prestressing force,
extensively used as tensioning devices.
3. Electrical devices: The wires are electrically heated and anchored before placing concrete in the
mould. This method is often referred to as thermo-prestressing and used for tensioning of steel
wires and deformed bars.
4. Chemical devices: Expanding cements are used and the degree of expansion is controlled by
varying the curing condition. Since the expansive action of cement while setting is restrained, it
induces tensile forces in tendons and compressive stresses in concrete.
1. Pretensioning system:
In the pre-tensioning systems, the tendons are first tensioned between rigid anchor-blocks cast on the
ground or in a column or unit mould types pretensioning bed, prior to the casting of concrete in the
mould. The tendons comprising individual wires or strands are stretched with constant eccentricity
or a variable eccentricity with tendon anchorage at one end and jacks at the other. With the forms
in place, the concrete is cast around the stressed tendon. The system is shown in Fig. 1 below.
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F ig . 1 P r e s tr e ss in g s y ste m
2. Post-tensioned system:
In post-tensioning the concrete unit are first cast by incorporating ducts or grooves to house the
tendons. When the concrete attains sufficient strength, the high-tensile wires are tensioned by
means of jack bearing on the end of the face of the member and anchored by wedge or nuts.
The forces are transmitted to the concrete by means of end anchorage and, when the cable is curved,
through the radial pressure between the cable and the duct. The space between the tendons and the
duct is generally grouted after the tensioning operation.
Most of the commercially patented prestressing systems are based on the following principle of
anchoring the tendons:
1. Wedge action producing a frictional grip on the wire.
2. Direct bearing from the rivet or bolt heads formed at the end of the wire.
3. Looping the wire around the concrete.
Methods:
1. Freyssinet system
2. Gifford-Udall system
3. Magnel blaton system
4. Lee-McCall system
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1. In prestress concrete member steel plays active role. The stress in steel prevails whether
external load is there or not. But in R.C.C., steel plays a passive role. The stress in steel in R.C.C
members depends upon the external loads. i.e., no external load, no stress in steel.
2. In prestress concrete the stresses in steel is almost constant where as in R.C.C the stress in steel
is variable with the lever arm.
3. Prestress concrete has more shear resistance, whereas shear resistance of R.C.C is less.
4. In prestress concrete members, deflections are less because the eccentric prestressing force
will induce couple which will cause upward deflections, where as in R.C.C., deflections are
more.
5. In prestress concrete fatigue resistance is more compare to R.C.C. because in R.C.C. stress
in steel is external load dependent where as in P.S.C member it is load independent.
6. Prestress concrete is more durable as high grade of concrete is used which are more dense in
nature. R.C.C. is less durable.
7. In prestress concrete dimensions are less because external stresses are counterbalance by the
internal stress induced by prestress. Therefore reactions on column & footing are less as a whole
the quantity of concrete is reduced by 30% and steel reduced by about 60 to
70%. R.C.C. is uneconomical for long span because in R.C.C. dimension of sections are large
requiring more concrete & steel. Moreover as self-weight increases more reactions acted on
columns & footings, which requires higher sizes.
In pre-tensioned prestress concrete, steel is Concreting is done first then wires are tensioned
tensioned prior to that of concrete. It is released and anchored at ends. The stress transfer is by
once the concrete is placed and hardened. The end bearing not by bond.
stresses are transferred all along the wire by
means of bond.
Suitable for short span and precast products like Suitable for long span bridges
sleepers, electric poles on mass production.
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Analysis of Pre-stress
1.12. Basic assumption
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In this case, the load is applied concentrically and a compressive stress of magnitude (P/A) will
act throughout the section. Thus the stress will generate in the section as shown in the figure
below.
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Thus the stresses developed at the top & bottom fibres of the beam can be written as:
Thus the stresses developed at the top & bottom fibres of the beam can be written as:
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Problem 1
A rectangular concrete beam of cross-section 30 cm deep and 20 cm wide is prestressed by means of
15 wires of 5 mm diameter located 6.5 cm from the bottom of the beam and
3 wires of diameter of 5 mm, 2.5 cm from the top. Assuming the prestress in the steel as
840 N/mm2, calculate the stresses at the extreme fibers of the mid-span section when the beam is
supporting its own weight over a span of 6 m. If a uniformly distributed live load of 6kN/m is imposed,
evaluate the maximum working stress in concrete. The density of concrete is 24kN/m3.
Solution: -
Data Provided:
Cross section of beam: 30 cm × 20 cm
Prestressed by 15 no. 5 mm diameter wires (6.5 cm from bottom)
3 no. 5mm diameter wires (2.5 cm from top)
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The resultant working stresses due to (self-weight + prestress + LL) in the concrete =11.16N/mm2
(compressive) and 1.16N/mm2 (tensile)
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Let us consider a beam which is prestressed by a force P at a constant eccentricity e. The magnitude of
load & eccentricity is such that the stress at the bottom fiber at the mid span is zero. It is possible if the
eccentricity is e = d/6 it can be seen from the resultant stress distribution at the support due to a
prestressing force P at an eccentricity e = d/6 & bending moment zero is equivalent to a force P
applied at an eccentricity e = d/6. At quarter span the resultant stress distribution due force P applied at
an eccentricity e = d/12. Similarly, at mid span the resultant stress distribution due to a force P at an
eccentricity e = d/6 & BM due to uniformly distributed load is equivalent to a force P applied at an
eccentricity e = -d/6.
At Support x = 0,
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The negative sign in eccentricity indicates that it is measured above the central line. Thus, the pressure
line has shifted from e = d/6 at the support to e = - d/6 at the mid span.
Problem 2
A Prestressed concrete beam with a rectangular section 120 mm wide by 300 mm deep supports a
uniformly distributed load of 4 kN/m, which includes the self-weight of the beam. The effective span
of the beam is 6 m. The beam is concentrically Prestressed by a cable carrying a force of 180 kN.
Locate the position of the pressure line in the beam.
Solution: -
Data Provided,
Dimensions of the Prestressed concrete Beam = 120 mm × 300 mm
Effective span, l = 6m
UDL, w = 4 kN/m (including self-weight.)
Prestressing force P = 180 kN
Eccentricity, e =0
Area, A = 36 ×103 mm2
Section modulus, Zt = Zb = 18×105 mm3
Bending moment at the center of span, M = (0.125×4×62) =18 kN-m
Direct stress (P/A) = 33180103610×× = 5 N/mm2
Bending stress (M/Z) = 6518101810××= 10 N/mm2
Resultant stresses;
At top =10+5 =15N/mm2 (compressive)
At bottom = 5 – 10 = -5N/mm2 (tensile)
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Problem 3
A Prestressed concrete beam of section 120 mm wide by 300 mm deep is used over an effective span of 6
m to support a uniformly distributed load of 4 kN/m, which includes the self-weight of the beam. The beam
is Prestressed by a straight cable carrying a force of 180 kN & located at an eccentricity of 50 mm.
Determine the location of the thrust-line in the beam and plot its position at quarter and central span
sections.
Solution: -
Here, Given P = 180 kN; e = 50 mm
A = 36×103 mm2 ; Z = 18×10mm3
At Central Span Section:
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Equivalent
Tendon profile moment or Equivalent loading
Camber
Load
L
C.G M = pe ML2
e 8EI
M M
P P
L
L/2 L/2
L
5wL
C.G P 8Pe
w= 2
P e L 384 EI
w
L/2 L/2
L
P P Pe
C.G W =
e aL a ( 3 − 4a 2 ) WL3
W W 24EI
aL aL aL aL
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Problem
A rectangular concrete beam 300 mm wide, 800 mm deep supports two concentrated loads of 20 kN
each at third point of a span of 9 m.
a. Suggest a suitable cable profile. If eccentricity of the cable profile is 100 mm for middle third
portion of the beam, calculate the prestressing force required to balance the bending effect of the
concentrated loads neglecting the self-weight.
b. For the same cable profile find effective force in cable if the resultant stress due to self-wt.,
imposed load, and prestressing force is zero at the bottom fiber of mid span section. (Assume
3
density of concrete = 24 kN/m )
Solution: -
Here given section = 300 mm × 800 mm; Span (L) = 9 m
For (a)
A trapezoidal cable profile is selected since the bending moment diagram is trapezoidal in
shape.
e = 100 mm;
600 KN
For (b)
Self wt of beam, g = (0.3×0.8×24) = 5.76 kN/m
Self wt moment, M = (0.125×5.76×92) = 58.32 kNm
g
Total tensile bending stress at the bottom fiber = 1.82 + 1.875 = 3.695 N/mm2
Let, P be required prestressing force in cable,
e = 100 mm, Area of the concrete section, A =300×800=24×104 mm2
Thus,
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A concrete beam with a single overhang is simply supported at A & B over a span of 8 m
& the overhang BC is 2 m. The beam is of rectangular section 300 mm wide 900 mm deep &
supports a uniformly distributed live load of 3.52 kN/m over the entire length in addition to its self-
weight. Determine the profile of the prestressing cable with an effective force of 500 kN which can
balance the dead & live loads on the beam. Sketch the profile of the cable along the length of the
beam. The single overhang beam ABC supporting the UDL is shown in the figure below.
Solution: -
B.M.diagram
300mm
140.6mm 900mm
40mm
A D B
Cable profile
Prestressing force in the cable, P = 500 kN.
Self-weight of the beam = (0.3×0.9×24) = 6.48 kN/m
Live load on the beam = 3.52 kN/m
Thus, the total load = 10.00 kN/m
Reactions at A and B are
R = 37.5 kN; R = 62.5 kN
a b
M = 0.5×10×22 = 20 kNm
b
Bending moment at a distance x from a is
Mx = 37.5× x - 0.5 ×10×x2
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1.19 Outcomes
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Module-2
Losses & Deflection in Pre-Stressed Concrete structures
Structure
3.1. Objectives
3.2. Introduction
3.3. Types of losses in prestress
3.4. Loss due to elastic deformation of the concrete
3.5. Loss due to shrinkage of concrete
3.6. Loss due to creep of concrete
3.7. Loss due to Relaxation of stress in steel
3.8. Loss due to Friction
3.9. Loss due to Anchorage Slip
3.10. Factors influencing deflection
3.11. Short-term deflection of un-cracked members
3.12. Effect of tendon profile on deflection
3.13. Load due to external loading
3.14. Outcomes
2.1. Objectives
To learn the Various losses encountered in pre-tensioning and post tensioning methods
To find the amount of losses in PSC beams
To learn the concept of jacking force
To learn the concept of short term and long term deflections
To learn the concept of Elastic deflections under transfer loads and due to different cable
profiles.
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Losses in Pre-Stressed concrete structures
2.2. Introduction
The initial Pre-stressing concrete undergoes a gradual reduction with time from the stages
of transfer due to various causes. This is generally defined as total “Loss of Prestress”.
The various losses are explained below.
The loss of prestress due to deformation of concrete depends on the modular ratio & the
average stress in concrete at the level of steel.
If
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Therefore, Loss of stress in steel = α e f c
If the initial stress in steel is known, the percentage loss of stress in steel due to elastic
deformation of concrete can be computed.
Solution:
Here, Force, P = 150 kN ; Eccentricity, e = 50 mm
Area of concrete section, A = (100 × 300 ) = 3 × 10 4
Area of the steel wire = 188 mm2
Section modulus, I = 225 × 106 mm
150 103
Initial stress in steel = = 800 N/mm
2
188
150 103 150 10 3 50 50
Stress in concrete, f c = 4
= 6.66 N/mm
2
310 225 10 6
Loss of stress due to elastic deformation of concrete = αe fc = (6 × 6.66) = 40 N/mm2
40 100
Percentage loss of stress in steel = = 5%
800
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2.5. Loss due to shrinkage of concrete
Hence, proper curing is essential to prevent cracks due to shrinkage in prestress members.
In the case of pre-tensioned members, generally moist curing is restored in order to
prevent shrinkage until the time of transfer. Consequently, the total residual shrinkage
strain will be larger in pre-tensioned members after transfer of prestress in comparison
with post-tensioned members, where a portion of shrinkage will have already taken place
by the time of transfer of stress. This aspect has been considered in the recommendation
made by the code (IS:1343) for the loss of prestress due to shrinkage of concrete and is
obtained below:
If
ϵ
cs Total residual shrinkage strain = 300 ×10− 6 for pre-tensioning and
200 10 -6
= for post-tensioning
log 1 0 (t 2)
Where,
t =Age of concrete at transfer in days.
Then, the loss of stress = εcs Es
Example 2:
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ϵe = Elastic strain
αe = Modular ratio
f c = Stress in concrete
Ec = Modulus of elasticity of concrete
Es = Modulus of elasticity of steel
The magnitude of creep coefficient varies depending upon the humidity, concrete quality,
duration of applied loading and the age of concrete when loaded. The general value
recommended varies from 1.5 for watery situation to 4.0 for dry conditions with a relative
humidity of 35%.
Example 3:
A concrete beam of rectangular section, 100 mm wide and 300 mm deep, is pre-stressed by five
wires of 7 mm diameter located at an eccentricity of 50 mm, the initial stress in the wires being
2
1200 N/mm . Estimate the percentage loss of stress in steel due to creep of concrete using the
ultimate creep strain method and the creep coefficient method (IS: 1343-1980). Use the following
data:
Solution: Here,
Es = 210kN/mm2, Ec= 35kN/mm2, I = 225 × 106mm4
Ultimate creep strain εcc = 41 ×10−6 mm/mm per N/mm2
Creep coefficient ( φ ) = 1.6 ;
Prestressing force, P= (5 × 38.5 ×1200) = 23 ×104 N
Area of concrete section, A=300 × 100= 3 ×104 mm2
E
Modular ratio, αe = S = 6
Ec
Stress in concrete at the level of steel is given by
150 103 2310 4 50 50
fc = 4
= 10.2 N/mm
2
310 225 10 6
Ultimate Creep Strain Method
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2.8. Loss of stress due to friction
The magnitude of loss of stress due to friction is of following types: -
a. Loss due to curvature effect, which depends upon the tendon form or alignment, which
generally follows a curved profile along the length of the beam.
b. Loss of stress due to wobble effect, which depends upon the local deviations in the
alignment of the cable. The wobble or wave effect is the result of accidental or
unavoidable misalignment, since ducts or sheaths cannot be perfectly located to follow a
predetermined profile throughout the length of beam.
Px = Po e– (µα+kx)
The Prestressing force at the jacking end.
μ = Coefficient of friction between cable and duct
α = The cumulative angle in radians through the tangent to the cable profile has turned
between any two points under consideration.
2K =Friction coefficient for wave effect.
Example 4
A concrete beam of 10 m span, 100 mm wide and 300 mm deep, is pre-stressed by 3 cables. The
area of each cable is 200mm2 and the initial stress in the cable is 1200 N/mm 2. Cable 1 is
parabolic with an eccentricity of 50mm above the centroid at the supports and 50 mm below at
the center of span. Cable 2 is also parabolic with zero eccentricity at supports and 50 mm below
the centroid at the center of span. Cable 3 is straight with uniform eccentricity of 50 mm below
the centroid. If the cables are tensioned from one end only, estimate the percentage loss of stress
in each cable due to friction. Assume = 0.35 and k = 0.015 per m.
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2.9. Loss due to Anchorage slip
The magnitude of loss of stress due to the slip in anchorage is computed as follows: -
If ∆ = Slip of anchorage, in mm
L = Length of the cable, in mm
A = Cross-sectional area of the cable in mm2
Es = Modulus of elasticity of steel in N/mm2
P = Prestressing force in the cable, in N
PL
Then, ∆ =
AE s
Hence, Loss of stress due to anchorage slip =
Solution:
∴ Loss of stress due to anchorage slip =
Since the loss is caused by a definite total amount of shortening, the percentage loss is higher
for short members than for long members.
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Deflection in Prestressed concrete structures
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2.12. Effect of tendon profile on deflection
Straight tendon
Deflection, a =
Trapezoidal tendon
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Problem
A concrete beam with cross-sectional area of 32mm310×2 & the radius of gyration is 72mm is
Prestressed by a parabolic cable carrying an effective stress of 1000 N/mm2. The span of the
beam is 8 m. The cable, composed of 6 wires of 7mm diameter, has an eccentricity of 50mm
at the Centre & zero at the supports. Neglecting all losses, find the central deflection of the
beam as follows:
(a) self-weight + prestress
(b) self-weight + prestress + live load of 2 kN/m.
Solution: -
Data Provided;
Cross sectional area of beam, A= 32mm310×2
Modulus of elasticity, E = 38 kN/mm2; Dead weight of concrete, Dc = 24 kN/mm3;
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Radius of gyration, i = 72 mm; Span, L =8 m =8000 mm;
Eccentricity, e =50 mm
I = Ai2 = (32×103×722) = 166×106 mm4
Pre-stressing force, P = (6×38.5×1000) = 231000 N =231 kN
2.14. Outcomes
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Module-3
Limit State of Collapse - Flexure
Structure
7.1. Objectives
7.2. Ultimate Moment Capacity
7.3. Problem
7.4. Outcomes
7.5. Further reading
3.1. Objectives
The ULS moment capacity of a PSC section is calculated using the assumption that plane
sections remain plane. This is similar to the approach for ordinary reinforced concrete.
There is one difference:
• The strain in bonded prestress steel is equal to the strain caused by the initial prestress plus
the change in strain in the concrete at the Pre-stressing steel level.
The following diagram shows the strain diagram at three stages of loading
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Stage 1
This is the strain diagram at transfer. The strain in the concrete at steel level is compressive,
with magnitude of:
Stage 2
The applied moment is sufficient to decompress the concrete at the steel level. Provided
there is a bond between the steel and concrete, the change in strain in the Pre-stressing steel
is equal to that of the concrete at the steel level. Hence the strain in the Pre-stressing steel is
Stage 3
This is the strain diagram at the ultimate load. The concrete strain at the steel level, ϵcpu , is
related to the concrete strain at the top of the section by similar triangles:
The change in strain in the Pre-stressing steel is, by compatibility, the same as ϵcpu
Final
In this equation, it is only ϵcpu that is not known. This can be obtained once a depth of
neutral axis is found that balances horizontal forces.
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3.3. Problem
Determine the ultimate moment capacity of the section shown. The steel tendon has a
transfer prestress of 1200 kN and the area of the strand is 1000 mm2. The elastic modulus
for the prestressing steel is 195 kN/mm2 and the concrete is 45 N.
Solution
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And so the final strain in the Pre-stressing steel is:
At the correct depth to the neutral axis we will have horizontal equilibrium of forces, Pu = Fc.
Hence we iteratively try to find this value of x:
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3.4. Outcomes
http://www.nptel.ac.in/courses/105106117/14
nptel.ac.in/courses/105106117/pdf/4_Design_of_Members/Section4.2.
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Module - 4
Limit State of Collapse - Shear
Structure
11.1. Objectives
11.2. Ultimate Shear Design
11.3. Shear Capacity for Cracked Sections
11.4. Shear Capacity for Un-Cracked Sections
11.5. Shear design
11.6. Problem
11.7. Outcomes
11.8. Further reading
4.1. Objectives
Background
The shear design procedure for PSC is quite different from ordinary RC. It varies
significantly from code to code. However, there is one issue with PSC that can have a
significant influence on shear design. This is the vertical component of the prestress force
which can have a significant beneficial effect.
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Also, the shear capacity depends on whether or not the section has cracked under the
ultimate flexural moments at the section.
Note that nominal links are required in PSC members, similarly to ordinary reinforced
members.
A section is cracked in flexure if the moment is greater than a design cracking moment, M0,
defined below. The cracked shear capacity, Vcr , is empirically give by:
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4.4
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4.5
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4.6. Problem
A Y-beam, as shown, has rib width of 200 mm and a depth of 1000 mm.
Its area is 310 × 103 mm2 and its second moment of area is 36 × 109
mm4. The area of prestressing steel is 1803 mm2 which has strength of
1750 N/mm2 and is stressed to 60% of its strength in service at an
eccentricity of 290 mm. The concrete is grade 50. Check the section for
a shear of 400 kN and associated moment of 800 kNm. Note that the
tendon is inclined by 3° at the section considered.
Solution
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4.7. Outcomes
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Module-5
Anchorage Zone stresses
Structure
16.1. Objectives
16.2. Post-tensioned Members
16.3. End Zone Reinforcement
16.4. Bearing Plate
16.5. Problem
16.6. Outcomes
16.7. Further reading
5.1. Objectives
Unlike in a pre-tensioned member without anchorage, the stress in the tendon of a post-
tensioned member attains the prestress at the anchorage block. There is no requirement of
transmission length or development length.
The end zone (or end block) of a post-tensioned member is a flared region which is
subjected to high stress from the bearing plate next to the anchorage block. It needs special
design of transverse reinforcement. The design considerations are bursting force and
bearing stress.
The stress field in the end zone of a post-tensioned member is complicated. The
compressive stress trajectories are not parallel at the ends. The trajectories diverge from the
anchorage block till they become parallel. Based on Saint Venant’s principle, it is assumed
that the trajectories become parallel after a length equal to the larger transverse dimension
of the end zone. The following figure shows the external forces and the trajectories of
tensile and compressive stresses in the end zone.
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The larger transverse dimension of the end zone is represented as y0. The corresponding
dimension of the bearing plate is represented as yp0. For analysis, the end zone is divided
into a local zone and a general zone as shown in the following sketch.
The local zone is the region behind the bearing plate and is subjected to high bearing stress
and internal stresses. The behaviour of the local zone is influenced by the anchorage device
and the additional confining spiral reinforcement. The general zone is the end zone region
which is subjected to spalling of concrete. The zone is strengthened by end zone
reinforcement.
The variation of the transverse stress (σt) at the CGC along the length of the end zone is
shown in the next figure. The stress is compressive for a distance 0.1y0 from the end.
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Beyond that it is tensile. The tensile stress increases and then drops down to zero within a
distance y0 from the end.
The transverse tensile stress is known as splitting tensile stress. The resultant of the tensile
stress in a transverse direction is known as the bursting force (Fbst). Compared to pre-
tensioned members, the transverse tensile stress in post-tensioned members is much higher.
Besides the bursting force there is spalling forces in the general zone.
IS:1343 - 1980, Clause 18.6.2.2, provides an expression of the bursting force (Fbst) for an
individual square end zone loaded by a symmetrically placed square bearing plate.
Here,
Pk = prestress in the tendon y0 = transverse dimension of the end zone.
yp0 = length of a side of bearing plate
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The following sketch shows the variation of the bursting force with the parameter yp0 / y0.
The parameter represents the fraction of the transverse dimension covered by the bearing
plate.
It can be observed that with the increase in size of the bearing plate the bursting force (Fbst)
reduces. The following sketch explains the relative size of the bearing plate with respect to
the end zone.
End views of end zones with varying size of the bearing plate
In the above end views of end zones, the bursting force (Fbst) will be largest for Case (1)
and least for Case (3). For a rectangular end zone, Fbst is calculated from the previous
equation for each principle direction. For a circular bearing plate, an equivalent square
loaded area is considered in the calculation of Fbst. For more than one bearing plate, the end
zone is divided into symmetrically loaded prisms. Each prism is analysed by the previous
equation.
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5.3. End Zone Reinforcement
Transverse reinforcement is provided in each principle direction based on the value of Fbst.
This reinforcement is called end zone reinforcement or anchorage zone reinforcement or
bursting links. The reinforcement is distributed within a length from 0.1y0 to y0 from an end
of the member.
The amount of end zone reinforcement in each direction (Ast) can be calculated from the
following equation.
The stress in the transverse reinforcement (fs) is limited to 0.87fy. When the cover is less
than 50 mm, fs is limited to a value corresponding to a strain of 0.001.
The end zone reinforcement is provided in several forms, some of which are proprietary of
the construction firms. The forms are closed stirrups, mats or links with loops. A few types
of end zone reinforcement is shown in the following sketches.
The local zone is further strengthened by confining the concrete with spiral reinforcement.
The performance of the reinforcement is determined by testing end block specimens. The
following photo shows the spiral reinforcement around the guide of the tendons.
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The end zone may be made of high strength concrete. The use of dispersed steel fibres in
the concrete (fibre reinforced concrete) reduces the cracking due to the bursting force.
Proper compaction of concrete is required at the end zone. Any honey-comb of the concrete
leads to settlement of the anchorage device. If the concrete in the end zone is different from
the rest of the member, then the end zone is cast separately.
High bearing stress is generated in the local zone behind the bearing plate. The bearing
stress (fbr) is calculated as follows.
Here,
Pk = prestress in the tendon with one bearing plate
Apun = Punching area
= Area of contact of bearing plate.
As per Clause 18.6.2.1, IS:1343 - 1980, the bearing stress in the local zone should be
limited to the following allowable bearing stress (fbr,all).
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From the above equation,
Apun = Punching area
= Area of contact of bearing plate
Abr = Bearing area
= Maximum transverse area of end block that is geometrically similar and
concentric with punching area
fci = cube strength at transfer.
The expression of allowable bearing stress takes advantage of the dispersion of the bearing
stress in the concrete. The following sketch illustrates the dispersion of bearing stress in
concrete.
The performance of anchorage blocks and end zone reinforcement is critical during the
post-tensioning operation. The performance can be evaluated by testing end block
specimens under compression. The strength of an end block specimen should exceed the
design strength of the prestressing tendons.
5.5. Problem
Design the bearing plate and the end zone reinforcement for the following bonded post-
tensioned beam.
The strength of concrete at transfer is 50 N/mm2.
A prestressing force of 1055 kN is applied by a single tendon. There is no eccentricity of the
tendon at the ends.
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Solution
1) Let the bearing plate be 200 mm × 300 mm. The bearing stress is calculated below.
Limit fbr,all to 0.8 fci = 0.8 × 50 = 40 N/mm2. Bearing stress is less than fbr,all. Hence OK.
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In the horizontal direction
Provide ⅔ Ast = ⅔ × 824.6 = 550 mm2 within 0.1 y0 = 60 mm and 0.5 y0 = 300 mm from
the end.
Provide ⅓ Ast = ⅓ × 824.6 = 275 mm2 within 0.5 y0 = 300 mm and y0 = 600 mm from the
end.
End view
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5.6. Outcomes
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