thyssenkrupp Industries India

Monthly Safety Highlights April-2024

BPCL-BR CPP O&M Site

Prepared by:- Sitaram Mohapatra

 Safety Moment –April 2024

2 Creating value for our customers throughout the life cycle.

 Health Moment - April 2024

3 Creating value for our customers throughout the life cycle.

 Near Miss Incident Analysis – April 2024

Sl.No Mode Nos Status

1 Slipping, tripping & stumbling 14 12 Closed / 03 Open
2 Falling object 02 01 Closed / 01 Open
3 Fall from height 00
4 Biological 00
5 Damaged tools 00
6 Uncontrolled moving object 00
7 Equipment / machinery/ Access 00
8 Material handling 00
9 Vehicle 00
10 Miscellaneous 06 03 Closed and 3 Open

Total 22
 HSE Statistics - April 2024

Leading Indicator
Sl No Description Apr’2024 CUMULATIVE SINCE-2019
1 LTI Free Man-hours 100496 6547965
2 No. of Near Miss 22 361
3 No. of Unsafe act Observed 42 2656

4 No. of Unsafe Condition observed 42 2610

5 No. of TBT 419 18254

6 No. of Trainings 18 962
7 No.of BOSOP 419 3204
Lagging Indicator
1 Lost Time Injury 00 00
2 No. of First aid 00 07
3 Safety Violation / Internal Memo 00 34
 Process Safety Beacon for the Month

Process Safety Beacon

awareness poster displayed at
various locations & the same is
being communicated to all
staff & workmen through
trainings & TBT.
Also, The same is being
discussed in every Monthly
SCM.

6 Creating value for our customers throughout the life cycle.

 Empowering Leadership : “We Care” Activity Leadership drive

Team tkII conducted “We Care” Activity drive at site, in this drive Inspiring
leadership message delivered to employees and workmen such as we stop
card, Nutrition, Excercise, Ergonomic Postures, and Stress Management.
Through the 'We Care' Activity, fostering a culture of support and
empowerment.

7 Creating value for our customers throughout the life cycle

 Empowering Leadership : “We Care” Activity Leadership drive

Team tkII conducted “We Care” Activity drive at site, in this drive Inspiring
leadership message delivered to employees and workmen such as we stop
card, Nutrition, Excercise, Ergonomic Postures, and Stress Management.
Through the 'We Care' Activity, fostering a culture of support and
empowerment.

8 Creating value for our customers throughout the life cycle

 Empowering Leadership : “We Care” Activity Leadership drive

Inspiring leadership message delivered to employees and workmen through

the 'We Care' Activity, fostering a culture of support and empowerment.

9 Creating value for our customers throughout the life cycle

 RM Surprise Site Walkthrough: Hazard Identification and Compliance Reporting

Site Station Head Mr. M.A Rahim conducted surprise site walkthrough identified
critical hazard points, reported to relevant departments for compliance, and
educated workmen and employees about reporting incidents, unsafe acts, and
conditions.

10 Creating value for our customers throughout the life cycle

 World Malaria Day 2024: Accelerate the fight against malaria for a more equitable world

The theme of World Malaria Day 2024 is “Accelerate the fight against malaria for
a more equitable world.” The theme focuses on the attempts to eliminate the
disease completely and to educate and inform people to prevent it from reaching
more.

11 Creating value for our customers throughout the life cycle

 Celebrating Team tkII Achievements: BPCL National Fire Service Week

Team tkII for their outstanding participation and achievements in the BPCL
National Fire Service Week. They topped in various competitions including BA
Rescue operation and slogan competitions.

12 Creating value for our customers throughout the life cycle

 PSM 17 Elements Overview Training

Team tkII participation and achievements in the BPCL PSM 17 Elements

Overview Training.

13 Creating value for our customers throughout the life cycle.

 PSM 17 Elements Overview Training

Team tkII participation and achievements in the BPCL PSM 17 Elements

Overview Training.

14 Creating value for our customers throughout the life cycle.

 Summer Health Initiative

Team tkII distributed glucose and ORS to employees for the prevention of
Heat stroke in summer.

15 Creating value for our customers throughout the life cycle.

 Class Room Training Session on SAR

Comprehensive Training session on SAR. This session covered engineers and

HOD’s and given depth knowledge about SAR.

16 Creating value for our customers throughout the life cycle.

 Class Room Training Session on PSM

Comprehensive Training session on PSM Elements. This session covered

engineers and supervisors and given depth knowledge about 17 elements.

17 Creating value for our customers throughout the life cycle.

 TBT at site by OHSE team

On site TBT conducted “Job Specific”. Importance of job specific TBT was
conveyed to the workmen. Also, it was advised that all job specific hazards
& risk associated with the work shall be communicated to all workmen who
will be engaged for the activity.

18 Creating value for our customers throughout the life cycle

 TBT at different locations prior to startup
of daily work activities.

TBT and PEP talks arranged by OHSE team at different locations of CPP and
communication of Hazards & risk associated with the activity planned and
with existing ones was shared. During the course emphasis was given on
coordination & communication among the teams.

19 Creating value for our customers throughout the life cycle.

 Inspection of Fire extinguisher by OHSE team.

Inspection of Fire Extinguisher by OHSE team to ensure Fire Extinguisher.

20 Creating value for our customers throughout the life cycle.

 Inspection of Tools, tackles & equipment's by OHSE team.

Inspection of Gas cutting set by OHSE team, ensuring healthiness of safety

devices. Pressure gauges, flash back arrestors on both ends along with soap
water for testing of leakages.

21 Creating value for our customers throughout the life cycle.

 Inspection of Safety Shower

Inspection of safety shower by OHSE team for ensure

healthiness of safety shower at site.

22 Creating value for our customers throughout the life cycle.

 Inspection of Power Tools

Inspection of Power Tools by OHSE team for ensure

healthiness of Power Tools at site.

23 Creating value for our customers throughout the life cycle.

 Inspection of Site Vehicles

Inspection of Site Vehicles by OHSE team for ensure

healthiness of Power Tools at site.

24 Creating value for our customers throughout the life cycle.

 Inspection of Full body Harness by OHSE team.

Inspection of Full body harness by OHSE team, ensuring healthiness of Harness.

25 Creating value for our customers throughout the life cycle.

 Mock Drill on Emergency Siren Codes

In a swift response to the emergency siren codes, workmen and employees and
visitors promptly gathered at the assembly points near 220KV substation and God
Baba Temple during the emergency mock drill.

26 Creating value for our customers throughout the life cycle.

 Safety Kaizen Utility Boiler Near Chimney

Secured with proper storage of all compressed cylinder at UB.

27 Creating value for our customers throughout the life cycle

 Safety Kaizen PCTP-1

The damaged chequered plate has been promptly replaced with a new one at
PCTP-1, effectively eliminating safety hazards and ensuring a safe environment for
all occupants.

28 Creating value for our customers throughout the life cycle

 Safety Kaizen PCTP-1

The damaged chequered plate has been promptly replaced with a new one at
PCTP-1, effectively eliminating safety hazards and ensuring a safe environment for
all occupants.

29 Creating value for our customers throughout the life cycle

 Safety Kaizen LSTP-2

The damaged chequered plate has been promptly replaced with a new one at
LSTP-3, effectively eliminating safety hazards and ensuring a safe environment for
all occupants.

30 Creating value for our customers throughout the life cycle

 Monthly Safety Day Celebration

Every Month team tkII at BPCL-BR is organizing Monthly Safety Day for Staff &
Workmen at site as a safety promotional activity. During the course of event
Staff & workmen are being rewarded for their out standing performance in
Safety Management. i.e. Reporting Near miss / UA / UC, Safety suggestion,
reporting BOSOP.

31 Creating value for our customers throughout the life cycle.

 Monthly Safety Day Celebration

Every Month team tkII at BPCL-BR is organizing Monthly Safety Day for Staff &
Workmen at site as a safety promotional activity. During the course of event
Staff & workmen are being rewarded for their out standing performance in
Safety Management. i.e. Reporting Near miss / UA / UC, Safety suggestion,
reporting BOSOP.

32 Creating value for our customers throughout the life cycle.

 Mega Cleaning Drive

33 Creating value for our customers throughout the life cycle.

 Thank you !!
Safety is not an "Expense”
It is an “Investment”