Professional Documents
Culture Documents
01 JSA S-1601 Rev 01
01 JSA S-1601 Rev 01
01 JSA S-1601 Rev 01
TITLE: Job Safety Analysis (JSA) REV: 00 DATE PRODUCED: Mar 20, 2024
Job Title: Tank Cleaning Work Using 7,000 PSI High Pressure Water Jetting to the Reflux Tank (S-1601)
Area: FPG Process Plant (RG Area) Equipment Name / No: Reflux Tank (S-1601)
JOB STEPS HAZARD IDENTIFIED EXISTING CONTROL MEASURES ADDITIONAL CONTROL MEASURES
Slips, trips and falls due to unsuitable area Preparation at suitable location Job supervisor give toolbox talk
Unload the equipment, tools, machinery and Only competent manpower handling the prior commencement of the task.
Wrong slinging and rigging technique work
material by lifting using boom truck Working area barricaded and
Boom truck and load damage due to boom Boom truck set-up at solid area & ground proper signage erected at
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DOCUMENT NO: HSE-JSA-FPG-001
TITLE: Job Safety Analysis (JSA) REV: 00 DATE PRODUCED: Mar 20, 2024
truck topple and overload Boom truck to be inspected before use - working area.
Injury to workers due to trapped at pinch use FPG equipment checklist, by FPG PPE: Basic PPE, Covid 19 PPE +
point SPOC additional PPE - minimum cotton
Manpower at correct position glove, but when load is heavy
Damage to other equipment due to crash
Good communication - operator and and have poor grip, use
with boom or lifting load
signalman minimum semi-leather glove,
Use tag line to control load from swing wear mask (whenever required).
Barricade and signage area - keep on
continuous safety watch to ensure no
unauthorized person is walking near
lifting and under lifting site
Boom truck to have spark arrestor
installed at exhaust
Standby person/fire-watch to monitor
the job
No manpower seating under hanging
loads (ZeTo Rules)
Job must be monitored by
Set up warning signs before commencement of Ensure that access is denied or restricted supervisor without failed
Entry into area by unauthorized personnel.
work by barricade and proper signage
Use semi lather glove and suitable PPE Job supervisor give toolbox talk
Use right tools for the right job. prior commencement of the task.
Hand or finger injury
All work done by trained workers (ES, Working area barricaded and
Falling object
AESP) proper signage erected at
Preparation and initial work Pinching/sharp object working area.
Tie all hand tools using tools lanyard
Blinding Slip, trip and fall Ensure permit to work is
Cover sharp edges with cotton to avoid
Open manhole Toxic/flammable gas completely filled and authorized
pinching/injuries.
Deficient of oxygen before start job - Permit: General
Ventilation Work
Watch the step and be extra precaution
Chemical exposure FPG to ensure complete empty-
of surrounding for any obstructions /
out as much as possible.
Opening wrong point/equipment hazards.
Communicate clearly to OBZA
Working at height Use suitable breathing apparatus. Safety PIC if the is at high level and not
Splash with product / pressure trap rep to assess condition. When chemical able to maximize the empty-out.
vapour is detected , depending on the
Compliance to CSE procedure
exposure volume, wear at minimum R95
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DOCUMENT NO: HSE-JSA-FPG-001
TITLE: Job Safety Analysis (JSA) REV: 00 DATE PRODUCED: Mar 20, 2024
TITLE: Job Safety Analysis (JSA) REV: 00 DATE PRODUCED: Mar 20, 2024
Wear all required PPE (Basic PPE + Job supervisor give toolbox talk
additional – risk as assessed by AGT & prior commencement of the
ES) – All Entrance must wear harness task.
Asphyxiation/deficient of oxygen (w/o lanyard) To Display PTW, JHA , and
Chemical burning Confine Space work permit at
In case of strong odor during initial
Fire & explosion entry/pre-cleaning, wear R95/P95 mask work location at all time.
Confined Space Entry
Toxic / flammable gas at minimum, or if insufficient, wear half Working area barricaded
face mask with organic vapour cartridge complete with proper/suitable
Limited visibility
Ensure CSE permit is approved and fully signage
Heat stroke / hot environment
authorized before entry All machine and equipment
Gas check before enter confined space inspected by competent person
area. Oxygen level must between 19.5% - Cleared rescue plan
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DOCUMENT NO: HSE-JSA-FPG-001
TITLE: Job Safety Analysis (JSA) REV: 00 DATE PRODUCED: Mar 20, 2024
TITLE: Job Safety Analysis (JSA) REV: 00 DATE PRODUCED: Mar 20, 2024
Wear all required PPE. Reconfirm by Job supervisor give toolbox talk
physical and visual check prior to use prior commencement of the task.
Scaffolding with valid green tag Working area barricaded
Use full body harness with double complete with proper/suitable
lanyard signage
Body harness hooked at the hire point Minimize WAH activity where
Working at height Falling objects from working platform possible
Slip down When working at height involved
handling of material, barricade lower
location as well, and put on safety watch
to ensure no one is walking below or in
danger zone
Conducted by well trained workers
Hand or finger injury Use semi lather glove and suitable PPE Job supervisor give toolbox talk
Use right tools for the right job. prior commencement of the task.
Falling object
De-blinding and box-up work Cover sharp edges with cotton to avoid Working area barricaded and
Pinching/sharp object proper signage erected at
pinching/injuries.
Slip, trip and fall working area.
Watch the step and be extra precaution
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DOCUMENT NO: HSE-JSA-FPG-001
TITLE: Job Safety Analysis (JSA) REV: 00 DATE PRODUCED: Mar 20, 2024
Falling objects - spanner and bolts & nuts Use proper tools
Flange Management - Bolt tightening using Manual
Torque Wrench Hand injury (pinch point) Use suitable hand glove to avoid hand
injury (semi leather or dotted cotton
glove to ensure good grip)
Job performed by trained workers
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DOCUMENT NO: HSE-JSA-FPG-001
TITLE: Job Safety Analysis (JSA) REV: 00 DATE PRODUCED: Mar 20, 2024
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DOCUMENT NO: HSE-JSA-FPG-001
TITLE: Job Safety Analysis (JSA) REV: 00 DATE PRODUCED: Mar 20, 2024
Reviewed by
Prepared by Verified by Approved by
Name: Siti Sahfinah Binti Zulkiflee Name: Azizi Bin Kari Name: Name:
Designation: Obza’s Safety Supervisor Designation: Obza’s Superintendent Designation: Designation:
Note: Where necessary, please consider to have SHES personnel review during this JHA establishment.
Proclaimer
2. I have assessed the job site for new or changed hazards, and I have prepared control for those extra hazards and had incorporated into this JHA.
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