RISK ASSESSMENT – Coolant Leakage (Preventive Maintenance) for Gas Compressor

Client – Date – 05.02.2024

RA No: 1202-006 Project – Maintenance Project (IQ1202) Location: IPFs ENI /
ZFOD Revision - 001

Residual
No Job Steps Hazard Consequences Initial Risk Control Measures Action Party
Risk

Consequence (Severity) Likelihood (Probability)

1. 2. 3. 4. 5.

Very Likely
Harm to Environment Damage to Impact on Very Unlikely Possible Likely (incident
Severity Unlikely
People Effect Assets Reputation (never heard
(heard in the
(incident (incident occurred
in the occurred in occurred once more than
industry)
industry) the Company) in the site) once in a year
in the site)

Slight injury or Slight dam age Slight im pact

1 Negligible Health effects (First Negligible Effect No disruption to Som e public L L M M M
Aid) operation aw areness

Minor injury or Minor dam age Lim ited Im pact

Local environm ental
2 Low Health effects (cost 10K€-100K€, Som e public L L M M H
dam age.
(MTC or WRC) 1day dow ntim e) concern

Major injury or
Contam ination w ith Local dam age Considerable Im pact
Health effects
3 Medium no perm anent effect (cost 100k€-500k€), 1- Regional public M M M H H
(Lost Work Days
on environm ent. 7 days shutdow n concern
Case)

Single fatality or Lim ited loss of Major dam age( cost

4 High Perm anent Total discharges of 500k€-3M€) 2 w eeks National im pact M M H H H
Disability know n toxicity shutdow n

Extensive dam age

Major environm ental (cost 3M€-10M€),
5 Major Multiple fatalities International im pact H H H H H
dam age m ore than 2w eeks
shutdow n

pg. 1
 RISK ASSESSMENT – Coolant Leakage (Preventive Maintenance) for Gas Compressor

Risk
Risk
Evaluation
Evaluation
Hazard Effect / (Before
Potential Hazards / (After control
No Job Steps Environmental control Method(s) of control Responsible Person(s)
Environmental Aspects measures)
. ‫خطوات العمل‬ Impacts measures) ‫إجراءات التحكم‬ ‫الشخص المسئول‬
‫ المظاهر البيئية‬/‫األخطار المحتملة‬ ‫تقييم الخطر (بعد‬
‫ التأثيرات البيئية‬/‫تأثير الخطر‬ ‫تقييم الخطر (قبل‬
)‫إجراءات التحكم‬
)‫إجراءات التحكم‬
C P R C P R
 Follow the traffic and / or
 Manpower and Equipment pedestrian path to travel to
 Slip, trip, fall. and from site.
mobilization & demobilization
1  Manual handling. Slight injury. 1 2 2  Carefully handle the tools, Job performer and crew 1 1 1
to and from site.
tackles to avoid any fall the
tools or object onto the body
or ground.
 Tool box meeting must be
conducted by supervisor.
 Inspection of tools, use right
tools for specific job.
 Workers must be experienced
 Defective tool and trained to perform the job.
 Prepare for Job  Un-skill employees  Supervisor must be present at
2 Major injury 2 3 6 site to supervise the job. Job performer and crew 1 2 2
 Un-identified area
 Use of proper PPE.
 If any isolation is mentation
in the permit need to verified
with the concern department
and physically verified.
 Area to be barricaded if
required.

pg. 2
 RISK ASSESSMENT – Coolant Leakage (Preventive Maintenance) for Gas Compressor

Risk
Risk
Evaluation
Evaluation
Hazard Effect / (Before
Potential Hazards / (After control
No Job Steps Environmental control Method(s) of control Responsible Person(s)
Environmental Aspects measures)
. ‫خطوات العمل‬ Impacts measures) ‫إجراءات التحكم‬ ‫الشخص المسئول‬
‫ المظاهر البيئية‬/‫األخطار المحتملة‬ ‫تقييم الخطر (بعد‬
‫ التأثيرات البيئية‬/‫تأثير الخطر‬ ‫تقييم الخطر (قبل‬
)‫إجراءات التحكم‬
)‫إجراءات التحكم‬
C P R C P R
 Avoid manual handling as
possible.
 Assess the load you lift
(Weight, Size, Shape,
Difficult to grasp, Sharp, hot,
cold, etc.)
 Assess your own capability to
lift the load.
 Close to the load as possible.
 Keep the back straight.
 Risk of Injury  Bend the knees – left using the
high muscles
 Risk of long term  Keep the load close to the
 Improper handling of exposure lead to back body as possible.
 Manual Handling  Move the feet avoid twisting
3 material problem 2 2 4 Job performer and crew 1 2 2
at the waist.
 Risk of object falling  If you move with carrying the
load, ensure that the travel
 Slip trip and fall route is clear and well and
keep smooth movement;
 If you move with carrying the
load, ensure that the travel
route is clear and well and
keep smooth movement.
 Ensure good working
conditions (hot, cold,
humidity, etc)
 Wear suitable "PPE"
 Information, instruction &
training.
 Ensure that all workers use
specific PPE.
 Use tools that are inspected &
intended for the job.
 Pinch point,  Ensure hand tools are free
 Performing task use of tools  Personnel injury
4  Hand tools failure 2 2 4 from lubricants and in proper Job performer and crew 1 2 2
condition.
 Avoid wearing jewelry during
the work.
 Do not put the finger between
the equipment trap point.
pg. 3
 RISK ASSESSMENT – Coolant Leakage (Preventive Maintenance) for Gas Compressor

Risk
Risk
Evaluation
Evaluation
Hazard Effect / (Before
Potential Hazards / (After control
No Job Steps Environmental control Method(s) of control Responsible Person(s)
Environmental Aspects measures)
. ‫خطوات العمل‬ Impacts measures) ‫إجراءات التحكم‬ ‫الشخص المسئول‬
‫ المظاهر البيئية‬/‫األخطار المحتملة‬ ‫تقييم الخطر (بعد‬
‫ التأثيرات البيئية‬/‫تأثير الخطر‬ ‫تقييم الخطر (قبل‬
)‫إجراءات التحكم‬
)‫إجراءات التحكم‬
C P R C P R
 Electrical work must be
carried out only by electrical
authorized and trained
personnel
 Ensure that Isolation &
LOTO is in place
 Follow permit to work system
& Detailed job risk assessment
to be carried out
 Risk of electrical shock,  Wear appropriate PPE
 Defective tool electrocution, burn,  Pre-use visual inspection of Performing Authority , Job
 Un skilled employees fatality tool/cable by operator.
5  Electrical Safety
 Un identified area  Risk of fire
4 4 16
 Periodic PAT
performer and crew 2 2 4

Risk of slip trip.  Pneumatic grinders preferred

to electric where practical.
 RCD must be used where
there is no option but use of
240V tools.
 Use “low noise” (<80 Dba)
tools wherever possible
 Hearing protection is provided
for activities where excessive
noise levels are anticipated.
 Maintain a safe distance.

pg. 4
 RISK ASSESSMENT – Coolant Leakage (Preventive Maintenance) for Gas Compressor

Risk
Risk
Evaluation
Evaluation
Hazard Effect / (Before
Potential Hazards / (After control
No Job Steps Environmental control Method(s) of control Responsible Person(s)
Environmental Aspects measures)
. ‫خطوات العمل‬ Impacts measures) ‫إجراءات التحكم‬ ‫الشخص المسئول‬
‫ المظاهر البيئية‬/‫األخطار المحتملة‬ ‫تقييم الخطر (بعد‬
‫ التأثيرات البيئية‬/‫تأثير الخطر‬ ‫تقييم الخطر (قبل‬
)‫إجراءات التحكم‬
)‫إجراءات التحكم‬
C P R C P R
 Proper electrical Isolation
Proper mechanical isolation
shall be implemented with
application of LOTO system.
 Ensure the effectiveness of
isolation comparing with
isolation spade list and
certificate.
 Ensure the activation of
emergency push button of the
equipment and the operation
switch adjusted on (off
 Mechanical hazard. position).
 PTW shall be issued before Performing Authority , Job
 Improper tools.  Major or minor injury
6  Working in rotating equipment's 3 3 9 starting the work. performer and crew 2 2 4
 Un skilled employees.  Follow WO steps without any
deviation.
 Only competent person shall
be involved in these activities.
 Check for the sentence fail to
run.
 During testing the equipment,
you have to fix the safe guard
on the rotating parts
 Suitable PPE shall be worn.
 Un-authorized persons
entrance is prohibited.
 TBT shall be conducted
before starting the work.

pg. 5
 RISK ASSESSMENT – Coolant Leakage (Preventive Maintenance) for Gas Compressor

Risk
Risk
Evaluation
Evaluation
Hazard Effect / (Before
Potential Hazards / (After control
No Job Steps Environmental control Method(s) of control Responsible Person(s)
Environmental Aspects measures)
. ‫خطوات العمل‬ Impacts measures) ‫إجراءات التحكم‬ ‫الشخص المسئول‬
‫ المظاهر البيئية‬/‫األخطار المحتملة‬ ‫تقييم الخطر (بعد‬
‫ التأثيرات البيئية‬/‫تأثير الخطر‬ ‫تقييم الخطر (قبل‬
)‫إجراءات التحكم‬
)‫إجراءات التحكم‬
C P R C P R
 Refer SDS and follow all the
instruction (basically there are
16 types of information
available in SDS, strictly
compliance), be aware of
hazards warning.
 Report to superior in case if
you are not well to do so
 Wear right PPE's
 Work in ventilated area,
Expose to fresh air in case of
inhalation
 Never eat near to chemical
storage
 Disposal should be according
 Flammable or toxic to protocol
 Use of Chemical  Major /Minor injury  Check availability of the fire Performing Authority , Job
7 Chemical 4 4 16 2 2 4
extinguisher performer and crew
 Know what to do in case of
emergency.
 MSDS shall be attached with
PTW and work pack.
 Proper PPE shall be worn
before starting the work with
chemicals (rubber gloves,
disposable coverall, face
shield,….etc.).
 TBT shall be conducted before
working with chemical
substances.
 Follow all control measures
that mentioned inside SDS.
 Only trained and competent
persons shall be involved.

pg. 6
 RISK ASSESSMENT – Coolant Leakage (Preventive Maintenance) for Gas Compressor

Risk
Risk
Evaluation
Evaluation
Hazard Effect / (Before
Potential Hazards / (After control
No Job Steps Environmental control Method(s) of control Responsible Person(s)
Environmental Aspects measures)
. ‫خطوات العمل‬ Impacts measures) ‫إجراءات التحكم‬ ‫الشخص المسئول‬
‫ المظاهر البيئية‬/‫األخطار المحتملة‬ ‫تقييم الخطر (بعد‬
‫ التأثيرات البيئية‬/‫تأثير الخطر‬ ‫تقييم الخطر (قبل‬
)‫إجراءات التحكم‬
)‫إجراءات التحكم‬
C P R C P R
 Hold the work
 Do not panic move to nearest
Muster Point as soon as the
public alarm is heard.
 Emergency situation during the  Emergency telephone number
 Slip. Trip, Fall.  Major /Minor injury
8 work 2 2 4 to be known to all workers. All crew 1 2 2
 Being aware of the emergency
response.
 Follow the site emergency
response plan
 TBT to be conducted

pg. 7
 RISK ASSESSMENT – Coolant Leakage (Preventive Maintenance) for Gas Compressor

Risk
Risk
Evaluation
Evaluation
Hazard Effect / (Before
Potential Hazards / (After control
No Job Steps Environmental control Method(s) of control Responsible Person(s)
Environmental Aspects measures)
. ‫خطوات العمل‬ Impacts measures) ‫إجراءات التحكم‬ ‫الشخص المسئول‬
‫ المظاهر البيئية‬/‫األخطار المحتملة‬ ‫تقييم الخطر (بعد‬
‫ التأثيرات البيئية‬/‫تأثير الخطر‬ ‫تقييم الخطر (قبل‬
)‫إجراءات التحكم‬
)‫إجراءات التحكم‬
C P R C P R
 Proper mechanical isolation
shall be implemented with
application of LOTO system.
 Ensure the effectiveness of
isolation comparing with
isolation spade list.
 Use multi-gas detector to
ensure no gases on the
working area (LEL shall be
0%).
 Ensure from there is no leak
on oil or fuel system.
 PTW shall be issued before
starting the work.
 Follow WO steps without any
deviation.
 Fire hazard  Only competent person shall
Performing Authority , Job
9  Performing maintenance on GC  Gas leakage Multiple Fatality 5 3 15 be involved in these activities. 6 2 12
performer and crew
 Initial gas monitoring form
client side shall be performed
and recorded.
 Eliminate source of fire on
the place
 Presence of fire extinguisher
in the working area.
 Ensure the working area free
from any compostable
materials.
 Use non-spark hand tools.
 use complete PPE.
 Use proper PPE (ear
plugs/muffs) during working
at compressors area.
 TBT shall be conducted
before starting the work.

pg. 8
 RISK ASSESSMENT – Coolant Leakage (Preventive Maintenance) for Gas Compressor

Risk
Risk
Evaluation
Evaluation
Hazard Effect / (Before
Potential Hazards / (After control
No Job Steps Environmental control Method(s) of control Responsible Person(s)
Environmental Aspects measures)
. ‫خطوات العمل‬ Impacts measures) ‫إجراءات التحكم‬ ‫الشخص المسئول‬
‫ المظاهر البيئية‬/‫األخطار المحتملة‬ ‫تقييم الخطر (بعد‬
‫ التأثيرات البيئية‬/‫تأثير الخطر‬ ‫تقييم الخطر (قبل‬
)‫إجراءات التحكم‬
)‫إجراءات التحكم‬
C P R C P R
 Continue ((Performing  Isolate the equipment and
maintenance on GC)) wait for enough time until
engine cooling down.
 The danger of hot surface
must be explained to the team
 Exposure to hazard of heat work in the TBT.
10 energy due to hot surface Major Injury 4 3 12  Mandatory PPE shall be Job performer and crew 1 2 2
worn.
 Wear proper PPE.
 Proper body posture shall be
considered to avoid unbalance
of human body on hot
surface.
11  Exposure to sharp tools 3 2 6  Inspection of tools & exclude Job performer and crew 2 1 2
edges Major injury defective tools.
 Be careful in the movement
inside the workplace
 Using the proper & suitable
tools
 TBT to be conducted
 Wearing the suitable gloves at
all the time of work.

pg. 9
 RISK ASSESSMENT – Coolant Leakage (Preventive Maintenance) for Gas Compressor

Risk
Risk
Evaluation
Evaluation
Hazard Effect / (Before
Potential Hazards / (After control
No Job Steps Environmental control Method(s) of control Responsible Person(s)
Environmental Aspects measures)
. ‫خطوات العمل‬ Impacts measures) ‫إجراءات التحكم‬ ‫الشخص المسئول‬
‫ المظاهر البيئية‬/‫األخطار المحتملة‬ ‫تقييم الخطر (بعد‬
‫ التأثيرات البيئية‬/‫تأثير الخطر‬ ‫تقييم الخطر (قبل‬
)‫إجراءات التحكم‬
)‫إجراءات التحكم‬
C P R C P R
 Caution tape to be installed
around the work area.
 Mechanical aid shall be
provided if applicable.
 Ensure correct body posture
during the work to avoid
falling hazard.
 Remove any slipping causes
materials from worksite and
ensure the area free from any
 Exposure to falling and grease, oil,……etc.
 Persons to be fit for this
12 impact hazard Major/ Minor injury 4 2 8 Job performer and crew 2 1 2
purpose.
 Follow safe manual handling
operation technique.
 Non-authorized persons shall
be prohibited presence in
working area.
 Proper access shall be
provided to be fit for purpose.
 Skilled and qualified
operators for the heavy
equipment.
 Wearing suitable PPE
13  Continue ((Performing  Exposure to fatigue and Major Injury 3 2 6  Improving the working Job performer and crew 1 2 2
maintenance on GC)) stress environment.
 Provision of adequate level of
supervision.
 Clear information and
instructions.
 Limitations on the number of
hours worked.
 Switch between the
employment from time to
time.
 Working under client pressure
is totally prohibited.

pg. 10
 RISK ASSESSMENT – Coolant Leakage (Preventive Maintenance) for Gas Compressor

Risk
Risk
Evaluation
Evaluation
Hazard Effect / (Before
Potential Hazards / (After control
No Job Steps Environmental control Method(s) of control Responsible Person(s)
Environmental Aspects measures)
. ‫خطوات العمل‬ Impacts measures) ‫إجراءات التحكم‬ ‫الشخص المسئول‬
‫ المظاهر البيئية‬/‫األخطار المحتملة‬ ‫تقييم الخطر (بعد‬
‫ التأثيرات البيئية‬/‫تأثير الخطر‬ ‫تقييم الخطر (قبل‬
)‫إجراءات التحكم‬
)‫إجراءات التحكم‬
C P R C P R
 Provision of mineral water at
all the time of work.
 Limitations on the number of
hours worked under sunlight.
 Switch between the
employment from time to
time.
 Exposure to heat stress  Provision of adequate level of
supervision.
14 (Hypothermia) Major injury 3 3 9 Job performer and crew 2 2 4
 Clear information and
instructions
 Wearing cotton coveralls and
winter jacket.
 Wear proper winter plastic
jacket to keep human body
temperature.
 Taking break from time to
time.
 Housekeeping of the work
place during and after the
work
 The land to be dry as possible
and free from oil and grease
 Exposure to slipping during  Avoiding passing on the
slippery surfaces.
15 the work Major injury 3 3 9 Job performer and crew 2 2 4
 Barricaded the working area
by caution tape.
 Continuous and close
supervision.
 TBT to be conducted
 Safety shoes to be in good
condition and anti-slippery

pg. 11
 RISK ASSESSMENT – Coolant Leakage (Preventive Maintenance) for Gas Compressor

Risk
Risk
Evaluation
Evaluation
Hazard Effect / (Before
Potential Hazards / (After control
No Job Steps Environmental control Method(s) of control Responsible Person(s)
Environmental Aspects measures)
. ‫خطوات العمل‬ Impacts measures) ‫إجراءات التحكم‬ ‫الشخص المسئول‬
‫ المظاهر البيئية‬/‫األخطار المحتملة‬ ‫تقييم الخطر (بعد‬
‫ التأثيرات البيئية‬/‫تأثير الخطر‬ ‫تقييم الخطر (قبل‬
)‫إجراءات التحكم‬
)‫إجراءات التحكم‬
C P R C P R
 Housekeeping of the work
place during and after the
work.
 Arrangement of the used tools
 Exposure to tripping during & equipment's in work.
16 work Major injury 3 3 9  Avoid storing the material Job performer and crew 2 2 4
and equipment's in the place
of work.
 continuous supervision.
 TBT to be conducted.
 Using of suitable PPE .
 Inspection of hand tools &
excluding the defected tools.
 Surveying tools & choosing
the proper one.
 Exposure to hand tools
 All hand tools shall be of
Continue ((Performing maintenance on hazards
GC))
accepted specifications and
 Misuse used by competent people.
17 Minor injury 2 2 4 Job performer and crew 2 1 2
 Defected hand tools  Good and close supervision.
 In adequate tools for the job  TBT to be conducted before
work
 Awareness should be
conducted about the use of
tools.
 Using of suitable PPE.
 Wearing proper dust mask.
 Proper dust control shall be
 Exposure to dust during implemented from client side.
maintenance activities  STOP work during adverse
18 Minor injury 2 2 4 Job performer and crew 1 2 2
weather condition and sand
storm condition.
 TBT shall be conducted.
 Good and close supervision.

pg. 12
 RISK ASSESSMENT – Coolant Leakage (Preventive Maintenance) for Gas Compressor

Risk
Risk
Evaluation
Evaluation
Hazard Effect / (Before
Potential Hazards / (After control
No Job Steps Environmental control Method(s) of control Responsible Person(s)
Environmental Aspects measures)
. ‫خطوات العمل‬ Impacts measures) ‫إجراءات التحكم‬ ‫الشخص المسئول‬
‫ المظاهر البيئية‬/‫األخطار المحتملة‬ ‫تقييم الخطر (بعد‬
‫ التأثيرات البيئية‬/‫تأثير الخطر‬ ‫تقييم الخطر (قبل‬
)‫إجراءات التحكم‬
)‫إجراءات التحكم‬
C P R C P R
 Collect the rags and safe
disposal of hazardous
containers.
 Follow ZFOD Waste
management procedure.
 Proper TBT shall be
 Exposure to formation of conducted.
 Work completion and system solid/liquid wastes
19 Slight pollution without 2 2 4  Proper PPE shall be worn 1 2 2
reinstatement Job performer and crew
minimal effect during dealing with solid or
liquid waste.
 Spill containment kit shall be
provided.
 All disposals cans to be
collected in hazardous waste
area

pg. 13
 RISK ASSESSMENT – Coolant Leakage (Preventive Maintenance) for Gas Compressor

Conclusion/Comments: ‫ التعليقات‬/ ‫الملخص‬

 …………………………………………………………………………………………………………………………………………………………………
 …………………………………………………………………………………………………………………………………………………………………
Reviewed by: ‫روجع بواسطة‬:
1- Senior Technical Manager 2- Project HSE Department (*)
Name ‫االسم‬: ………………………………………… Name ‫االسم‬: …………………………………………
Position ‫الوظيفة‬: ………………………………………… Position ‫الوظيفة‬: …………………………………………
Signature ‫ التوقيع‬: ………………………………………… Signature ‫ التوقيع‬: …………………………………………
I have personally inspected the work location and confess that the above-mentioned OH&S hazards/environmental aspects and its related control
measures were discussed and explained to all personnel involved in this work /activity execution, also the needed updates were conducted and the
proposed control measures were implemented and found effective.
‫ المظاهر البيئية المذكورة عاليه وإجراءات التحكم ذات الصلة قد تم مناقشتها وشرحها لجميع العاملين‬/‫أقر بأني قد قمت بفحص مكان العمل بنفسي وأن جميع أخطار السالمة والصحة المهنية‬
.‫ وأن جميع التعديالت والتحديثات الالزمة لمالئمة ظروف العمل قد تم إجراؤها أيضًا وأن جميع إجراءات التحكم قد تم تنفيذها وأنها فعاله‬،‫المشتركين في تنفيذ هذا العمل‬
Job Supervisor Name: Signature: Date:
‫اسم مشرف العمل‬: …………………………………………. ‫التوقيع‬: ………………………….… ‫التاريخ‬:
(*) In case of absence or unavailability of HSE Specialist; The site manager shall review the Hazard identification &Risk Assessment register in coordination with Senior Technical
Manager.
.‫في حالة غياب أو عدم توفر أخصائي الصحة والسالمة والبيئة؛ يجب على مدير الموقع مراجعة سجل تحديد المخاطر وتقييم المخاطر بالتنسيق مع المدير المسئول‬

pg. 14