MDESIGN Reductor

Educational version
Program : MDESIGN 2020 - User : Customer : TEO

Module version : 18.0.13e Date : 08.08.2023 Proj. Nr :
Shaft
This program allows to prove the bearing ability for shafts and axles. The calculation base is provided by DIN 743, edition of December
2012.
The proof of the bearing ability for shafts an axles is produced by defining a calculated safety. This safety is divided in the safety against
fatigue fracture and the residual deformation (and flaw or forced break).
When calculating the avoidance of fatigue fracture, constant stress amplitudes being equivalent to damaging loads are taken as a basis.
These ones are resulting from the predetermined loads. When proving against the residual deformation or forced break, designated as a
safety against yielding, only the maximum occurring load is determinant. This one is resulting from the predetermined loads, too.
The calculation of factors of safety is related only to the point of a clear notch effect. For it, 9 calculable notches are at your disposal due
to the graphical selection, principally.
The scope is limited to steels. Welded members should be calculated separately. But the utilized standard or the present program is
ineffective for this purpose!
The calculation base for the module Shaft Calculation is provided by DIN 743, edition of December 2012, part 1-4 “
Tragfähigkeitsberechnung von Wellen and Achsen” (“Calculation of bearing capacity of shafts and axles”).
Input data:
Shaft calculation in accordance with DIN 743 - extended version
Geometry scheme General shaft geometry
Calculation process Dynamic and static

strength proof
Geometry
Shaft geometry
Shaft geometry
Nr. Da l Di l Da r Di r L Rz r d: t:  b  t: n n n    d
mm mm mm mm mm µm mm mm mm zd : : zd b t zddBK bdBK
dBK: BK
: : : :
: :
m
m
1 50 0 50 0 20 1,6 0,8 49,4 0 0 0 0 0 0 0 0 0 0 0
2 58 0 58 0 42 6,3 1 0 0 0 0 0 0 0 0 0 0 0 0
3 70 0 70 0 8 6,3 1 0 0 0 0 0 0 0 0 0 0 0 0
4 93,75 0 93,75 0 60 3,2 1 0 0 0 0 0 0 0 0 0 0 0 0
5 70 0 70 0 8 6,3 0,8 57,5 0 0 0 0 0 0 0 0 0 0 0
6 58 0 58 0 79 1,6 1 0 0 0 0 0 0 0 0 0 0 0 0
7 50 0 50 0 42 1,6 0 0 0 0 0 0 0 0 0 0 0 0 0
MDESIGN RONCEA PETRU.MDP 01/08/2024 10:20:16 Page 1/32

Educational version
Shaft
Notch
Nr. Type = x d: t: r 2r m L zd b :  t: n n n    dBK d

mm mm mm mm mm mm mm : zd b zddBK bdBK: : BK
t:
: : : :
m
m
1 Feather 144 0 0 0 0 0 70 0 0 0 0 0 0 0 0 0 0
key joint,
1 groove
2 Toothed 70 93 0 0 0 0 60 0 0 0 0 0 0 0 0 0 0
shaft
(evolvent)
Predetermine the diameter determinant for the heat treatment ? no
Calculation of the deflection for point x = 150 mm

Shaft speed n : 697,67 1/min
Considering weight - horizontal or vertical horizontal shaft
Consider gyroscope effect? No
Consider bearing stiffness? No
Bearing
Nr. Type = Position x = Radial bearing Torsional bearing Bending bearing

mm stiffness cr = stiffness c = stiffness c =
N/m N*m N*m
1 Locating bearing -> 19 1e+015 0 0
2 Locating bearing <- 240 1e+015 0 0
Masses
N Position x = Mass moment of inertia Jxx = Mass moment of inertia Jy y = Additional masses
r. mm kg*m² kg*m² m=
kg
1 150 0 0 1,622

Educational version
Shaft
Loading Data
Type of loading: tension-pressure Dynamically pure cyclic
Type of loading: bending Dynamically pure cyclic
Type of loading: torsion Dynamically pure cyclic
Factor for maximum loading (tension-pressure) 1

Factor for maximum loading (bending) 1
Factor for maximum loading (torsion) 1
Axial forces Fax
Nr. Position x = Amount = Radius = Angle  =

mm N mm °
1 70 -5761,32 44 90
Radial forces Fr
Nr. Position x = Amount = Angle  =

mm N °
1 70 -8687,19 90
2 70 -21501,56 180
3 150 -504,33 270
4 150 -6117,66 180
Bending moments Mb
Nr. Position x = Amount = Angle  =

mm N·mm °
1 150 -114129,879 270

Educational version
Shaft
Torsion
Nr. Position x = Torsion moments Mt: Power P: Transition part =

mm N*mm kW
1 150 765047,28 0 drive
2 70 765047,28 0 takeoff
Specifications about the load/loadings

Loading case Constant mean stress
(loading case 1)
Calculation of finite-life fatique strength ? no
Minimum safety against fatigue fracture SDmin = 1,2

Minimum safety against residual deformation SFmin = 1,2
Material Data
Strength values according to MDESIGN database
Material designation 1C50
Material number 1.0540
Gage diameter dB = 16 mm
For the gage diameter
Tensile strength B (Rm) = 750 N/mm²
Yield stress S  (Re) = 520 N/mm²
Cyclic fatigue strength under bending stress bW  = 375 N/mm²
Cyclic tension and pressure fatigue strength zdW  = 300 N/mm²
Cyclic torsional fatigue strength tW  = 220 N/mm²
Young's modulus E = 215000 N/mm²

Shear modulus G = 83000 N/mm²
Density  = 7850 kg/m³
Apply surface hardening to Total shaft

Material group Quenched and
tempered steel
Heat treatment quenched and
tempered

Educational version
Shaft
Surface hardening no
Output data:
Calculation process: Dynamic and static strength proof
Geometry
Total shaft length L = 259 mm
Total shaft mass m = 7,2 kg
Mass moment of inertia of the shaft J = 0,00522 kg*m²
Geometrical moment of inertia of the shaft I = 787,365 cm4
Position of the centre of gravity xs = 119,053 mm
in the X-axis
Angle of torsion  = -0,012 °
Additional shaft data:
Shaft fillet number l Ip Wt m J I Wb

mm cm4 cm³ kg kg*m² cm4 cm³
1 20 61,359 24,544 0,308 0,0001 30,68 12,272

2 42 111,099 38,31 0,871 0,0004 55,55 19,155
3 8 235,718 67,348 0,242 0,0001 117,859 33,674
4 60 758,377 161,787 3,251 0,0036 379,188 80,894
5 8 235,718 67,348 0,242 0,0001 117,859 33,674
6 79 111,099 38,31 1,638 0,0007 55,55 19,155
7 42 61,359 24,544 0,647 0,0002 30,68 12,272
Loading Data
Calculation results for point x = 150 mm
Trend of curve of the transverse force Qx = 8566,89 N

deflection yx = 0,020192 mm
Angle of deflection  = 0,002062 °

Educational version
Shaft
Supporting forces:
No. Type Positio Radial Radial Result. Axial force Tilting Tilting Result.
n force force radial in the moment moment tilting
x in the in the force X-axis in the in the moment
mm Y-axis Z-axis R Rax Y-axis Z-axis N*m
Ry Rz N N N*m N*m
N N
1 Locating 19 -18985,89 8140,546 20657,51 5761,32 0 0 0

bearing -> 8 2
2 Locating 240 -8546,809 42,314 8546,91 0 0 0 0
bearing <- 4
Resulting maximum bending moment:

Position x = 70 mm
Amount Mbmax = 1053,936 N*m
Resulting maximum torsional moment:
Position x = 70 mm
Amount Mtmax = 765,047 N*m
Resulting maximum tension-pressure-force:
Position x = 19 mm
Amount Fzdmax = -5761,32 N
Resulting maximum tension-pressure-stress:
Position x = 19 mm
Amount zdmax = -2,934 N/mm²
Resulting maximum bending stress:
Position x = 62 mm
Amount bmax = 46,389 N/mm²
Resulting maximum torsional stress:
Position x = 150 mm
Amount tmax = 19,97 N/mm²
Resulting maximum equivalent stress:
Position x = 138,01 mm
Amount v max = 56,046 N/mm²
Resulting maximum deflection:

Amount ymax = 0,020258 mm
Angle of the maximum deflection:

Educational version
Shaft
Amount  = 0,019103 °
Minimum safety against yielding:

Position x = 138 mm
Amount SF = 9,198
Minimum safety against fatigue fracture:
Position x = 138 mm
Amount SD = 2,186
Parameter of cross-sections:
Tension-pressure force Fzd and tension/pressure stress zd
No. Type Position Result. Amplitude Mean Maximum Amplitude Mean Maximum
x Fzdx Fzda Fzdm Fzdmax zda zdm zdmax
mm N N N N N/mm² N/mm² N/mm²
1 Fillet with recess 20 -5761,32 -5761,32 0 -5761,32 -3,006 0 -3,006
2 Shaft fillet 62 -5761,32 -5761,32 0 -5761,32 -2,181 0 -2,181
3 Shaft fillet 70 0 0 0 0 0 0 0
4 Toothed shaft 70 0 0 0 0 0 0 0
(evolvent)
5 Shaft fillet 130 0 0 0 0 0 0 0
6 Fillet with recess 138 0 0 0 0 0 0 0
7 Feather key joint, 1 144 0 0 0 0 0 0 0

groove
8 Shaft fillet 217 0 0 0 0 0 0 0
9 Calculation results 150 0 0 0 0 0 0 0

for point x

Educational version
Shaft
Bending moment Mb and bending stress b
x Mbx Mba Mbm Mbmax ba bm bmax
mm N*m N*m N*m N*m N/mm² N/mm² N/mm²
1 Fillet with recess 20 20,685 20,685 0 20,685 1,748 0 1,748
2 Shaft fillet 62 888,582 888,58 0 888,58 46,389 0 46,389

2 2
3 Shaft fillet 70 1053,93 1053,93 0 1053,93 31,298 0 31,298
6 6 6
4 Toothed shaft 70 1053,93 1053,93 0 1053,93 13,346 0 13,346
(evolvent) 6 6 6
5 Shaft fillet 130 829,642 829,64 0 829,64 24,638 0 24,638
2 2
5 5
7 Feather key joint, 1 144 794,326 794,32 0 794,32 41,468 0 41,468
groove 6 6
8 Shaft fillet 217 196,712 196,71 0 196,71 16,03 0 16,03
2 2
9 Calculation results 150 779,205 779,20 0 779,20 40,679 0 40,679
for point x 5 5

Educational version
Shaft
Torsional moment Mt und Torsional stress t
x Mtx Mta Mtm Mtmax ta tm tmax
mm N*m N*m N*m N*m N/mm² N/mm² N/mm²
1 Fillet with recess 20 0 0 0 0 0 0 0
2 Shaft fillet 62 0 0 0 0 0 0 0
3 Shaft fillet 70 765,047 765,04 0 765,04 11,36 0 11,36

7 7
4 Toothed shaft 70 765,047 765,04 0 765,04 4,844 0 4,844
(evolvent) 7 7
5 Shaft fillet 130 765,047 765,04 0 765,04 11,36 0 11,36
7 7
7 7
7 Feather key joint, 1 144 765,047 765,04 0 765,04 19,97 0 19,97
groove 7 7
8 Shaft fillet 217 0 0 0 0 0 0 0
9 Calculation results 150 765,047 765,04 0 765,04 19,97 0 19,97

for point x 7 7
Critical shaft speed values:

Critical bending shaft speed values
No. Critical shaft speed values Eigenfrequencies

nb 
1/min rad/s
1 112821,84 11814,68
2 432767,67 45319,32
3 784405,73 82142,78
4 1120991,08 117389,91
5 1415548,31 148235,87

Educational version
Shaft
Critical torsional shaft speed values
No. Critical shaft speed values Eigenfrequencies

nb 
1/min rad/s
1 470795,79 49301,62
2 837899 87744,58
3 1151819,95 120618,3
4 1527937,61 160005,25
5 1928154,61 201915,88
Material Data
Material parameter for dmax = 93,75 mm
Material designation 1C50

Material number 1.0540
Tensile strength B = 600,269 N/mm²
Yield stress S = 384,244 N/mm²
Cyclic tension and pressure fatigue zdW = 240,108 N/mm²
strength
Cyclic fatigue strength under bending bW = 300,134 N/mm²
stress
Cyclic torsional fatigue strength tW = 176,079 N/mm²
Technological dimension factor K1B(dmax) = 0,8
(tensile strength)
Technological dimension factor K1S (dmax) = 0,739
(yield stress)
Proof of Strength

Educational version
Shaft
K1(d) - Technological dimension factor

K2(d) - Geometrical dimension factor
KF - Influence factor of surface roughness
,  - Form factors
No. Type Position K1B(d) K1S (d) Tensio Bending Tension Torsion Tensio Bending Torsion
x n- and - KF  n- b 
mm pressur torsion pressure pressur
e K2(d) , e
K2(d) bending zd
KF 
1 Fillet with recess 20 0,85 0,81 1 0,87 0,98 0,99 3,06 2,78 1,87
2 Shaft fillet 62 0,83 0,78 1 0,86 0,91 0,95 3,07 2,77 1,88
3 Shaft fillet 70 0,8 0,74 1 0,85 0,92 0,95 3,52 3,1 2,07
4 Toothed shaft 70 0,8 0,74 1 0,83 1 1 - - -
(evolvent)
5 Shaft fillet 130 0,8 0,74 1 0,85 0,92 0,95 3,52 3,1 2,07
6 Fillet with recess 138 0,83 0,78 1 0,86 0,98 0,99 3,34 3 2
7 Feather key joint, 1 144 0,85 0,81 1 0,86 1 1 - - -
groove
8 Shaft fillet 217 0,85 0,81 1 0,87 0,98 0,99 2,81 2,56 1,76
9 Calculation results 150 0,85 0,81 1 0,86 1 1 - - -
for point x
G - Relative stress drop

n,  - Bearing factor
No. Type Position Tension- Bending Torsion Tension- Bending Torsion

x pressure G b G t pressure nb n
mm G zd 1/mm 1/mm nzd
1/mm
1 Fillet with recess 20 3,13 3,13 1,44 1,21 1,21 1,14

2 Shaft fillet 62 2,49 2,49 1,15 1,2 1,2 1,13
3 Shaft fillet 70 2,45 2,45 1,15 1,21 1,21 1,14
4 Toothed shaft (evolvent) 70 - - - - - -
5 Shaft fillet 130 2,45 2,45 1,15 1,21 1,21 1,14
6 Fillet with recess 138 3,09 3,09 1,44 1,22 1,22 1,15
7 Feather key joint, 1 groove 144 - - - - - -
8 Shaft fillet 217 2,53 2,53 1,15 1,19 1,19 1,13
9 Calculation results 150 - - - - - -
for point x

Educational version
Shaft
zddBK, bdBK,  dBK - Stress concentration factor at dBK

zd , b ,  - Stress concentration factors
Kv - Influence factor of surface hardening
No. Type Position Tension Bending Torsion Tension Bending Torsion Tension Bendin Torsio
x - bdBK  dBK - b - g n
mm pressur pressur  pressur Kvb Kv
e e e
 zd Kv zd

zddBK
1 Fillet with recess 20 - - - 2,52 2,29 1,64 1 1 1

2 Shaft fillet 62 - - - 2,57 2,31 1,66 1 1 1
3 Shaft fillet 70 - - - 2,9 2,56 1,81 1 1 1
4 Toothed shaft 70 1,08 1,08 1,12 1,08 1,08 1,13 1 1 1
(evolvent)
5 Shaft fillet 130 - - - 2,9 2,56 1,81 1 1 1
6 Fillet with recess 138 - - - 2,74 2,46 1,74 1 1 1
7 Feather key joint, 1 144 2,53 2,53 1,52 2,56 2,56 1,53 1 1 1
groove
8 Shaft fillet 217 - - - 2,36 2,15 1,56 1 1 1
9 Calculation results 150 2,53 2,53 1,52 2,56 2,56 1,53 1 1 1
for point x

Educational version
Shaft
K, K - Total influence factor

zdW K, bW K, tW K - Cyclic fatigue strength of the notched part
K2F - Static bearing effect
No. Type Position Tension Bending Torsion Tension Bending Torsion Tension Bendin Torsio
x - K K - bW K s - g n
mm pressur pressur N/mm²  pressur K2Fb K2Ft
tW K
e e N/mm² e
K zdW K K2Fzd
N/mm²
1 Fillet with recess 20 2,55 2,64 1,88 100,6 121,1 99,7 1 1,2 1,2
9 9 5
2 Shaft fillet 62 2,66 2,78 1,97 93,9 112,6 92,9 1 1,2 1,2
7 8
3 Shaft fillet 70 2,99 3,1 2,18 80,1 96,94 80,7 1 1,2 1,2
8 5
4 Toothed shaft 70 1,08 1,3 1,35 221,7 230,5 129,9 1 1,2 1,2
(evolvent) 3 7 8
5 Shaft fillet 130 2,99 3,1 2,18 80,1 96,94 80,7 1 1,2 1,2
8 5
6 Fillet with recess 138 2,76 2,87 2,02 90,5 109,0 90,7 1 1,2 1,2
6 3
7 Feather key joint, 1 144 2,56 2,96 1,77 100,1 108,0 106,4 1 1,2 1,2
groove 5 9
8 Shaft fillet 217 2,38 2,49 1,8 107,7 128,7 104,4 1 1,2 1,2
3 4
9 Calculation results 150 2,56 2,96 1,77 100,1 108,0 106,4 1 1,2 1,2
for point x 5 9

Educational version
Shaft
F - Yield point rise

zdFK, bFK, tFK - Yield point of the part
No. Type Position Tension- Bending Torsion Tension- Bending Torsion

x pressure Fb Ft pressure bFK tFK
mm Fzd zdFK N/mm² N/mm²
N/mm²
1 Fillet with recess 20 1,15 1,1 1 484,28 555,87 291,76

2 Shaft fillet 62 1,15 1,1 1 467,68 536,81 281,75
3 Shaft fillet 70 1,15 1,15 1 441,88 530,26 266,21
4 Toothed shaft (evolvent) 70 1 1 1 384,24 461,09 266,21
5 Shaft fillet 130 1,15 1,15 1 441,88 530,26 266,21
6 Fillet with recess 138 1,15 1,1 1 467,68 536,81 281,75
7 Feather key joint, 1 groove 144 1 1 1 421,11 505,34 291,76
8 Shaft fillet 217 1,1 1,1 1 463,23 555,87 291,76
9 Calculation results 150 1 1 1 421,11 505,34 291,76
for point x
Static safety
No. Type Position SF In in

x Point1 Point2
mm SF1 SF2
1 Fillet with recess 20 106,94 - -

2 Shaft fillet 62 10,98 - -
4 Toothed shaft (evolvent) 70 - 29,25 34,29
5 Shaft fillet 130 15,85 - -
7 Feather key joint, 1 groove 144 - 9,36 43,53
8 Shaft fillet 217 34,68 - -
9 Calculation results 150 9,46 - -
for point x

Educational version
Shaft
 - Influence factor of the mean stress sensitivitz

mv , mv - Comparative mean stress
No. Type Position Tension Bending Torsion mv mv mv 1 mv 1 mv 2 mv 2
x - b K  K N/mm N/mm N/mm² N/mm N/mm² N/mm
mm pressur ² ² ² ²
e
zd K
1 Fillet with recess 20 0,09 0,1 - 0 0 - - - -

2 Shaft fillet 62 0,08 0,1 - 0 0 - - - -
3 Shaft fillet 70 - 0,09 0,07 0 0 - - - -
4 Toothed shaft 70 - 0,24 0,12 - - 0 0 0 0
(evolvent)
5 Shaft fillet 130 - 0,09 0,07 0 0 - - - -
6 Fillet with recess 138 - 0,1 0,08 0 0 - - - -
7 Feather key joint, 1 144 - 0,09 - - - 0 0 0 0
groove
8 Shaft fillet 217 - 0,11 - 0 0 - - - -
9 Calculation results 150 - 0,09 0,09 0 0 - - - -
for point x

Educational version
Shaft
Alternating fatigue strength of the part (rated fatigue limit)
No. Type Position Tension Bending Torsion Tensio Bending Torsion Tensio Bending Torsion
x - bA DK tA DK n- in in n- in in
mm pressur N/mm² N/mm² pressur Point1 Point1 pressur Point2 Point2
e e bA DK1 tA DK1 e bA DK2 tA DK2
zdA DK in N/mm² N/mm² in N/mm² N/mm²
N/mm² Point1 Point2
 
zdA DK1 zdA DK2
N/mm² N/mm²
1 Fillet with recess 20 100,6 121,1 - - - - - - -

9 9
2 Shaft fillet 62 93,9 112,6 - - - - - - -
7
3 Shaft fillet 70 - 96,9 80,7 - - - - - -
4 5
4 Toothed shaft 70 - - - - 230,5 129,9 - 230,5 129,9
(evolvent) 7 8 7 8
5 Shaft fillet 130 - 96,9 80,7 - - - - - -
4 5
6 Fillet with recess 138 - 109,0 90,7 - - - - - -
3
7 Feather key joint, 1 144 - - - - 108,0 106,4 - 108,0 -
groove 9 9
8 Shaft fillet 217 - 128,7 - - - - - - -
3
9 Calculation results 150 - 108,0 106,4 - - - - - -
for point x 9

Educational version
Shaft
Dynamic safety
No. Type Position SD in in

x Point1 Point2
mm SD1 SD2

4 Toothed shaft (evolvent) 70 - 14,53 16,99
7 Feather key joint, 1 groove 144 - 2,34 9,31
9 Calculation results 150 2,38 - -
for point x
Unnotched (part dimension) for point x

N/mm²
650 Material = 1C50
Number = 1.0540
B (d eff ) = 600 N/mm²

520
zdF = 384 N/mm²
bF = 461 N/mm²
 tF = 266 N/mm²
390
zdW = 240 N/mm²
bW = 300 N/mm²
 tW = 176 N/mm²
260
Tension-pressure
Bending
130 Torsion
-130
-260
-390 N/mm²
130 260 390 520 650

Educational version
Shaft
Notched (part dimension) for point x

N/mm²
650 Material = 1C 50
Number = 1.0540
B (d eff ) = 600 N/mm²

520
zdFK = 421 N/mm²
bFK = 505 N/mm²
 tFK = 292 N/mm²
390
zdWK = 100 N/mm²
bWK = 108 N/mm²
 tWK = 106 N/mm²
260
Tension-pressure
Bending
130 Torsion
-130 N/mm²
130 260 390 520 650
Trend of curve of the transverse force in the Y-X-plane
Q y ,N
19000
12666
6333
-6333
-12666
-19000
0 50 100 150 200 250
L, mm

Educational version
Shaft
Trend of curve of the transverse force in the Z-X-plane
Q z,N
8141
5427
2714
-2714
-5427
-8141
0 50 100 150 200 250
L, mm
Trend of curve of the transverse force (combined characteristic)
Q, N
20670
13780
6890
-6890
-13780
-20670
0 50 100 150 200 250
L, mm

Educational version
Shaft
Bending moment in the Y-X-plane
M b y , Nm
968,7
645,8
322,9
0,0
-322,9
-645,8
-968,7
0 50 100 150 200 250
L, mm
Trend of curve of the bending moment curve in the Z-X plane
M b z , Nm
415,2
276,8
138,4
0,0
-138,4
-276,8
-415,2
0 50 100 150 200 250
L, mm

Educational version
Shaft
Trend of curve of the bending moment (combined characteristic)
M b , Nm
1054
703
351
- 351
- 703
-1054
0 50 100 150 200 250
L, mm
Trend of curve of the torsional moment
M t , Nm
765,0
510,0
255,0
0,0
-255,0
-510,0
-765,0
0 50 100 150 200 250
L, mm

Educational version
Shaft
Trend of curve of the tension-pressure forces
F zd ,N
5761
3841
1920
-1920
-3841
-5761
0 50 100 150 200 250
L, mm
Deflection and angle of deflection in the Y-X-plane
Angle
Deflection
y, mm 
6,04e- 2 1,91e- 2
4,03e- 2 1,27e- 2
2,01e- 2 6,35e- 3
0.00 0.00
- 2,01e- 2 - 6,35e- 3
- 4,03e- 2 - 1,27e- 2
- 6,04e- 2 - 1,91e- 2
0 50 100 150 200 250
L, mm

Educational version
Shaft
Deflection and angle of deflection in the Z-X-plane
Angle
Deflection
y, mm 
7,80e- 3 4,52e- 3
5,20e- 3 3,01e- 3
2,60e- 3 1,51e- 3
0.00 0.00
- 2,60e- 3 - 1,51e- 3
- 5,20e- 3 - 3,01e- 3
- 7,80e- 3 - 4,52e- 3
0 50 100 150 200 250
L, mm
Deflection and angle of deflection (combined characteristic)
Angle
Deflection
y, mm 
6,08e- 2 1,91e- 2
4,05e- 2 1,27e- 2
2,03e- 2 6,37e- 3
0.00 0.00
- 2,03e- 2 - 6,37e- 3
- 4,05e- 2 - 1,27e- 2
- 6,08e- 2 - 1,91e- 2
0 50 100 150 200 250
L, mm

Educational version
Shaft
Equivalent mean stress (normal stress)
sm v , N/mm²
0,000
0,000
0,000
0,000
-0,000
-0,000
-0,000
0 50 100 150 200 250
L, mm
Equivalent mean stress (shear stress)
tm v , N/mm²
0,000
0,000
0,000
0,000
-0,000
-0,000
-0,000
0 50 100 150 200 250
L, mm

Educational version
Shaft
Safety factor against yielding

(diagram section up to 5*minimum safety)
S F
46,0
38,3
30,7
23,0
15,3
7,7
0,0
0 50 100 150 200 250
L, mm
Safety against fatigue fracture

(diagram section up to 5*minimum safety)
S D
10,93
9,11
S D 7 =9,3
S D 8 =8,0 7,29
5,46
3,64
S D 5 =3,4
SD 3 =2,8
S D 9 =2,4 1,82
S D 2 =2,3 S D 6 =2,2
S D 7 =2,3
0,00
0 50 100 150 200 250
L, mm

Educational version
Shaft
Maximum value of the tension-pressure stress (combined characteristic)
sm a x , N/mm²
3,01
2,00
1,00
0,00
-1,00
-2,00
-3,01
0 50 100 150 200 250
L, mm
Maximum value of the bending stress (combined characteristic)
sm a x , N/mm²
46,4
30,9
15,5
0,0
-15,5
-30,9
-46,4
0 50 100 150 200 250
L, mm

Educational version
Shaft
Maximum value of the torsional stress (combined characteristic)
tm a x , N/mm²
20,5
13,7
6,8
0,0
- 6,8
-13,7
-20,5
0 50 100 150 200 250
L, mm
Equivalent stress development (resultant)
sv , N/mm²
56,0
46,7
37,4
28,0
18,7
9,3
0,0
0 50 100 150 200 250
L, mm

Educational version
Shaft
Amplitude value of the tension-pressure stress (combined characteristic)
sz d a , N/mm²
3,01
2,00
1,00
0,00
-1,00
-2,00
-3,01
0 50 100 150 200 250
L, mm
Amplitude value of the bending stress (combined characteristic)
sb a , N/mm²
46,4
30,9
15,5
0,0
-15,5
-30,9
-46,4
0 50 100 150 200 250
L, mm

Educational version
Shaft
Amplitude value of the torsional stress (combined characteristic)
tt a , N/mm²
20,5
13,7
6,8
0,0
- 6,8
-13,7
-20,5
0 50 100 150 200 250
L, mm
Mean value of the tension-pressure stress (combined characteristic)
sz d m , N/mm²
0,000
0,000
0,000
0,000
-0,000
-0,000
-0,000
0 50 100 150 200 250
L, mm

Educational version
Shaft
Mean value of the bending stress (combined characteristic)
sb m , N/mm²
0,000
0,000
0,000
0,000
-0,000
-0,000
-0,000
0 50 100 150 200 250
L, mm
Mean value of the torsional stress (combined characteristic)
tt m , N/mm²
0,000
0,000
0,000
0,000
-0,000
-0,000
-0,000
0 50 100 150 200 250
L, mm

Educational version
Shaft
Safety factor against yielding
L1 L2
> 1,20
Safety against fatigue fracture
L1 L2
> 1,20

Educational version
Shaft
Calculation graphic Y-X-plane
Fr2
y
Fr4
T2 T1
Fax1
m1*g
L1 L2
x, mm
0 25,900 51,800 77,700 103,600 129,500 155,400 181,300 207,200 233,100 259,000
Calculation graphic Z-X-plane
Fr1
z
Fr3
Fax1
M b1
T2 T1
m1*g
L1 L2
x, mm
0 25,900 51,800 77,700 103,600 129,500 155,400 181,300 207,200 233,100 259,000

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Educational version

Program : MDESIGN 2020 - User : Customer : TEO

Shaft calculation in accordance with DIN 743 - extended version

Geometry scheme General shaft geometry

Calculation process Dynamic and static

MDESIGN RONCEA PETRU.MDP 01/08/2024 10:20:16 Page 1/32

Nr. Type = x d: t: r 2r m L zd b :  t: n n n    dBK d

Predetermine the diameter determinant for the heat treatment ? no

Calculation of the deflection for point x = 150 mm

Nr. Type = Position x = Radial bearing Torsional bearing Bending bearing

MDESIGN RONCEA PETRU.MDP 01/08/2024 10:20:23 Page 2/32

Factor for maximum loading (tension-pressure) 1

Axial forces Fax

Nr. Position x = Amount = Radius = Angle  =

Nr. Position x = Amount = Angle  =

Nr. Position x = Amount = Angle  =

MDESIGN RONCEA PETRU.MDP 01/08/2024 10:20:23 Page 3/32

Nr. Position x = Torsion moments Mt: Power P: Transition part =

Specifications about the load/loadings

Minimum safety against fatigue fracture SDmin = 1,2

Young's modulus E = 215000 N/mm²

Apply surface hardening to Total shaft

MDESIGN RONCEA PETRU.MDP 01/08/2024 10:20:23 Page 4/32

Calculation process: Dynamic and static strength proof

Additional shaft data:

Shaft fillet number l Ip Wt m J I Wb

1 20 61,359 24,544 0,308 0,0001 30,68 12,272

Trend of curve of the transverse force Qx = 8566,89 N

MDESIGN RONCEA PETRU.MDP 01/08/2024 10:20:23 Page 5/32

1 Locating 19 -18985,89 8140,546 20657,51 5761,32 0 0 0

Resulting maximum bending moment:

Resulting maximum deflection:

MDESIGN RONCEA PETRU.MDP 01/08/2024 10:20:23 Page 6/32

Minimum safety against yielding:

1 Fillet with recess 20 -5761,32 -5761,32 0 -5761,32 -3,006 0 -3,006

2 Shaft fillet 62 -5761,32 -5761,32 0 -5761,32 -2,181 0 -2,181

6 Fillet with recess 138 0 0 0 0 0 0 0

7 Feather key joint, 1 144 0 0 0 0 0 0 0

9 Calculation results 150 0 0 0 0 0 0 0

MDESIGN RONCEA PETRU.MDP 01/08/2024 10:20:23 Page 7/32

Bending moment Mb and bending stress b

1 Fillet with recess 20 20,685 20,685 0 20,685 1,748 0 1,748

2 Shaft fillet 62 888,582 888,58 0 888,58 46,389 0 46,389

MDESIGN RONCEA PETRU.MDP 01/08/2024 10:20:23 Page 8/32

Torsional moment Mt und Torsional stress t

1 Fillet with recess 20 0 0 0 0 0 0 0

3 Shaft fillet 70 765,047 765,04 0 765,04 11,36 0 11,36

9 Calculation results 150 765,047 765,04 0 765,04 19,97 0 19,97

Critical shaft speed values:

No. Critical shaft speed values Eigenfrequencies

MDESIGN RONCEA PETRU.MDP 01/08/2024 10:20:23 Page 9/32

Critical torsional shaft speed values

No. Critical shaft speed values Eigenfrequencies

Material designation 1C50

MDESIGN RONCEA PETRU.MDP 01/08/2024 10:20:23 Page 10/32

K1(d) - Technological dimension factor

G - Relative stress drop

No. Type Position Tension- Bending Torsion Tension- Bending Torsion