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Manual For Car Washer
Manual For Car Washer
Layout················································ ·····················4
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parameter settings················································ ················34
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Infrastructure requirements
The main power line adopts three-phase five-wire system. The specifications of
national standard copper cables for incoming lines with voltages above 350V shall
not be less than 10㎡, and the specifications of national standard copper cables for
incoming lines with voltages below 350V shall not be less than 16 ㎡ . National
It is recommended that the capacity of the water tank is greater than 2 tons, the
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distance between the water pump and the water tank is less than 3 meters, and the
location of the water tank should be above the water pump or at the same level.
The equipment room should be kept dry, and the main control box and touch screen
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Washing and care integrated layout diagram
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Ground construction reference drawing
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Install baseboards
baseboard
Fix the footing boards according to the dimensions marked in the figure. There are six footing boards in total. Use expansion screws to fix them on the cement floor
with a thickness of not less than 10cm. The diameter of the expansion screw is 16mm.
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fixed column
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Weld the columns to the base plate so that the columns are perpendicular to the horizontal plane. Just weld four points between the column and the footing board.
Wait until the frame is complete before welding all the columns securely. The specifications of each column are 80*80*3000.
Install stringers
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The bottom surface of the lower longitudinal beam is 600mm from the ground, and the height of the upper longitudinal beam is 1780mm higher than the lower
longitudinal beam. The specification of the longitudinal beam is 80*80*3380mm. The longitudinal beams should be parallel to the horizontal plane, and the height
of the highest point on the floor of the washroom is considered to be 0mm, which is the horizontal plane.
Install beams
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The bottom surface of the beam is 2580mm from the horizontal plane. The specification of the beam is 80*80*3300mm
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There is no height requirement for the roof beam. It only plays a fixed role. It should be installed as high as possible if the site allows. The specifications of the top
beam are 80*80*3000mm
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The height of the bottom surface of the track frame from the horizontal surface is 2580mm
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The end of the track beyond the fixed plate is fixed
on the beam, sometimes for
For installation flexibility, the fixed plate and track
need to be welded on site.
The center distance between the rails is 2800mm, and the rail specification is 100*100*3550mm, a total of 4 rails. After the track is installed, the six columns must
be welded firmly to the base plate. The center distance of the rails also needs to be adjusted slightly when hoisting the machine.
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Install the pulley
Install the pulleys into the track as shown in the picture. There are 4 sets of pulleys in total, two sets of pulleys for each track.
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Hoisting machine
The side of the machine with the fan should face away from the entrance. After fixing the machine, push the machine back and forth and adjust the width of the
track so that the machine runs without jamming. After the adjustment is completed, the track is fixed. The equipment room should be close to the drag chain rack
side.
The red mark in the picture is the drag chain bracket. Depending on the location of the equipment room provided by the customer, the direction of the drag chain
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rack is also different. This description takes the drag chain rack on the left as an example. If the machine's drag chain frame is on the right side, the traveling
assembly (marked in blue in the picture) will be on the left side. Please pay attention to the corresponding direction when installing the machine.
1. Push the machine to a distance of 300mm from the front column. 2. Install the limit bracket.
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3. Install the limiting angle iron and adjust the limiting angle iron to directly above the proximity switch. 4. Adjust the height of the proximity switch so that the
vertical distance between the proximity switch and the angle iron is no more than 3cm.
Fix the limit bracket and limit angle iron with screws
1. Push the machine to a position 300mm away from the entrance column 2. Install the rear limit angle iron according to the installation method of the front
limit angle iron, and the rear limit proximity switch
The adjustment method is the same as the front limit proximity
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switch.
Install the drag chain trough (corresponding to the position of the drag chain bracket)
1. Fix the drag chain trough frame and drag chain trough together
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3. Fix the drag chain trough at the front end of the track on the side with the drag chain rack.
2. There are two drag chain troughs in total. The marked position in the picture is the connection point of the drag chain trough.
h
igh pressure tube trachea
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Install drag chain down tube
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The fixed position of the drag chain lower pipe must ensure that the high-pressure pipe in the drag chain can connect the high-pressure water inlet of the machine
to the drag chain lower pipe.
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Install water wax pipe (blue hose)
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Install the first magic color pipe (blue hose)
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Install the second magic color pipe (blue hose)
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Install the foam hose (blue hose)
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Install water wax drain pipe (transparent plastic pipe)
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Install the magic color drain pipe (transparent plastic pipe)
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Install magic color air pipe (transparent plastic pipe)
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Install foam air pipe (clear plastic pipe)
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Install pneumatic valve control air pipe (transparent plastic pipe)
Connect the terminals of the proportioning box to the distribution box according to the wire number
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Connect the high-pressure water pipe to the water pump
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Install floor spray
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Connect the signal wire of the pressure transmitter to the distribution box according to the wire number (optional)
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Install LED indicator light
Choose a suitable location to install the LED indicator light. The installation location should be convenient for the driver to observe.
In principle, it is recommended to install it on the left front pillar. Follow the wire numbers and power distribution on the indicator light.
box terminal connection
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Install base plate
Fix the three bottom protection plates to the bottom of the machine using drill wires, and place gaskets between the connection locations of the bottom plates and
the machine.
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Install water wax
The interface of the water wax spray rod is connected to the marked position in the picture
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Install boom
The connection between the spray rod and the central shaft is reverse threaded. Before installation, apply thread glue to the central shaft. After tightening the spray
boom, the spray boom must be on the right or left
side. If the spray boom is not in the correct position,
adjust the position where the spray boom stops by
adjusting the position of the rotary proximity switch.
serial name
numbe
r
① central axis
② boom
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Description of the working principle: The picture on the left shows the stopping position of the spray boom. When the spray
boom rotates (counterclockwise), it drives the
Test the screw rotation.
The detected screw ⑦ turns through the three switches ①②③ in sequence. When switch ② detects the screw
The rear spray boom begins to decelerate. When switch ③
serial name Remark
detects the screw, the spray boom stops. At this time ⑥
number
⑦Swap positions. If switch ③ fails, the spray boom will continue to rotate. When switch ① detects ① X7 switch Rotation over-
After detecting the screw, the machine alarms and shuts down. position
Adjustment of spray boom position: When installing the spray boom, if the spray boom is no longer on the left or right detection
side after installation, the ② X11 switch Rotation
deceleration
starts
Adjust the positions of the three switches by adjusting the position of ④ (positioning plate) or ⑤ (fixing plate). ③ X17 switch Spin stops
④ Positioning Cannot change
plate direction
44 ⑤ fixed plate
⑥ Detected
screws
⑦ Detected
screws
When the boom is turned to the left or right, the screw and
The relative position of the proximity switch is as shown on the left. Note: The vertical distance between the three proximity switches and the screw being detected
is not less than 3mm.
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How to rotate the spray boom: When the machine is in manual operation, press the red button one in the picture.
down, the spray boom rotates 180 0 . Note: When the pause button
is red, the spray boom cannot rotate.
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Install the timing belt ( corresponding to the position of the walking assembly )
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Install the timing belt and tighten it by
adjusting the belt tensioner
screw to tighten the timing belt.
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Record the rear limit position
1、Ensure that the machine is in manual operation
2、Press and hold the "Forward" button until the machine senses the front limit angle
3、Press and hold the "Backward" button until the machine senses the rear limit angle.
4、Press and hold the "Forward" button until the machine senses the front limit angle
5、Adjust the position of the spray boom on the left by rotating the button , as shown on the right
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Install the sensor
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④
Luminous
electrode
③
serial number
①
②
③
serial Corresponding
numbe parameters
r
① C2-L left and right
distance
② C2-L front and rear
distance
③ C2-C3 distance
How to adjust the air pressure: as shown in table ③, pull out the air pressure ④ C3-C4 distance
④
adjustment
Knob, turn the knob to adjust the pressure of the barometer to the required pressure.
②: Put the suction tube into the corresponding liquid at the suction port of the
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metering pump.
When the machine is in manual mode, press the bubble A button to make the bubble A button turn red. At this time, the foam pump and foam A/B
metering pump in the proportioning box start to work. Press the bubble A button again to stop working. The operations of foam B, magic color and water wax are
the same.
After first use and emptying of liquid, the metering pump and foam pump cannot absorb liquid normally and need to be emptied before they can absorb
liquid normally.
Empty the foam pump: Fill the pump with water through the water inlet or water injection port of the foam pump, ensure that the water inlet is placed in water,
the foam drain valve is closed, start foam A, and wait until foam A has completed its normal suction and emptying.
Empty the metering pump: Taking foam A as an example, turn off the power of the foam pump, start foam A, loosen the injection valve of foam A, wait until the
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metering pump absorbs liquid normally, and tighten the injection valve. Turn on the foam pump and emptying is complete.
The emptying of magic color and water wax is the same as above.
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Ensure that the water pump inlet valve is open, the water pump drain valve is closed, and the pressure regulating valve is adjusted to the lowest level.
Note: The water pump cannot be idle without water.
In manual mode, press the water pump button and the water pump will work. At this time, water should come out of the spray boom .
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Press the valve key and water pump key, and water should be sprayed out at this time.
If the water discharge method is opposite to that introduced on the previous page, reconnect the solenoid valve and
Pneumatic valves.
Start the water pump to spray water from the spray boom. After the water pressure stabilizes, adjust the pressure regulating valve to reach the set pressure.
Finally, tighten the lock nut of the pressure regulating valve (for the pressure regulating method with the optional ISPC function, please refer to the ISPC
supplementary instructions ).
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Ensure the direction of rotation of the dryer
In manual mode, click the air drying button on the operation interface to make it turn red. Observe that the fan direction is the same as in the picture. If it is
reversed, adjust the phase sequence.
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Process settings page
1、The option in the flow chart is green and is executed when washing the car.
2、The option in the flow chart is red, skip this option when washing the car
3、When the option is key start, you need to press the start key to enter the next process.
4、When the option is delayed start, wait for the set time before entering the next item (set the delay time in the parameter setting page)
5、Strength 1 corresponds to the intensity of the first three rinses in the process (set on the option settings page)
6、Strength 2 corresponds to the intensity of the last rinse in the process (set on the option settings page)
7、Please set the venue according to the actual situation (set on the option settings page)
8、This process is invalid when started by swiping the card. Follow the mode 1-4 setting process in the swipe card process to wash the car.
9、Detection method: ① Positioning mode: In the first process of car washing, the machine will record the position of the rear of the car, and wash the car
according to the recorded rear position in the next process; ② Ultrasonic mode: Each process will use ultrasonic waves to measure the position of the rear of the
car. Location
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Parameter setting interface
1、Start delay: corresponding to the time setting of the first "key start/delay start" in the process
2、Bubble A aging: corresponds to the second "key start/delay start" time setting in the process
3、Foam B aging: corresponding to the third and fourth "key start/delay start" time settings in the process
4、Water wax aging: the time to wait before entering the next process after spraying water wax
5、Foam A delay: When washing the car, the time required from the start of foam A to the stabilization of foam A pressure. The other three delay settings
correspond to the corresponding functions
6、Car rear compensation: After the ultrasonic wave detects the rear of the car, the distance it continues to run backwards
7、Speed: the speed at which the machine runs when the corresponding function is started
8、Spray rod error: When washing the car, the spray rod will be adjusted when the difference between the distance between the spray rod and the car and the
set flushing distance is greater than the spray rod error.
9、Ultrasonic reading window: You can view the distance measured by each ultrasonic wave. The ultrasonic reading is valid when it is started.
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Car wash instructions
1、The machine turns to the automatic state, and the LED displays the drive in. If the machine is not at the origin, it displays that the machine is not at the origin.
2、If the machine position origin is displayed, but the machine is actually at the origin, please click the spray boom position reset button in the debugging
parameters under manual operation.
3、In the automatic state, when the car is driven into the washroom and the LED shows parking, the ultrasonic sensor is activated and the ultrasonic reading value
is valid at this time.
4、Before washing the car, make sure the machine is in the original position
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Install the machine casing
4、Turn off the power switch of the self-priming pump, open the foam drain valve, click the foam A button to turn it red, and turn off the corresponding
metering pump.
At this time, the foam A pipeline is drained, and after it is drained, turn off the foam A button. Empty foam B, water wax, and magic color tube in the same way
Water in the road. After drainage is completed, close the foam drain valve.
5、When using it again, turn on the power switch of the self-priming pump, click the bubble A button to turn it red, turn on the corresponding metering pump,
and bubble
After foam A is sprayed normally, use the same operation method to restore the working status of foam B, water wax, and magic color.
Note: The water pump and proportioning box need to be insulated above 0℃
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