Model RG30 - Hand Pallet Trucks

Owner’s, Operating, and Parts Manual

Owner’s, Operating Instructions,
and Replacement Parts Manual
Model RG30 - Hand Pallet Trucks
This publication, 1180454B, applies to the Raymond Hand Pallet Truck, Model RG30 version, and to all subsequent
releases of this product until otherwise indicated in new editions. Changes occur periodically to the information in
this publication.

To order additional copies of this manual, part number 1180454B, contact your local authorized Raymond Sales and
Service Center.

If you need assistance with your lift truck, contact your local authorized Raymond Sales and Service Center.

To locate your Sales and Service Center, go to www.raymondcorp.com.

©2014
Table of Contents

Safety Signs and Statements . . . . . . . . . . . . . .1 Electric Lifting . . . . . . . . . . . . . . . . . . . . . . . 10

Models Covered . . . . . . . . . . . . . . . . . . . . . . . .1 Remote Control. . . . . . . . . . . . . . . . . . . . . . . 10
Charging the 12 Volt Battery . . . . . . . . . . . . 11
Delivery Inspection. . . . . . . . . . . . . . . . . . . . . .1
Maintenance . . . . . . . . . . . . . . . . . . . . . . . .. 12
Safety First. . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Lubrication. . . . . . . . . . . . . . . . . . . . . . . . .. 12
Safe Use of This Hand Pallet Lift Truck is Hydraulic System . . . . . . . . . . . . . . . . . . . .. 12
Your Responsibility . . . . . . . . . . . . . . . . . . . 2 Maintenance-Free Batteries . . . . . . . . . . . .. 12
Safety Equipment . . . . . . . . . . . . . . . . . . . . . . .2 Safety Regulations for Maintenance Work . . . 13
Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 14
Electric Model RG30 . . . . . . . . . . . . . . . . . . . 5 Manual Pump Fails to Raise Forks . . . . . . . . 14
Electric RG30 with Remote Control . . . . . . . . 5 Forks Fail to Raise Completely . . . . . . . . . . . 14
Lifting the Hand Pallet Lift Truck . . . . . . . . . . .5 Electric RG30 Does Not Respond
to Raise Button . . . . . . . . . . . . . . . . . . . . . . 14
Hand Pallet Lift Truck Rating . . . . . . . . . . . . . .6 Optional Remote Control Will Not Lower . . . 14
Handling The Load . . . . . . . . . . . . . . . . . . . . . .6 Neutral Position . . . . . . . . . . . . . . . . . . . . . . 15
Parking the Hand Pallet Lift Truck . . . . . . . . . .8 Daily Service/Safety Checks . . . . . . . . . . . . . 16
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Modifications and Additions. . . . . . . . . . . . . . 17
Load Center and Load Placement Warranty Claim Procedure . . . . . . . . . . . . . . . 17
(Reference Layout) . . . . . . . . . . . . . . . . . . . . . 9
Neutral Position . . . . . . . . . . . . . . . . . . . . . . 10 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Manual Lifting . . . . . . . . . . . . . . . . . . . . . . . 10 Selected OSHA Regulations for Lift Trucks. . . 19
Lowering. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Recommended Spare Parts List . . . . . . . . . . . 21
Hardware Parts List . . . . . . . . . . . . . . . . . . . .23
Frame Scissor Assembly ...................................... 24
Thrust Plate Wheel Assembly .............................. 28
Pump and Handle Assembly, Manual .................. 30
Pump and Handle Assembly, Electric .................. 34
Electrical Components ........................................ 40
APPENDIX A: Alphabetical Parts Index . . . . . .43
APPENDIX B: Numerical Parts Listing . . . . . . .47
Alphabetical Index . . . . . . . . . . . . . . . . . . . . .51

Safety Signs and Statements
This manual uses three types of safety signs and
statements. Each is defined below.
! WARNING
Indicates a potentially hazardous
situation, which, if not avoided, could
result in death or serious injury.
! CAUTION
Indicates a potentially hazardous
situation, which, if not avoided, may
result in minor or moderate injury. It may
also be used to alert against unsafe
practices.
NOTE
Note tells you information that will make
operating easier or better.
Model RG30 - Hand Pallet Truck
Safety Signs and Statements
Models Covered
This manual covers Model RG30, Raymond Hand
Pallet Truck.
Delivery Inspection
Visually inspect the hand pallet truck frame
components and hydraulic unit for damage during
shipment by the carrier. If damage is evident, notify
the delivering carrier immediately and file the
necessary claims. Test the hand pallet truck pump
for proper operation. If the hydraulic pump does not
respond to movement of the handle, an air lock may
have developed during shipping. To remedy this, go
to the user friendly “Troubleshooting” guide on
page 14 in this manual.
1
Safety First
Safety First
Safe Use of This Hand Pallet Lift Truck is
Your Responsibility
Before you use this hand pallet lift truck, read this
manual completely. Make sure that you understand
all of the content. If you do not understand any part
of this manual, tell your supervisor.
Any equipment can be hazardous if not used
properly, including this hand pallet lift truck.
Operate this hand pallet lift truck only if you are
authorized and trained to do so.
We built this hand pallet lift truck for one job — to
handle and transport material. Use it for nothing
else.
Operate this hand pallet lift truck responsibly. If you
fail to follow the safety rules while using this hand
pallet lift truck, you could hurt yourself or someone
else, or damage equipment.
2 1180454B
Safety Equipment
To avoid personal injury, always wear required
personal protective equipment that includes the
following:
• Safety shoes
• Safety glasses
• Heavy-duty gloves
Safety Rules
Follow these safety rules:
• Only handle loads on flat level surfaces.
Do not use a loaded truck on inclines or
declines.
• Do not operate this hand pallet lift truck unless
you are authorized and trained to do so.
• Read and obey all warnings and instructions
contained in this manual.
• Do not use the hand pallet lift truck if it is
damaged or has any faults that might affect
either its safety or its safe use.

• Do not use the hand pallet lift truck if it has
been repaired, modified, or adjusted, unless it
has been checked and approved by your
supervisor or another authorized person.
• Always operate the hand pallet lift truck with
care and good judgement. Be responsible.
• Do not operate the hand pallet lift truck with
oily hands or oily shoes, due to the risk of
slipping.
• Floors should be strong enough to handle the
heaviest allowed load being transported.
• Use extreme care around objects that stick out
from racks, shelves, or walls. These objects can
cause bodily injury or damage to the hand
pallet lift truck.
• Never carry passengers.
• Never overload your hand pallet truck. Stay
within the rated capacity.
• Distribute the load evenly on the forks. Do not
concentrate loads at one point or load one fork
more than the other.
• Never allow anyone to stand on or near the
hand pallet lift truck’s forks.
Model RG30 - Hand Pallet Truck
Safety Rules
• Never put your feet, hands, or any other body
part under the frame assembly.
• Use the hand pallet lift truck only to transport
loads.
• Do not allow your hand pallet truck to drop
from one level to another. Even a drop of
1 in. (25 mm) more than doubles the effected
load momentarily and results in a “shock” that
can bend or break components.
• Never allow anyone to stand in front of or
immediately near a loaded hand pallet lift
truck.
• Do not use in cold storage, salty, or other
corrosive environments.
• Horseplay is dangerous to personnel and
equipment, and is not permitted.
• Do not run while operating this hand pallet lift
truck.
• Always make sure that the load is stable before
moving to eliminate the opportunity for load
shift.
• Always yield the right-of-way to pedestrians.
• Be aware of other lift trucks in the area;
operate the hand pallet lift truck cautiously.
3
 • Use extreme care when rounding corners. Too
Safety Rules
fast a speed could cause a hand pallet lift truck
to tip. If loaded, the load could shift and fall.
• When the load impairs visibility, the hand
pallet lift truck should be pulled and not
pushed.
• Come to a stop gently and carefully to prevent
the load from slipping off of the load carriers.
• Always keep a safe distance from the edges of
loading bays and loading ramps. Be attentive to
marked risk areas.
• Before operating a hand pallet lift truck over a
loading ramp, make sure that the loading ramp
is correctly secured and has the necessary load
bearing capacity. Operate the hand pallet lift
truck slowly and carefully across the ramp.
• Securely set the brakes and block the wheels of
highway trucks, trailers, and railroad cars
before you load or unload them. Check the
highway truck/trailer/railroad car doorway
clearance. Make sure floors of highway trucks,
trailers, and railroad cars will support the
4 1180454B
weight of the loaded hand pallet truck. Cross
railroad tracks only at approved floor grade
crossings. Do not park hand pallet trucks
within 8 ft. (2.4 m) of railroad tracks. Ask local
railroad authorities or your supervisor which
warning devices to use.
• When parking a hand pallet lift truck on
another vehicle, make sure that the parking
brake, if equipped, has been applied and/or a
parking rack, if available, is used.
• Stop when approaching crossing aisles, when
exiting an aisle, or when visibility is obstructed.
• Before operating or moving a hand pallet lift
truck into an elevator, make sure that the
elevator is approved for total weight of the hand
pallet lift truck, the load, the operator, and any
other passenger in the elevator. When entering
the elevator, the load must enter first—not the
operator. No other person should be in the
elevator when the load or hand pallet lift truck
enters or leaves.
• When not in use, lower the forks completely to
avoid injury.
 Lifting the Hand Pallet Lift Truck
Report all accidents—personal, damage to buildings
or equipment—to your supervisor immediately. All Lifting the Hand Pallet Lift Truck
unsafe conditions on the hand pallet lift truck
should also be reported. To lift a hand pallet lift truck either by hand or with
lifting equipment, follow these warning instructions.
Electric Model RG30

Connect the lift plug into the battery connection on ! WARNING

the side of the battery box and test the electric
power pack by operating the raise button located Use extreme caution when lifting a hand
near the top of the handle. If the pump fails to pallet lift truck by hand.
respond, see “Troubleshooting” on page 14.
Injury may occur when lifting the
Electric RG30 with Remote Control hydraulic end of the hand pallet lift truck.
Cuts may occur when lifting the forks and
The hand or foot operated remote control must be end-plate.
plugged into the receptacle on the top of the battery
box for it to operate. Operate both the raise and When lifting a hand pallet lift truck, using
lower push buttons or foot pedals to ensure the lifting equipment, it is recommended to
remote control functions correctly. use a hand pallet lift truck equipped with
a lifting eye.
NOTE
If you purchased an electric RG30 without the
remote control option, it can be purchased
separately from your Raymond Sales and
Service Center.

Model RG30 - Hand Pallet Truck 5

Hand Pallet Lift Truck Rating
Hand Pallet Lift Truck Rating
The weight of the load must be within the hand
pallet lift truck’s permitted lifting capacity. For load
weight and lifting capacity rate, see the specification
plate on the truck and Figure 1.
NOTE
If any plate and/or decal becomes
unreadable, it must be replaced. Contact
your supervisor or local authorized
Raymond Sales and Service Center for a
replacement.
Figure 1. The Hand Pallet Lift Truck Specification Plate
6 1180454B
Handling The Load
! WARNING
Always wear appropriate safety apparel,
such as safety shoes, safety glasses, and
heavy-duty gloves when working with a
hand pallet lift truck.
Never ride on the hand pallet lift truck.
The hand pallet lift truck is used only to
transport loads.
To avoid injury, do the following: (For
location of numbered callouts, see
Figure 2 on page 7.)
• Make sure that there are no conditions
in the hydraulic system that may cause
accidental lowering.
• Before lowering, make sure the area
beneath the forks is clear.
• Always keep your hands on the control
handle.
 • Do not place your hands between the

Handling The Load

L

Table 1. Legend for Figure 2, The Hand Pallet Lift Truck

control handle (1) and the control
handle bracket (3). Callout
Name of Callout
Number
• Do not place your hands between the
top cap (4) and the top nut (5). 1. Control Handle
2. Control Handle Protective Clamps
3. Control Handle Bracket
(4)
(1) 4. Top Cap
5. Top Nut
(5)
Obey these rules when handling a load:
(2)
• Handle only loads that are within the hand
pallet lift truck’s permitted lifting capacity.
• Handle only loads that are stable, evenly
(3) distributed on the forks, and safely arranged.
• Use caution when handling long and high
loads. Load support is recommended for high
loads.
• Loaded or unloaded, operate the hand pallet lift
truck with great care. Overturning can occur,
Figure 2. The Hand Pallet Lift Truck particularly when handling high loads or when
(See Table 1.) operating with a hand pallet lift truck fitted
with a load support or an extension frame in
the raised position.
Model RG30 - Hand Pallet Truck 7
 • Use extreme care when cornering. If operating
Parking the Hand Pallet Lift Truck

at too high a speed, the load could fall from the

hand pallet lift truck.

Parking the Hand Pallet Lift Truck

When parking the hand pallet lift truck, follow these

instructions:

• Make sure that the fork frame is fully lowered.

• Never park on an incline or with a raised load.
• Never park in areas that could obstruct other
traffic or work areas.
• Never park in areas that could cause personal
injury or damage to any equipment.

8 1180454B
 Operation
Load Center and Load Placement (Reference
Operation Layout)

Your RG30 has been designed to ergonomically lift All loads must be placed on the back of the fork
and position loads, with the exception of loads on nearest the operator to avoid tipping of loads (see
stringer pallets. Stringer pallets have bottom boards diagram). In any case, do not exceed load. Load
nailed to the stringers. These can damage your Center is indicated on the following chart.
RG30 because they restrict the lifting action of the
scissor legs.
Max. Load
L L Max. Capacity
The pump piston and lifting ram have a polished Max. L.C. Center (L.C.)
hard chrome finish to provide maximum seal life 60 in. 30 in. 2200 lbs.
and minimum leakage. Do not allow these surfaces
48 in. 24 in. 3000 lbs.
to be nicked or pitted by abuse. A slight oil wetting Max. Capacity

of the external parts of the pistons is normal in 42 in. 21 in. 3000 lbs.
order to provide lubrication for the highly polished 36 in. 18 in. 3000 lbs.
surfaces and the seals through which they pass. Do
not be alarmed at a trace of oil even on new units.

Model RG30 - Hand Pallet Truck 9

Operation
Neutral Position
A gentle pull on the handle engages the neutral
position and the handle can be moved without lifting
of the forks. This enables you to move the truck from
one place to another without activating the pump.
Manual Lifting
To raise the forks manually, pump the handle. Your
RG30 has an automatic neutral sensor that
activates the pump cylinder when pumping action is
detected.
Lowering
To lower the forks, pull on the fingertip control lever.
By varying the position of the lever, you can control
the lowering speed.
10
Electric Lifting
Raise the forks by pressing and holding the raise
button located on the handle. To lower the forks,
pull on the fingertip control lever. By varying the
position of the lever, you can control the lowering
speed. If your battery becomes discharged before
you finish your work, you can operate an electric
RG30 manually as previously described.
Remote Control
The remote control must be plugged into the
receptacle on the top of the battery box. The raise
and lower buttons will now operate the truck as
indicated.
1180454B
 Operation
Charging the 12 Volt Battery

Move your truck to a well ventilated area. Raise the

forks manually and unwind the AC plug from the
tie-down inside the bulkhead. Lower the forks
completely and disconnect the lift plug from the
battery connector (located on the side of the battery
box). Insert the charge plug into the battery
connector. The lights on the battery charger will
indicate the current battery condition. Plug the AC
plug into a 110 volt, 60 Hz receptacle. When your
battery is fully charged, unplug the AC plug from its
receptacle, then disconnect the charger plug from
the battery plug and reinsert the lift plug. Carefully
raise the forks and secure the AC cord and the
charger plug to the respective tie-downs inside the
bulkhead.

! CAUTION
Store the charger power cord in the bracket at
all times.
Electric hazard can occur if the plug comes in
contact with the battery.

Model RG30 - Hand Pallet Truck 11

Maintenance

Maintenance-Free Batteries
Maintenance
This truck is equipped with a maintenance-free
battery. Please obey manufacturer’s
Lubrication recommendations for service of these batteries.
All pivot points in the RG30 are equipped with
A maintenance-free battery still requires some care.
permanently lubricated bushings and bearings. To
The battery must be kept clean and dry and may be
increase bearing life, it is recommended that a few
washed to remove any accumulated foreign matter.
drops of light machine oil be applied at each pivot
point every 6 months. The main bearing in the
thrust plate is equipped with a grease zerk. This
should be greased every 6 months.

Hydraulic System

Your hydraulic system is maintenance free. Do not

add hydraulic oil unless there is, or has been, a
leak. Use Sunoco Sunvis 832 oil or equal. Other oils,
fluids, or solvents may damage your hydraulic
system. With the forks in the lowered position, fill
the reservoir through the oil plug hole until the oil is
even with the plug hole.

12 1180454B

Safety Regulations for Maintenance
Work
! WARNING
Before welding or grinding on painted
surfaces, always sandblast (remove) at
least 4-6 in. (102-152 mm) of paint.
Heated paint gives off harmful gases.
Safety Regulations for Maintenance Work
Safe maintenance practices conform with the
following general guidelines:
• Always keep the area where you work clean.
Oil and/or water make the floor slippery.
• Never wear loose fitting objects or jewelry.
• Properly store or dispose of used oil. Follow the
manufacturer’s instructions.
• Properly dispose of used solvents and all other
cleaning/washing chemicals. Do not flush
down drains. Follow the manufacturer’s
instructions for proper disposal.

! WARNING
Always secure the hand pallet lift truck
when carrying out repairs. A badly
supported hand pallet lift truck could
cause injury.

Model RG30 - Hand Pallet Truck 13

Troubleshooting
Troubleshooting
Manual Pump Fails to Raise Forks
Please make sure to pump the handle at a speed
quick enough to overcome the manual pump neutral
position. There may be an air lock in the hydraulic
system. Pull the control lever and operate the pump
several times. Operate the pump normally to raise
forks. Check to see if the release lever on the pump
base moves freely. Loosen the high pressure
adjusting screw (item #21 on page 32 or 36).
Operate the pump several times, then tighten the
high pressure screw. A small amount may leak from
the screw while it is loose.
Forks Fail to Raise Completely
Check scissor legs and floor for obstructions. Check
for proper hydraulic fluid level and look for signs of
an oil leak.
14
Electric RG30 Does Not Respond to Raise Button
Check the battery connection to make sure that it is
plugged in. If the truck has been idle for a long
period of time, the battery may have become
discharged. Connect the charger as described under
OPERATION on page 9, and make sure that the
battery is fully charged. Check all electrical
connections.
Optional Remote Control Will Not Lower
Check to make sure that the remote control is
plugged in. Check for damage to the hydraulic power
pack. The solenoid may be damaged and may need
to be replaced.
1180454B
 Troubleshooting
Neutral Position

If the pump has no neutral position, turn the

neutral valve (item #23 on page 32 or 36) clockwise
until the desired neutral action is achieved. If the
pump does not engage quick enough, turn the
neutral valve counterclockwise until the pump
action is satisfactory.

For these and all other Troubleshooting

questions, please contact your local authorized
Raymond Sales and Service Center.

Model RG30 - Hand Pallet Truck 15

 Table 2. Daily Service/Safety Check
Daily Service/Safety Checks

Daily Service/Safety Checks Wheels Check for damage. Remove oil,

metal chips, and anything else
that might cause wear and
abrasion.
! WARNING
Chassis/Handle Check for damage. Clean often,
Never neglect the daily service and safety removing dirt and any other
checks. Serious injury may occur. If you debris.
discover a fault or damage, report it Lifting/Lowering Check for manual function and
immediately to your supervisor. Never electric lift (if equipped). If lift,
use a hand pallet lift truck that has faults neutral, and lower positions are
or is damaged. not functioning properly, contact
your supervisor.
Read Table 2 for daily service check points and Decals and Plates Make sure that all decals and
required safety action. plates are in place and legible. If
not, contact your supervisor or
Table 2. Daily Service/Safety Check local authorized Raymond Sales
and Service Center for a
Check Points Action replacement.
Brakes or Make sure that the brakes or Steering Make sure that steering
Hand/Parking hand/parking brake, if functions properly. Make sure
Brake equipped, function properly. there is full steering rotation.
Hydraulic System Must have adequate oil level and Batteries (if Check for correct voltage and
no leakage. If not, contact your equipped) weight, no leakage, and battery
supervisor. (See page 12.) disconnect function.
Make sure there is no excessive
oil on the exterior.

16 1180454B
 Modifications and Additions
Modifications and Additions

Modifications or additions to this hand pallet lift

truck that affect its safe use or operation are not
permitted without written approval from the
manufacturer.

Replacement parts should be “Raymond Approved”

and obtained from your local authorized Raymond
Sales and Service Center.

Warranty Claim Procedure

In order to submit a claim for a warranty, you must

supply the hand pallet lift truck serial number as
well as the date of purchase to your local authorized
Raymond Sales and Service Center.

Model RG30 - Hand Pallet Truck 17

 Raymond reserves the right to make changes and improvements
Warranty

Warranty in design without making changes to previously manufactured

vehicles.

Notwithstanding any other language contained herein, this

The RG30 is warranted against defects in materials and
warranty is expressly voided without any further notice if any
workmanship for a period of one (1) year from date of installation
modification is made to the Raymond equipment, or if additional
for non-wearable components and for three (3) months for
components or devices are added to the Raymond equipment,
wearable components from date of installation.
without prior approval having been granted in writing by The
Raymond Corporation.
Wearable Components include but are not limited to:

• Wheels, Rollers, and Bearings THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES,
• Non-Stationary Hoses and Cables EXPRESSED, IMPLIED, OR STATUTORY. THERE ARE NO
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A
• Oilite Bearings and Bushings PARTICULAR PURPOSE. In no event shall The Raymond
Components found to be defective by an authorized Raymond Corporation be liable for incidental, special, or consequential
Sales and Service Center during the warranty period will be damages.
replaced or repaired as indicated above. Replacement
components installed during the defined period set forth above,
are warranted for the balance of the applicable truck warranty
period, or 90 days, whichever is longer. Additionally, freight
charges for parts involved in the replacement or repair of a
defective component will be paid by Raymond, provided that the
replacement or repair is made by an authorized Raymond Sales
and Service Center. Local taxes, if any, are excluded.

This warranty is void in the event of defects or damage caused by

misuse, abuse, or accident.

This warranty does not cover oil leaks, adjustments, or loose

hardware.

18 1180454B

Selected OSHA Regulations for Lift Trucks
Note: Some or all of the following may not be
applicable to your hand pallet lift truck.
The use of forklift trucks in the workplace is governed by various
regulations. In the United States, the Federal Occupational Safety
and Health Administration (OSHA) has issued regulations which
cover the majority of workplaces.
In addition, several states have implemented regulations which
apply instead of the Federal regulations.
Check with your local OSHA office or provincial Labor Bureau to
confirm which regulations govern your workplace.
Because of their wide applicability, this section of your manual
lists several parts of the Federal OSHA regulations that might be
of particular importance to your workplace.
The full text of the Federal regulations can be found in the Code
of Federal Regulations at 29 CFR Section 1910.178.
The following citations are followed by a reference to the
appropriate subparagraph of the regulations.
• Modifications and additions which affect capacity and safe
operation shall not be performed by the customer or user
without manufacturers prior written approval. Capacity,
operation and maintenance instruction plates, tags or decals
shall be changed accordingly. (a) (3)
• The user shall see that all nameplates and markings are in
place and are maintained in a legible condition. (a) (6)
Model RG30 - Hand Pallet Truck
Selected OSHA Regulations for Lift Trucks
• The employer shall ensure that each powered industrial
truck operator is competent to operate a powered industrial
truck safely, as demonstrated by the successful completion
of the training and evaluation specified in this paragraph. (l)
(1) (i)
• Prior to permitting an employee to operate a powered
industrial truck (except for training purposes), the employer
shall ensure that each operator has successfully completed
the training required by this paragraph. (l) (1) (ii)
• Trainees may operate a powered industrial truck only under
the direct supervision of persons who have the knowledge,
training, and experience to train operators and evaluate their
competence and where such operation does not endanger the
trainee or other employees. (l) (2) (i) (A) (B)
• Training shall consist of a combination of formal instruction
(e.g. lecture, discussion, interactive computer learning,
videotape, written material), practical training
(demonstrations performed by the trainer and practical
exercises performed by the trainee), and evaluation of the
operator’s performance in the workplace. (l) (2) (B) (ii)
[Editorial Note: For required training program content, refer
to (l) (3) (i) (A-M) and (l) (3) (ii) (A-I).]
• Refresher training, including an evaluation of the
effectiveness of that training, shall be conducted as required
by paragraph (l) (4) (ii) to ensure that the operator has the
knowledge and skills needed to operate the powered
industrial truck safely. (l) (4) (i)
• An evaluation of each powered industrial truck operator’s
performance shall be conducted at least once every three
years. (l) (4) (iii)
19
 • The employer shall certify that each operator has been • If at any time a powered industrial truck is found to be in
Selected OSHA Regulations for Lift Trucks

trained and evaluated as required by this paragraph (l). The need of repair, defective, or in any way unsafe, the truck
certification shall include the name of the operator, the date shall be taken out of service until it has been restored to safe
of the training, the date of the evaluation, and the identity of operating condition. (p) (1)
the person(s) performing the training or evaluation. (l) (6) • Any power-operated industrial truck not in safe operating
• The employer shall prohibit arms or legs from being placed condition shall be removed from service. All repairs shall be
between the uprights of the mast or outside the running lines made by authorized personnel. (q) (1)
of the truck. (m) (4) • All parts of any such industrial truck requiring replacement
• Brakes shall be set and wheel blocks shall be in place to shall be replaced only by parts equivalent as to safety with
prevent movement of trucks, trailers or railroad cars while those used in the original design. (q) (5)
loading or unloading. Fixed jacks may be necessary to • Industrial trucks shall be examined before being placed in
support a semitrailer when the trailer is not coupled to a service, and shall not be placed in service if the examination
tractor. The flooring of trucks, trailers, and railroad cars shows any condition adversely affecting the safety of the
shall be checked for breaks and weakness before they are truck. Such examination shall be made at least daily. Where
driven onto. (m) (7) powered industrial trucks are used on a round-the-clock
• Only approved industrial trucks shall be used in hazardous basis, they shall be examined after each shift. Defects when
locations. (m) (11) found shall be immediately reported and corrected. (q) (7)
• All traffic regulations shall be observed, including authorized
plant speed limits. A safe distance shall be maintained
approximately three truck lengths from the truck ahead, and
the truck shall be kept under control at all times. (n) (1)
• The driver shall be required to slow down and sound the
horn at cross aisles and other locations where vision is
obstructed. If the load being carried obstructs forward view,
the driver shall be required to travel with the load trailing. (n)
(4)
• Under all travel conditions the truck shall be operated at a
speed that permits it to be brought to a stop in a safe
manner. (n) (8)
• Stunt driving and horseplay shall not be permitted. (n) (9)

20 1180454B

Recommended Spare Parts List
Description Part No. Qty. Page
Ball........................................PL-10244........... 1 .......31
Ball........................................PL-10244........... 1 .......35
Ball........................................PL-10254........... 2 .......33
Ball, 8 mm..............................PR-8545 ............ 1 .......32
Ball, 8 mm..............................PR-8545 ............ 1 .......36
Ball, 9 mm..............................PR-8546 ............ 1 .......32
Ball, 9 mm..............................PR-8546 ............ 1 .......36
Bearing ..................................PL-10238D......... 4 .......29
Bearing ..................................PL-20214........... 4 .......25
Bushing ..................................PL-10203........... 2 .......29
Bushing ..................................PL-10203A ........ 4 .......25
Bushing ..................................PL-20306........... 2 .......33
Bushing ..................................PL-20306........... 2 .......37
Bushing ..................................PR-8007A .......... 4 .......25
Bushing ..................................PR-8516 ............ 4 .......26
Bushing ..................................PR-8538 ............ 1 .......31
Bushing ..................................PR-8538 ............ 1 .......35
Bushing ..................................PR-8556 ............ 1 .......32
Bushing ..................................PR-8556 ............ 1 .......36
Fuse.......................................590-587/105.... 1 .......41
O-Ring ...................................PR-8529B .......... 1 .......31
O-Ring ...................................PR-8529B .......... 1 .......35
O-Ring ...................................PR-8529C .......... 1 .......31
O-Ring ...................................PR-8529C .......... 1 .......35
Model RG30 - Hand Pallet Truck
Recommended Spare Parts List
Description Part No. Qty. Page
O-Ring ................................... PR-8548A.......... 2 ....... 32
O-Ring ................................... PR-8548A.......... 2 ....... 36
O-Ring ................................... PR-8548B .......... 2 ....... 32
O-Ring ................................... PR-8548B .......... 2 ....... 36
O-Ring ................................... PR-8551 ............ 1....... 32
O-Ring ................................... PR-8551 ............ 1....... 36
O-Ring ................................... PR-8557A.......... 1 ....... 37
O-Ring ................................... PR-8557B .......... 1 ....... 37
Pin, Split ................................ PL-10242........... 2 ....... 25
Pin, Split ................................ PL-10269........... 1 ....... 33
Pin, Split ................................ PL-10269........... 4 ....... 25
Pin, Split ................................ PL-20274S......... 2 ....... 31
Pin, Split ................................ PL-20274S......... 2 ....... 35
Pin, Split ................................ PL-90569E ......... 1 ....... 37
Pin, Split ................................ PR-8559 ............ 1....... 33
Pin, Split ................................ PR-8559 ............ 1....... 37
Ring ...................................... PR-8540 ............ 1....... 31
Ring ...................................... PR-8540 ............ 1....... 35
Seal....................................... PR-8539 ............ 1....... 31
Seal....................................... PR-8539 ............ 1....... 35
Seal, Wiper ........................... PR-8529A.......... 1 ....... 31
Seal, Wiper ........................... PR-8529A.......... 1 ....... 35
21
 Description Part No. Qty. Page Description Part No. Qty. Page
Recommended Spare Parts List

Spring ................................... PL-20274C......... 1 ...... 33

Spring ................................... PR-8533 ............ 1 ...... 32
Spring ................................... PR-8533 ............ 1 ...... 36
Spring ................................... PR-8544 ............ 1 ...... 31
Spring ................................... PR-8544 ............ 1 ...... 35
U-Cup ................................... PR-8534B........... 1 ...... 32
U-Ring ................................... PR-8552 ............ 1 ...... 32
U-Ring ................................... PR-8552 ............ 1 ...... 36

22 1180454B
 Hardware Parts List
Hardware Parts List

Description Part No. Qty.

Machine Screws............................ 5-011-003 ..............2

Nut, Lock...................................... 21094....................1
Nut, Lock...................................... 21094....................1
Ring, Lock .................................... PR-8541..................1
Ring, Lock .................................... PR-8541..................1
Ring, Snap ................................... PL-10237 ................2
Ring, Snap ................................... PL-20232 ................1
Screw, Adjusting ........................... PR-8542..................1
Screw, Adjusting ........................... PR-8542..................1
Screw, Adjusting ........................... PR-8547..................1
Screw, Adjusting ........................... PR-8547..................1
Screw, Socket Head Cap ............... PR-8518..................2
Screw, Top ................................... PR-8531A ...............1
Screw, Top ................................... PR-8531A ...............1
Washer........................................ PL-10239 ................4
Washer........................................ PL-10241 ................2
Washer........................................ PR-8532..................1
Washer........................................ PR-8532..................1
Washer........................................ PR-8537..................1
Washer........................................ PR-8537..................1
Washer........................................ PR-8543..................2
Washer........................................ PR-8543..................2
Washer........................................ PR-8555..................1
Washer........................................ PR-8555..................1

Model RG30 - Hand Pallet Truck 23

 Frame Scissor Assembly
Frame Scissor Assembly

2
1

7 17

4
15

8
11
14
6

9 5
16 3

12

13
12

18
10
ERGO CHASSIS

Figure 3: Frame Scissor Assembly

24 1180454B
 Frame Scissor Assembly
FIGURE 3
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 1 PR-8021A48 Chassis, 27 x 48
1 PR-8021B48 Chassis, 20.5 x 48
2 1 PL-20232 Ring, Snap
3 4 PL-10269 Pin, Split R
4 4 PL-10203A Bushing R
5 2 PR-8012/8013 Pin, Clevis, Inner Leg
6 2 PR-8012/8013 Pin, Clevis, Outer Leg
7 4 PR-8007 Fork Roller with Bushing
8 4 PR-8007A Bushing R
9 1 1125955/__ Leg Assembly, 48 in., Right
10 1 1125956/__ Leg Assembly, 48 in., Left
11 2 PL-20215-l Axle Assembly
12 4 PL-20214 Bearing R
13 2 PL-20210BN-B Roller, Nylon, Complete
2 167609 Roller, Poly, Complete
2 PL-20210S-BRG Roller, Steel, Complete
14 4 PL-10239 Washer
15 2 PL-10242 Pin, Split R
R= Recommended Spare
List 3: Frame Scissor Assembly (Sheet 1 of 2)

Model RG30 - Hand Pallet Truck 25

Frame Scissor Assembly
FIGURE 3
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
16 4 PR-8516 Bushing R
17 2 PL-10241 Washer
18 2 PR-8010 Stabilizer Assembly
R= Recommended Spare
List 3: Frame Scissor Assembly (Sheet 2 of 2)

26 1180454B
 Frame Scissor Assembly
Model RG30 - Hand Pallet Truck 27
 Thrust Plate Wheel Assembly
Thrust Plate Wheel Assembly

2
1

6
5
8
9

9
9
8
7
4
6

9
10

7
ERGOTHRUSTPLATEN

Figure 4: Thrust Plate Wheel Assembly

28 1180454B
 Thrust Plate Wheel Assembly
FIGURE 4
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 1 PR-8024A 27 in. Plate, Thrust - Manual Model
1 1130181/001 27 in. Plate, Thrust - Electric Model
1 PR-8024B 20.5 in. Plate, Thrust - Manual Model
1 1130181/002 20.5 in. Plate, Thrust - Electric Model
2 1 AR-8030 Collar, Pump
3 2 PR-8512 Bearing, Thrust Plate
4 1 PR-8031A Wheel Mount
5 2 PL-10203 Bushing R
6 2 PL-10236C Cap, Hub
7 2 PL-20236BN-B Wheel, Steer, Nylon
2 PL-20236B-B Wheel, Steer, Poly
2 PL-10236BS-BRG Wheel, Steer, Steel
8 2 PL-10237 Ring, Snap
9 4 PL-10238D Bearing R
10 2 PR-8518 Screw, Socket Head Cap
R= Recommended Spare
List 4: Thrust Plate Wheel Assembly

Model RG30 - Hand Pallet Truck 29

 Pump and Handle Assembly, Manual
Pump and Handle Assembly, Manual

52

43
53
55
42 53
54
1 8
41

9 38 51
40
7

39

10 36
2 11 37
12
35 56*
44

13
14 34

33

15 50
49
19 32 31
48
18

30
3 17 29
27 28 47
26 46
16 45
4
23
22
25
5 20 23

21 24
17
6
ERGOPUMPMANUALN

Figure 5: Pump and Handle Assembly, Manual

30 1180454B
 Pump and Handle Assembly, Manual
FIGURE 5
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
Pump and Handle Assembly, Manual
1 1 PL-10244 Ball R
2 1 PR-8530A Piston
3 1 PR-8538 Bushing R
4 1 PR-8539 Seal R
5 1 PR-8540 Ring R
6 1 PR-8541 Ring, Lock
7 1 PR-8529 Nut, Top, Complete
8 1 PR-8529A Seal, Wiper R
9 1 PR-8529B O-Ring R
10 1 PR-8529C O-Ring R
11 1 PR-8582A Sealon
12 1 PR-8582 Breather
13 1 PR-8528 Sealon
14 1 PR-8527 Screw, Filler
15 2 PL-20274S Pin, Split R
16 1 PR-8542 Screw, Adjusting
17 2 PR-8543 Washer
18 1 PR-8544 Spring R
R= Recommended Spare
List 5: Pump and Handle Assembly, Manual (Sheet 1 of 3)

Model RG30 - Hand Pallet Truck 31

Pump and Handle Assembly, Manual
FIGURE 5
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
19 1 PR-8545 Ball, 8 mm R
20 1 PR-8546 Ball, 9 mm R
21 1 PR-8547 Screw, Adjusting
22 1 PR-8549 Seat, Valve
23 1 PR-8548 Valve, Neutral
24 2 PR-8548B O-Ring R
25 2 PR-8548A O-Ring R
26 1 PR-8551 O-Ring R
27 1 PR-8554 Pin
28 1 PR-8552 U-Ring R
29 1 PR-8553 Screw, Valve
30 1 PR-8555 Washer
31 1 PR-8556 Bushing R
32 1 PR-8537 Washer
33 1 PR-8533 Spring R
34 1 PR-8536 Cylinder, Pump
35 1 PR-8534B U-Cup R
36 1 PR-8534A Ring
37 1 PR-8534 Piston, Quick Lift, Complete
38 1 PR-8535 Union Nut, Complete
R= Recommended Spare
List 5: Pump and Handle Assembly, Manual (Sheet 2 of 3)

32 1180454B
 Pump and Handle Assembly, Manual
FIGURE 5
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
39 1 PR-8535C Union Nut O-Ring (Thread)
40 1 PR-8535B Union Nut O-Ring
41 1 PR-8535A Union Nut Seal
42 1 PR-8532 Washer
43 1 PR-8531A Screw, Top
44 1 PR-20274ACM Rod, Control, Complete
45 1 21094 Nut, Lock
46 1 42631 Clip, Lever
47 1 PR-8559 Pin, Split R
48 1 PR-8558 Arm, Lowering
49 2 PL-20275 Pin
50 2 PL-20306 Bushing R
51 1 PL-10269 Pin, Split R
52 1 PL-20274BD Lever, Control
53 2 PL-10254 Ball R
54 1 PL-20274C Spring R
55 1 PL-20274E Cap
56 1 PR-20276TDM Handle, Complete
57 1 PR-8575 Ergo-Pump Valve Kit
58 1 PR-8577 Ergo-Pump Seal Kit
R= Recommended Spare
List 5: Pump and Handle Assembly, Manual (Sheet 3 of 3)
Model RG30 - Hand Pallet Truck 33
 Pump and Handle Assembly, Electric
Pump and Handle Assembly, Electric

NEW FITTINGS

Figure 6: Pump and Handle Assembly, Electric

34 1180454B
 Pump and Handle Assembly, Electric
FIGURE 6
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
Pump and Handle Assembly, Electric
1 1 PL-10244 Ball R
2 1 PR-8530A Piston
3 1 PR-8538 Bushing R
4 1 PR-8539 Seal R
5 1 PR-8540 Ring R
6 1 PR-8541 Ring, Lock
7 1 PR-8529 Top Nut Complete
8 1 PR-8529A Seal, Wiper R
9 1 PR-8529B O-Ring R
10 1 PR-8529C O-Ring R
11 1 PR-8582A Sealon
12 1 PR-8582 Breather
13 1 PR-8528 Sealon
14 1 PR-8527 Screw, Filler
15 2 PL-20274S Pin, Split R
16 1 PR-8542 Screw, Adjusting
17 2 PR-8543 Washer
18 1 PR-8544 Spring R
R= Recommended Spare
List 6: Pump and Handle Assembly, Electric (Sheet 1 of 4)

Model RG30 - Hand Pallet Truck 35

Pump and Handle Assembly, Electric
FIGURE 6
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
19 1 PR-8545 Ball, 8 mm R
20 1 PR-8546 Ball, 9 mm R
21 1 PR-8547 Screw, Adjusting
22 1 PR-8549 Seat, Valve
23 1 PR-8548 Valve, Neutral
24 2 PR-8548B O-Ring R
25 2 PR-8548A O-Ring R
26 1 PR-8551 O-Ring R
27 1 PR-8554 Pin
28 1 PR-8552 U-Ring R
29 1 PR-8553 Screw, Valve
30 1 PR-8555 Washer
31 1 PR-8556 Bushing R
32 1 PR-8537 Washer
33 1 PR-8533 Spring R
34 1 PR-8536 Cylinder, Pump
35 1 PR-8534B U-Cup
36 1 PR-8534A Ring
37 1 PR-8534 Piston, Quick Lift, Complete
38 1 PR-8535 Nut, Union, Complete
R= Recommended Spare
List 6: Pump and Handle Assembly, Electric (Sheet 2 of 4)

36 1180454B
 Pump and Handle Assembly, Electric
FIGURE 6
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
39 1 PR-8535C Union Nut O-Ring (Thread)
40 1 PR-8535B Union Nut O-Ring
41 1 PR-8535A Union Nut Seal
42 1 PR-8532 Washer
43 1 PR-8531A Screw, Top
44 1 PR-20274ACM Rod, Control, Complete
45 1 21094 Nut, Lock
46 1 42631 Clip, Lever
47 1 PR-8559 Pin, Split R
48 1 PR-8558 Arm, Lowering
49 2 PL-20275 Pin
50 2 PL-20306 Bushing R
51 1 PL-90569E Pin, Split R
52 1 PL-20274BD Lever, Control
55 1 PL-20274E Cap
56 1 PR-20276TDE Complete Handle
57 1 PR-8557 Valve, Relief
58 1 PR-8557B O-Ring R
59 1 PR-8557A O-Ring R
61 1 1143999 Suction Line
R= Recommended Spare
List 6: Pump and Handle Assembly, Electric (Sheet 3 of 4)
Model RG30 - Hand Pallet Truck 37
Pump and Handle Assembly, Electric
FIGURE 6
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
62 1 PR-8563 Fitting
63 1 1144002/001 Fitting, Elbow
65 1 PR-8048 Return Line
66 1 11813-04 Grommet
67 1 PR-20275 Button Housing
68 2 5-011-003 Machine Screws
69 1 PR-8575 Ergo-Pump Valve Kit (Not Shown)
70 1 PR-8577 Ergo-Pump Seal Kit (Not Shown)
R= Recommended Spare
List 6: Pump and Handle Assembly, Electric (Sheet 4 of 4)

38 1180454B
Pump and Handle Assembly, Electric
39
Model RG30 - Hand Pallet Truck
 Electrical Components
Electrical Components

NEW PUMP

Figure 7: Electrical Components

40 1180454B
 Electrical Components
FIGURE 7
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 1 1134731 Charger, Battery
2 1 1-074-087/005 Clamp, Cable
3 3 49854-09 Battery Connector
4 1 PC-3017 Button, Lift
5 1 1160927/001 Power Pack, Hydraulic
6 1 1130733 Harness (Main)
7 1 1099187/018 Battery Cable, 14 in.
8 1 1099187/019 Battery Cable, 20.5 in.
9 2 301253-000 Cover, Terminal
10 1 1130732 Connector/Harness, Remote
11 1 22226-02 Solenoid
12 2 11813-23 Grommet
13 1 15677-11 Clamp, Cable
14 1 590-587/105 Fuse R
15 1 307371-000 Standoff
17 1 PR-8574 Valve, Descent (Not Shown)
18 3 49852-08 Lug Set, Battery Connector (Not Shown)
R= Recommended Spare
List 7: Electrical Components

Model RG30 - Hand Pallet Truck 41

 Electrical Components

42
1180454B

APPENDIX A: Alphabetical Parts Index
Description Part No. Page
20.5 in. Plate, Thrust - ....................................................
Electric Model.............................. 1130181/002 .....29
20.5 in. Plate, Thrust - ....................................................
Manual Model ............................. PR-8024B .............29
27 in. Plate, Thrust - .......................................................
Electric Model.............................. 1130181/001 .....29
27 in. Plate, Thrust - .......................................................
Manual Model ............................. PR-8024A ............29
Arm, Lowering .............................. PR-8558 ...............33
Arm, Lowering .............................. PR-8558 ...............37
Axle Assembly .............................. PL-20215-l ............25
Ball.............................................. PL-10244 .............31
Ball.............................................. PL-10244 .............35
Ball.............................................. PL-10254 .............33
Ball, 8 mm.................................... PR-8545 ...............32
Ball, 8 mm.................................... PR-8545 ...............36
Ball, 9 mm.................................... PR-8546 ...............32
Ball, 9 mm.................................... PR-8546 ...............36
Battery Cable, 14 in. ..................... 1099187/018 .....41
Battery Cable, 20.5 in. .................. 1099187/019 .....41
Battery Connector ......................... 49854-09 ............41
Bearing ........................................ PL-10238D ...........29
Bearing ........................................ PL-20214 .............25
Bearing, Thrust Plate ...................... PR-8512 ...............29
Breather ....................................... PR-8582 ...............31
Model RG30 -Hand Pallet Truck
APPENDIX A: Alphabetical Parts Index
Description Part No. Page
Breather ....................................... PR-8582 ............... 35
Bushing........................................ PL-10203 ............. 29
Bushing........................................ PL-10203A ........... 25
Bushing........................................ PL-20306 ............. 33
Bushing........................................ PL-20306 ............. 37
Bushing........................................ PR-8007A ............ 25
Bushing........................................ PR-8516 ............... 26
Bushing........................................ PR-8538 ............... 31
Bushing........................................ PR-8538 ............... 35
Bushing........................................ PR-8556 ............... 32
Bushing........................................ PR-8556 ............... 36
Button Housing ............................. PR-20275 ............. 38
Button, Lift .................................... PC-3017 .............. 41
Cap............................................. PL-20274E ........... 33
Cap............................................. PL-20274E ........... 37
Cap, Hub..................................... PL-10236C ........... 29
Charger, Battery ........................... 1134731 ............. 41
Chassis, 20.5 x 48 ....................... PR-8021B48 ......... 25
Chassis, 27 x 48 .......................... PR-8021A48 ........ 25
Clamp, Cable............................... 1-074-087/005 ... 41
Clamp, Cable............................... 15677-11 ............ 41
Clip, Lever.................................... 42631 ................. 33
Clip, Lever.................................... 42631 ................. 37
Collar, Pump ................................ AR-8030 .............. 29
Complete Handle .......................... PR-20276TDE ....... 37
43
 Description Part No. Page
APPENDIX A: Alphabetical Parts Index
Connector/Harness, Remote ........... 1130732 ............ 41
Cover, Terminal............................. 301253-000 ....... 41
Cylinder, Pump ............................. PR-8536 .............. 32
Cylinder, Pump ............................. PR-8536 .............. 36
Ergo-Pump Seal Kit (Not Shown)...... PR-8577 .............. 38
Ergo-Pump Seal Kit ........................ PR-8577 .............. 33
Ergo-Pump Valve Kit (Not Shown) .... PR-8575 .............. 38
Ergo-Pump Valve Kit....................... PR-8575 .............. 33
Fitting........................................... PR-8563 .............. 38
Fitting, Elbow ................................ 1144002/001 .... 38
Fork Roller with Bushing ................. PR-8007 .............. 25
Fuse ............................................. 590-587/105 ..... 41
Grommet ..................................... 11813-04 ........... 38
Grommet ...................................... 11813-23 ........... 41
Handle, Complete ......................... PR-20276TDM ..... 33
Harness (Main).............................. 1130733 ............ 41
Leg Assembly, 48 in., Left ............... 1125956/__ ....... 25
Leg Assembly, 48 in., Right ............ 1125955/__ ....... 25
Lever, Control................................ PL-20274BD ........ 33
Lever, Control................................ PL-20274BD ........ 37
Lug Set, Battery Connector (Not Shown)............................
................................................... 49852-08 ........... 41
Machine Screws ............................ 5-011-003 ........... 38
Nut, Lock...................................... 21094 ................ 33
Nut, Lock...................................... 21094 ................ 37
Nut, Top, Complete ....................... PR-8529 .............. 31
Nut, Union, Complete .................... PR-8535 .............. 36
O-Ring ......................................... PR-8529B ............ 31
O-Ring ......................................... PR-8529B ............ 35
44
Description Part No. Page
O-Ring ......................................... PR-8529C ............31
O-Ring ......................................... PR-8529C ............35
O-Ring ......................................... PR-8548A .............32
O-Ring ......................................... PR-8548A .............36
O-Ring ......................................... PR-8548B .............32
O-Ring ......................................... PR-8548B .............36
O-Ring ......................................... PR-8551 ...............32
O-Ring ......................................... PR-8551 ...............36
O-Ring ......................................... PR-8557A .............37
O-Ring ......................................... PR-8557B .............37
Pin............................................... PL-20275 .............33
Pin............................................... PL-20275 .............37
Pin............................................... PR-8554 ...............32
Pin............................................... PR-8554 ...............36
Pin, Clevis, Inner Leg...................... PR-8012/8013 .....25
Pin, Clevis, Outer Leg .................... PR-8012/8013 .....25
Pin, Split....................................... PL-10242 .............25
Pin, Split....................................... PL-10269 .............25
Pin, Split....................................... PL-10269 .............33
Pin, Split....................................... PL-20274S ............31
Pin, Split....................................... PL-20274S ............35
Pin, Split....................................... PL-90569E ............37
Pin, Split....................................... PR-8559 ...............33
Pin, Split....................................... PR-8559 ...............37
Piston........................................... PR-8530A .............31
Piston........................................... PR-8530A .............35
Piston, Quick Lift, Complete ............ PR-8534 ...............32
Piston, Quick Lift, Complete ............ PR-8534 ...............36
Power Pack, Hydraulic ................... 1160927/001 .....41
1180454B
Description Part No. Page
Return Line.................................... PR-8048 ...............38
Ring............................................. PR-8534A ............32
Ring............................................. PR-8534A ............36
Ring............................................. PR-8540 ...............31
Ring............................................. PR-8540 ...............35
Ring, Lock .................................... PR-8541 ...............31
Ring, Lock .................................... PR-8541 ...............35
Ring, Snap ................................... PL-10237 .............29
Ring, Snap ................................... PL-20232 .............25
Rod, Control, Complete.................. PR-20274ACM .....33
Rod, Control, Complete.................. PR-20274ACM .....37
Roller, Nylon, Complete ................. PL-20210BN-B ......25
Roller, Poly, Complete.................... 167609 ...............25
Roller, Steel, Complete ................... PL-20210S-BRG ....25
Screw, Adjusting ........................... PR-8542 ...............31
Screw, Adjusting ........................... PR-8542 ...............35
Screw, Adjusting ........................... PR-8547 ...............32
Screw, Adjusting ........................... PR-8547 ...............36
Screw, Filler.................................. PR-8527 ...............31
Screw, Filler.................................. PR-8527 ...............35
Screw, Socket Head Cap ............... PR-8518 ...............29
Screw, Top ................................... PR-8531A ............33
Screw, Top ................................... PR-8531A ............37
Screw, Valve ................................ PR-8553 ...............32
Screw, Valve ................................ PR-8553 ...............36
Seal............................................. PR-8539 ...............31
Seal............................................. PR-8539 ...............35
Seal, Wiper.................................. PR-8529A ............31
Seal, Wiper.................................. PR-8529A ............35
Model RG30 -Hand Pallet Truck
Description Part No. Page
APPENDIX A: Alphabetical Parts Index
Sealon ......................................... PR-8528 ............... 31
Sealon ......................................... PR-8528 ............... 35
Sealon ......................................... PR-8582A ............ 31
Sealon ......................................... PR-8582A ............ 35
Seat, Valve................................... PR-8549 ............... 32
Seat, Valve................................... PR-8549 ............... 36
Solenoid ...................................... 22226-02 ............ 41
Spring ......................................... PL-20274C ........... 33
Spring ......................................... PR-8533 ............... 32
Spring ......................................... PR-8533 ............... 36
Spring ......................................... PR-8544 ............... 31
Spring ......................................... PR-8544 ............... 35
Stabilizer Assembly ....................... PR-8010 ............... 26
Standoff ....................................... 307371-000 ........ 41
Suction Line .................................. 1143999 ............. 37
Top Nut Complete ......................... PR-8529 ............... 35
U-Cup .......................................... PR-8534B ............. 32
U-Cup .......................................... PR-8534B ............. 36
Union Nut O-Ring (Thread) ............. PR-8535C ............ 33
Union Nut O-Ring (Thread) ............. PR-8535C ............ 37
Union Nut O-Ring ......................... PR-8535B ............. 33
Union Nut O-Ring ......................... PR-8535B ............. 37
Union Nut Seal ............................. PR-8535A ............ 33
Union Nut Seal ............................. PR-8535A ............ 37
Union Nut, Complete..................... PR-8535 ............... 32
U-Ring.......................................... PR-8552 ............... 32
U-Ring.......................................... PR-8552 ............... 36
Valve, Descent (Not Shown) ........... PR-8574 ............... 41
Valve, Neutral .............................. PR-8548 ............... 32
45
 Description Part No. Page Description Part No. Page
APPENDIX A: Alphabetical Parts Index

Valve, Neutral............................... PR-8548 .............. 36

Valve, Relief.................................. PR-8557 .............. 37
Washer ........................................ PL-10239 ............ 25
Washer ........................................ PL-10241 ............ 26
Washer ........................................ PR-8532 .............. 33
Washer ........................................ PR-8532 .............. 37
Washer ........................................ PR-8537 .............. 32
Washer ........................................ PR-8537 .............. 36
Washer ........................................ PR-8543 .............. 31
Washer ........................................ PR-8543 .............. 35
Washer ........................................ PR-8555 .............. 32
Washer ........................................ PR-8555 .............. 36
Wheel Mount................................ PR-8031A ............ 29
Wheel, Steer, Nylon ...................... PL-20236BN-B ..... 29
Wheel, Steer, Poly......................... PL-20236B-B ........ 29
Wheel, Steer, Steel ........................ PL-10236BS-BRG .. 29

46 1180454B

APPENDIX B: Numerical Parts Listing
Part No. Description Page
1-074-087/005..... Clamp, Cable.................................... 41
1099187/018 ...... Battery Cable, 14 in........................... 41
1099187/019 ...... Battery Cable, 20.5 in........................ 41
1125955/__......... Leg Assembly, 48 in., Right ................. 25
1125956/__......... Leg Assembly, 48 in., Left.................... 25
1130181/001 ...... 27 in. Plate, Thrust - Electric Model....... 29
1130181/002 ...... 20.5 in. Plate, Thrust - Electric Model.... 29
1130732.............. Connector/Harness, Remote................ 41
1130733.............. Harness (Main) .................................. 41
1134731.............. Charger, Battery ................................ 41
1143999.............. Suction Line ....................................... 37
1144002/001 ...... Fitting, Elbow .................................... 38
1160927/001 ...... Power Pack, Hydraulic........................ 41
11813-04 ............. Grommet .......................................... 38
11813-23 ............. Grommet .......................................... 41
15677-11 ............. Clamp, Cable.................................... 41
167609................ Roller, Poly, Complete ......................... 25
22226-02 ............. Solenoid ........................................... 41
301253-000 ......... Cover, Terminal.................................. 41
307371-000 ......... Standoff ............................................ 41
42631.................. Clip, Lever......................................... 33
42631.................. Clip, Lever......................................... 37
49852-08 ............. Lug Set, Battery Connector.......................
............................ (Not Shown)...................................... 41
49854-09 ............. Battery Connector .............................. 41
Model RG30 -Hand Pallet Truck
APPENDIX B: Numerical Parts Listing
Part No. Description Page
590-587/105 ........Fuse ................................................. 41
AR-8030 ................Collar, Pump ..................................... 29
PC-3017 ................Button, Lift ......................................... 41
PL-10203 ...............Bushing ............................................ 29
PL-10203A .............Bushing ............................................ 25
PL-10236BS-BRG ....Wheel, Steer, Steel ............................ 29
PL-10236C.............Cap, Hub ......................................... 29
PL-10238D .............Bearing ............................................ 29
PL-10242 ...............Pin, Split ........................................... 25
PL-10244 ...............Ball .................................................. 31
PL-10244 ...............Ball .................................................. 35
PL-10254 ...............Ball .................................................. 33
PL-10269 ...............Pin, Split ........................................... 25
PL-10269 ...............Pin, Split ........................................... 33
PL-20210BN-B ........Roller, Nylon, Complete...................... 25
PL-20210S-BRG ......Roller, Steel, Complete........................ 25
PL-20214 ...............Bearing ............................................ 25
PL-20215-l..............Axle Assembly................................... 25
PL-20236B-B...........Wheel, Steer, Poly ............................. 29
PL-20236BN-B ........Wheel, Steer, Nylon........................... 29
PL-20274BD ...........Lever, Control .................................... 33
PL-20274BD ...........Lever, Control .................................... 37
PL-20274C.............Spring .............................................. 33
PL-20274E .............Cap ................................................. 33
PL-20274E .............Cap ................................................. 37
47
 Part No. Description Page
APPENDIX B: Numerical Parts Listing
PL-20274S............. Pin, Split............................................31
PL-20274S............. Pin, Split............................................35
PL-20275............... Pin....................................................33
PL-20275............... Pin....................................................37
PL-20306............... Bushing.............................................33
PL-20306............... Bushing.............................................37
PL-90569E............. Pin, Split............................................37
PR-20274ACM ...... Rod, Control, Complete.......................33
PR-20274ACM ...... Rod, Control, Complete.......................37
PR-20275 .............. Button Housing...................................38
PR-20276TDE......... Complete Handle ...............................37
PR-20276TDM ....... Handle, Complete ..............................33
PR-8007 ................ Fork Roller with Bushing ......................25
PR-8007A.............. Bushing.............................................25
PR-8010 ................ Stabilizer Assembly ...........................26
PR-8012/8013 ...... Pin, Clevis, Inner Leg ..........................25
PR-8012/8013 ...... Pin, Clevis, Outer Leg .........................25
PR-8021A48.......... Chassis, 27 x 48................................25
PR-8021B48 .......... Chassis, 20.5 x 48.............................25
PR-8024A.............. 27 in. Plate, Thrust - Manual Model ......29
PR-8024B .............. 20.5 in. Plate, Thrust - Manual Model ...29
PR-8031A.............. Wheel Mount.....................................29
PR-8048 ................ Return Line.........................................38
PR-8512 ................ Bearing, Thrust Plate ...........................29
PR-8516 ................ Bushing.............................................26
PR-8527 ................ Screw, Filler.......................................31
PR-8527 ................ Screw, Filler.......................................35
PR-8528 ................ Sealon ..............................................31
PR-8528 ................ Sealon ..............................................35
48
Part No. Description Page
PR-8529................ Nut, Top, Complete ............................ 31
PR-8529................ Top Nut Complete .............................. 35
PR-8529A.............. Seal, Wiper....................................... 31
PR-8529A.............. Seal, Wiper....................................... 35
PR-8529B .............. O-Ring .............................................. 31
PR-8529B .............. O-Ring .............................................. 35
PR-8529C ............. O-Ring .............................................. 31
PR-8529C ............. O-Ring .............................................. 35
PR-8530A.............. Piston................................................ 31
PR-8530A.............. Piston................................................ 35
PR-8533................ Spring .............................................. 32
PR-8533................ Spring .............................................. 36
PR-8534................ Piston, Quick Lift, Complete ................. 32
PR-8534................ Piston, Quick Lift, Complete ................. 36
PR-8534A.............. Ring ................................................. 32
PR-8534A.............. Ring ................................................. 36
PR-8534B .............. U-Cup ............................................... 32
PR-8534B .............. U-Cup ............................................... 36
PR-8535................ Nut, Union, Complete......................... 36
PR-8535................ Union Nut, Complete.......................... 32
PR-8535A.............. Union Nut Seal .................................. 33
PR-8535A.............. Union Nut Seal .................................. 37
PR-8535B .............. Union Nut O-Ring .............................. 33
PR-8535B .............. Union Nut O-Ring .............................. 37
PR-8535C ............. Union Nut O-Ring (Thread).................. 33
PR-8535C ............. Union Nut O-Ring (Thread).................. 37
PR-8536................ Cylinder, Pump .................................. 32
PR-8536................ Cylinder, Pump .................................. 36
PR-8538................ Bushing............................................. 31
1180454B
Part No. Description Page Part No. Description Page

APPENDIX B: Numerical Parts Listing

PR-8538................ Bushing............................................. 35 PR-8557.................Valve, Relief ...................................... 37
PR-8539................ Seal ................................................. 31 PR-8557A ..............O-Ring.............................................. 37
PR-8539................ Seal ................................................. 35 PR-8557B...............O-Ring.............................................. 37
PR-8540................ Ring ................................................. 31 PR-8558.................Arm, Lowering................................... 33
PR-8540................ Ring ................................................. 35 PR-8558.................Arm, Lowering................................... 37
PR-8544................ Spring .............................................. 31 PR-8559.................Pin, Split ........................................... 33
PR-8544................ Spring .............................................. 35 PR-8559.................Pin, Split ........................................... 37
PR-8545................ Ball, 8 mm ........................................ 32 PR-8563.................Fitting ............................................... 38
PR-8545................ Ball, 8 mm ........................................ 36 PR-8574.................Valve, Descent (Not Shown) ................ 41
PR-8546................ Ball, 9 mm ........................................ 32 PR-8575.................Ergo-Pump Valve Kit (Not Shown)......... 38
PR-8546................ Ball, 9 mm ........................................ 36 PR-8575.................Ergo-Pump Valve Kit ........................... 33
PR-8548................ Valve, Neutral ................................... 32 PR-8577.................Ergo-Pump Seal Kit (Not Shown) .......... 38
PR-8548................ Valve, Neutral ................................... 36 PR-8577.................Ergo-Pump Seal Kit............................. 33
PR-8548A ............. O-Ring .............................................. 32 PR-8582.................Breather............................................ 31
PR-8548A ............. O-Ring .............................................. 36 PR-8582.................Breather............................................ 35
PR-8548B .............. O-Ring .............................................. 32 PR-8582A ..............Sealon.............................................. 31
PR-8548B .............. O-Ring .............................................. 36 PR-8582A ..............Sealon.............................................. 35
PR-8549................ Seat, Valve........................................ 32
PR-8549................ Seat, Valve........................................ 36
PR-8551................ O-Ring .............................................. 32
PR-8551................ O-Ring .............................................. 36
PR-8552................ U-Ring .............................................. 32
PR-8552................ U-Ring .............................................. 36
PR-8553................ Screw, Valve...................................... 32
PR-8553................ Screw, Valve...................................... 36
PR-8554................ Pin ................................................... 32
PR-8554................ Pin ................................................... 36
PR-8556................ Bushing............................................. 32
PR-8556................ Bushing............................................. 36

Model RG30 -Hand Pallet Truck 49

 APPENDIX B: Numerical Parts Listing

50
1180454B
 Alphabetical Index
Alphabetical Index

D O
Daily Service 16 Operation 9
Delivery Inspection 1 Charging the 12 Volt Battery 11
Electric Lifting 10
E Load Center 9
Electric Model RG30 5 Lowering 10
Electric RG30 with Remote Control 5 Manual Lifting 10
Neutral Position 10
Remote Control 10
H OSHA Regulations 19
Hand Pallet Lift Truck
Lifting 5
Parking 8
S
Rating 6 Safety Checks 16
Handling The Load 6 Safety Equipment 2
Safety Regulations for Maintenance Work 13
Safety Responsibility 2
L Safety Rules 2, 2–5
Load Placement 9 Safety Signs 1
Safety Statements 1
M Specification Plate 6
Maintenance 12
Hydraulic System 12
Lubrication 12
Maintenance-Free Batteries 12
Model Covered 1
Modifications and Additions 17

Model RG30 -Hand Pallet Truck 51

 T
Alphabetical Index

The Hand Pallet Lift Truck Specification Plate 6

Troubleshooting 14
Electric RG30 Does Not Respond to Raise Button 14
Forks Fail to Raise Completely 14
Manual Pump Fails to Raise Forks 14
Neutral Position 15
Optional Remote Control Will Not Lower 14

W
Warranty 18
Warranty Claim Procedure 17

52 1180454B
DRAFT
Your Local Authorized Raymond Sales and Service Center is:

Telephone Number:

Truck Serial Number:

Installed by (Technician’s Name):

!!1180454B!
1180454B
Printed by the Digital Print Center,
The Raymond Corporation, Greene, NY 08 Aug 2014

DRAFT