Doc.

No RD41006436C Page no 1 21
Prepared by Approved by
Name Chaushu Nir Chaushu Gershon
OXYTEC-5S – RD41006436C Signature
OXYTEC-5S ASSEMBLY INSTRUCTIONS

Date: 10/03/2019 Rev:0

.1Objective:

1.1 Early preparations

1.1.1 Pcb board preparation
1.1.2 Compressor preparation
1.1.3 Cover bottom preparation
1.1.4 Oxygen sieve beds preparation
1.2 Front cover assembly
1.3 Compressor case assembly
1.4 Pipe system and filters assembly
1.5 Wiring system
1.6 Open system test
1.7 Closing system
1.8 Final Test
1.9 Final packing
1.10 Final Q.A test
2 Applicable documents:
2.1 RD41003437C – OXYTEC-5S TEST PROCEDURE ,Rev03
2.2 RD41006438C – OXYTEC-5S FINAL TEST REPORT ,Rev02
2.3 RD41006439C – OXYTE-5S PACKING INSTRUCTIONS ,Rev01
2.4 RD410064XXC – OXYTE-5S ROUTE CARD ,Rev01

.3 Accessories attached
3.1 Long Philip's screwdriver.
3.2 Short Philip's screwdriver.
3.3 Short Flat screwdriver.
3.4 Small locomotive (for cutting cable ties).
3.5 Ruler 30 c"m
3.6 Sharp scissors.
3.7 Calibrated concentrator test equipment .
3.8 External power cord.
3.9 Concentrator connector origin.

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4. Rectangle diagram Oxygen concentrator system:

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5. Part List:

C
Vendor part
Part Number Vendor M PARRT LIST PICTURE
No.
D

1.Dynmed
Medical A FILTER R030 CUT
1 36003089C HM2003
2. Russcll M 70X50mm
Kussner

1.Dynmed
Medical M INLET – INTAKE
2 19001332C SL2004
2.Air O FILTER(purchase)
safety

BACTERIAL
1.Dynmed FILTER(Bacteria Filter
M
3 19001294C Medical SL2007
O Straight Barb 1/4"
x1/4" ) (purchase)

1.Dynmed M
4 19003292C P07001 SOUND REDUCER
Medical O

1.Dynmed COMPRESSOR( GSE:

M
5 19003293C Medical A01001 ZW280F-67/1.5A-
O
GD084) (purchase)

CAPACITOR( CBB60
1.Dynmed
M 6Uf+5% 450VAC
6 19003294C Medical A01001
O 50/60Hz 40/70/21)
(purchase)

1.Dynmed
M
7 19003297C Medical P08001 MUFFLER (purchase)
O

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1.Dynmed
FAN (MUTUAL
Medical
M MOTORS - AC AXIAL
8 19001298C 2. ‫רפק‬ E08001
O FANS – M115BA2H)
‫אלקטרוניקה‬
(purchase)

1.Dynmed
M MAGNETIC VALVE
9 19003296C Medical E10001
O MANIFOLD (purchase)

1.Dynmed OXYTEC_5S OXYGEN

M
10 19003226C Medical ZJ1001 FILTER(Manifold/Tank/
O
Valve)

1.Dynmed
M OXYGEN TANK
11 19003298C Medical P11001
O (purchase)

1.Dynmed PRESSURE
M
12 19003299C Medical C08001 ADJUSTMENT VALVE
O
(purchase)

1.Dynmed
Medical
M FLOWMETER 0-5LPM
13 19001296C 2.Key SL2011
O (purchase) REV 04
Instrument

M
O
AP19CV0025 DIAPHRAGM CHECK
14 19004327C 1.Conlog
SN VALVES 1/4"

PCB BOARD
1.Dynmed EO1043 W/STRONG
M
15 19004469C Medical (MODE:5220 BUZZER+LOW&HIGH
O
ES) FLOW ALERT REV 02

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1.Dynmed
M ROUND STRONG
16 19004386C Medical EO9004
O BUZZER

1.Dynmed
M Residual Current Device
17 19003301C Medical E05001
O 4 AMP (purchase)

1.Dynmed
M LCD DISPLAY (purchase
18 19003302C Medical E01003
O )

Gas Flow & Oxygen

1.Dynmed M Sensor (without
19 19003355C E03001
Medical O oscillator) and with J1
connector assembled

1.Dynmed M 4 wires with 4 pin

20 19003370C E01014
Medical O connector

1.Dynmed M 2 wires with 3-2 pin

21 19003371C E01013
Medical O connector

1.Dynmed
Medical

M 2 PINS CAST ISRAELI

22 19004389C
O CABLE 2.3M 220V

CONN RECEPT 3POS

P
23 21003046C MOLEX 39-01-4030 VERT SINGLE
O
(FEMALE)

MOLEX
P CONN TERM FEMALE
24 21003047C 39-00-0078
O 16AWG TIN CRIMP

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MOLEX
P CONN PLUG 3POS
25 21003048C 39-01-4036
O VERT SINGLE (MALE)

MOLEX
P CONN TERM MALE
26 21003049C 39-00-0082
O 16AWG TIN CRIMP

1.Dynmed COMPRESSOR
OXYTEC 5S M
27 19004468C Medical SYSTEM 5L DO2-5AM
VER05 O
VERSION 05

1.Dynmed
SL2009 + M
28 19001398C Medical HUMIDIFIER (purchase)
SL2002 O

1.Dynmed M OVER THE EAR

29 19004388C SL2022
Medical O CHNNULA 2.5M

1.Dynmed P BOX + PADDING +

30 43000096C -
Medical K PLASTIC BAG

1.Dynmed Y
31 34000066C - KRAFT TAPE
Medical R

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1.1 Early preparations
1.1.1 Pcb board preparation :
1.1.1.1 Attached 8 mm pipe (HM40001379C) in 36.5 cm length to gas flow & oxygen sensor
entrance (MO19003355C) which located nearby J2 connector , in the right side of
the gas flow & oxygen sensor and compress with cable tie (VW31000054C).
1.1.1.2 Attached 8 mm pipe (HM40001379C) in 12 cm length to gas flow & oxygen sensor
exit (MO19003355C) which located nearby J5 connector , in the left side of the gas
flow & oxygen sensor and compress with cable tie (VW31000054C)
1.1.1.3 Using 2 M3x30mm screws (HO35000655C) , assemble of gas flow & oxygen sensor
(MO19003355C) on top of pcb board (MO19003300C) .Make sure that Free
movement of gas flow & oxygen sensor (MO19003355C) doesn’t exist

Pic no 1 – pcb board assembly

1.1.2 Compressor preparation:
1.1.2.1 Attached flexible 10 mm pipe (HM40001375C) in 21.5 cm length to air entrance
connector of the compressor (MO19003293C) and compress with metal cable tie
(HM40001376C)

Pic no 2 – pipe connecting to compressor entrance

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1.1.2.2 Attached flexible 10 mm pipe (HM40001375C) in 31.5 cm length to air exit
connector of the compressor (MO19003293C) an compress with metal cable tie
(HM40001376C)

Pic no 3 – pipe connecting to compressor exit

1.1.2.3 Using 4 M6x12mm screws (HO35000691C) , screw 4 shock absorber of the
compressor (MO19003385C) to 4 compressor leg’s.

Pic no 4 – shock absorber connecting

Pic no 5 – compressor system formation assembly

1.1.3 Cover bottom preparation:
1.1.3.1 Place 35 mm elastic band (HM40001377C) in the compressor wiring path hole ,
which located In the center of the compressor case cover.
1.1.3.2 Make sure that elastic band placed properly from both sides of compressor case
cover
1.1.3.3 Place protection elastic band (HM40001380C) in the compressor air entrance pipe
path hole which located in the bottom right side of compressor case cover
1.1.3.4 Make sure that elastic band placed properly from both sides of compressor case
cover

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1.1.3.5 Using 3 screws M4x12mm (HO35000458C) connect muffler (MO19003297C) to
compressor case front cover , while screwing them from the compressor case rear
cover

Pic no 6 - muffler connecting

1.1.3.6 Attached 10 mm elastic pipe (HM40001375C) in 23 cm length to air entrance

connector of the muffler (MO19003297C) and compress with cable tie
(VW31000054C)
1.1.3.7 Move muffler pipe (MO19003297C) through the V passageway which located on top
of compressor case front cover , so that it will exit from the front of the other side of
compressor case cover

Pic no 7 – pipe muffler formation assembly

1.1.3.8 Place air entrance sound reducer (MO19003292C) on top of related socket which
located in the right side of compressor case cover and compress with 2 cable ties
(VW3100054C)
1.1.3.9 Make sure that the exit of sound reducer (MO19003292C) placed in front of air
entrance path to the compressor

Pic no 8 - . sound reducer assembly

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1.1.3.10 Attached flexible 10 mm pipe (HM40001375CC) in 21.5 cm length to air entrance
connector of the sound reducer (MO19003292C) which located upwards and
compress using metal cable tie (HM40001376C)

.
Pc no 9 – sound reducer entrance pipe assembly

1.1.3.11 Attached compressor air entrance edge connector (MO19003387C) to flexible 10

mm pipe (HM40001375C) in 21.5 cm length which connected to sound reducer air
entrance connector (MO19003292C) and compress using metal cable tie
(HM40001376C)

Pic no 10 – air entrance edge connector assembly

1.1.3.12 Using 1 screw 4Mx12mm (HO35000458C) connect capacitor (MO1903294C) to

exact place in the bottom right compressor case cover

Pic no 11 - capacitor assembly

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Pic no 12 – compressor case cover formation assembly

1.1.4 oxygen sieve beds preparation:

1.1.4.1 Attached 3 mm silicon pipe (HM4001378C) in 37.5 cm length to 3 mm edge
connector which located on top of oxygen tank (MO19003298C) an compress using
cable tie (VW3100054C)
1.1.4.2 Attached 8 mm silicon pipe (HM4001379C) in 45.5 cm length to 8 mm edge
connector which located in the exit of the pressure adjustment valve
(MO19003299C) on top of oxygen tank (MO19003298C) an compress using cable
tie (VW3100054C)

Pic no 13 – oxygen sieve beds formation preparation

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1.2 Front cover assembly:
1.2.1 Using small Philip's screwdriver assemble system formation on top of its 4 screws
M3x8mm (HO35000453C) in the back of front cover

Pic no 14 – system formation assembly

1.2.2 Using 2 screws M4x12mm (HO35000458C) screw the system exit edge connector

Pic no 15 – system exit edge connector

1.2.3 Press on the power switch (MO19003386C) . make sure that the “on” caption located
upward

Pic no 16 – power switch assembly

1.2.4 Assemble flow meter (MO19001296C) to the exact socket which located on the external
side of the external cover and compress while screwing it’s legs on flow meter clips from
the inside of external cover

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Pic no 17 – system flow meter assembly

1.2.5 Press on the residual current device 4 AMP (MO19003301C) to the exact socket at the
front cover front. Make sure that the “4AMP” caption located at the right side of the device
(written top down)

pic no 18 – protection assembly of CB

1.2.6 Using 4 M3x8mm screws (HO35000453C) assemble pcb board (MO19003300C) to exact
seating located at the back center of front cover. Make sure that card transformer located
downward

Pic no 19 – pcb board assembly

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1.2.7 Place 2 fans (MO19001298) in the exact socket on the back of front cover. Make sure fans
cables faces towards pcb board (MO19003300C) as well as upwards
1.2.8 Attached fans cables using cable tie (VW31000054C)

Pic no 20 – fans system placing.

1.2.9 Using 4 M6x12mm screws (HO35000691C) assemble system compressor (MO19003293)
while screwing compressor 4 shock absorbers (MO19003385C) to front cover (from
external side)

Pic no 21 – system compressor assembly to front cover

1.2.10 Make sure capacitor faces towards inside the system
1.2.11 Stabilize system compressor (MO19003293C) using 2 CT-500 500x4.8mm cable ties
(VW31000378)

1.3 Compressor case assembly:

Assemble compressor case cover on top of front cover. Make sure :

1.3.1 Wiring path elastic band (HO40001377C) located on top of compressor case
1.3.2 Exiting power cable through wiring path elastic band (HO40001377C) on top of compressor
case

Pic no 22 – capacitor elastic band placing

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1.3.3 Exiting compressor electricity cables (MO19003293C) and their attachment (2 red wires)

Pic no 23 – compressor electricity cable assembly

1.3.4 Exiting compressor ejection pipe through compressor pipe path to the oxygen sieve beds.
Make sure entrance elastic band (HM40001380C) located properly after carrying out pipes
transfer
1.3.5 Exiting compressor entrance pipe through pipe path from sound reducer to compressor.
Make sure entrance elastic band (M40001380C) located properly after carrying out pipes
transfer

.
Pi no 24 – compressor entrance elastic band placing
1.3.6 Assemble compressor entrance pipe (MO19003293C) to sound reducer exit
(MO19003292C) using metal cable tie (MO4001376C)

Pic no 25 - compressor entrance pipe assembly

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1.3.7 Using 4 4Mx12mm screws (HO35000458C) assemble compressor case cover

Pic no 26 – assembly formation of compressor case cover to system front cover

1.4 Pipe system and filters assembly:

1.4.1 Attached compressor exit pipe (MO19003293C) to magnetic valve manifold (MO19003296C)
using metal cable tie (HM40001376C)
1.4.2 Attached muffler pipe (MO19003297C) to magnetic valve manifold (MO19003296C) using
metal cable tie (HM40001376C)
1.4.3 Place oxygen sieve beds (MO19003226C) so that manifold valves will be located upwards ,
then insert oxygen sieve beds to rail fixation which located on top of compressor case cover.
Make sure foam insulation located in the bottom of oxygen sieve beds, before It’s entry to
rail fixation

Pic no 27 – oxygen sieve beds assembly formation

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1.4.4 Attached 3 mm pipe (HM40001378C) in 37.5 cm length , which connected to oxygen tank
(MO19003298C) , to pressure sensor located on top of pcb board (MO19003300C) and
compress using cable tie (VW31000054C)

Pic no 28 – sensor oxygen assembly

1.4.5 Attached 8 mm pipe (HM40001379C) in 45.5 cm length , which connected to pressure

adjustment valve (MO19003299C) exit , to flow meter air entrance (MO19001296C) ,
therefor it is the entrance , facing him appears zero line of flow meter (bottom entrance) ,
then compress using cable tie (VW3100054C)
1.4.6 Attached 8 mm pipe (HM4001379C) in 21 cm length to flow meter air exit entrance
(MO19001296C) , therefore it is the entrance , facing him appears 5LPM flow line of flow
meter (top entrance) , then compress using cable tie (VW3100054C)

Pic no 29 – flow meter assembly

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1.4.7 One way check valve placing , in 8 mm pipe (HM40001379C) ,in 12 cm length
***Comment: make sure to cut the pipe straight and in the exact position. Also, make sure
that the airflow in the valve is towards the outlet of the oxygen concentrator.
To place the valve without bending in the pipe, measure 3 cm from the outlet of the oxygen
concentrator and cut 4 cm. The valve should be positioned so that the airflow will be
towards the outlet of the oxygen concentrator.
1.4.8 Attached 8 mm pipe (HM40001379C) in 12 cm length , which connected to gas flow &
oxygen sensor exit entrance (MO19003355C) and located nearby J5 connector on left side
of gas flow & oxygen sensor , to oxygen concentrator exit spout. Then compress using
cable tie (VW3100054C)

Pic no 30 – gas flow & oxygen sensor assembly formation

1.5 Wiring system:

1.5.1 Power switch wiring:
1.5.1.1 Attached red power switch cable to 2 left legs of power switch (MO19003386C) (closest
to flow meter) , using pressing . from the opposite side , attached cable connector to
KEY connector on top of pcb board (MO19003300C)
1.5.1.2 Make sure connections are secure properly

Pic no 31 – power switch wiring

1.5.1.3 Attached short cable between top right leg of power switch (MO19003386C) to bottom
leg of the residual current device 4 AMP switch (MO19003301C)
1.5.1.4 Attached double supply cable between bottom right leg of power switch (MO19003386C)
to top leg of the residual current device 4 AMP switch (MO19003301C) . from the other
side , attached to POWER connector which located on top of pcb board
(MO19003300C)
1.5.1.5 Attached LCD display (MO19003302C) cable to cable base on top of pcb board
(MO19003300C)

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1.5.1.6 Attached 2 fans (MO19001298C) to 2 connectors marked with FAN on top of pcb
board (MO19003300C)
1.5.1.7 Attached solenoid cable to ELECT-VLVE connector on top of pcb board
(MO19003300C)
1.5.1.8 Attached gas flow & oxygen sensor data cable , which contains 4 wires with 4 pin
connenctor (MO19003370C) , to the exact MOLEX connector on top of oxygen card .
from the other side , attached to 4 PIN MOLEX connector on top of pcb board
(MO19003300C)
1.5.1.9 Attached gas flow & oxygen sensor power feeder cable (MO19003371C) to exact
MOLEX connector on top of oxygen card (right 3 pins connector). From the other side ,
attached to 2 PINS MOLEX connector on top of pcb board (MO19003300C)

Pic no 34 –Final wiring assembly

1.5.1.10 Attached supply cable to system compressor (MO19003293C)

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1.6 Open system test:
1.6.1 Attached 8 mm pipe (HM40001379C) in 21 cm length to bacterial filter (MO19001294C)
1.6.2 Attached 8 mm pipe (HM4001379C) in 36.5 cm length to bacterial filter (MO19001294C)
1.6.3 Attached air entrance filter (MO19001322C) to air entrance filter spout (MO19003387C)
1.6.4 Attached power cable (MO19003409C) to supply cable
1.6.5 Execute system tests as defined in oxygen concentrator test procedure (RD41006437C) .
1.6.6 Disconnect 8 mm pipe (HM40001379C) in 21 cm length from bacterial filter (MO19001294C)
1.6.7 Disconnect 8 mm pipe (HM40001379C) in 36.5 cm length from bacterial filter (MO19001294C)
1.6.8 Disconnect bacterial inlet filter intake filter (MO19001332C) from air entrance filter spout
(MO19003387C)

1.7 Closing system:

1.7.1 Attached system back panel on top of front panel , and before closing :
1.7.1.1 Transfer 8 mm pipe (HM40001379C) in 21 cm length from flow meter exit
(MO19001296C) through filters left window path of filters window cell , which located on
top of system back panel (MOxxxxxxxc)
1.7.1.2 Attached 8 mm pipe (HM40001379C) in 21 cm length o bacterial filter (MO19001294C)
1.7.1.3 Transfer 8 mm pipe (HM40001379C) in 36.5 cm length from gas flow & oxygen sensor
entrance (MO19003355C) though filters right window path of filters window cell , which
located on top of system back panel (MOxxxxxxxc)
1.7.1.4 Attached 8 mm pipe (HM40001379C) in 36.5 cm length to bacterial filter
(MO19001294C)
1.7.1.5 Attached air entrance filter spout (MO19003387C) through round filters window of filters
cell window , which located on top of system back panel. Make sure that it’s placed
properly
1.7.1.6 Attached bacterial inlet filter intake filter (MO19001332C) to air entrance filter spout
(MO19003387C)
1.7.1.7 Attached power cable (MO19003409C) to supply cable

1.7.2 Close system back panel using 9 package screws

1.7.3 Close filters cell window

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1.8 FINAL TEST:
1.8.1 Execute final test procedure OXYTEC-5S TEST PROCEDURE ACCORDING TO
RD41006437C (VISUAL , OPERATIONAL TEST AND TEST RUN)

COMMENT : thermal ATP test is required for all test run systems and continuous test for one
system from 20

1.8.2 .Fill the tests results in pressure tests table an in the exact generic report OXYTEC-5S FINAL
TEST REPORT - RO41006438C

1.8.3 Approve tests execution in the appropriate section (6) in the rout card
(RD410066443C name + signature)

1.8.4 Add a copy of final tests report of each device to delivery note that sends out to
customer

1.9 FINAL Q.A – quality assurance testing

1.9.1 Execute QA test to all closed concentrators packages including labels origin country
verifying

1.9.2 Make sure that rout card is signed properly - RD41006443C (name + signature)

1.9.3 Approve test execution in the appropriate section (17) in the rout card RD41006443C
( name + signature)

1.9.4 Approve test execution (second inspector) in test report RD41006438C (name + signature)

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