Testing and Adjusting Monitor Panel (Emms) - Special Func

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TESTING AND ADJUSTING MONITOR PANEL (EMMS) - SPECIAL FUNC-

12
[3003] Forward pump start/maximum capacity set (For travel)
• This code is used to adjust the command current of the start and
maximum capacity of the forward pump while the machine is
traveling.
• The command current of the forward pump is displayed on the lower
line.
• Adjustment method:

i. Move the machine to a wide and flat place where it can travel
straight for at least 30 m.

WARNING! Since the machine will travel straight


forward during adjustment, work in a
place where there is not an obstacle
through length of at least 30 m.

ii. Run the engine at high idle.

iii. Check that the parking brake lever is in the LOCK position and the PCCS lever is in the neutral position and [P]
is flashing in the gear speed/set travel speed/shift mode indicator section.

iv. Set the parking brake lever in the FREE position and set the PCCS lever in the forward travel position, and
adjustment starts.

WARNING! If adjustment starts, the pump command current increases and the machine starts
traveling forward automatically. (The machine starts traveling forward, then stops and
starts again. Take care.)

WARNING! The caution buzzer keeps sounding during adjustment.

WARNING! The command current of the forward pump increases to 805 mA, then the machine stops.

★ When adjustment is finished, [SETTING NOW!!] is displayed on the lower line.

WARNING! If the PCCS lever, fuel control dial, decelerator pedal, or brake pedal is operated during
adjustment, the machine moves as operated. In this case, however, adjustment is
interrupted, the caution buzzer stops sounding, and gear speed/set travel speed/shift
mode indicator section stops flashing and lights up.

★ When moving the machine after interrupting adjustment,


operate it as usually. The travel speed at the time of
interruption is kept, however.
v. After adjustment is finished, set the PCCS lever in the neutral
position and set the parking brake lever in the LOCK
position.
★ When starting adjustment again after interrupting it, perform
the procedures from i).
★ Even if this code is turned OFF, the setting is effective.
★ If adjustment is interrupted and an error is displayed, adjust
the following parts.
• When machine does not move: HST pump
• When machine moves: HST motor speed sensor
• Display example of error
★ The arrowed letters indicate the abnormal sides.
• R: Right side
• L: Left side
• LR: Both right and left sides

D51EX/PX-22 30-103
TESTING AND ADJUSTING MONITOR PANEL (EMMS) - SPECIAL FUNC-
[3004] Reverse pump start/maximum capacity set (For travel)
• This code is used to adjust the command current of the start and
maximum capacity of the forward pump while the machine is
traveling.
• The command current of the forward pump is displayed on the lower
line.
• Adjustment method:

i. Move the machine to a wide and flat place where it can travel
straight for at least 30 m.

WARNING! Since the machine will travel straight


forward during adjustment, work in a
place where there is not an obstacle
through length of at least 30 m.

ii. Run the engine at high idle.

iii. Check that the parking brake lever is in the LOCK position and the PCCS lever is in the neutral position and [P]
is flashing in the gear speed/set travel speed/shift mode indicator section.

iv. Set the parking brake lever in the FREE position and set the PCCS lever in the forward travel position, and
adjustment starts.

WARNING! If adjustment starts, the pump command current increases and the machine starts
traveling forward automatically. (The machine starts traveling forward, then stops and
starts again. Take care.)

WARNING! The caution buzzer keeps sounding during adjustment.

WARNING! The command current of the forward pump increases to 805 mA, then the machine stops.

★ When adjustment is finished, [SETTING NOW!!] is displayed on the lower line.

WARNING! If the PCCS lever, fuel control dial, decelerator pedal, or brake pedal is operated during
adjustment, the machine moves as operated. In this case, however, adjustment is
interrupted, the caution buzzer stops sounding, and gear speed/set travel speed/shift
mode indicator section stops flashing and lights up.

★ When moving the machine after interrupting adjustment,


operate it as usually. The travel speed at the time of
interruption is kept, however.

v. After adjustment is finished, set the PCCS lever in the neutral


position and set the parking brake lever in the LOCK
position.
★ When starting adjustment again after interrupting it, perform
the procedures from i).
★ Even if this code is turned OFF, the setting is effective.
★ If adjustment is interrupted and an error is displayed, adjust
the following parts.
• When machine does not move: HST pump
• When machine moves: HST motor speed sensor
• Display example of error
★ The arrowed letters indicate the abnormal sides.
• R: Right side
• L: Left side
• LR: Both right and left sides

30-104 D51EX/PX-22
TESTING AND ADJUSTING MONITOR PANEL (EMMS) - SPECIAL FUNC-
[3005] Forward pump medium capacity set (For travel)
• This code is used to adjust the command current of the medium
capacity of the forward pump while the machine is traveling.
• The command current of the forward pump is displayed on the lower
line.
• Adjustment method:

i. Move the machine to a wide and flat place where it can travel
straight for at least 15 m.

WARNING! Since the machine will travel straight


forward during adjustment, work in a
place where there is not an obstacle
through length of at least 15 m.

ii. Run the engine at high idle.

iii. Check that the parking brake lever is in the LOCK position and the PCCS lever is in the neutral position and [P]
is flashing in the gear speed/set travel speed/shift mode indicator section.

iv. Set the parking brake lever in the FREE position and set the PCCS lever in the forward travel position, and
adjustment starts.

WARNING! If adjustment starts, the pump command current increases and the machine starts
traveling forward automatically. (The machine starts traveling forward, then stops and
starts again. Take care.)

WARNING! The caution buzzer keeps sounding during adjustment.

WARNING! The command current of the forward pump increases to 805 mA, then the machine stops.

★ When adjustment is finished, [SETTING NOW!!] is displayed on the lower line.

WARNING! If the PCCS lever, fuel control dial, decelerator pedal, or brake pedal is operated during
adjustment, the machine moves as operated. In this case, however, adjustment is
interrupted, the caution buzzer stops sounding, and gear speed/set travel speed/shift
mode indicator section stops flashing and lights up.

★ When moving the machine after interrupting adjustment, operate it as usually. The travel speed at the time of
interruption is kept, however.

v.After adjustment is finished, set the PCCS lever in the neutral position and set the parking brake lever in the
LOCK position.
★ When starting adjustment again after interrupting it, perform the procedures from i).
★ Even if this code is turned OFF, the setting is effective.

D51EX/PX-22 30-105
TESTING AND ADJUSTING MONITOR PANEL (EMMS) - SPECIAL FUNC-
12
[3006] Reverse pump medium capacity set (For travel)
• This code is used to adjust the command current of the medium
capacity of the forward pump while the machine is traveling.
• The command current of the forward pump is displayed on the lower
line.
• Adjustment method:

i. Move the machine to a wide and flat place where it can travel
straight for at least 15 m.

WARNING! Since the machine will travel straight


forward during adjustment, work in a
place where there is not an obstacle
through length of at least 15 m.

ii. Run the engine at high idle.

iii. Check that the parking brake lever is in the LOCK position and the PCCS lever is in the neutral position and [P]
is flashing in the gear speed/set travel speed/shift mode indicator section.

iv. Set the parking brake lever in the FREE position and set the PCCS lever in the forward travel position, and
adjustment starts.

WARNING! If adjustment starts, the pump command current increases and the machine starts
traveling forward automatically. (The machine starts traveling forward, then stops and
starts again. Take care.)

WARNING! The caution buzzer keeps sounding during adjustment.

WARNING! The command current of the forward pump increases to 805 mA, then the machine stops.

★ When adjustment is finished, [SETTING NOW!!] is displayed on the lower line.

WARNING! If the PCCS lever, fuel control dial, decelerator pedal, or brake pedal is operated during
adjustment, the machine moves as operated. In this case, however, adjustment is
interrupted, the caution buzzer stops sounding, and gear speed/set travel speed/shift
mode indicator section stops flashing and lights up.

★ When moving the machine after interrupting adjustment, operate it as usually. The travel speed at the time of
interruption is kept, however.

v.After adjustment is finished, set the PCCS lever in the neutral position and set the parking brake lever in the
LOCK position.
★ When starting adjustment again after interrupting it, perform the procedures from i).
★ Even if this code is turned OFF, the setting is effective.

30-106 D51EX/PX-22
TESTING AND ADJUSTING MONITOR PANEL (EMMS) - SPECIAL FUNC-
12
[3007] Brake potentiometer maximum set (Changed in normal order: A7)
• This code is used to adjust the maximum position of the brake pedal
potentiometer.
• The signal output of the brake pedal potentiometer is displayed by
voltage on the lower line.
(Display range: 0 – 5000)
• Adjustment method:

i. Press and hold the brake pedal at the stroke end.

ii.
Set buzzer cancel switch in the [◊] position and check that the
caution buzzer sounds.
★ The display of the lower line does not change after
adjustment.
★ Even if this code is turned OFF, the setting is effective.
★ This code is used to make the HST controller recognize the maximum position of the brake pedal potentiometer.
It is not used to adjust the brake performance.

D51EX/PX-22 30-107
TESTING AND ADJUSTING MONITOR PANEL (EMMS) - SPECIAL FUNC-
12
[3016] Stall pressure test mode
• This code is used to test the engine speed, HST oil temperature
(hydraulic oil temperature), and right and left HST main circuit
pressures while the HST is stalled.
• The engine speed, HST oil temperature, right HST main circuit
pressure, or left HST main circuit pressure is displayed on the lower
line.
• How to use:

WARNING! Check that the HST oil temperature


(hydraulic oil temperature) is in the range
from 40 to 60ºC while the HST is stalled.
(Do not stall the HST while the oil
temperature is out of the specified range.)

WARNING! Before selecting this code, check that the parking brake lever is in the LOCK position and
the PCCS lever is in the neutral position.

★ If this code is selected, the HST is stalled automatically. (The HST is stalled only when the PCCS lever is set in the
FORWARD or REVERSE position, however.)
• Travel speed: 3rd (Min. delivery of HST motor)
• Parking brake solenoid valve: OFF
• Slow brake solenoid valve: OFF

WARNING! The following errors are set in this code for safety. If one of them is turned ON, the
command current to the HST pump EPC valve is stopped.
No. 1: When the machine is set in this mode, it is moving.
No. 2: The parking brake lever is not in the LOCK position.
No. 3: After the machine is set in this mode, it is moving.
No. 4: The parking brake release pressure is increased.
No. 0: The above errors are reset.

i. While the engine is running, select an item to be displayed by operating information switch (5).
• [>]: Next code
• [<]: Previous code
★ The following items can be displayed.
No. Display Item Unit
1 ENG-REV Engine speed rpm
2 HST TEMP HST oil temperature °C
3 R PRESS Right HST main circuit pressure MPa
4 L PRESS Left HST main circuit pressure MPa

ii. Check that the parking brake lever is in the LOCK position.
★ Stall the HST while the parking brake lever is in the LOCK position.

iii. Set the PCCS lever in the FORWARD or REVERSE position to stall the HST and test the necessary items.
• If the PCCS lever is set in the FORWARD or REVERSE position, the HST stalls. If the PCCS lever is
returned, stalling of the HST stops.
• The displayed item can be changed even while the HST is stalled.

WARNING! While the HST is stalled, the oil temperature rises sharply and locally. Accordingly, do not
stall the HST continuously for more than 30 seconds. Accordingly, the following restric-
tion function is installed.

30-108 D51EX/PX-22
TESTING AND ADJUSTING MONITOR PANEL (EMMS) - SPECIAL FUNC-
★ If stalling of the HST starts, the gauge displays gear speed, set travel speed and the shift indicator section
cycles one cell at a time. If stalling is stopped, the gauges are lit one cell at a time.
If all the gauges are out, stalling of the HST is stopped automatically. When you start the stalling again,
return the PCCS lever to the neutral position once. Then start the stalling again.

[3019] Gear speed limit mode


• This code is used to prevent shifting the gear to the 3rd position.
• The usable gear speeds are displayed on the lower line.
• Using method:

i. Select use of the highest gear speed by operating shift-up


switch.
• [3RD]: Permit use of 3rd gear speed.
• [2ND]: Limit use of 3rd gear speed.

ii.
Set the buzzer cancel switch in the [◊] position to enter the
setting.
★ If the gear speed is limited, it is not shifted to the 3rd
position, even if the shift-up switch is operated.
★ The setting becomes effective when the starting switch is turned OFF and ON.
★ The setting is effective in both quick shift mode and variable shift mode.

D51EX/PX-22 30-109
TESTING AND ADJUSTING MONITOR PANEL (EMMS) - SPECIAL FUNC-
12
[3024] Motor set (For running track shoe idle) (Changed in normal order:
B3)
• This code is used to adjust the command current of the motor while
the track shoe is running idle.
• The command current of the motor is displayed on the lower line.
• Adjustment method:

i. Jack up the rear frame bottom of the machine and brace the
blade in the lowering direction to float the whole track shoe
so that it can run idle.

WARNING! Since the track shoe will run idle during


adjustment, check that it is floated
securely above the ground.

ii. Run the engine at high idle.

iii. Check that the parking brake lever is in the LOCK position and the PCCS lever is in the neutral position and [P]
is flashing in the gear speed/set travel speed/shift mode indicator section.

iv. Set the parking brake lever in the FREE position and set the PCCS lever in the forward travel position, and
adjustment starts.

WARNING! If adjustment starts, the motor command current increases and the track shoe starts
running automatically. Take care.

WARNING! The caution buzzer keeps sounding during adjustment.

WARNING! The motor command current changes from 248 mA ➡ 448 mA ➡ 605 mA ➡.... and the
track shoe stops finally.

★ If adjustment stops automatically and an error is displayed, check the following items.
• When track shoe does not move: HST pump
• When track shoe moves:
1) HST motor speed sensor
2) Hose between motor EPC of 5-spool valve and motor
3) Connector between motor EPC of 5-spool valve and wiring harness
4) Is hydraulic oil temperature abnormally low?
• Display example of error
★ The arrowed letters indicate the abnormal sides.
R: Right side
L: Left side
LR: Both right and left sides

30-110 D51EX/PX-22
TESTING AND ADJUSTING MONITOR PANEL (EMMS) - SPECIAL FUNC-
12
[3032] Fan test mode selection
• This code is used to select the normal control mode, fan 100% mode
or fan 70% mode.
• The mode to be selected is displayed on the lower line.
• How to select

i. Start the engine, set the fuel control dial to the high idle
position, and set the decelerator pedal in neutral (release it).

ii. Operate the information switch to select a mode.

iii. Set buzzer cancel switch in the [◊] position to settle the
setting.
• The following modes can be selected.
Order Display Item
1 OFF Normal control mode
2 100% Fan 100% operation mode
3 70% Fan 70% operation mode

• Use this code while the engine coolant temperature is above 65°C and the HST oil temperature is above 55°C.
• Even if this code is turned OFF, the setting is effective as long as the starting switch is in the ON position.
• Accordingly, set the fan in the normal control mode before turning this code OFF.

[3033] Fan set


• This code is used to adjust the fan command current while the fan is
running.
• The fan command current is displayed on the lower line.
• Adjustment method

WARNING! Before selecting this code, adjust the HST


oil temperature (hydraulic oil temperature)
to 50 – 60°C.

WARNING! Keep the work equipment lowered to the


ground and set the work equipment lock
lever in the LOCK position during this
adjustment.

i. Start the engine, set the fuel control dial in the high idle position, and set the decelerator pedal in neutral (release
it).

ii. Set the buzzer cancel switch in the [◊] position, and adjustment starts.

iii. The fan command current changes from 800 mA to 300 mA and adjustment is finished.
★ When adjustment is finished, [SETTING NOW!!] is displayed on the lower line.

D51EX/PX-22 30-111
TESTING AND ADJUSTING MONITOR PANEL (EMMS) - SPECIAL FUNC-
12
[3035] Forward pump start adjustment value change (For right and left
separately)
• This code is used to adjust the forward pump command value finely
when the right and left track shoes do not start forward simultaneously
(the machine swings in either direction) after performing adjustments
of [B1], or [3003] and [3005].
• The correction value of the right or left side to be adjusted is displayed
on the lower line.
• Adjustment method

i. Operate the information switch to select the side which starts


earlier (RIGHT/LEFT).
• Press the [>] or [<] button to select [RIGHT] or [LEFT].

ii. Set the buzzer cancel switch in the [◊] position to settle the selected correction direction.
If the selection is settled, [AD:***] is added next to [RIGHT/LEFT] on the lower line.
Once adjustment is completed, it cannot be returned. Accordingly, be sure to record the value on the right side of
[DA:***] before starting iii).

iii. Operate the information switch to decrease the value by 1. (Decrease the value by 1)
• [>]: Increase value (Start earlier)
• [<]: Decrease value (Start later)

WARNING! If the value is increased, the machine starts sharply. Take care.

WARNING! If you changed the value largely by mistake at a time, turn the starting switch OFF and
then start adjustment again.

iv. Check that the right and left track shoes start forward simultaneously.

v. Repeat steps iii) and iv) until the right and left track shoes start simultaneously.

vi. Set the buzzer cancel switch in the [◊] position and check that the caution buzzer sounds and [SETTING NOW!!]
is displayed on the lower line.
★ Even if this code is turned OFF, the setting is effective.

30-112 D51EX/PX-22
TESTING AND ADJUSTING MONITOR PANEL (EMMS) - SPECIAL FUNC-
12
[3036] Reverse pump start adjustment value change (For right and left
separately)
• This code is used to adjust the reverse pump command value finely
when the right and left track shoes do not start reverse simultaneously
(the machine swings in either direction) after performing adjustments
of [B2], or [3004] and [3006].
• The correction value of the right or left side to be adjusted is displayed
on the lower line.
• Adjustment method

i. Operate the information switch to select the side which starts


earlier (RIGHT/LEFT).
• Press the [>] or [<] button to select [RIGHT] or [LEFT].

ii.
Set the buzzer cancel switch in the [◊] position to settle the selected side.
If the selection is settled, [AD:***] is added next to [RIGHT/LEFT] on the lower line.
★ Once adjustment is completed, it cannot be returned. Accordingly, be sure to record the value on the right side of
[DA:***] before starting iii).

iii. Operate the information switch to decrease the value by 1.


• [>]: Increase value (Start earlier)
• [<]: Decrease value (Start later)

WARNING! If the value is changed largely, the track shoe starts sharply. Take care.

WARNING! If you changed the value largely by mistake at a time, turn the starting switch OFF and
then start adjustment again.

iv. Check that the right and left track shoes start reverse simultaneously.

v. Repeat steps iii) and iv) until the right and left track shoes start simultaneously.

vi. Set the buzzer cancel switch in the [◊] position and check that the caution buzzer sounds and [SETTING NOW!!]
is displayed on the lower line.
★ Even if this code is turned OFF, the setting is effective.

D51EX/PX-22 30-113
TESTING AND ADJUSTING MONITOR PANEL (EMMS) - SPECIAL FUNC-
12
[3037] Forward pump start adjustment value change (For right and left
simultaneously)
• This code is used to adjust the forward pump command value finely
when remarkably large shocks are made at the starting and stopping
moments of forward travel after performing adjustments of [B1], or
[3003] and [3005].
• The travel speed and correction value are displayed on the lower line.
• Adjustment method

WARNING! Once adjustment is completed, it cannot


be returned. Accordingly, be sure to
record the value on the right side of
[DA:****] before starting adjustment.

i. Operate the information switch to decrease the value by 1.


• [>]: Increase value (Start earlier)
• [<]: Decrease value (Start later)

WARNING! If the value is changed largely, the track shoe starts sharply. Take care.

WARNING! If you changed the value largely by mistake at a time, turn the starting switch OFF and
then start adjustment again.

ii. Check that shocks are not made at the moments when the machine starts and stops forward travel.

iii. Repeat i) and ii) until shocks are not made.

iv. Select the variable gear shift mode, set the gear speed display to the minimum (2 gauge segments), drive the
machine, and check that the travel speed is "0.6 km/h" or higher (the value on the right of [SPD:1] on the lower
line, is 600 or higher).
If the travel speed is below "0.6 km/h", time lag in start and other negative effects are made. Accordingly, return
the adjusted value until the travel speed lowers below "0.6 km/h".

v. Set the buzzer cancel switch in the [◊] position and check that the caution buzzer sounds and [SETTING NOW!!]
is displayed on the lower line.
★ Even if this code is turned OFF, the setting is effective.
★ This code is not used to adjust the starting acceleration performance but used to adjust the shocks made at the
moments when the machine starts and stops.
[_-_] Service meter set: Refer to Parts and Service News (PSN) AA07024.

30-114 D51EX/PX-22
TESTING AND ADJUSTING MONITOR PANEL (EMMS) - SPECIAL FUNC-
12
[3038] Reverse pump start adjustment value change (For right and left
simultaneously)
• This code is used to adjust the forward pump command value finely
when remarkably large shocks are made at the starting and stopping
moments of forward travel after performing adjustments of [B2], or
[3004] and [3006].
• The travel speed and correction value are displayed on the lower line.
• Adjustment method

WARNING! Once adjustment is completed, it cannot


be returned. Accordingly, be sure to
record the value on the right side of
[DA:****] before starting adjustment.

i. Operate the information switch to decrease the value by 1.


• [>]: Increase value (Start earlier)
• [<]: Decrease value (Start later)

WARNING! If the value is changed largely, the track shoe starts sharply. Take care.

WARNING! If you changed the value largely by mistake at a time, turn the starting switch OFF and
then start adjustment again.

ii. Check that shocks are not made at the moments when the machine starts and stops forward travel.

iii. Repeat i) and ii) until shocks are not made.

iv. Select the variable gear shift mode, set the gear speed display to the minimum (2 gauge segments), drive the
machine, and check that the travel speed is "0.6 km/h" or higher (the value on the right of [SPD:1] on the lower
line, is 600 or higher).
If the travel speed is below "0.6 km/h", time lag in start and other negative effects are made. Accordingly, return
the adjusted value until the travel speed lowers below "0.6 km/h".

v. Set the buzzer cancel switch in the [◊] position and check that the caution buzzer sounds and [SETTING NOW!!]
is displayed on the lower line.
★ Even if this code is turned OFF, the setting is effective.
★ This code is not used to adjust the starting acceleration performance but used to adjust the shocks made at the
moments when the machine starts and stops.
[_-_] Service meter set: Refer to Parts and Service News (PSN) AA07024.

D51EX/PX-22 30-115
TESTING AND ADJUSTING MONITOR PANEL (EMMS) - SPECIAL FUNC-
12
[12] Maintenance interval change mode (MAINTENANCE
MONITOR)
Monitor panel can set the maintenance intervals for various filters and
oil which become the base of replacement time display for filter and
oil. Also the monitor panel can activate or deactivate the display
function.

1. Selection of the service menu.


Select the filter and oil replacement time setting function
(MAINTENANCE MONITOR) in the service menu selection screen.

2. Displaying and selecting the maintenance item and function


A. With the service menu selected, press the [◊] switch to display the
maintenance item and function selection screen.
• [◊]: Conduct the service menu.
B. If [>] switch or [<] switch is pushed while the maintenance item
and function selection screen is displayed, the maintenance item
and function will be displayed endlessly in the order shown by the
below table. Select the item or the function which will be used.
• [>]: To proceed to next maintenance item and function.
• [<]: To return to the previous maintenance item and function.
★ Displayed maintenance item and function:
Maintenance items
Code Display
and functions
01 01: ENG OIL Engine oil
02 02: ENG FILT Engine oil filter
03 03: FUEL FILT Fuel main filter
41 41: FUEL P FILT Fuel pre-filter
04 04: HYD FILT Hydraulic oil filter
06 06: CORR RES Corrosion resistor (*)
18 18: BYPS FILT Bypass filter (*)
07 07: DAMP OIL Damper filter (*)
08 08: FNL OIL Final drive oil
10 10: HYD OIL Hydraulic oil
19 19: POWL OIL Power train oil (*)
20 20: POWL FILT Power train oil filter (*)
21 21: HST FILT HST charge filter
– INITIALIZE Setting default value for all items
Setting validity or invalidity for all
– ALL ITEMS
items

* Unused on D51.
★ The maintenance items which have their respective codes
are changed separately and the functions which have no
codes are used to change all the items simultaneously.
★ The item and function is displayed in the [*] section.

30-116 D51EX/PX-22
TESTING AND ADJUSTING MONITOR PANEL (EMMS) - SPECIAL FUNC-
12
3. Display contents of the maintenance item (Items with code No.)
If the maintenance item for filter or oil is selected, the following
contents are displayed.
1: Code (2 digits)
A: Filter and oil replacement time set item
2: Remaining time to set replacement time
3: Number of times of replacement up to present

4. Changing the interval time by maintenance item (Items with code No.)
A. With the item to change the interval time (ex: P FUEL FILT)
selected on the maintenance item and the function selection
screen, press the [◊] switch to display the interval change screen.
• [◊]: Execute the function to change maintenance item.
★ The current set interval is displayed on the screen.
★ With this screen displayed, if the [>] switch or the [<] switch is
operated, the screen switches to the setting screen for enable or
disable the maintenance item.
B. On the interval change screen, operate the switches [>], [<], [◊]
and [■] to input the interval time.
• [>]: Number at the cursor increases.
• [<]: Number at the cursor decreases.
• [◊]: Number at the cursor is determined.
• [■]:To return to the service menu selection screen.
★ The time must always be input with 4 digits. For the time
with less than 4 digits, input 0s in place of the vacant number.
C. When the interval time is completely determined, the screen to
confirm the changes is displayed. Then, operate the switches [<],
[>] and [◊].
• [<]: Select YES (move cursor)
• [>]: Select NO (move cursor)
• [◊]: Execute YES or NO

5. Set the function activation or deactivation by maintenance item (items


with code No.).
A. With the item (ex: 41: FUEL P FILT) to change the enable or
disable of the function selected on the maintenance item and
function selection screen, press the [◊] switch to display the
interval input screen.
• [◊]: Execute the function to change maintenance item.

D51EX/PX-22 30-117
TESTING AND ADJUSTING MONITOR PANEL (EMMS) - SPECIAL FUNC-
12
B. After the screen to input intervals is displayed, press the [>]
switch or the [<] switch to display the activation or deactivation
setting screen.
• [>]: Switch the setting screen.
• [<]: Switch the setting screen
★ If the function is activated, it is displayed like the upper line.
And if it is deactivated, it is displayed like the lower line.
C. After the activate or deactivate setting screen is displayed, check
the present setting status and the contents of change. Then operate
the switches [◊] or [■].
• [◊]: Switch to the change confirmation screen
• [■]:To return to the maintenance item and function selection
screen.
• [<]: Switch to the interval change screen.
D. When the change confirmation screen is displayed, operate each
[<], [>] and [◊] switches.
• [<]: Select YES (move cursor)
• [>]: Select NO (move cursor)
• [◊]: Execute YES or NO
★ If the timer which has been OFF is turned ON, the interval is
set to the value before it was turned OFF and the rest of set
time of the timer is reset. The number of resetting times is set
to the value before it was turned OFF.

6. Setting default values of interval time for all items (INITIALIZE)


A. With all item default value setting (INITIALIZE) selected on the
maintenance item and function selection screen, press the [◊]
switch to display the all item default value setting screen.
• [◊]: Execute the function to set the default values of all the
items.

B. After the all item default value setting screen is displayed operate
[<], [>] and [◊] switches.
• [<]: Select YES (move cursor)
• [>]: Select NO (move cursor)
• [◊]: Execute YES or NO
★ All the items are set to their respective default values,
regardless of the ON or OFF state of each item.
★ The rest of the set time of the timer is set to the [default
value/elapsed time after the previous replacement].
★ The number of resetting times is kept at the value before the
default was set.
★ Each item is set turned ON.

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7. Setting the function activation or deactivation for all the items (ALL
ITEMS).
A. With the activation or deactivation setting for all items selected
(ALL ITEMS) on the maintenance item and function selection
screen, press the [◊] switch to display the all items activation or
deactivation setting screen.
• [◊]: Implement the function to set activation or deactivation
of all the items.
B. After the all items activation or deactivation setting screen is
displayed, press the [>] switch or the [<] switch to display the
activation setting or deactivation setting screen.
• [>]: Switch the setting screen.
• [<]: Switch the setting screen
★ To deactivate all the items, display the upper line setting screen (OFF), and to activate all the items, display the
lower line setting screen (ON).
C. Confirm the setting screen, press the [◊] switch or the [■] switch
to display the change confirmation screen.
• [◊]: To switch to the change confirmation screen.
• [■]:To return to the maintenance item and function selection
screen.
★ If deactivation of all the items (OFF) is set, it will stop the
maintenance function of all the items, regardless of the
setting of each maintenance item.
★ If activation of all the items (ON) is set, the maintenance
function of all the items starts to work regardless of the
setting of each maintenance item and the interval is set to the
previous time before the interval has been deactivated.
★ The timer is reset simultaneously and it restarts to count from
0 h.
The number of resetting times is set to the value before it was turned OFF.
D. When the change confirmation screen is displayed, operate each
[<], [>] and [◊] switches.
• [<]: Select YES (move cursor)
• [>]: Select NO (move cursor)
• [◊]: Execute YES or NO

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Table of filter and oil replacement time set items


Replacement frequency
Order System and function Code Display Remarks
(Default value)
1 Engine oil 01 ENG OIL 0500h
2 Engine oil filter 02 ENG FILT 0500h
3 Fuel main filter 03 FUEL FILT 1000h
4 Fuel pre filter 41 FUEL P FILT 0500h
5 Hydraulic oil filter 04 HYD FILT 2000h
6 Corrosion resistor 06 CORR RES — Unused
7 Bypass filter 18 BYPS FILT — Unused
8 Damper filter 07 DAMP OIL — Unused
9 Final drive oil 08 FNL OIL 1000h
10 Hydraulic oil 10 HYD OIL 2000h
11 Power train oil 19 POWL OIL — Unused
12 Power train oil filter 20 POWL FILT — Unused
13 HST charge filter 21 HST FILT 2000h
All item simultaneous
14 Setting default value for all items (None) INITIALIZE —
setting function
All item simultaneous
15 Setting enable or disable for all items (None) ALL ITEMS —
setting function

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[13] Telephone number input function (TEL)
The phone No. set in the monitor panel can be input, corrected or reset
with switches.
• When action code "E03" or "E04" is displayed, the phone No. is
displayed together with "CALL".

A. Press buzzer cancel switch [◊] on the above screen to display the
phone No. input screen.
• Once the phone No. is input, it is displayed after next time.
• Up to 12 digits can be input as the phone No. Input them in
order from the left most one.
B. The cursor is displayed on the position to input the next digit.
Select the next digit with information switches [>] and [<]. To
leave a position blank, select "*".
C. After inputting the digit, press the [◊] switch to move the cursor to
the next position.
• Repeat steps B and C until the right most digit is input.
• To change an input digit, press the [■] switch, and the screen
returns to the previous screen.
D. To finish the inputting operation, press the [■] switch twice.
• The inputting operation can be also finished by turning the starting switch OFF.

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TESTING AND ADJUSTING MONITOR PANEL (EMMS) - SPECIAL FUNC-
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[14] Model selection mode (MACHINE).
This mode is used to make the monitor panel and HST controller recognize a machine model.

WARNING! If an input is settled carelessly in this mode, the memory in the controller is initialized.
Accordingly, use this mode only when it is necessary.

★ If a machine model different from the one which the HST controller has recognized is settled, perform all the
initialization work again.

WARNING! If the actual machine model is different from that set in the controller, the machine may
move unexpectedly or an error may be made. Accordingly, be sure to set the correct
machine model in the controller.

★ The machine model currently recognized by the monitor panel and HST controller can be checked in the real-time
monitoring mode.
Controller: MONITOR PANEL
Code: 00204 MACHINE CODE
Controller: HST
Code: 00205 MACHINE CODE

1. Selecting and setting of model


A. To enter the machine model selection mode, hold down the [◊] switch (for 3 seconds).
B. When pressing the [>] switch or [<] switch in the model selection setting screen, the model which can be set is
displayed endlessly in the order shown in the below table, so select the applied model.
• [>] switch:To proceed to next model
• [<] switch:To return to previous model
★ Displayed model:

Display Model
D51 D51 (Default)
D39 D39
D37 D37
D31 D31

C. After selecting the model in the model selecting screen, determine


the model by pressing the [◊] switch.
• [◊]: Determine the setting.
• [■]: To cancel the setting
★ The below figure shows the example that D51 has been
selected.

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