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11/10/23, 7:20 AM SIS 2.

Brake Valve (Parking and Secondary) - Assemble (RENR8432-10)

SMCS - 4282 i01354218

Assembly Procedure
PSP
202 -0007
Note: Cleanliness is an important factor. Before the assembly procedure, all parts should be
thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not

15: 3/11/1 36CC


be used to dry parts. Lint may be deposited on the parts which may cause later trouble.

RE 2 0 : 0
1. Check all of the O-ring seals and the components for wear or damage. Replace the

3
components, if necessary.

N 4-0
© 2 R84 8:00
2. Lubricate all of the O-ring seals lightly with the lubricant that is being sealed.

023 32
Cat
erp
illa
r In
c.
Illustration 1 g00573596

3. Install O-ring seal (28) and (29) on check valve (27).

4. Install valve (30), dowel (33), spring (31), O-ring seal (32) and O-ring plug (34) onto check
valve (27).

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Illustration 2 g00573594
5. Lubricate the bore lightly with the lubricant that is being sealed. Install check valve (27) to brake
valve (2).

Illustration 3 g00573552

6. Install O-ring seal (26), (25) and (24) onto relief valve (18).

7. Install gasket (21), and nut (22). Tighten nut (15) to a torque of 17 ± 2 N·m (150 ± 18 lb in).

8. Install gasket (21) and cap (20) to relief valve (18). Tighten cap (20) to a torque of 17 ± 2 N·m
(150 ± 18 lb in).

Illustration 4 g00573551

9. Install O-ring plug (19) and relief valve (18) to brake valve (2).

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Illustration 5 g00573549

Illustration 6 g00573547

Personal injury can result from being struck by parts propelled


by a released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended


tooling to release the spring force.

10. Install spool (15), four shims (16), spring (17), the O-ring seal and O-ring plug (14) to brake
valve (2).

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Illustration 7 g00714837

Illustration 8 g00714847
11. Install lip seal (13) into head (10). Make sure that the lip seal is positioned correctly, as shown.

Illustration 9 g00572404

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Illustration 10 g00485320
12. Install seal (8) and seal (11) onto piston (9). Install piston (9) into air cylinder (6).

13. Install seal (12) onto head (10). Install head (10) into air cylinder (6).

14. Install snap ring (7) onto air cylinder (6).

Illustration 11 g00485266

15. Install air cylinder (6) to brake valve (2). Install two locking bolts (5) and the hard washers.

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Illustration 12 g00485264
16. Install O-ring seal (4) to check valve (1).

Illustration 13 g00510186

17. Install connector (3) and check valve (1) to brake valve (2).

End By:

a. Install the parking and secondary brake valve. Refer to Disassembly and Assembly, "Brake
Valve (Parking and Secondary) - Install".

PSP-000736CC
2023/11/10
15:20:26-08:00
i01029165
© 2023 Caterpillar Inc.

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