WPS Qualify To DNV-OS-C401 - Sample

WELDING PROCEDURE QUALIFICATION RECORD (WPQR)
WPQR-001 Rev. 00
Manufacturer: ABC Manufacturer LLC
Office: 123 - Dong Xuyen IPZ - Rach Dua - Vung Tau - Ba Ria Vung Tau
Workshop: 123 - Dong Xuyen IPZ - Rach Dua - Vung Tau - Ba Ria Vung Tau
0
Welding procedure qualification — Test certificate
Manufacturer’s WPQR no.: WPQR-001 Rev. 00

Date of issue: 16-May-2024
Code/testing standard: DNV-OS-C401. Edition July 2023
Level: -
Date of welding: 06-May-2024
Examiner or examining body: ABC Third party
Reference no.: -
Range of qualification
Test piece
Product form: Tube and plate
Welding process(es): 141 136 121
Weld layer(s): Root/Hot Fill Fill/Cap
Licensed copy by Nguyen Duy Bien - hi@duybien.com

Deposited metal thickness, 6 14 40
Provided by https://wps.duybien.com/
max., (mm):
Backing and backing Without Weld metal Weld metal
material:
Type of joint and weld: Butt-plate: ss mb, ss fb, bs; Butt-pipe: ss mb, ss fb, bs; Fillet plate; Fillet pipe; Butt-
plate: ss mb, ss fb, bs; Butt-pipe: ss mb, ss fb, bs
Joint preparation: Mechanical (grinding or brushing)
Material group (ISO 1.1 to 1.1; 1.1 to 1.2; 1.2 to 1.2

15608):
Material strength/grade 355, lower
(MPa):
Material delivery: N, M or As rolled
Parent material thickness 5 to 60

(mm):
Throat thickness, max. a60
(mm):
Single run/multi-runs: Single-run / Multi-runs Single-run / Multi-runs Single-run / Multi-runs
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Range of qualification (continuing)
Test piece
Outside pipe diameter OD > 150 mm welded in the PC, in PF or PA rotated position; OD> 500 mm in any
(mm): positions.
Filler material designation: AWS A5.18 ER70S-6 AWS A5.20 E71T-1C AWS A5.17 F7A2-EM12K
Filler material make: Hyundai - TG-50S Hyundai - SM70 Hyundai - S717
Filler material size: 2.4 mm 1.2 mm 3.2 mm
Designation of shielding ISO 14175 - I1 ISO 14175 - C1 None

gas/flux:
Designation of backing gas: - - -
Type of welding current DCEN DCEP DCEP

and polarity:
Transfer mode: N/A N/A N/A
Heat input, max.: 1.1 kJ/mm 1.75 kJ/mm 1.85 kJ/mm
Welding positions: All, Uphill All, uphill Flat
Preheat temperature, min 10 50 50

(°C):
Interpass temperature, 120 168 225
max (°C):
Post-heating, temp. & With or without
duration (°C):
Post-weld heat-treatment: None
Other information: -
We confirm that the statements in this record are correct and that the test pieces were prepared, welded, tested
and have fulfilled the requirements in accordance with ISO 15614-1.
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Examiner or examining body

(Name, date and signature)
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WPQR-001 Rev. 00
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Record of weld test
Location: 123 - Dong Xuyen IPZ - Rach Dua - Vung Tau - Ba Ria Vung Tau
Manufacturer’s pWPS no.: pWPS-001
Welder’s/operator's name: Nguyen Van AN
Joint type and weld: Butt-plate, single Vee, none backing
Method of preparation and cleaning: Grinding and brushing
Parent material specification: EN 10025-2 S355J2 to EN 10025-2 S355J2
Material thickness (mm): 30 30
Outside pipe diameter (mm): - -
Heat number: - -
MTC number: - -
Material group (ISO 15608): 1.2 1.2
Material group (DNV-OS-B101): HS HS
CEV / CET / Pcm / Max. C (%): - -
Material delivery condition + Normalized + Normalized
SMYS (MPa): 345 345
Welding position: PA
Weld preparation details

Joint design Welding sequences
#REF!
Welding details
Run Process Size of filler Current Voltage Current Wire feed speed Travel speed Heat input
material (A) (V) /polarit (cm/min.) (mm/min.) (kJ/mm)
1 141 2.4 mm 90 12 y
DCEN - 80 0.49
2 141 2.4 mm 90 12 DCEN - 85 0.46
3 136 1.6 mm 205 26 DCEP 52 245 1.04
4 121 3.2 mm DCEP
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Record of weld test (continuing)

Weld layer(s): Root Fill Fill/Cap
Mode of metal transfer: N/A N/A N/A
Filler material designation AWS A5.18 ER70S-6 AWS A5.20 EE71T-1C AWS A5.17 F7A2-EM12K
and make:
F Number: 6 6 6
(ISO 15614-1)
A Number: 1 1 1
(ISO 15614-1)
Batch/Lot number: 1233456789 1233456789 1233456789
MTR number: 2023-MTC-001 2023-MTC-001 2023-MTC-001
Any special baking or Redrying 350 °C / 2 hours None Redrying 350 °C / 2 hours
drying:
Designation of Gas/flux - ISO 14175 - I1 ISO 14175 - C1 None
shielding:
Designation of Gas/flux - None None N/A
backing:
Gas flow rate - shielding: 12~17 lpm 12~19 lpm N/A
Gas flow rate - backing: - - -

#REF!
Tungsten electrode 1 7 13
type/size:
Details of back None - -
gouging/backing:
Preheat temperature, °C: Ambient (32) - -
Interpass temperature, °C: 150 201 200
Post-heating, °C: None None None
PWHT: None None None

(Time, temperature,
method: heating and
cooling rates)
Page 6 of 12
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Weaving Max. 12 mm Max. 16 mm -

(maximum width of run):
Oscillation: amplitude, None - -
frequency, dwell time
Pulse welding details: - - -
Distance contact N/A 17 mm 20 mm

tube/workpiece:
Page 7 of 12
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Record of weld test (continuing)

Plasma welding details: None N/A N/A
Torch angle: - - -
Other information - - -
Manufacturer Examiner or examining body #REF!
Name, date and signature Name, date and signature
Page 8 of 12
WPQR-001 Rev. 00
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Test results
Manufacturer’s WPQR no.: WPQR-001 Rev. 00
Visual examination: 100% visual inspection and accepted by Nguyen Duy Bien
Radiographic/ Ultrasonic testing: 100% RT by ABC Company, accepted, report number:
Penetrant/magnetic particle testing: 100% RT by ABC Company, accepted, report number:
Reference no.: -
Temperature: 25 °C (RT)
Tensile tests
Type/No. Re (Mpa) Rm (Mpa) A % on Z% Fracture location Remarks
Requirement - 345 - - - -
Test sample 1 - 466 - - Weld metal Accepted

Test sample 2 - 452 - - Weld metal Accepted
Bend tests
Former diameter 30 mm #REF!
Type/no. Bend angle Elongation Results

Test sample 3 Side bend - Accepted
Impact test
Type: Charpy V-notch Size: 10x10 Requirrement: ISO 148-1
Notch location / direction Temperature Values (Joules) Remarks

(°C) 1 2 3 Average
WM -40 42 31 32 35.0
FL -40 27 35 36 32.7
FL+1 -40 40 35 34 36.3
FL+2.5 -40 56 80 59 65.0
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Hardness Test
Type / Load: HV10
Location of measurements
(Sketch)
Page 10 of 12
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Test results (continuing)

Hardness Test
Specimens Parent metal 1 HAZ 1 Weld metal HAZ 2 Parent metal 2
Line - 1 145 200 185 111 120 215 222 156 185 111 215 222 156 185 111 111 120 222 185 111
Line - 2 165 160 155 200 145 200 185 111 155 200 200 185 111 155 200 200 145 185 155 200
Line - 3 165 231 123 178 165 231 123 178 123 178 231 123 178 123 178 178 165 123 123 178
Line - 4 165 123 145 189 165 160 155 200 145 189 160 155 200 145 189 189 165 155 145 189
Minimum 111 111 111 111 111
Maximum 231 231 231 200 222
Macroscopic examination
Photograph Photograph Photograph

Other tests: -
#REF!
Remarks: -
Tests carried out in accordance with the requirements of:

Laboratory report reference no.:
Test results were: X Acceptable 0 Not acceptable
Test carried out in the presence of:
Manufacturer Examiner or examining body

Name, date and signature Name, date and signature
Page 11 of 12
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Page 12 of 12

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WELDING PROCEDURE QUALIFICATION RECORD (WPQR)

Welding procedure qualification — Test certificate

Manufacturer’s WPQR no.: WPQR-001 Rev. 00

Welding process(es): 141 136 121

Weld layer(s): Root/Hot Fill Fill/Cap

Licensed copy by Nguyen Duy Bien - hi@duybien.com

Material group (ISO 1.1 to 1.1; 1.1 to 1.2; 1.2 to 1.2

Parent material thickness 5 to 60

Range of qualification (continuing)

Filler material make: Hyundai - TG-50S Hyundai - SM70 Hyundai - S717

Filler material size: 2.4 mm 1.2 mm 3.2 mm

Designation of shielding ISO 14175 - I1 ISO 14175 - C1 None

Type of welding current DCEN DCEP DCEP

Heat input, max.: 1.1 kJ/mm 1.75 kJ/mm 1.85 kJ/mm

Welding positions: All, Uphill All, uphill Flat

Preheat temperature, min 10 50 50

Examiner or examining body

Record of weld test

Weld preparation details

Joint design Welding sequences

Record of weld test (continuing)

Weld layer(s): Root Fill Fill/Cap

Mode of metal transfer: N/A N/A N/A

Gas flow rate - shielding: 12~17 lpm 12~19 lpm N/A

Gas flow rate - backing: - - -

Interpass temperature, °C: 150 201 200

Post-heating, °C: None None None

PWHT: None None None

Weaving Max. 12 mm Max. 16 mm -

Distance contact N/A 17 mm 20 mm

Record of weld test (continuing)

Plasma welding details: None N/A N/A

Manufacturer Examiner or examining body #REF!

Name, date and signature Name, date and signature

Manufacturer’s WPQR no.: WPQR-001 Rev. 00

Radiographic/ Ultrasonic testing: 100% RT by ABC Company, accepted, report number:

Penetrant/magnetic particle testing: 100% RT by ABC Company, accepted, report number:

Examiner or examining body: ABC Third party

Test sample 1 - 466 - - Weld metal Accepted

Type/no. Bend angle Elongation Results

Notch location / direction Temperature Values (Joules) Remarks

Test results (continuing)

Photograph Photograph Photograph

Tests carried out in accordance with the requirements of:

Manufacturer Examiner or examining body

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