DOCUMENT NO: HSE-JSA-FPG-001

TITLE: Job Safety Analysis (JSA) REV: 00 DATE PRODUCED: Mar 20, 2024

Job Title: Tank Cleaning Work Using 7,000 PSI High Pressure Water Jetting to the Alcohol Bottom Surge Tank (S-709)

Area: FPG Process Plant (Alcohol Area) Equipment Name / No: Alcohol Bottom Surge Tank (S-709)

OBZA: Siti, Azizi, Khaidir

JHA Committee:
FPG: Firman Hadi, Amirul (SHO), Zelaha Ibrahim
Helmet, Safety Glass, Coverall (or Jacket), Safety Shoes, Suitable Glove, Ear Plug, Welder Mask, Full Body Harness, clear face shield, chemical suit,
PPE Required:
chemical glove, respirator, rain boot. Others for CSE: Life line, LEL/O2 meter, SCBA
JHA Ref. No / PTW No: Issue Date: May 2024 Revision: 00

JOB STEPS HAZARD IDENTIFIED EXISTING CONTROL MEASURES ADDITIONAL CONTROL MEASURES

 Obtain PTW approval prior to work

 Back pain, disc slip and injury due to wrong
handling
 Slips, trips and falls due to unsuitable area
 Injury due to handling while unloading or
Unload the equipment, tools, machinery and loading of equipment and tool from the
material by manual handling. lorry/pick up
 Damage to other equipment/insulation due
to crash with lifting load
 Pinch point / caught between object
 Handling in capacity
 Keep surrounding area tidy.
 Sign in and obtain permit before entry
into restricted area. Permitting to be
done by trained Work Leader/Supervisor
 Use good manual handling.
 Working in group
 Unload at suitable area and ground
 Use proper posture with correct
ergonomics methods during handling
 No person shall manually lift item more
than 22.5kg alone
 Precuation on possibility being caught
hazard
 Reach item at edges / end point
 Job must be monitored by
supervisor without failed
 Job supervisor give toolbox talk
prior commencement of the task.
 Working area barricaded
complete with proper/suitable
signage
 PPE: Basic PPE, Covid 19 PPE (if
required) + additional PPE -
minimum cotton glove, but when
load is heavy and have poor grip,
use minimum semi-leather glove.
 Electrical tools to be inspected
by E&I Team

 Slips, trips and falls due to unsuitable area
Unload the equipment, tools, machinery and
 Wrong slinging and rigging technique
material by lifting using boom truck
 Boom truck and load damage due to boom
 Preparation at suitable location
 Only competent manpower handling the
work
 Boom truck set-up at solid area & ground
 Job supervisor give toolbox talk
prior commencement of the task.
 Working area barricaded and
proper signage erected at
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 DOCUMENT NO: HSE-JSA-FPG-001

TITLE: Job Safety Analysis (JSA) REV: 00 DATE PRODUCED: Mar 20, 2024

truck topple and overload
 Injury to workers due to trapped at pinch
point
 Damage to other equipment due to crash
with boom or lifting load
Set up warning signs before commencement of
 Entry into area by unauthorized personnel.
work
 Boom truck to be inspected before use - working area.
use FPG equipment checklist, by FPG  PPE: Basic PPE, Covid 19 PPE +
SPOC additional PPE - minimum cotton
 Manpower at correct position glove, but when load is heavy
 Good communication - operator and and have poor grip, use
signalman minimum semi-leather glove,
 Use tag line to control load from swing wear mask (whenever required).
 Barricade and signage area - keep on
continuous safety watch to ensure no
unauthorized person is walking near
lifting and under lifting site
 Boom truck to have spark arrestor
installed at exhaust
 Standby person/fire-watch to monitor
the job
 No manpower seating under hanging
loads (ZeTo Rules)
 Job must be monitored by
 Ensure that access is denied or restricted supervisor without failed
by barricade and proper signage

 Use semi lather glove and suitable PPE  Job supervisor give toolbox talk
 Use right tools for the right job. prior commencement of the task.
 Hand or finger injury
 All work done by trained workers (ES,  Working area barricaded and
 Falling object
AESP) proper signage erected at
Preparation and initial work  Pinching/sharp object working area.
 Tie all hand tools using tools lanyard
 Blinding  Slip, trip and fall  Ensure permit to work is
 Cover sharp edges with cotton to avoid
 Open manhole  Toxic/flammable gas completely filled and authorized
pinching/injuries.
 Deficient of oxygen before start job - Permit: General
 Ventilation Work
 Watch the step and be extra precaution
 Chemical exposure  FPG to ensure complete empty-
of surrounding for any obstructions /
out as much as possible.
 Opening wrong point/equipment hazards.
Communicate clearly to OBZA
 Working at height  Use suitable breathing apparatus. Safety PIC if the is at high level and not
 Splash with product / pressure trap rep to assess condition. When chemical able to maximize the empty-out.
vapour is detected , depending on the
 Compliance to CSE procedure
exposure volume, wear at minimum R95
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TITLE: Job Safety Analysis (JSA)
Setup Pump and other accessories
 Poor condition of hoses cause injury
DOCUMENT NO: HSE-JSA-FPG-001
REV: 00 DATE PRODUCED: Mar 20, 2024
or P95 mask (low exposure) for high flow
exposure, wear half face respirator with  Implement the LOTO system and
organic vapour cartridge to ensue to comply with the
 Break the line slowly. Monitor the LOTO system
release. If there is dripping of chemical  To notify & reconfirm with FPG
from break point that might travel down PIC prior to work
to lower level people, contain the
 PTW: CSE Ventilation Plan &
release accordingly. Always stand out of
Rescue Plan
line of fire when breaking any line
 Explosion Proof Equipment
 Include briefing on hazrd/SDS of original
material inside the system in your
toolbox. Seek assistance from your FPG
SPOC
 Use proper ventilation fan
 Adequate ventilation duration
 Proper Lighting
 Shut down all power supply and blinding
off piping connected to the vessel
 All work activities are carried out by
competent person
 Supervisor conduct inspection, monitor
the work activities and to ensure safety
standards and procedures are strictly
adhered to.
 Walk through and tagging of point
before start work
 Wear body harness with double lanyard
and hook properly
 To apply PTW CSE & to provide CSE
rescue plan
 To get approval for rescue plan &
ventilation plan prior start the work
 Experienced personnel to inspect all  Job must be monitored by
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 DOCUMENT NO: HSE-JSA-FPG-001

TITLE: Job Safety Analysis (JSA) REV: 00 DATE PRODUCED: Mar 20, 2024

 Diesel spill out hoses and couplings supervisor without failed

Filling up Diesel To the diesel driven equipment.
 Environmental damage
 Diesel spill ignited by nearby hot surface.
 Diesel vapour exposure
 Safety whip checks to be installed on all
couplings and hose joint
 Equipment c/w drip pan
 Equipment shall be distanced from any
public/monsoon drain minimum 1.5 m
 Prepare spill kit /sandbag
 Routine/shiftly check to ensure no spill
 Safe work practice.  Job must be monitored by
 Stop engine before fill up equipment supervisor without failed
with diesel.
 Put drip pan under equipment to contain
spillages. Prepare spill kit /sandbag
 Pump must be located away at min 1.5m
from public drain
 Standby fire extinguisher
 Wear R95or P95 mask
 Use proper pump for filling activity
 Conducted at well ventilated area

 Wear all required PPE (Basic PPE +
additional – risk as assessed by AGT &
ES) – All Entrance must wear harness
 Asphyxiation/deficient of oxygen (w/o lanyard)
 Chemical burning
 In case of strong odor during initial
 Fire & explosion entry/pre-cleaning, wear R95/P95 mask
Confined Space Entry
 Toxic / flammable gas at minimum, or if insufficient, wear half
face mask with organic vapour cartridge
 Limited visibility
 Ensure CSE permit is approved and fully
 Heat stroke / hot environment
authorized before entry
 Gas check before enter confined space
area. Oxygen level must between 19.5% -
 Job supervisor give toolbox talk
prior commencement of the
task.
 To Display PTW, JHA , and
Confine Space work permit at
work location at all time.
 Working area barricaded
complete with proper/suitable
signage
 All machine and equipment
inspected by competent person
 Cleared rescue plan

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 DOCUMENT NO: HSE-JSA-FPG-001

TITLE: Job Safety Analysis (JSA) REV: 00 DATE PRODUCED: Mar 20, 2024

23.5%  Explosion Proof equipment

 Periodic gas check every two hours  Provide sufficient lighting
during operation  Rotate AE regularly. Drink
 Only Competent person to entry enough plain water during
confined space - must bring valid AESP resting time.
card
 Standby person on standby during
confined space entry
 Proper lighting and ventilation
 Continuous ventilation activity
 Wear all required PPE (Basic PPE +  Job supervisor give toolbox talk
additional – risk as assessed by your prior commencement of the task.
Safety Officer) – All Entrance must wear  To Display PTW, JHA , and
harness (w/o lanyard) Confine Space work permit at
 In case of strong odor during initial work location at all time.
entry/pre-cleaning, wear R95/P95 mask  Working area barricaded
 Hose entanglement and strain at minimum, or if insufficient, wear half complete with proper/suitable
face mask with organic vapour cartridge signage
 Uncontrolled gun operation. Striking
operator.  Wear protective clothing (waterproof  All machine and equipment
Storage Tank cleaning work tyvex) , face shield inspected by competent person.
 Confined space entry
 High Pressure Water jetting  Wear proper fit leather glove  Permit: General, CSE, Hot work –
 Noise or vibration
 Manual cleaning  Ensure hoses are free from must be filled completely by
 Fall/slippery
entanglements and laid out the way to trained WL
 Back pain eliminate trip hazards.  Wear safety / rain boot
 Fatigue  Hose inspected by work leader/safety  Get enough rest. Job rotation
rep- do not use hose with visible wear
 Ergonomic posture/buddy
and tear, or incompatible spec
 Minimize manual work/use
 Ensure correct operations of gun as per
pump whenever possible
standard HPWJ procedure.
 Only competent and experienced
personal to operate the gun (bring valid
competency card)
 Handler of HPWJ need to wear double
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 DOCUMENT NO: HSE-JSA-FPG-001

TITLE: Job Safety Analysis (JSA) REV: 00 DATE PRODUCED: Mar 20, 2024

PHP (ear plug and ear muff)- for standby

Cleaning Waste management
 Leakage and causing flooding onto the
surrounding
 Spillage
 Cleaning waste scattered surrounding
 Hose burst/disconnected and hit personnel
 Wrong labeling - product as waste vice
versa
person , if exposure exceed 100dBA,
wear double PHP as well
 Draining process run concurrently with
cleaning work
 Use canvas or pan to cover the floor
 Proper waste management system
 Set-up container/drums for cleaning
waste
 Use spent drum
 Job supervisor give toolbox talk
prior commencement of the task.
 Working area barricaded
complete with proper/suitable
signage
 Use hose wipe
 FPG to inform PIC prior to work
execution
 Mind on task

 Wear all required PPE. Reconfirm by  Job supervisor give toolbox talk
physical and visual check prior to use prior commencement of the task.
 Scaffolding with valid green tag  Working area barricaded
 Use full body harness with double complete with proper/suitable
lanyard signage
 Body harness hooked at the hire point  Minimize WAH activity where
Working at height  Falling objects from working platform possible
 Slip down  When working at height involved
handling of material, barricade lower
location as well, and put on safety watch
to ensure no one is walking below or in
danger zone
 Conducted by well trained workers

 Hand or finger injury
 Falling object
De-blinding and box-up work
 Pinching/sharp object
 Slip, trip and fall
 Use semi lather glove and suitable PPE
 Use right tools for the right job.
 Cover sharp edges with cotton to avoid
pinching/injuries.
 Watch the step and be extra precaution
 Job supervisor give toolbox talk
prior commencement of the task.
 Working area barricaded and
proper signage erected at
working area.
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TITLE: Job Safety Analysis (JSA)
Flange Management - Bolt tightening using Manual
Torque Wrench
 Toxic/flammable gas
 Deficient of oxygen
 Falling objects - spanner and bolts & nuts
 Hand injury (pinch point)
DOCUMENT NO: HSE-JSA-FPG-001
REV: 00 DATE PRODUCED: Mar 20, 2024
of surrounding for any obstructions /
hazards.
 Use suitable breathing apparatus.
 Use proper ventilation fan
 Adequate ventilation duration
 Proper Lighting
 Shut down all power supply and blinding
off piping connected to the vessel
 All work activities are carried out by
competent person
 Supervisor conduct inspection, monitor
the work activities and to ensure safety
standards and procedures are strictly
adhered to.
 Small items/loose items must be placed
inside container/bag/bucket. Do not put
any loose item on grating or floor
 Tie all hand tools using tools lanyard  Job supervisor give toolbox talk
 All bolts and nuts keep in container and prior commencement of the task.
place it at secure place
 Use proper tools
 Use suitable hand glove to avoid hand
injury (semi leather or dotted cotton
glove to ensure good grip)
 Job performed by trained workers
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 DOCUMENT NO: HSE-JSA-FPG-001

TITLE: Job Safety Analysis (JSA) REV: 00 DATE PRODUCED: Mar 20, 2024

 Maintains awareness of steps  Close/handback PTW

 Remove/discard all unnecessary  Ensure that operation verify that
materials, waste, excessive materials, the job is completed
signage and barricade.
 Slip  Maintain awareness of slippery surfaces.
 Trip  Wear all required PPE.
Housekeeping  Fall  All waste product shall be put in proper
 Hazardous material waste basket and remove to dispose
area immediately
 Leave the location tidy and free from any
leftover material

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 DOCUMENT NO: HSE-JSA-FPG-001

TITLE: Job Safety Analysis (JSA) REV: 00 DATE PRODUCED: Mar 20, 2024

Reviewed by
Prepared by Verified by Approved by

Name: Siti Sahfinah Binti Zulkiflee Name: Azizi Bin Kari Name: Name:
Designation: Obza’s Safety Supervisor Designation: Obza’s Superintendent Designation: Designation:
Note: Where necessary, please consider to have SHES personnel review during this JHA establishment.

SIGN OFF VERIFICATION (PRIOR TASK/WORK EXECUTION):

Proclaimer

1. I have read and understood the requirements of this JHA;

2. I have assessed the job site for new or changed hazards, and I have prepared control for those extra hazards and had incorporated into this JHA.

TABLE BELOW TO BE ENDORSED BY ALL PERSONNEL INVOLVED IN EXECUTING THE TASK/WORK.

NO. FULL NAME ID NO. DESIGNATION/COMPANY SIGNATURE DATE

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