Engine block measurement (Cylinder bore and flatness)

Action Standard Measured (Cylinder 1)

Measure cylinder bore (6) at position A <= 5.3635 in. (136.23 mm).
Measure cylinder bore (6) at position B <= 5.3395 in. (135.62 mm).
Measure cylinder bore (6) at position C <= 5.2185 in. (132.55 mm).
Measure cylinder bore (6) at position D <= 5.2185 in. (132.55 mm).
The taper between C and D <= 0.0010 in. (0.025 mm).
Measure flatness of engine block (4) crosswise <= 0.003 in. (0.076 mm).
Measure flatness of engine block (4) lengthwise <= 0.0070 in. (0.178 mm).
 Engine block measurement (Cylinder counterbore)

Action Standard Measured (Cylinder 1)

0.4755 in. (12.13 mm) - 0.4770 in. (12.12

Measure depth of counterbore for from 4
mm)
different edges (Cylinder liner insert can be
0.4905 in. (12.50 mm) - 0.4920 in. (12.50
used)
mm)

If counterbore (8) varies more than 0.0015 in. (0.04 mm) around edge of cylinder, replace engine block (4).
 Engine block measurement (Main bearing)

Action Standard Measured (Cylinder 1)

Measure each main bearing bore (10) diameter with bore gage (11). 4.812 in. (122.22 mm) - 4.813 in. (122.25 mm)