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Eaton Conveyor Alignment Switch - Installation Manual
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Eaton Conveyor Alignment Switch - Installation Manual
SAFETY NOTE
Ca a ar alee
ize Ce ee Ma
Ensure that the conveyor is electrically isolated and stationary before carrying
CE acu keene eke ss
Operation
The alignment switches are used on either side of conveyor systems to provide ofaFsate stop
mnechanim or balls that have misaligned Welt right. They ae typicalyistaled at the heador and
Tat pulleys on alfconveyot, after every 300 m oe ai eve Wiper eve on Tonge belts Once
setvated those switche slate the control eeu of the tors driving the canweyers and athe
process equipment
Installation
1, The alignment switch must be installed so that the roller on the lever is always at 90° to the
conveyor belt for correct operation as per diagram below.
Ty.
2. The alignment switch roller surface should not be in contact with the belt under correct
alignment conditions. We recommend @ 10mm clearance as per diagram below.
02 KINDLY OROES 8 PART NUMBER
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Eaton Conveyor Alignment Switch - Installation Manual
3. Depending on which alignment switch you have selected, follow the examples shown: Use your
‘maximum misalignment value in mm to calculate where the conveyor must intersect the roller at
90°. Measure the calculated value from the bottom of the roller up to where the bottom of the
conveyor intersects the roller.
a. Using Bin no. 93088 (For misalignment values between 30mm and 64mm)
b. Where maximum misalignment value = 45mm
lax Misalignment - 1
Max Misalig sy >
K 0.306 —
45mm
Smm10 54 = 60mm
K 0.306
Using Bin no. 93053 (For misalignment values between 64mm and 114mm)
4. Where maximum misalignment value = 80mm
Max Misalignment -10
Ba = 7
0.839 <=
80mm - 10 4 = gomm I
Ko.839
4, For misalignment values greater than 114mm contact you local sales office for assistance.
5. The alignment switch is mounted using 4 x MB bolts as per footprint dimensions that follow on,
page 5
6. The alignment switch will automatically reset it's trip contact once the operating lever moves
back to the normal position by set degrees.
A Max. BTip € Overtravel D Reset
65° 40° 25° 25°
60° Ta 3° e
KINDLY ORDER By PART NUMBER 03
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Eaton Conveyor Alignment Switch - Installation Manual
Electrical Connection
The alignment switches must be wired in series with other conveyor safety equipment to break the
control circuit of the motor running the conveyor through their normally closed contacts to provide
fail-safe operation.
Contacts : Snap action
Material: Silver
. ae.
trov | 2z0v ssov | 120v | 240v | cov
SIGUE POLE | Mex Make | con | 30a | 70a | eA
cuwososs | MaxBroak | 6a | sa | i7a | 12a | 22a | 11a | 04a
DouBLe POLE] Mex Make | soa | 20a | 12a | 8A
cawosose [Max Break | 16a | 10a | 7A | 5A | 05a | 02a [ooo2a
MUST BE THE SAME POLARITY ON EACH POLE
Technical Data
Due to the environment these switches operate in, they have been tested to Zone 21 specification
by Explolabs. They are also manufactured to ISO 8001, ISO 14000 and ISO 18000 to ensure the
highest quality at all times,
SANS IEC
(60529: 2001 Ed 1.01 | 60529:2001 Ed 2.1
DEVICE COMPLIES WITH
61241-0; 2005641 | 61241-0:2004Ed 1
e1241-1: 200841 | 61241-1:2004 E41
MOUNTING 4 Bolts M6
AMBIENT TEMPERATURE 18°C - 80°C
PROTECTION P65
CABLE ENTRY 1xM20
LEVER OPERATION Spring Return Action
Ordering Information
oa KINDLY OROES 8 PART NUMBER
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Eaton Conveyor Alignment Switch - Installation Manual
Ordering Information
Description Contacts Article No.
‘SIP Conveyor Alignment Switch TNOMING ‘CHWS3053
DIP Conveyor Alignment Switch 2NORNE ‘cHW93058
05
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HEAD OFFICE & FACTORY
Fatan Bre (Sout a
Cr. senda 8 shorn Road,
Prisate Bag 018,
advile 142, Caner, 8
Tek +27 11804
Fax +27 85687 8502
i
adele 1478
ah ic
CAPE TOWN BRANCH
Unt 8 Thor il, Viking Pe, Thston
un, 1485, Western Cape, South Ais
DURBAN BRANCH
5 rere Aveve, Ung’ Busines Pak
Daron, 4051, Kale Natal South Ata
Tet 27912630802 +27 $1268 0706
Fax +2731 2590796) +2781 2880781
EMALARLENI BRANCH
108 Langerhaven Set,
Fnaltie, 1094, puralange, Sut Aca
Tor +27 1368
Fax +27 13697 3206,
GEORGE SALES OFFICE
PO Box 1947, Gene 8579
Westar Cape, South Nica
Tak «7746 8700920
Fax #2786 543 3070,
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ORT ELIZABETH SALES OFFICE
{Pickering Set, Newton Pt,
Pert tary, 68, ase Cape, South Ai
a +2741 384 1089
Fox 2141 384 2160
FICHARDS BAY SALES OFFICE
Uni 7, Eagle ndstl ark, Alumina ley, Aton
Achar Bay, 3800, a7 Nal, Sth
+27 38 197 9181/28
Fx £2735 787 8188
RUSTENBURG SALES OFFICE
(fice A, 95 dr Ses, Rustenburg, 022
ert Wes Prone, Soth Ace
je +27 14 896 180
Fe: +27'11596 6197
\VANDERBLILPARK SALES OFFICE
Mina Ste, Venda, 11
Gavteg, South free
Tk 0216889247007
Fe: £27 1689220