TM-231242N 2016−03

Eff w/Serial No. LJ410832A

Processes

Multiprocess Welding

Description

Arc Welding Power Source

XMT 350 MPa

™

Auto-Line
Effective with Serial No. LJ410832A

File: MULTIPROCESS

Visit our website at

www.MillerWelds.com
 INFORMATION ON OLDER UNITS
 This manual includes operating information for current units. To obtain specific operating information for older models, download the applica-
ble Owner’s Manual from www.MillerWelds.com

 Effective with LJ410832A, Synergic Pulsed MIG capability added.

 Effective with MA100311A, Optional Low Open Circuit Voltage welding modes added (VRD).
 Effective with MA370426A, Remote Process Select capability and AL5X Helium pulsed MIG programs added.
 Effective with MB420121A, Programmable stick hot start and ability to display metric wirefeed speed/wire diameter added.
 Effective with MD122320U, AL49(4943) pulsed MIG programs added.
 Effective with ME100269U, IGBT Module Kit 217625 was discontinued. See the parts list and Service Memo 1233 for additional information.
 Effective with ME224001U, 115 volts AC removed from remote 14 pin receptacle RC50.
 See the Miller Extranet for service memos that may aid in the repair of this product.
 TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS FOR SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-2. Servicing Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-3. California Proposition 65 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-4. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SECTION 2 − DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2-1. Manufacturer Safety Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2-2. Miscellaneous Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SECTION 3 − SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3-1. Features And Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3-2. Arc Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3-3. Serial Number And Rating Label Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3-4. Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3-5. Dimensions And Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3-6. Duty Cycle And Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3-7. Static Output Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SECTION 4 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4-1. Selecting A Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4-2. Selecting Cable Sizes* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4-3. Weld Output Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4-4. Remote 14 Receptacle Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4-5. Optional 115 Volts AC Duplex Receptacle And Supplementary Protectors . . . . . . . . . . . . . . . . . . . . . 9
4-6. Optional Gas Valve Operation And Shielding Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4-7. Electrical Service Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4-8. Connecting 1-Phase Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4-9. Connecting 3-Phase Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SECTION 5 − GENERAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5-1. Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5-2. Mode Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5-3. Configuration Option Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SECTION 6 − GTAW OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6-1. Typical Connection For GTAW Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6-2. Scratch Start TIG Welding Mode - GTAW Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6-3. Lift-Arc TIG Welding Mode - GTAW Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6-4. TIG Welding Mode - GTAW Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SECTION 7 − GMAW/GMAW-P/FCAW OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7-1. Typical Connection For Remote Control Feeder GMAW/GMAW-P/FCAW Process . . . . . . . . . . . . . . 24
7-2. MIG Welding Mode - GMAW/FCAW Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7-3. MIG - Wire and Gas Selection Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7-4. Pulsed MIG Welding Mode - GMAW-P Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7-5. Pulsed MIG - Wire and Gas Selection Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7-6. Remote Process Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7-7. Typical Connection For Voltage-Sensing Feeder GMAW/GMAW-P/FCAW Process . . . . . . . . . . . . . . 31
7-8. V-Sense Feeder Welding Mode - GMAW/FCAW Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7-9. V-Sense Feeder Welding Mode - GMAW-P Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
 TABLE OF CONTENTS

SECTION 8 − SMAW/CAC-A OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

8-1. Typical Connection For SMAW And CAC-A Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8-2. CC Welding Mode - SMAW/CAC-A Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8-3. Stick Welding Mode - SMAW/CAC-A Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8-4. Optional Low Open Circuit Voltage (OCV) Welding Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
SECTION 9 − THEORY OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
SECTION 10 − TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10-1. Checking Unit Before Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10-2. Measuring Input Capacitor Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
10-3. Input Pre-Regulator Module (MOD1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10-4. Input Pre-Regulator Module (MOD1) Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10-5. Inverter Module (MOD2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
10-6. Inverter Module (MOD2) Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
10-7. Power Interconnect Board PC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10-8. Power Interconnect Board PC2 Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10-9. Control Board PC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
10-10. Control Board PC1 − Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
10-11. Power Switch (S1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
10-12. Output Diodes D1, D2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
10-13. Output Diodes D1, D2 Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
10-14. Stick Boost Rectifier (SR1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
10-15. Stick Boost Rectifier (SR1) Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
10-16. Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
10-17. Help Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
10-18. Troubleshooting Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
10-19. Control Board PC1 Testing Information (Use with Section 10-20) . . . . . . . . . . . . . . . . . . . . . . . . . . 56
10-20. Control Board PC1 Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
10-21. Control Board PC1 − Power Off Checks (Prior To MA070470A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
10-22. Control Board PC1 − Power Off Checks (Prior To MA070470A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
10-23. Control Board PC1 - Power Off Checks (Effective With MA070470A) . . . . . . . . . . . . . . . . . . . . . . . 62
10-24. Control Board PC1 − Power Off Checks (Effective With MA070470A) . . . . . . . . . . . . . . . . . . . . . . 63
10-25. Power Interconnect Board PC2 Testing Information (Use with Section 10-26) . . . . . . . . . . . . . . . . 64
10-26. Power Interconnect Board PC2 Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
10-27. Power Interconnect Board (PC2) - Power Off Checks (Prior To MB510232A) . . . . . . . . . . . . . . . . 68
10-28. Power Interconnect Board (PC2) - Power Off Checks (Prior To MB510232A) . . . . . . . . . . . . . . . . 69
10-29. Power Interconnect Board (PC2) - Power Off Checks (Effective With MB510232A) . . . . . . . . . . . 70
10-30. Power Interconnect Board (PC2) - Power Off Checks (Effective With MB510232A) . . . . . . . . . . . 71
10-31. Front Panel/Display Board PC3 Testing Information (Use with Section 10-32) . . . . . . . . . . . . . . . . 72
10-32. Front Panel/Display Board PC3 Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
10-33. Checking Unit Output After Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
10-34. Enabling Low Open Circuit Voltage Welding Modes (Optional) Effective W/MA100311A . . . . . . . 75
SECTION 11 − MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
11-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
11-2. Blowing Out Inside Of Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
11-3. Removing Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
SECTION 12 − ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
SECTION 13 − PARTS LIST FOR SERIAL NO. LJ410832A THRU ME120120U . . . . . . . . . . . . . . . . . . . . . . 114
SECTION 14 − PARTS LIST FOR SERIAL NO. ME120121U AND FOLLOWING . . . . . . . . . . . . . . . . . . . . . 120
 SECTION 1 − SAFETY PRECAUTIONS FOR SERVICING
Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions.

1-1. Symbol Usage

OM-231242-W, safety_stm 2015-09

DANGER! − Indicates a hazardous situation which, if  Indicates special instructions.

not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
This group of symbols means Warning! Watch Out! ELECTRIC
hazards are shown in the adjoining symbols or ex-
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-
plained in the text.
bols and related instructions below for necessary actions to avoid the
NOTICE − Indicates statements not related to personal injury. hazards.

1-2. Servicing Hazards

The symbols shown below are used throughout this manual STATIC (ESD) can damage PC boards.
to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions  Put on grounded wrist strap BEFORE handling
to avoid the hazard. boards or parts.
Only qualified persons should test, maintain, and repair this  Use proper static-proof bags and boxes to
unit. store, move, or ship PC boards.

During servicing, keep everybody, especially children, away.

FIRE OR EXPLOSION hazard.
ELECTRIC SHOCK can kill.  Do not place unit on, over, or near combustible
surfaces.
 Do not touch live electrical parts.  Do not service unit near flammables.
 Turn Off welding power source and wire feeder
and disconnect and lockout input power using
line disconnect switch, circuit breakers, or by removing plug from re-
ceptacle, or stop engine before servicing unless the procedure spe- FLYING METAL or DIRT can injure eyes.
cifically requires an energized unit.
 Wear safety glasses with side shields or face
 Insulate yourself from ground by standing or working on dry insulat-
shield during servicing.
ing mats big enough to prevent contact with the ground.
 Be careful not to short metal tools, parts, or
 Do not leave live unit unattended.
wires together during testing and servicing.
 If this procedure requires an energized unit, have only personnel
familiar with and following standard safety practices do the job.
 When testing a live unit, use the one-hand method. Do not put both
hands inside unit. Keep one hand free. HOT PARTS can burn.
 Disconnect input power conductors from deenergized supply line
BEFORE moving a welding power source.  Do not touch hot parts bare handed.
 Allow cooling period before working on
SIGNIFICANT DC VOLTAGE exists in inverter weld- equipment.
ing power sources AFTER removal of input power.  To handle hot parts, use proper tools and/or wear heavy, insu-
 Turn Off inverter, disconnect input power, and discharge input lated welding gloves and clothing to prevent burns.
capacitors according to instructions in Troubleshooting Section be-
fore touching any parts.
EXPLODING PARTS can injure.
ARC FLASH can kill.
 Failed parts can explode or cause other parts to
explode when power is applied to inverters.
Arc flash is the rapid and violent release of energy that
occurs when electric current leaves its intended path  Always wear a face shield and long sleeves
and arcs to other conductors or to ground. Arc flash when servicing inverters.
can be caused by equipment failure (faulty insulation,
corrosion, dust) improper installation, human error (improper tool
placement), and other factors. Conductive vapors can sustain the
arc until over-current devices open the circuit. Individuals within
the arc flash boundary are at risk.
SHOCK HAZARD from testing.
 Do not work on energized equipment unless an assessment of  Turn Off welding power source and wire feeder
arc flash risk from the electrical supply circuit has been conducted or stop engine before making or changing me-
by a qualified person and you have been trained in safe work prac- ter lead connections.
tices by your employer.  Use at least one meter lead that has a self-
 Follow requirements in NFPA 70E for safe work practices and retaining spring clip such as an alligator clip.
Personal Protective Equipment (PPE).  Read instructions for test equipment.

XMT 350 MPa TM-231242 Page 1

 FALLING EQUIPMENT can injure.
 Use lifting eye to lift unit only, NOT running
gear, gas cylinders, or any other accessories.
 Use equipment of adequate capacity to lift and
support unit.
 If using lift forks to move unit, be sure forks are long enough to
extend beyond opposite side of unit.
 Follow the guidelines in the Applications Manual for the Revised
NIOSH Lifting Equation (Publication No. 94−110) when manu-
ally lifting heavy parts or equipment.
MOVING PARTS can injure.
 Keep away from moving parts such as fans.
 Keep away from pinch points such as drive
rolls.
 Have only qualified persons remove doors,
panels, covers, or guards for maintenance and
troubleshooting as necessary.
 Keep hands, hair, loose clothing, and tools
away from moving parts.
 Reinstall doors, panels, covers, or guards
when maintenance is finished and before re-
connecting input power.
ELECTRIC AND MAGNETIC FIELDS (EMF)
can affect Implanted Medical Devices.
 Wearers of Pacemakers and other Implanted
Medical Devices should keep away from serv-
icing areas until consulting their doctor and the
device manufacturer.
1-3. California Proposition 65 Warnings
Welding or cutting equipment produces fumes or gases
which contain chemicals known to the State of California to
cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)
1-4. EMF Information
Electric current flowing through any conductor causes localized electric
and magnetic fields (EMF). The current from arc welding (and allied pro-
cesses including spot welding, gouging, plasma arc cutting, and
induction heating operations) creates an EMF field around the welding
circuit. EMF fields can interfere with some medical implants, e.g. pace-
makers. Protective measures for persons wearing medical implants
have to be taken. For example, restrict access for passers−by or con-
duct individual risk assessment for welders. All welders should use the
following procedures in order to minimize exposure to EMF fields from
the welding circuit:
1. Keep cables close together by twisting or taping them, or using a
cable cover.
2. Do not place your body between welding cables. Arrange cables
to one side and away from the operator.
TM-231242 Page 2
OVERUSE can cause OVERHEATING.
 Allow cooling period; follow rated duty cycle.
 Reduce current or reduce duty cycle before
starting to weld again.
 Do not block or filter airflow to unit.
H.F. RADIATION can cause interference.
 High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.
 Have only qualified persons familiar with
electronic equipment install, test, and service
H.F. producing units.
 The user is responsible for having a qualified electrician prompt-
ly correct any interference problem resulting from the installa-
tion.
 If notified by the FCC about interference, stop using the
equipment at once.
 Have the installation regularly checked and maintained.
 Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.
READ INSTRUCTIONS.
 Use Testing Booklet (Part No. 150 853) when
servicing this unit.
 Consult the Owner’s Manual for welding safety
precautions.
 Use only genuine replacement parts from the manufacturer.
 Read and follow all labels and the Technical Manual carefully be-
fore installing, operating, or servicing unit. Read the safety in-
formation at the beginning of the manual and in each section.
 Perform installation, maintenance, and service according to the
Technical Manual, industry standards, and national, state, and
local codes.
This product contains chemicals, including lead, known to
the state of California to cause cancer, birth defects, or other
reproductive harm. Wash hands after use.
3. Do not coil or drape cables around your body.
4. Keep head and trunk as far away from the equipment in the
welding circuit as possible.
5. Connect work clamp to workpiece as close to the weld as
possible.
6. Do not work next to, sit or lean on the welding power source.
7. Do not weld whilst carrying the welding power source or wire
feeder.
About Implanted Medical Devices:
Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating operations.
If cleared by your doctor, then following the above procedures is recom-
mended.
XMT 350 MPa
 SECTION 2 − DEFINITIONS

2-1. Manufacturer Safety Symbols And Definitions

 Some symbols are found only on CE products.

Warning! Watch Out! There are possible hazards as shown by the symbols.

Safe1 2012−05

When power is applied failed parts can explode or cause other parts to explode.

Safe26 2012−05

2-2. Miscellaneous Symbols And Definitions

 Some symbols are found only on CE products.

Gas Metal Arc

Scratch Start TIG Increase Welding (GMAW)
Gun
Gas Metal Arc Single Phase Shielded Metal
Welding (GMAW) Arc (SMAW) Elec-
Gas Tungsten Arc trode Holder
Welding (GTAW) Touch Start
Pulse
Torch (GTAW)
Press Foot Control
Input
On

Three Phase
V Volts
A Amperes

Read Instructions Output

Remote
Negative
Gas Output
Percent Gas Input
Positive
Off

XMT 350 MPa TM-231242 Page 3

 SECTION 3 − SPECIFICATIONS

3-1. Features And Benefits

Auto-Linet Power Management Technology is circuitry that automatically adapts the power source to the primary voltage being applied
(see Sections 4-8 and 4-9).
LVCt Line Voltage Compensation is circuitry that keeps the power source output constant regardless of input power fluctuation.
Wind Tunnel Technologyt circulates air over components that require cooling, not over electronic circuitry, which reduces contaminants and im-
proves reliability in harsh welding environments.
Fan-On-Demandt cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through the ma-
chine.
Thermal Overload Protection automatically shuts down the unit, only when necessary to prevent damage to internal components if the duty cycle
is exceeded or air flow and cooling are restricted (see Section 3-6).
Auto Remote Sense enables the unit to automatically sense the connection of a remote control. Operation of the remote control is dependent on the
Mode Switch Setting (see Section 5-2).
Lift-Arct TIG starts provide a contamination free weld without the use of high frequency in the Lift-Arc TIG Welding Mode (see Section 6-3).
Synergic Pulsed MIG Operation allows single knob control of the arc. As wirefeed speed is increased or decreased, the pulse parameters increase
or decrease matching the power output to the wire speed (see Section 5-3).

3-2. Arc Controls

DIG control allows the arc characteristics, soft versus stiff, to be changed for specific applications and electrodes in CC and Stick Welding Modes
(see Sections 8-2 and 8-3).
Programmable Hot Start allows the start amperage and time to be changed for CC and Stick Welding Modes (see Sections 8-2 and 8-3).
Inductance influences the arc stiffness, bead width and appearance, and puddle fluidity in MIG and V-Sense Feeder Welding Modes
(see Sections 7-2 and 7-8).
SharpArct optimizes the size and shape of the arc cone, bead width and appearance, and puddle fluidity in Pulsed MIG Welding Mode
(see Section 7-4).

3-3. Serial Number And Rating Label Location

The serial number and rating information for this product is located on the rear panel. Use rating label to determine input power requirements and/or
rated output. For future reference, write serial number in space provided on back cover of this manual.

3-4. Unit Specifications

 Do not use information in unit specifications table to determine electrical service requirements. See Sections 4-7 thru 4-9 for information on con-
necting input power.

RMS Amps Input at Rated Load Output,

Max. 60 Hz 3-Phase at NEMA Load Voltages
Amperage Open- and Class I Rating
Input Voltage Range in Circuit
Power Rated Output Range in CV Mode CC Mode Voltage 208 V 230 V 400 V 460 V 575 V KVA KW
3-Phase 350 A at 34 10−38 V 5−425 A 75 VDC 40.4 36.1 20.6 17.8 14.1 14.2 13.6
VDC, 60%
Duty Cycle
1-Phase 300 A at 32 60.8 54.6 29.7 25.4 19.9 11.7 11.2
VDC, 60%
Duty Cycle*
*See Section 3-6 for Duty Cycle Rating.

Notes

TM-231242 Page 4 XMT 350 MPa

3-5. Dimensions And Weight

Hole Layout Dimensions A

A 11-3/4 in. (298 mm) E

24 in.
F G (610 mm)
B 1-11/16 in. (42 mm)

C 15-3/4 in. (400 mm)

17 in.
(432 mm)
D 19-3/32 in. (485 mm)

E 8-11/16 in. (221 mm)

D
F 1-17/32 in. (39 mm) C

G 1/4-20 UNC -2B thread

Weight 12-1/2 in.

(318 mm)

80 lb (36.3 kg)
93.5 lb (42.4 kg) B
w/optional 115 VAC
804 801-A

Notes

XMT 350 MPa TM-231242 Page 5

3-6. Duty Cycle And Overheating
Duty Cycle is percentage of 10 min-
utes that unit can weld at rated load
without overheating.
If unit overheats, output stops, a Help
message is displayed and cooling fan
runs. Wait fifteen minutes for unit to
cool. Reduce amperage or voltage, or
duty cycle before welding.

 Single Phase Operation: The

unit is supplied with a 8 AWG
power cord. The rated output
with 8 AWG is 300 amps, 32
volts at 40% duty cycle. To
achieve 60% duty cycle change
cord to 6 AWG.
NOTICE − Exceeding duty cycle can
damage unit and void warranty.
500
425
400
350
WELDING AMPERES

300 THREE PHASE

OPERATION
250
6 AWG POWER CORD SINGLE PHASE
200 OPERATION
8 AWG POWER CORD

150

100
10 15 20 25 30 40 50 60 70 80 90 100
% DUTY CYCLE

60% Duty Cycle

6 Minutes Welding 4 Minutes Resting

Overheating
0 A or V

15
OR
Minutes Reduce Duty Cycle

Ref. 216 568-A

3-7. Static Output Characteristics

The static (output) characteristics of the welding power source can be described as flat during the GMAW process and drooping during the SMAW
and GTAW processes. Static characteristics are also affected by control settings (including software), electrode, shielding gas, weldment material,
and other factors. Contact the factory for specific information on the static characteristics of the welding power source.
TM-231242 Page 6 XMT 350 MPa
 SECTION 4 − INSTALLATION

4-1. Selecting A Location

Movement
2 ! Do not move or operate unit
where it could tip.

OR 3

Location And Airflow 4 ! Special installation may be

required where gasoline or
volatile liquids are present −
see NEC Article 511 or CEC
Section 20.
1 Lifting Forks
Extend forks beyond opposite side
18 in. of unit.
(460 mm) 2 Lifting Handles
Use handles to lift unit.
3 Hand Cart
Use cart or similar device to move
unit.
4 Line Disconnect Device
Locate unit near correct input
power supply.
18 in.
(460 mm)

loc_med 2015-04

Notes

XMT 350 MPa TM-231242 Page 7

4-2. Selecting Cable Sizes*
NOTICE − The Total Cable Length in Weld Circuit (see table below) is the combined length of both weld cables. For example, if the power source
is 100 ft (30 m) from the workpiece, the total cable length in the weld circuit is 200 ft (2 cables x 100 ft). Use the 200 ft (60 m) column to determine
cable size.

Weld Cable Size** and Total Cable (Copper) Length in Weld Circuit
Not Exceeding***
150 ft 200 ft 250 ft 300 ft 350 ft 400 ft
100 ft (30 m) or Less
(45 m) (60 m) (70 m) (90 m) (105 m) (120 m)
10 − 60%
60 − 100%
Welding Duty 10 − 100% Duty Cycle
Duty Cycle
Amperes Cycle AWG (mm2)
AWG (mm2)
AWG (mm2)
100 4 (20) 4 (20) 4 (20) 3 (30) 2 (35) 1 (50) 1/0 (60) 1/0 (60)
150 3 (30) 3 (30) 2 (35) 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 3/0 (95)
200 3 (30) 2 (35) 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 4/0 (120)
250 2 (35) 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x2/0 (2x70)
300 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x3/0 (2x95)
350 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x3/0 (2x95) 2x4/0 (2x120)
400 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x4/0 (2x120) 2x4/0 (2x120)
500 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x4/0 (2x120) 3x3/0 (3x95) 3x3/0 (3x95)
600 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x4/0 (2x120) 3x3/0 (3x95) 3x4/0 (3x120) 3x4/0 (3x120)
* This chart is a general guideline and may not suit all applications. If cable overheats, use next size larger cable.
**Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere.
( ) = mm2 for metric use
***For distances longer than those shown in this guide, call a factory applications rep. at 920-735-4505 (Miller) or 1-800-332-3281 (Hobart).
Ref. S-0007-L 2015−02

4-3. Weld Output Terminals

! Turn off power before connecting
to weld output terminals.
! Do not use worn, damaged, un-
dersized, or repaired cables.
1 Positive (+) Weld Output Terminal
2 Negative (−) Weld Output Terminal

 See Sections 6-1 thru 8-1 for stan-

dard connection diagrams.

Ref. 804 772−B / output term1 2015−02

TM-231242 Page 8 XMT 350 MPa

4-4. Remote 14 Receptacle Information
Socket* Socket Information

A 24 volts AC. Protected by supplementary protect-

24 VOLTS AC or CB2.

A J B Contact closure to A completes 24 volts AC

K I contactor control circuit.
B
C L N H C Output to remote control; 0 to +10 volts DC, +10
D M G volts DC in MIG mode.
E F
D Remote control circuit common.
REMOTE
OUTPUT E 0 to +10 volts DC input command signal from
CONTROL remote control.

L Wirefeed speed command, 0 to +10 volts DC out-

put signal from wire feeder.

M CC/CV Select; 0 to +10 volts DC.

N Wirefeed speed common.

F Current feedback; +1 volt DC per 100 amperes.

A/V
AMPERAGE H Voltage feedback; +1 volt DC per 10 output recep-
VOLTAGE tacle volts.

G Circuit common for 24 volts AC circuits.

GND
K Chassis common.

*The remaining sockets are not used.

4-5. Optional 115 Volts AC Duplex Receptacle And Supplementary Protectors

1 115 V 10 Amp AC Receptacle
2 Supplementary Protector CB1
3 Supplementary Protector CB2
CB1 protects duplex receptacle
1 from overload.
CB2 protects 24 volts AC portion of
Remote 14 receptacle from
overload.
Press button to reset supplement-
ary protector.

2 3

803 691-D

XMT 350 MPa TM-231242 Page 9

4-6. Optional Gas Valve Operation And Shielding Gas Connection
Obtain gas cylinder and chain to
running gear, wall, or other station-
ary support so cylinder cannot fall
and break off valve.
1 Cylinder
2 Regulator/Flowmeter
4
Install so face is vertical.
3 Gas Hose Connection
GAS IN Fitting has 5/8-18 right-hand
threads. Obtain and install gas
hose.
4 Gas In Fitting
2 5 Gas Out Fitting
The Gas In and Gas Out fittings
have 5/8-18 right-hand threads.
Obtain proper size, type, and length
hose and make connections as fol-
lows:
Connect hose from shielding gas
supply regulator/flowmeter to Gas
In fitting.
Connect hose coupler to torch.
Connect one end of gas hose to
hose coupler. Connect remaining
end of gas hose to Gas Out fitting.
Operation
The gas solenoid controls gas flow
3 during the TIG process as follows:
1 Remote TIG
Gas flow starts with remote contac-
tor on.
Gas flow stops at end of post−flow
if current was detected, or with re-
mote contactor off if no current was
detected.
Lift−Arc TIG
Gas flow starts when tungsten
touches work (touch sensed).
Gas flow stops at end of post−flow.
Scratch Start TIG
Gas flow starts when current is de-
5 tected.
Gas flow stops at end of post−flow.
GAS OUT Post−flow time is factory set to 5
seconds per 100 amps of weld cur-
rent. The minimum post−flow time
is 5 seconds. The maximum post−
flow is 20 seconds (post flow set-
tings are not adjustable by the end
user).

Ref. 803 705-A / Ref. 803 691-D

TM-231242 Page 10 XMT 350 MPa

 4-7. Electrical Service Guide Elec Serv 2014−01

NOTICE − INCORRECT INPUT POWER can damage this welding power source. Phase to ground voltage shall not exceed +10% of rated input
voltage.

NOTICE − Actual input voltage should not be 10% less than minimum and/or 10% more than maximum input voltages listed in table. If actual input
voltage is outside this range, output may not be be available.

Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommenda-
tions are for a dedicated circuit sized for the rated output and duty cycle of the welding power source.

In dedicated circuit installations, the National Electrical Code (NEC) allows the receptacle or conductor rating to be less than the rating
of the circuit protection device. All components of the circuit must be physically compatible. See NEC articles 210.21, 630.11, and
630.12.

Single-Phase
Input Voltage (V) 208 230 400 460 575
Input Amperes (A) At Rated Output 60.8 54.6 29.7 25.4 19.9
Max Recommended Standard Fuse Rating In Amperes 1
Time-Delay Fuses 2 70 60 35 30 25
Normal Operating Fuses 3 80 80 45 40 30
Min Input Conductor Size In AWG4 8 8 10 12 12
72 89 176 140 219
Max Recommended Input Conductor Length In Feet (Meters)
(22) (27) (54) (43) (67)
Min Grounding Conductor Size In AWG 4 8 8 10 12 12

Three-Phase
Input Voltage (V) 208 230 400 460 575
Input Amperes (A) At Rated Output 40.4 36.1 20.6 17.8 14.1
Max Recommended Standard Fuse Rating In Amperes 1
Time-Delay Fuses 2 45 40 25 20 15
Normal Operating Fuses 3 60 50 30 25 20
Min Input Conductor Size In AWG4 8 10 12 14 14
119 96 175 150 234
Max Recommended Input Conductor Length In Feet (Meters)
(36) (29) (53) (46) (71)
Min Grounding Conductor Size In AWG 4 10 10 12 14 14
Reference: 2014 National Electrical Code (NEC) (including article 630)
1 If a circuit breaker is used in place of a fuse, choose a circuit breaker with time-current curves comparable to the recommended fuse.
2 “Time-Delay” fuses are UL class “RK5”. See UL 248.
3 “Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amps), and UL class “H” ( 65 amps and
above).
4 Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table
310.15(B)(16). If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table 400.5(A) for flexible cord and cable
requirements.

XMT 350 MPa TM-231242 Page 11

4-8. Connecting 1-Phase Input Power

8 =GND/PE Earth Ground

10

L1
L2 1

6
2
3

6
4
5

Tools Needed:

input1 2012−05 − Ref. 803 766-C

TM-231242 Page 12 XMT 350 MPa

4-8. Connecting 1-Phase Input Power (Continued)

! Installation must meet all National and
Local Codes − have only qualified per-
sons make this installation.
! Disconnect and lockout/tagout input
power before connecting input con-
ductors from unit. Follow established
procedures regarding the installation
and removal of lockout/tagout devices.
! Always connect green or green/yellow
conductor to supply grounding termi-
nal first, and never to a line terminal.
NOTICE − The Auto-Line circuitry in this unit
automatically adapts the power source to the
primary voltage being applied. Check input
voltage available at site. This unit can be con-
nected to any input power between 208 and 7 Disconnect Device (switch shown in the
575 VAC without removing cover to relink the OFF position)
power source. 8 Disconnect Device Grounding Terminal
See rating label on unit and check input volt- 9 Disconnect Device Line Terminals
age available at site. Connect green or green/yellow grounding
conductor to disconnect device grounding ter-
1 Black And White Input Conductor (L1
minal first.
And L2)
Connect input conductors L1 and L2 to discon-
2 Red Input Conductor nect device line terminals.
3 Green Or Green/Yellow Grounding 10 Over-Current Protection
Conductor
Select type and size of over-current protection
4 Insulation Sleeving using Section 4-7 (fused disconnect switch
5 Electrical Tape shown).
Close and secure door on disconnect device.
Insulate and isolate red conductor as shown.
Follow established lockout/tagout procedures
6 Input Power Cord. to put unit in service.

input1 2012−05

Notes

Work like a Pro!

Pros weld and cut
safely. Read the
safety rules at
the beginning
of this manual.

XMT 350 MPa TM-231242 Page 13

4-9. Connecting 3-Phase Input Power

= GND/PE Earth Ground

L1
3 5
L2

6 L3

Tools Needed:

input2 2012−05 − Ref. 803 766-C

TM-231242 Page 14 XMT 350 MPa

4-9. Connecting 3-Phase Input Power (Continued)

! Installation must meet all National and
Local Codes − have only qualified per-
sons make this installation.
! Disconnect and lockout/tagout input
power before connecting input con-
ductors from unit. Follow established
procedures regarding the installation
and removal of lockout/tagout
devices.
! Always connect green or green/yellow
conductor to supply grounding termi-
nal first, and never to a line terminal.
NOTICE − The Auto-Line circuitry in this unit
automatically adapts the power source to the
primary voltage being applied. Check input
voltage available at site. This unit can be con-
nected to any input power between 208 and
575 VAC without removing cover to relink the
power source.
See rating label on unit and check input volt-
age available at site.
For Three-Phase Operation
1 Input Power Cord.
2 Disconnect Device (switch shown in the
OFF position)
3 Green Or Green/Yellow Grounding
Conductor
4 Disconnect Device Grounding Terminal
5 Input Conductors (L1, L2 And L3)
6 Disconnect Device Line Terminals
Connect green or green/yellow grounding
conductor to disconnect device grounding ter-
minal first.
Connect input conductors L1, L2, and L3 to
disconnect device line terminals.
7 Over-Current Protection
Select type and size of over-current protec-
tion using Section 4-7 (fused disconnect
switch shown).
Close and secure door on disconnect device.
Follow established lockout/tagout procedures
to put unit in service.

input2 2012−05

Notes

Work like a Pro!

Pros weld and cut
safely. Read the
safety rules at
the beginning
of this manual.

XMT 350 MPa TM-231242 Page 15

 SECTION 5 − GENERAL OPERATION

5-1. Front Panel

4 6 9

3 7 8
5 10
11

12

13

14

1 15

19

18

16

17
804 772-B / 226 611-A

 Weld process operation sections de-  The meters display the actual weld output 12 Remote PC Interface
scribe functionality of the identified items. values after arc initiation and remains dis- 13 Setup Button
1 Remote 14 Receptacle played for approximately three seconds 14 Gas Type Indicator
after the arc is broken.
2 Output ON Indicator Light 15 Mode Switch
7 Amps Indicator
3 Volts Indicator 16 Power Switch
8 Setup Indicator
4 Left Display 9 Adjust Control 17 Weld Output Terminal (−)
5 Arc Length Indicator 10 Wire Type Indicator 18 Optional Gas Valve Knockout
6 Right Display 11 Arc Control Indicator 19 Weld Output Terminal (+)

TM-231242 Page 16 XMT 350 MPa

5-2. Mode Switch Settings

Switch Position Process Output Control Panel Adjust Remote Adjust

Scratch Start TIG GTAW Electrode Hot Amps % Panel Amps*

Lift-Arc TIG GTAW Electrode Hot Amps % Panel Amps*

TIG GTAW Remote 14 Amps % Panel Amps

MIG GMAW Remote 14 Volts Volts

Pulsed MIG GMAW-P Remote 14 Arc Length (0−100)* Arc Length (0−100)*

SMAW
CC Remote 14 Amps % Panel Amps
CAC-A

SMAW
Stick Electrode Hot Amps % Panel Amps*
CAC-A

V-Sense Feeder GMAW* Electrode Hot Volts Volts

*See Configuration Option Menu (see Section 5-3) For adjustment alternatives.

Notes

XMT 350 MPa TM-231242 Page 17

5-3. Configuration Option Menu

3 4

SET -UP

2 1
226 611-A

1 Mode Switch Setup Right Displays. SET−UP will be displayed

2 Remote 14 Receptacle
3 Left Display
4 Right Display
5 Adjustment Control
6 Remote PC Interface
7 Setup Button
The Configuration Option Menu provides a
means to customize some machine features
for desired operation.
To enter the Configuration Option Menu, hold
the Setup Button down during power up while
the unit is displaying 8888 on the Left and
momentarily.
Configuration options are displayed in the Left
Display. Settings are displayed in the Right
Display. Settings can be changed by turning
the Adjust Control. If a setting does not
change when the Adjust Control is turned, the
option is not configurable. Pressing the Setup
Button moves to the next configuration option.

5-3 Configuration Option Menu (Continued)

V-Sense Feeder Weld Process

V.SEN MIG This option enables MIG (V.SEN MIG) or Pulsed MIG (V.SEN PULS)
when the Mode Switch is in the VSENSE FEEDER position. See Sec-
tion 7-2 for MIG operation or Section 7-4 for Pulsed MIG operation.

Pulsed MIG Manual/Auto Control

PULS AUTO This option sets the PULSED MIG control as manual (PULS MAN) or
Auto (PULS AUTO) operation. When set to manual operation, the arc
length setting on power source and wire speed setting on wirefeeder
need to be adjusted independently to achieve the desired arc length.
When set to Auto operation, once arc length is determined it is not nec-
essary to change the arc length value with changes in wirefeed speed.
The XMT 350 MPa and synergic feeders allow single knob control of
the arc. As wirefeed speed is increased or decreased, the pulse pa-
rameters increase or decrease matching the power output to the wire
speed.

 Auto Operation will only work with synergic wirefeeders. All other
wirefeeders will only operate as manual control.
Even when Auto is displayed, operation will be manual when any
other feeder is connected. See product literature for a list of com-
patible synergic feeders.

TM-231242 Page 18 XMT 350 MPa

5-3 Configuration Option Menu (Continued)
Pulsed MIG Adjustment

PULS ARC.L This option allows adjusting the Pulsed MIG process in units of Arc
Length (PULS ARC.L) or preset voltage (PULS VOLT).

Wire Feed Speed And Wire Diameter Units

WFS IPM
WFS IPM:
WFS is displayed in inches per minute
Diameter is displayed in inches

WFS MPM:
WFS is displayed in meters per minute
Diameter is displayed in millimeters

Voltage Reducing Device (VRD) Mode

OFF
This option enables (ON) or disables (OFF) low open circuit voltage

VRD (OCV) operation in Stick and Scratch Start TIG modes. See Section
8-4 for Low OCV Operation. When enabled, VRD ON is momentar-
ily displayed after the power-on front panel LED test.

 If VRD -ON is displayed with a dash preceding ON, Low OCV

Operation is enabled by hardware configuration and cannot be
disabled in this menu.

Panel and Remote Adjustment

When the Mode Switch is set to SCRATCH START TIG, LIFT−ARC

RMT
TIG, or STICK, the remote command behavior is configurable.

PANL SCRATCH START TIG and LIFT−ARC TIG default to panel and re-
mote (PANL RMT) amperage adjustment but can be configured for
panel only (PANL ONLY) adjustment. The default amperage adjust-
ment for STICK is panel only (PANL ONLY) but can also be config-
ured for panel and remote (PANL RMT) adjustment. All other Mode
Switch positions are non−configurable and allow both panel and re-
mote (PANL −RMT) adjustment.

 Panel adjustment is made using the Adjust Control on the front

panel. Remote adjustment is made using a remote control de-
vice connected to the Remote 14 Receptacle.
Revision Information

INFO NO This option identifies the unit’s weld library (INFO LIB) and firmware
revision (INFO REV).
Press the Setup Button while the unit is displaying INFO LIB to iden-
tify the unit’s weld library.
Press the Setup Button while the unit is displaying INFO REV to
identify the unit’s firmware revision.
Pressing the Setup Button while the unit is displaying INFO NO will
move to the next configuration option.

Exit Configuration Option Menu

EXIT NO Press the Setup Button while the unit is displaying EXIT NO to re-
turn to the first configuration option. Press the Setup Button while
the unit is displaying EXIT YES to exit the Configuration Option
Menu.

 The Configuration Option Menu can be exited at any time by

turning the unit off. Only if the unit is turned off after EXIT NO
is displayed will configuration option changes be saved.

XMT 350 MPa TM-231242 Page 19

 SECTION 6 − GTAW OPERATION

6-1. Typical Connection For GTAW Process

! Turn off power before mak-
ing connections.
1 Foot Control
2 Gas Out Connection
(Optional)
3 Positive (+) Weld Output
Terminal
4 Remote 14 Receptacle
Connect desired remote control to
Remote 14 receptacle if required.
5 Gas In Connection (Optional)
6 Gas Cylinder
7 Negative (−) Weld Output
Terminal
8 TIG Torch
9 Workpiece

3
1
2

9 8

804 841-B

TM-231242 Page 20 XMT 350 MPa

6-2. Scratch Start TIG Welding Mode - GTAW Process

2 3 4 5 6

7 2. 0 85

226 611-A

! Weld terminals are energized at all Setup Operation

times in Scratch Start TIG welding The Adjust Control is used to set desired
mode. For typical system connections refer to
preset amperage.
Section 6-1.
1 Mode Switch
Rotate Mode Switch to SCRATCH START
 If a remote control is used for amper-
age adjustment, the adjustment will
2 Volts Indicator TIG position as shown.
function as a percentage of the preset
3 Left Display The open circuit voltage is shown in the Left amperage.

4 Right Display
Display with the Volts Indicator lit. Preset
amperage is shown in the Right Display
 For best results, gently scratch the
tungsten electrode to the work to initi-
5 Amps Indicator with the Amps Indicator lit.
ate an arc. To minimize arc flare at the
end of the weld, pull back the electrode
6 Adjust Control
quickly to extinguish the arc.

XMT 350 MPa TM-231242 Page 21

6-3. Lift-Arc TIG Welding Mode - GTAW Process

2 3 4 5 6

1 3. 5 85

226 611-A

1−2
“Touch” Seconds
8
7

Do NOT Strike Like A Match!

! Weld terminals are energized at all Setup Operation

times in Lift Arc TIG welding mode. For typical system connections refer to
Section 6-1.
1 Mode Switch
Rotate Mode Switch to LIFT-ARC TIG posi-
2 Volts Indicator tion as shown.
The open-circuit voltage is shown in the
3 Left Display Left Display with the Volts Indicator lit. Pre-
set amperage is shown in the Right Display
4 Right Display with the Amps Indicator lit.
5 Amps Indicator Normal open-circuit voltage is not present
before the electrode touches the work-
6 Adjust Control piece, instead a low sensing voltage is
present. The sensing voltage allows the
7 Workpiece electrode to touch the workpiece without
overheating, sticking, or getting contami-
8 Tungsten Electrode nated.
The Adjust Control is used to set desired
preset amperage.
 If a remote control is used for amper-
age adjustment, the adjustment will
function as a percentage of the preset
amperage.
 For best results, firmly touch the tung-
sten electrode to the workpiece at the
weld start point. Hold electrode to
workpiece for 1-2 seconds, and lift
electrode. An arc will form when the
electrode is lifted. To minimize arc flare
at the end of the weld, pull back the
electrode quickly to extinguish the arc.

TM-231242 Page 22 XMT 350 MPa

6-4. TIG Welding Mode - GTAW Process

2 3 4 5

8855

226 611-A

! Weld terminals are energized Setup Operation

through the remote control in TIG For typical system connections refer to The Adjust Control is used to set desired
welding mode. Section 6-1. preset amperage.
1 Mode Switch Rotate Mode Switch to TIG position as A remote control is required to turn on the
shown. weld output.
2 Left Display
3 Right Display
The preset amperage is shown in the Right
Display with the Amps Indicator lit.
 If the remote control has an amperage
4 Amps Indicator adjustment, the adjustment will func-
tion as a percentage of the preset am-
5 Adjust Control perage.
 For best results, gently scratch the
tungsten electrode to the work to initi-
ate an arc. To minimize arc flare at the
end of the weld, pull back the electrode
quickly to extinguish the arc.

XMT 350 MPa TM-231242 Page 23

 SECTION 7 − GMAW/GMAW-P/FCAW OPERATION

7-1. Typical Connection For Remote Control Feeder GMAW/GMAW-P/FCAW Process

4
8

804 938-A

! Turn off power before making 5 Workpiece Use of shielding gas is dependant on Wire
connections. Type.
6 Gun
1 Remote 14-Receptacle
7 Wire Feeder
 The connection diagram illustrates
2 Positive (+) Weld Output Terminal DCEP (reverse polarity) suitable for all
8 Gas Hose wires except self-shielded FCAW. The
3 Negative (−) Weld Output Terminal majority of self-shielded FCAW wires
4 Ground Cable to Workpiece 9 Gas Cylinder require DCEN (straight polarity).

TM-231242 Page 24 XMT 350 MPa

Notes

XMT 350 MPa TM-231242 Page 25

7-2. MIG Welding Mode - GMAW/FCAW Process
2 3 4 5
2 5. 0
! Weld terminals are energized  The preset voltage can be adjusted re-
through the remote control in MIG motely at the wire feeder if the feeder
welding mode.
has a voltage control. This voltage con-
trol will override the Adjust Control of
1 Mode Switch
preset voltage on the welding power
2 Volts Indicator source.
3 Left Display
Pressing the Setup Button allows adjust-
4 Right Display ment of Arc Control, Wire Type, Gas Type
5 Adjust Control and preset voltage.
6 Wire Type Indicator  For best results, select the appropriate
7 Arc Control Indicator Wire and Gas Type to match the actual
wire and gas being used. Refer to the
8 Setup Button MIG − Wire and Gas Selection Table
9 Gas Type Indicator for available wires and gases (see
Section 7-3).
Setup
Selecting a Wire and Gas
For typical system connections refer to
Section 7-1. Press the Setup Button repeatedly until the
Wire Type indicator is lit. The active Wire
Rotate Mode Switch to MIG position as Type will appear in the Left and Right Dis-
shown. play.
The preset voltage is shown in the Left Dis- Rotate Adjust Control to select desired
play with the Volts Indicator lit. wire.
Operation Press the Setup Button again so the Gas
Type indicator is lit. The active Gas Type
While the Volts Indicator is lit under the Left
will appear in the Left and Right Display.
Display, the Adjust Control is used to set
desired preset voltage. Rotate Adjust Control to select desired gas.
TM-231242 Page 26
6
7
226 611-A
Press the Setup Button to confirm the
selection. The unit will acknowledge a
change of wire and gas information by dis-
playing PROG LOAD momentarily.
Arc Control (Inductance)
Press the Setup Button repeatedly until the
Arc Control indicator is lit. INDU appears on
the Left Display, and the corresponding in-
ductance setting appears on the Right Dis-
play.
Rotate Adjust Control to select desired in-
ductance setting from 0 to 100. Use lower
inductance settings to stiffen the arc and re-
duce puddle fluidity. Use higher inductance
settings to soften the arc and increase
puddle fluidity.
Refer to the MIG − Wire and Gas Selection
Table (see Section 7-3) for suggested in-
ductance setting for the specific wire and
gas being used.
Press the Setup Button to return to adjust-
ment of preset voltage.
 Each Wire and Gas Type combination
has independent preset voltage and in-
ductance settings. These settings are
preserved when the unit is turned off.
XMT 350 MPa
7-3. MIG - Wire and Gas Selection Table
WIRE TYPES** GAS TYPES DEFAULT INDUCTANCE
.035 (0.9) STL
ARGN CO2 (ARGON / CARBON DIOXIDE)
.045 (1.2) STL 30
ARGN OXY (ARGON / OXYGEN)
.052 (1.4) STL
Steel
.035 (0.9) STL
CO2 (CARBON DIOXIDE) 10
.045 (1.2) STL
.035 (0.9) FCAW
.045 (1.2) FCAW ARGN CO2 (ARGON / CARBON DIOXIDE) *
Flux Core 30 *
.052 (1.4) FCAW CO2 (CARBON DIOXIDE)
1/16 (1.6) FCAW
.045 (1.2) MCOR
Metal Core .052 (1.4) MCOR ARGN CO2 (ARGON / CARBON DIOXIDE) 30
1/16 (1.6) MCOR
.035 (0.9) SSTL TRI MIX (TRI-GAS MIXTURE)
Stainless Steel 70
.045 (1.2) SSTL ARGN OXY (ARGON / OXYGEN)
.035 (0.9) AL4X (4000 Series)
.040 (1.0) AL4X (4000 Series)
3/64 (1.2) AL4X (4000 Series)
1/16 (1.6) AL4X (4000 Series)
Aluminum ARGN (ARGON) 10
.035 (0.9) AL5X (5000 Series)
.040 (1.0) AL5X (5000 Series)
3/64 (1.2) AL5X (5000 Series)
1/16 (1.6) AL5X (5000 Series)

*For self-shielded FCAW wires use the ARGN CO2 gas selection and set inductance to less than 10.
**Wire diameter in inches (mm). Refer to section 5-3 to change displayed units.

Notes

XMT 350 MPa TM-231242 Page 27

7-4. Pulsed MIG Welding Mode - GMAW-P Process
2 3
! Weld terminals are energized
through the remote control in
Pulsed MIG welding mode.
1 Mode Switch
2 Volts Indicator
3 Left Display
4 Right Display
5 Arc Length Indicator
6 Adjust Control
7 Wire Type Indicator
8 Arc Control Indicator
9 Setup Button
10 Gas Type Indicator
Setup
For typical system connections refer to
Section 7-1.
Rotate Mode Switch to PULSED MIG posi-
tion as shown.
The arc length setting is shown in the Left
Display with the Arc Length Indicator lit.
Operation
While the Arc Length Indicator is lit under
the Left Display, the Adjust Control is used
to set desired arc length setting.
 The arc length can be adjusted remote-
ly at the wire feeder if the feeder has a
voltage control. This voltage control
will override the Adjust Control on the
welding power source.
Pressing the Setup Button allows adjust-
ment of Arc Control, Wire Type, Gas Type
and Arc Length.
 For best results, select the appropriate
Wire and Gas Type to match the actual
wire and gas being used. Refer to
TM-231242 Page 28
4 5
25.0
1 226 611-A
Pulsed MIG − Wire and Gas Selection
Table for available wires and gases
(see Section 7-5).
Selecting a Wire and Gas
Press the Setup Button repeatedly until the
Wire Type indicator is lit. The active Wire
Type will appear in the Left and Right Dis-
play.
Rotate Adjust Control to select desired
wire.
Press the Setup Button again so the Gas
Type indicator is lit. The active Gas Type
will appear in the Left and Right Display.
Rotate Adjust Control to select desired gas.
Press the Setup Button again to confirm the
selection. The unit will acknowledge a
change of wire and gas information by dis-
playing PROG LOAD momentarily.
Arc Control (SharpArc)
Press the Setup Button repeatedly until the
Arc Control indicator is lit. SHRP appears
on the Left Display, and the corresponding
SharpArc setting appears on the Right Dis-
play.
Rotate Adjust Control to select desired
SharpArc setting from 0 to 50, default is 25.
Adjusting the SharpArc setting changes the
welding arc cone. Lower settings widen the
arc cone, increases puddle fluidity and flat-
tens the weld bead appearance.
Higher settings narrow the arc cone, re-
duces puddle fluidity and crowns the weld
bead appearance.
 Each Wire and Gas Type combination
has independent Arc Length and Shar-
pArc settings. These settings are pre-
served when the unit is turned off.
6
7
8
10
Arc Length - Pulsed MIG Manual Control
(see Section 5-3)
Arc length corresponds to the level of ener-
gy needed to burn off the welding electrode.
As wire feed speed increases, a higher arc
length setting is required to burn off the
additional wire. The arc length setting ap-
pears in the Left Display when the Arc
Length Indicator is lit. Arc length can be ad-
justed from 0 to 100.
After the welding output terminals are ener-
gized, but prior to arc initiation, the unit dis-
plays the letter “R” and a reference wire
speed (IPM) on the Right Display. The ref-
erence wire speed can be used as a start-
ing point for the wire speed setting at the
feeder. The wire speed and arc length set-
ting can then be further adjusted to achieve
the desired arc length.
The Configuration Option Menu (see Sec-
tion 5-1) can be used to change the arc
length setting (0 to 100) to average arc volt-
age. Average arc voltage can be used as an
alternative method to set the Pulsed MIG
welding arc with the same parameters
(voltage and wire speed) as a conventional
MIG arc. Lower voltage settings corre-
spond to tighter arc lengths while higher
voltage settings correspond to longer arc
lengths. If the voltage mode is selected, the
average voltage preset will be displayed on
the Left Display with the Volts Indicator lit.
Arc Length - Pulsed MIG Auto Control
(see Section 5-3)
In Auto operation the arc length setting is
0-100. The programs have been developed
at 50 arc length setting. Increasing or de-
creasing the arc length setting from 50 will
change the arc length. It is not necessary to
change the arc length value when changing
wire feed speed settings.
XMT 350 MPa
7-5. Pulsed MIG - Wire and Gas Selection Table

WIRE TYPES** GAS TYPES

.035 (0.9) STL ARGN CO2 (ARGON / CARBON DIOXIDE)

Steel 80 ARGN CO2 (ARGON / CARBON DIOXIDE)
.045 (1.2) STL
ARGN OXY (ARGON / OXYGEN)
.035 (0.9) STL
Steel 100S 100S C5 (95 ARGON / 5 CARBON DIOXIDE)
.045 (1.2) STL
.045 (1.2) MCOR
Metal Core ARGN CO2 (ARGON / CARBON DIOXIDE)
.052 (1.4) MCOR
TRI MIX (TRI-GAS MIXTURE)
.035 (0.9) SSTL
Stainless Steel ARGN OXY (ARGON / OXYGEN)
.045 (1.2) SSTL
ARGN CO2 (ARGON / CARBON DIOXIDE)
.035 (0.9) AL4X (4000 Series)
.040 (1.0) AL4X (4000 Series)
3/64 (1.2) AL4X (4000 Series)
1/16 (1.6) AL4X (4000 Series)
ARGN (ARGON)
.035 (0.9) AL49 (4943)
.040 (1.0) AL49 (4943)
Aluminum 3/64 (1.2) AL49 (4943)
1/16 (1.6) AL49 (4943)
.035 (0.9) AL5X (5000 Series)
.040 (1.0) AL5X (5000 Series) ARGN (ARGON)
3/64 (1.2) AL5X (5000 Series) HE AR25 (HELIUM/ARGON)
1/16 (1.6) AL5X (5000 Series)
.035 (0.9) NI ARGN HE (ARGON / HELIUM)
Nickel
.045 (1.2) NI ARGN (ARGON)
.035 (0.9) CUNI
Copper Nickel HE ARGN (HELIUM / ARGON)
.045 (1.2) CUNI
.035 (0.9) SIBR
Silicon Bronze ARGN (ARGON)
.045 (1.2) SIBR
.035 (0.9) TI-5
ARGN HE25 (75 ARGON / 25 HELIUM)
.045 (1.2) TI-5
Titanium
.035 (0.9) TI-5
ARGN HE50 (50 ARGON / 50 HELIUM)
.045 (1.2) TI-5
*Wire diameter in inches (mm). Refer to section 5-3 to change displayed units.

 Other normal gas mixtures can be used by adjusting arc length and sharp arc. Use the program closest to your gas mixture and wire type
and size.

Notes

XMT 350 MPa TM-231242 Page 29

7-6. Remote Process Select
This power source can be used with wire
feeders that support Remote Process Se-
lect. This feature allows the operator to
switch the active welding process between
MIG and Pulsed MIG at the wire feeder. To
determine if the welding system is Remote
Process Select capable, connect the wire
feeder to the power source and review the
power source display variations shown be-
low.

 When used with an XMT power source,

the Process Select knob must be set to
Pulsed MIG for Remote Process Select
to be active.

Power Source Display − Wire Feeder with

50
Remote Process Select Not Detected
When the power source Right Display is
blank, a wire feeder with Remote Process
Select is not detected. Set the active weld
process at the power source.
Power Source Display − Wire Feeder with

25.0 MIG
Remote Process Select Detected
When the power source Right Display is
MIG, a wire feeder with Remote Process Se-
lect is detected and set for MIG operation.
The active weld process can only be
changed at the wire feeder.
Power Source Display − Wire Feeder with

50 PULS
Remote Process Select Detected and Set
for Pulsed MIG
When the power source Right Display is
PULS, a Remote Process Select wire feeder
is detected and is set for Pulsed MIG opera-
tion. The active weld process can only be
changed at the wire feeder.
Using a Dual Wire Feeder with Remote
Process Select
When using a dual wire feeder with Remote
Process Select, different weld programs for
the left and right side can be selected. The
power source MIG and Pulsed MIG pro-
grams for the left side of wire feeder are se-
lected with the left side of the wire feeder act-
ive. The power source MIG and Pulsed MIG
programs for the right side are selected with
the right side of the wire feeder active. When
the right side of the wire feeder is active, the
power source Right Display will show a
decimal point in the lower right hand corner
as shown.
Power Source Display − Dual Wire Feed-

25.0 MIG.
er with Right Side Active and Set for MIG

Decimal point indicates wire

feeder right side is active.

Power Source Display − Dual Wire Feed-

50 PULS. er with Right Side Active and Set for

Pulsed MIG

Decimal point indicates wire

feeder right side is active.

TM-231242 Page 30 XMT 350 MPa

7-7. Typical Connection For Voltage-Sensing Feeder GMAW/GMAW-P/FCAW Process
! Turn off power before mak-
ing connections.
1 Positive (+) Weld Output
Terminal
2 Negative (−) Weld Output
Terminal
3 Ground Cable to Workpiece
4 Workpiece
5 Voltage Sensing Clamp
6 Gun
7 Gun Trigger Receptacle
8 Wire Feeder
9 Gas Hose
10 Gas Cylinder
Use of shielding gas is dependant
on Wire Type.

 The connection diagram illus-

trates DCEP (reverse polarity)
suitable for all wires except
self-shielded FCAW. The ma-
jority of self-shielded FCAW
wires require DCEN (straight
polarity).

10

9
3

804 843-B

XMT 350 MPa TM-231242 Page 31

7-8. V-Sense Feeder Welding Mode - GMAW/FCAW Process

2 3 4 5

2 5.0

6
7

226 611-A

! Weld terminals are energized at all Operation Rotate Adjust Control to select desired gas.
times in V-Sense Feeder welding While the Volts Indicator is lit under the Left
mode. Press the Setup Button again to confirm the
Display, the Adjust Control is used to set
selection. The unit will acknowledge a
1 Mode Switch desired preset voltage.
change of wire and gas information by dis-
2 Volts Indicator  The Left Display toggling momentarily playing PROG LOAD momentarily.
3 Left Display pauses while the preset voltage is ad-
Arc Control (Inductance)
justed.
4 Right Display
Pressing the Setup Button allows adjust- Press the Setup Button repeatedly until the
5 Adjust Control
ment of Arc Control, Wire Type, Gas Type Arc Control indicator is lit. INDU appears on
6 Wire Type Indicator and preset voltage. the Left Display, and the corresponding in-
ductance setting appears on the Right Dis-
7 Arc Control Indicator
 For best results, select the appropriate play.
8 Setup Button Wire and Gas Type to match the actual
9 Gas Type Indicator wire and gas being used. Rotate Adjust Control to select desired in-
ductance setting from 0 to 100. Use lower
Setup Refer to MIG − Wire and Gas Selection
inductance settings to stiffen the arc and re-
Table for available wires and gases (see
For typical system setup connections refer Section 7-3). duce puddle fluidity. Use higher inductance
to Section 7-7. settings to soften the arc and increase
Selecting a Wire and Gas puddle fluidity.
Rotate Mode Switch to V-SENSE FEEDER
Press the Setup Button repeatedly until the
position as shown. Refer to the MIG − Wire and Gas Selection
Wire Type indicator is lit. The active Wire
Table (see Section 7-3) for suggested in-
The Left Display toggles between open cir- Type will appear in the Left and Right Dis-
ductance setting for the specific wire and
cuit voltage and preset voltage with the play.
gas being used.
Volts Indicator lit. Rotate Adjust Control to select desired
wire.  Each Wire and Gas Type combination
Press the Setup Button again so the Gas has independent preset voltage and in-
Type indicator is lit. The active Gas Type ductance settings. These settings are
will appear in the Left and Right Display. preserved when the unit is turned off.

TM-231242 Page 32 XMT 350 MPa

7-9. V-Sense Feeder Welding Mode - GMAW-P Process
2 3 4 5
2 5.0 R200
! Weld terminals are energized at all ment of Arc Control, Wire Type, Gas Type
times in V-Sense Feeder welding and Arc Length.
mode.
 For best results, select the appropriate
1 Mode Switch Wire and Gas Type to match the actual
2 Volts Indicator wire and gas being used.
3 Left Display Refer to Pulsed MIG − Wire and Gas Selec-
tion Table for available wires and gases
4 Right Display
(see Section 7-5).
5 Arc Length Indicator
Selecting a Wire and Gas
6 Adjust Control
Press the Setup Button repeatedly until the
7 Wire Type Indicator
Wire Type indicator is lit. The active Wire
8 Arc Control Indicator Type will appear in the Left and Right Dis-
9 Setup Button play.
10 Gas Type Indicator Rotate Adjust Control to select desired
wire.
Setup
Press the Setup Button again so the Gas
For typical system setup connections refer
Type indicator is lit. The active Gas Type
to Section 7-7.
will appear in the Left and Right Display.
Rotate Mode Switch to V-SENSE FEEDER Rotate Adjust Control to select desired gas.
position as shown.
Press the Setup Button again to confirm the
The Left Display toggles between open cir- selection. The unit will acknowledge a
cuit voltage and the arc length setting. The change of wire and gas information by dis-
open circuit voltage is shown while the playing PROG LOAD momentarily.
Volts Indicator is lit, and the arc length set-
ting is shown while the Arc Length Indicator Arc Control (SharpArc)
is lit. Press the Setup Button repeatedly until the
Arc Control indicator is lit. SHRP appears
Operation
on the Left Display, and the corresponding
While the Arc Length Indicator is lit under SharpArc setting appears on the Right Dis-
the Left Display, the Adjust Control is used play.
to set desired arc length setting. Rotate Adjust Control to select desired
 The Left Display toggling momentarily SharpArc setting from 0 to 50, default is 25.
Adjusting the SharpArc setting changes the
pauses while the arc length setting is
welding arc cone. Lower settings widen the
adjusted.
arc cone, increases puddle fluidity and flat-
Pressing the Setup Button allows adjust- tens the weld bead appearance.
XMT 350 MPa
6
7
8
10
226 611-A
Higher settings narrow the arc cone, re-
duces puddle fluidity and crowns the weld
bead appearance.
 Each Wire and Gas Type combination
has independent Arc Length and Shar-
pArc settings. These settings are pre-
served when the unit is turned off.
Arc Length
Arc length corresponds to the level of ener-
gy needed to burn off the welding electrode.
As wire feed speed increases, a higher arc
length setting is required to burn off the
additional wire. The arc length setting ap-
pears in the Left Display when the Arc
Length Indicator is lit. Arc length can be ad-
justed from 0 to 100.
Prior to arc initiation, the unit displays the
letter “R” and a reference wire speed (IPM)
on the Right Display. The reference wire
speed can be used as a starting point for
the wire speed setting at the feeder. The
wire speed and arc length can then be fur-
ther adjusted to achieve the desired arc
length.
The Configuration Option Menu (see Sec-
tion 5-3) can be used to change the Arc
Length setting from 0 to 100 to average arc
voltage. Average arc voltage can be used
as an alternative method to set the Pulsed
MIG welding arc with the same parameters
(voltage and wire speed) as a conventional
MIG arc. Lower voltage settings corre-
spond to tighter arc lengths while higher
voltage settings correspond to longer arc
lengths. If the voltage mode is selected, the
average preset voltage will be displayed on
the Left Display with the Volts Indicator lit.
TM-231242 Page 33
 SECTION 8 − SMAW/CAC-A OPERATION

8-1. Typical Connection For SMAW And CAC-A Process

! Turn off power before mak-
ing connections.
1 Electrode Holder
(Carbon Arc)
For CAC-A process connect car-
bon arc cutting torch to to positive
weld output terminal.
2 Electrode Holder
3 Positive (+) Weld Output
Terminal
4 Remote 14 Receptacle
Connect desired remote control to
remote 14 receptacle as required.
5 Compressed Air LIne
6 Negative (−) Weld Output
Terminal
7 Workpiece

Ref. 804 842-B

TM-231242 Page 34 XMT 350 MPa

8-2. CC Welding Mode - SMAW/CAC-A Process
2 3
8 5
1 7
! Weld terminals are energized  If the remote control has an amperage
through the remote control in CC adjustment, the adjustment will func-
welding mode. tion as a percentage of the preset am-
1 Mode Switch perage.
Pressing the Setup Button allows adjust-
2 Left Display
ment of Arc Control, Hot Start Current, and
3 Right Display
Hot Start Time.
4 Amps Indicator
5 Adjust Control
 For best results at the end of the weld,
pull back the electrode quickly to extin-
6 Arc Control Indicator guish the arc.
7 Setup Button Arc Control (Dig)
Setup Press the Setup Button so the Arc Control
indicator is lit. DIG appears on the Left Dis-
For typical system connections refer to
Section 8-1. play, and the corresponding dig setting ap-
pears on the Right Display.
Rotate Mode Switch to CC position as
Rotate Adjust Control to select desired dig
shown.
setting from 0 to 100.
The preset amperage is shown in the Right Dig control allows the arc characteristics,
Display with the Amps Indicator lit. soft versus stiff, to be changed for specific
Operation applications and electrodes. Lower the dig
setting for smooth running electrodes like
While the Amps Indicator is lit under the
E7018 and increase the dig setting for stiff-
Right Display, the Adjust Control is used to er, more penetrating electrodes like E6010.
set desired preset amperage.
Press the Setup Button repeatedly until the
A remote control is required to turn on the Arc Control light goes out to return to ad-
weld output. justment of preset amperage.
XMT 350 MPa
4 5
226 611-A
Programmable Hot Start
Press the Setup button repeatedly until
HOT.S appears on the left display. HOT.S
adjusts the Hot Start Amperage to Adaptive
Hot Start (AUTO) or from Min (1) to Max
(50). Adaptive Hot Start (AUTO) automatic-
ally chooses a default amperage. The Min
(1) setting results in no hot start amperage.
Higher numbers result in higher start am-
perage.
Press the Setup button again so HOT.T ap-
pears on the left display. HOT.T adjusts the
Hot Start Time to Adaptive Hot Start
(AUTO) or from Min (1) to Max (50). Adapt-
ive Hot Start (AUTO) automatically
chooses a default time. The Min (1) setting
results in no hot start time. Higher numbers
result in longer start time.
Press the Setup button to return to adjust-
ment of preset amperage.
 Use this mode for Air Carbon Arc
(CAC−A) cutting and gouging. For best
results, adjust dig setting to maximum.
TM-231242 Page 35
8-3. Stick Welding Mode - SMAW/CAC-A Process
2 3
! Weld terminals are energized at all
times in Stick welding mode.
1 Mode Switch
2 Volts Indicator
3 Left Display
4 Right Display
5 Amps Indicator
6 Adjust Control
7 Arc Control Indicator
8 Setup Button
Setup
For typical system connections refer to
Section 8-1.
Rotate Mode Switch to STICK position as
shown.
The open circuit voltage is shown in the Left
Display with the Volts Indicator lit, and the
preset amperage is shown in the Right Dis-
play with the Amps Indicator lit.
Operation
While the Amps Indicator is lit under the
Right Display, the Adjust Control is used to
set desired preset amperage.
Pressing the Setup Button allows adjust-
ment of Arc Control, Hot Start Current, and
Hot Start Time.
TM-231242 Page 36
4 5
7 2. 0 85
1
 For best results at the end of the weld,
pull back the electrode quickly to extin-
guish the arc.
Arc Control (Dig)
Press the Setup Button so the Arc Control
indicator is lit. DIG appears on the Left Dis-
play, and the corresponding dig setting ap-
pears on the Right Display.
Rotate Adjust Control to select desired dig
setting from 0 to 100.
Dig control allows the arc characteristics,
soft versus stiff, to be changed for specific
applications and electrodes. Lower the dig
setting for smooth running electrodes like
E7018 and increase the dig setting for stiff-
er, more penetrating electrodes like E6010.
Press the Setup Button repeatedly until the
Arc Control light goes out to return to ad-
justment of preset amperage.
6
8
226 611-A
Programmable Hot Start
Press the Setup button repeatedly until
HOT.S appears on the left display. HOT.S
adjusts the Hot Start Amperage to Adaptive
Hot Start (AUTO) or from Min (1) to Max
(50). Adaptive Hot Start (AUTO) automatic-
ally chooses a default amperage. The Min
(1) setting results in no hot start amperage.
Higher numbers result in higher start am-
perage.
Press the Setup button again so HOT.T ap-
pears on the left display. HOT.T adjusts the
Hot Start Time to Adaptive Hot Start
(AUTO) or from Min (1) to Max (50). Adapt-
ive Hot Start (AUTO) automatically
chooses a default time. The Min (1) setting
results in no hot start time. Higher numbers
result in longer start time.
Press the Setup button to return to adjust-
ment of preset amperage.
 Use this mode for Air Carbon Arc
(CAC−A) cutting and gouging. For best
results, adjust dig setting to maximum.
XMT 350 MPa
8-4. Optional Low Open Circuit Voltage (OCV) Welding Modes

Low OCV Operation

The unit can be optionally configured for low open circuit voltage (OCV) operation in Stick and Scratch Start TIG modes. When the unit is config-
ured for low OCV operation only a low sensing voltage (approximately 15 VDC) is present between the electrode and the workpiece prior to the
electrode touching the workpiece. Consult a Factory Authorized Service Agent for information regarding how to configure the unit for low OCV
welding operation.

Notes

XMT 350 MPa TM-231242 Page 37

 SECTION 9 − THEORY OF OPERATION

4 5 6
Boost Boost Inverter
Input Snubber Module
Inductor Inductor Mod2
L1 L2

7 8
Input 9
Snubber
Pre-Regulator Resistor Bus
Module Module Capacitors
Mod1 RM1 C12, C13

1 2 3

1 Phase
or Power 10
3 Phase Switch Power Interconnect Board
Input S1 PC2 Current
Power Transformer
CT1

Bus Voltage
Input Rectifier Voltage

Input Boost Inductor

Current Feedback

Boost Gate Signal

20
Front Panel And Display Board PC3

21 21
Voltmeter Ammeter
V A 27 ♦
Optional
22 23 Auxiliary Power 115 VAC
Voltage/ 115 VAC
Arc Receptacle
Amperage
Control
Adjust
 Effective with ME224001U,
24 115 volts AC was removed 24 VAC
from RC50.
Remote 14-Pin Receptacle
RC50

Ribbon Cable

25 26
Positive (+) Output Voltage Feedback
Process Weld
Selector Process Negative (−) Output Voltage Feedback
Switch Control

TM-231242 Page 38 XMT 350 MPa

 15
19
Negative (−)
Output Weld
Stabilizer Output
L3 Receptacle

Work
16 17 18
Stick Stick Stick
Boost Boost Boost
Relay Inductor Rectifier
CR1 L4 SR1

15
11 12 13 14 Positive (+)
Series Main Output Weld
Capacitor Transformer Diodes Output
C15 T1 D1 & D2 Output Receptacle
Current
Sensor
HD1
Main Transformer Output Current Feedback
Current Feedback

Inverter Gating Signals 36 ♦ Electrode

35
Optional
28 Fan Gas
Motor Solenoid
31 FM1 GS1

29 30 Inverter
Control Control
Boost
Control Power
Module 37 38
Secondary Primary
Control Board Heatsink Heatsink
PC1 Thermistor Thermistor
RT-1 RT-2
665
VAC
32 34 34 VAC
Center
Supplementary Tapped
115 VAC
Protector
CB1 Control
33 Transformer
T2
Supplementary
Protector 24 VAC 115 VAC
CB2

Control Circuit
Primary Circuit

Weld Circuit
♦ Optional

XMT 350 MPa TM-231242 Page 39

 Theory Of Operation Components
1 Primary Input Power
Single or Three-Phase AC primary
power supply.
2 Power Switch S1
Provides on/off control of primary
input power to welding power
source.
3 Power Interconnect Board
PC2
Provides electrical connections for
L1, L2, MOD1, MOD2, RM1, C12 &
C13. Precharge and bleeder resis-
tors and snubber capacitors are
mounted on PC2.
4 Boost Input Inductor L1
Required to boost input rectifier
voltage to bus voltage.
5 Boost Snubber Inductor L2
Required to ensure soft−switching
of the boost IGBT located in
MOD1.
6 Inverter Module MOD2
Contains the main inverter IGBTs,
snubber IGBTs, main boost diode,
and two boost snubber diodes.
7 Input Pre−Regulator Module
MOD1
Contains the input rectifier diodes,
boost IGBT, and one boost snub-
ber diode.
8 Snubber Resistor Module
RM1
Contains one boost snubber resis-
tor and one inverter snubber resis-
tor.
9 Bus Capacitors C12 & C13
Stores energy and filters the DC
bus voltage for input boost and in-
verter.
10 Current Transformer CT1
Provides T1 current feedback to
PC1. Used to protect inverter
IGBTs in case of T1 primary over-
current.
11 Series Capacitor C15
Provides protection against T1 sat-
uration. Saturation occurs when
the voltage across the transformer
is not balanced. The unbalanced
voltage appears as a DC offset
voltage across the transformer and
can cause a T1 primary overcur-
rent. The capacitor protects
against this condition by blocking
the DC offset.
TM-231242 Page 40
12 Main Transformer T1
Switching action of IGBTs in MOD2
creates the AC voltage source for
T1 primary. T1 secondary outputs
supply power to the weld circuit.
13 Output Diodes D1, D2
Rectifies the main secondary out-
put of T1.
14 Output Current Sensor HD1
Provides weld output current feed-
back to PC1.
15 Positive (+) and Negative (−)
Weld Output Receptacles
Provide weld output and allow
changing of output polarity.
16 Stick Boost Relay CR1
Provides on/off control of Stick
boost output circuit.
17 Stick Boost Inductor L4
Limits current in the Stick boost
output circuit.
18 Stick Boost Rectifier SR1
Rectifies the Stick boost secon-
dary output of T1.
19 Output Stabilizer L3
Filters or smooths the DC weld out-
put current.
20 User Interface Board PC3
Consists of Voltmeter V, Ammeter
A, Arc Control, Voltage/Amperage
Adjust, Remote 14−pin receptacle,
Process Selector Switch, and
Weld Process Control.
21 Voltmeter V, Ammeter A
See Section 5-1, Front Panel.
22 Arc Control
Controls Dig in Stick process or In-
ductance in MIG process. See
Section 5-1 Front Panel.
23 Voltage/Amperage Adjust
Selects weld output voltage or am-
perage level. See Sections 5-1 and
5-2.
24 Remote 14-Pin Receptacle
RC50
Provides connection for accessory
equipment. See Sections 5-1,
Front Panel, and 4-4, Remote 14
Receptacle Information.
25 Process Selector Switch
Selects weld process. See Section
5-1, Front Panel.
26 Weld Process Control
Controls weld output by automati-
cally adjusting output current com-
mand signal to Inverter Control.
27 Optional Auxiliary Power 115
VAC Receptacle
Provides connection for auxiliary
equipment to welding power
source.
28 Control Board PC1
Contains the boost control, control
power module, and inverter con-
trol.
29 Boost Control
Controls switching of boost IGBT
in MOD1 to regulate L1 current and
the DC bus voltage.
30 Control Power Module
Contains power supply for boost
control power, and inverter IGBTs
to create AC voltage source for T2
primary.
31 Inverter Control
Controls the main inverter and
snubber IGBTs within MOD2.
Regulates the weld output current
to the value received from weld
process controller. Provides power
to PC3. Drives fan motor and gas
valve. Provides interface between
primary and secondary thermis-
tors and PC3.
32 Supplementary Protector
CB1
Provides overload protection for
remote 14-pin 115 VAC power, and
optional 115 VAC receptacle.
 Effective with ME224001U,
115 volts AC was removed
from RC50.
33 Supplementary Protector
CB2
Provides overload protection for
remote 14-pin 24 VAC power.
34 Control Transformer T2
Provides power to inverter control
on PC1, remote 14-pin receptacle,
and optional 115 VAC receptacle.
35 Fan Motor FM1
Provides cooling of heatsinks and
components mounted inside wind
tunnel. The fan motor is thermo-
statically controlled and only runs
when cooling is needed. Once unit
is cooled to proper temperature,
fan will continue to run for ten min-
utes.
36 Optional Gas Solenoid GS1
Provides on/off flow of shielding
gas to the arc while TIG welding.
37 Secondary Heatsink
Thermistor RT-1
Monitors temperature of secon-
dary heatsink for fan motor control
and overtemperature shutdown.
38 Primary Heatsink Thermistor
RT-2
Monitors temperature of primary
heatsink for fan motor control and
overtemperature shutdown.
XMT 350 MPa
 SECTION 10 − TROUBLESHOOTING
10-1. Checking Unit Before Applying Power
 See Section 10-18 for test points and values and Section
13 for parts location.

 Use MILLER Testing Booklet (Part No. 150 853) when

servicing this unit.

 See the Miller Extranet for service memos that may aid
in the repair of this product.

! Measure voltage of input capacitors according to Section 10-2 and be sure voltage is near zero before touching any parts.
! Although control board PC1 and power interconnect board PC2 are briefly checked here, more complete tests may be
needed later for these parts. This procedure is simply to get a basic okay to power up unit.

 The pre-power checks should be done if any of the following conditions exist:
the symptoms are unknown;
the unit is completely inoperative;
visual damage is found on any of the following components: capacitors C12 and C13, control board PC1, modules MOD1 and MOD2,
interconnecting board PC2;
there is no output or limited output.

Notes

XMT 350 MPa TM-231242 Page 41

 PRE-POWER CHECKS
10-2. Measuring Input Capacitor Voltage
! Turn Off welding power
source, and disconnect input
power.
! Significant DC voltage can
remain on capacitors after
5
unit is Off. Always check the
voltage as shown to be sure
the input capacitors have
discharged before working
on unit.
Typical Bleeder Resistor Remove cover
25 to 1000 ohm, 1 Power Interconnect Board
5 watt resistor PC2
2 Voltmeter
3 Capacitor C12
Measure the DC voltage across
C12 (+) Positive Terminal and C12
(−) Negative Terminal on PC2 as
shown until voltage drops to near
0 (zero) volts.
#16 AWG 1000 volts DC
insulation rating, approx. 4 Capacitor C13
3 in. (76 mm) leads
Measure the DC voltage across
C13 (+) Positive Terminal and C13
(−) Negative Terminal on PC2 as
shown until voltage drops to near
0 (zero) volts.

 If the capacitor voltage does not

drop to near zero after several
minutes, use a bleeder resistor
of between 25 and 1000 ohms,
at least 5 watts, #16 AWG 1000
volts DC insulating rating wire
to discharge the capacitor(s) .
5 Typical Bleeder Resistor
An example of a typical bleeder re-
sistor is shown on this page.
Proceed with pre-power checks.

4
1

3
1
2

Positive (+) lead to C13 (+) terminal,

Negative (−) lead to C13 (−) terminal

Test Equipment Needed:

Positive (+) lead to C12 (+) terminal,

Negative (−) lead to C12 (−) terminal

Ref. 803 721-B / 907 161

TM-231242 Page 42 XMT 350 MPa

 PRE-POWER CHECKS
10-3. Input Pre-Regulator Module (MOD1)
Test Equipment Needed: ! Read and follow safety
information in Section 10-1
before proceeding.
! Wear an earth grounded
wrist strap when perform-
ing pre-power and power
1 off checks. Remove wrist
strap before performing
any checks or procedures
with power applied to the
machine.

 Board layout may differ from

that shown.
1 MOD1
Visually inspect MOD1 for dam-
−BUS age.
Component Side Of Board Check all measurements for
RC3 MOD1. (see Section 10-4).

 If any of the measurements

do not read correctly, replace
K A MOD1 and MOD2. If an input
D12 SCR measures short also re-
place PC2.

 MOD1 and MOD2 are differ-

ent and must be installed in
AC1 TP1 the proper location.
Match the number on the side of
L1-L2 each module to the number on
PC2.
AC2  MOD1 is skiip 83 HEC
 MOD2 is skiip 83 EC
The modules come as a kit with in-
stallation instructions that need to
be followed entirely.
AC3 L1
Continue to the end of the
pre-power checks.

Ref. 907 161 / 224 662-B

10-4. Input Pre-Regulator Module (MOD1) Test Point Values

Input Pre-Regulator Module MOD1 DVM Positive Lead DVM Negative Lead DVM Diode DVM Ohms
Boost IGBT −BUS L1-L2 0.20 - 0.90 N/A
Boost IGBT (w/Plug Removed From RC3) D12 Left −BUS N/A 100k
Boost Snubber Diode L1-L2 TP1 0.20 - 0.90 N/A
Input SCR L1 AC1 OL N/A
Input SCR L1 AC2 OL N/A
Input SCR L1 AC3 OL N/A
Input Diode −BUS AC1 0.20 - 0.90 N/A
Input Diode −BUS AC2 0.20 - 0.90 N/A
Input Diode −BUS AC3 0.20 - 0.90 N/A

Input Pre-Regulator Module MOD1 IGBT Tester Positive Lead - RED IGBT Tester Negative Lead - BLACK Gate
Boost IGBT (w/Plug Removed From RC3) L1-L2 −BUS RC3-2

XMT 350 MPa TM-231242 Page 43

 PRE-POWER CHECKS
10-5. Inverter Module (MOD2)
! Read and follow safety
information in Section 10-1
before proceeding.

Test Equipment Needed: ! Wear an earth grounded

wrist strap when performing
pre-power and power off
checks. Remove wrist strap
1 before performing any
checks or procedures with
power applied to the ma-
chine.

 Board layout may differ from

that shown.
1 MOD2
+BUS Visually inspect MOD2 for damage.
Component Side Of Board
TP2 Check all measurements for MOD2
−BUS (see Section 10-6).

 If any of the measurements do

RC1 not read correctly, replace
MOD2, MOD1.

 MOD1 and MOD2 are differ-

TP3 ent and must be installed in
TP1 the proper location.
Match the number on the side of
HF-XFMR each module to the number on PC2.
 MOD1 is skiip 83 HEC
 MOD2 is skiip 83 EC
The modules come as a kit with in-
stallation instructions that need to
TP4
be followed entirely.
Continue to the end of the
pre-power checks.

L2

Ref. 907 161 / 224 662-B

10-6. Inverter Module (MOD2) Test Point Values

Inverter Module MOD2 DVM Positive Lead DVM Negative Lead DVM Diode DVM Ohms
Boost Snubber Diode TP1 TP4 0.20 - 0.90 N/A
Boost Snubber Diode L2 TP4 0.20 - 0.90 N/A
Main Boost Diode TP4 +BUS 0.20 - 0.90 N/A
Inverter IGBT HF-XFMR +BUS 0.20 - 0.90 N/A
Inverter IGBT −BUS HF-XFMR 0.20 - 0.90 N/A
Snubber IGBT TP2 HF-XFMR 0.20 - 0.90 N/A
Snubber IGBT TP2 TP3 0.20 - 0.90 N/A
Inverter IGBT Gate (w/Plug Removed From RC1) RC1-1 HF-XFMR N/A 100k
Inverter IGBT Gate (w/Plug Removed From RC1) RC1-6 −BUS N/A 100k
Snubber IGBT Gate (w/Plug Removed From RC1) RC1-10 TP2 N/A 100k
Snubber IGBT Gate (w/Plug Removed From RC1) RC1-9 TP2 N/A 100k

Input Pre-Regulator Module MOD2 IGBT Tester Positive Lead - RED IGBT Tester Negative Lead - BLACK Gate
Inverter IGBT (w/Plug Removed From RC1) HF-XFMR −BUS RC1-6
Inverter IGBT (w/Plug Removed From RC1) +BUS HF-XFMR RC1-1
Snubber IGBT (w/Plug Removed From RC1) HF-XFMR D9 Left RC1-10
Snubber IGBT (w/Plug Removed From RC1) TP3 D9 Left RC1-9
TM-231242 Page 44 XMT 350 MPa
 PRE-POWER CHECKS
10-7. Power Interconnect Board PC2

Test Equipment Needed:

R1 R8

Ref. 907 161 / 224 662-B

! Read and follow safety information
in Section 10-1 before proceeding.
! Wear an earth grounded wrist
strap when performing pre-power
and power off checks. Remove
wrist strap before performing any
checks or procedures with power
applied to the machine.
1 Power Interconnect Board PC2
2 MOD1 And MOD2 Connecting
Screws Initial Torque to (9 in. lbs (1
N.m) Final Torque to (20 in. lbs (2.3
N.m) All other connecting screws
torque to (20 in. lbs (2.3 N.m)
Visually inspect PC2 for damage.
Check all measurements for PC2 (see
Section 10-28).
 If any measurements failed, replace
PC2 and bus capacitors.

10-8. Power Interconnect Board PC2 Test Point Values

Power Interconnect Board PC2 DVM Positive Lead DVM Negative Lead DVM Diode DVM Ohms
Bleeder Resistor R1 Center Bus −BUS N/A 28k - 32k
Bleeder Resistor R8 +BUS Center Bus N/A 28k - 32k
Because R1 and R8 are connected to capacitors C12 and C13 the resistance measurements will require several minutes to complete. A more
precise method would be to isolate R1 and R8 from the circuit. Perform this by removing the four connecting screws to C12 and C13 then slide
paper between the capacitors and PC2. If any of the measurements do not read correctly, replace PC2, capacitors C12 and C13. Continue to
the end of the pre-power checks.

XMT 350 MPa TM-231242 Page 45

 PRE-POWER CHECKS
10-9. Control Board PC1

RC5

U6

D46
A K

RC2
RC3

1 8
Test Equipment Needed:
2 7
3 6
4 5

 Pin sequence of IC chips.

Ref. 273 299-A / 907 161

! Read and follow safety information checks or procedures with power Check all measurements for PC1.
in Section 10-1 before proceeding. applied to the machine. (see Section 10-1).

! Wear an earth grounded wrist
strap when performing pre-power
and power off checks. Remove
wrist strap before performing any
 Remove all plugs from PC1 before  If any of the measurements do not read
testing. correctly, replace PC1.
1 Control Board PC1 Continue to the end of the
Visually inspect PC1 for damage. pre-power checks.

10-10. Control Board PC1 − Test Point Values

Pre-Regulator Control DVM Positive Lead DVM Negative Lead DVM Diode DVM Ohms
Buck IGBT D46 Anode RC2 Pin 1 0.20 - 0.90 N/A
Buck Diode RC3 Pin 6 U6 Pin 5 0.20 - 0.90 N/A
Boost IGBT Gate Drive RC3 Pin 4 RC3 Pin 2 0.20 - 1.50 N/A
Boost IGBT Gate Drive RC3 Pin 4 RC3 Pin 3 N/A 1.9k - 2.1k
Boost IGBT Gate Drive RC3 Pin 3 RC3 Pin 4 0.20 - 0.90 N/A
60Hz Auxiliary Power Bridge DVM Positive Lead DVM Negative Lead DVM Diode DVM Ohms
Auxiliary Bridge IGBT RC5 Pin 3 RC2 Pin 1 0.20 - 0.90 N/A
Auxiliary Bridge IGBT RC5 Pin 1 RC2 Pin 1 0.20 - 0.90 N/A
Auxiliary Bridge IGBT RC3 Pin 6 RC5 Pin 3 0.20 - 0.90 N/A
Auxiliary Bridge IGBT RC3 Pin 6 RC5 Pin 1 0.20 - 0.90 N/A

TM-231242 Page 46 XMT 350 MPa

 PRE-POWER CHECKS
10-11. Power Switch (S1)
! Read and follow safety
information in Section 10-1
before proceeding.
! Wear an earth grounded
wrist strap when performing
pre-power and power off
checks. Remove wrist strap
before performing any
1 checks or procedures with
power applied to the ma-
chine.
1 Power Switch S1
Visually inspect S1 for damage.
Check switch mechanical opera-
tion by turning switch On and Off
several times. Switch should snap
sharply between the On and Off po-
Electrical Schematic sitions.
Check switch electrical operation
by checking continuity across S1
contacts with switch in the On posi-
tion. With switch in the Off position,
ohmmeter should read open.
Replace switch if necessary.
Continue to the end of the
pre-power checks.

Test Equipment Needed:

Ref. 907 161 / Ref. 183 484

XMT 350 MPa TM-231242 Page 47

 PRE-POWER CHECKS
10-12. Output Diodes D1, D2
! Read and follow safety
information in Section 10-1
before proceeding.
! Wear an earth grounded
wrist strap when performing
pre-power and power off
checks. Remove wrist strap
before performing any
checks or procedures with
power applied to the ma-
chine.
1 Diode D1
+ 2 Diode D2
Weld Output Visually inspect D1 and D2 for dam-
Receptacles age.
− Check all measurements for output
diodes D1 and D2 (see Section
10-13).

 If any of the measurements do

not read correctly, replace both
D1 and D2.
Continue to the end of the
pre-power checks.

Test Equipment Needed:

1

Diodes D1, D2
Ref. 804 980-A / 804 979-A

10-13. Output Diodes D1, D2 Test Point Values

Output Diodes D1 And D2 DVM Positive Lead DVM Negative Lead DVM Diode DVM Ohms
D1 Terminal Anode Secondary Heatsink 0.10 - 0.90 N/A
D2 Terminal Anode Secondary Heatsink 0.10 - 0.90 N/A

TM-231242 Page 48 XMT 350 MPa

 PRE-POWER CHECKS
10-14. Stick Boost Rectifier (SR1)
! Read and follow safety
information in Section 10-1
before proceeding.
! Wear an earth grounded
wrist strap when performing
pre-power and power off
checks. Remove wrist strap
before performing any
checks or procedures with
power applied to the ma-
chine.
1 Stick Boost Rectifier SR1
Visually inspect SR1 for damage.
Check all measurements for SR1
(see Section 10-15).

 If any of the measurements do

not read correctly, replace
SR1.
1
! Pre-power checks are now
complete. Remove earth
grounded wrist strap before
performing any checks or
procedures with power ap-
plied to the machine.

3 2
4 1

Test Equipment Needed:

Ref. 804 980-A / 804 979-A

10-15. Stick Boost Rectifier (SR1) Test Point Values

Stick Boost Rectifier SR1 DVM Positive Lead DVM Negative Lead DVM Diode DVM Ohms
SR1 Terminal 2 Terminal 1 0.20 - 0.90 N/A
SR1 Terminal 4 Terminal 1 0.20 - 0.90 N/A
SR1 Terminal 3 Terminal 2 0.20 - 0.90 N/A
SR1 Terminal 3 Terminal 4 0.20 - 0.90 N/A

XMT 350 MPa TM-231242 Page 49

 Always check unit before applying power (see Sections 10-1 thru 10-10).

10-16. Troubleshooting Table

! Before connecting welding equipment to input (primary) power for servicing, be sure the input-power circuit protection is correct
for the welding equipment. Connect equipment to a dedicated circuit sized and fused for the rated output and duty cycle of the
welding equipment you are servicing. See the Electrical Service Guide section in this manual and National Electrical Code (NEC)
article 630, Electric Welders.
! Remove earth grounded wrist strap before performing any checks or procedures with power applied to the machine.

 Equipment serviced may need to meet additional requirements as specified in IEC60974−4, Arc Welding Equipment - Part 4: Periodic
Inspection and Testing.

 See Section 10-18 for test points and values and Section 13 for parts location.
 Use MILLER Testing Booklet (Part No. 150 853) when servicing this unit.
 See the Miller Extranet for service memos that may aid in the repair of this product.

Trouble Remedy
No weld output; unit completely Place line disconnect switch in On position (see Section 4-8 or 4-9).
inoperative.
Check and replace line fuse(s), if necessary, or reset circuit breaker (see Sections 4-8 and 4-9).

Check for proper input power connections and check condition of power cord
(see Section 4-8 or 4-9).

Check continuity of Power switch S1 and replace if necessary (see Section 10-11).

Check control transformer T2 for signs of winding failure. Check continuity across windings, and
check for proper connections. Check secondary voltages. Replace T2 if necessary.

Check control board PC1 and connections, and replace if necessary (see Power Off Checks in Sec-
tions 10-21 thru 10-22, and also see Section 10-19).

Check power interconnect board PC2 and connections, and replace if necessary (see Power Off
Checks in Sections 10-27 thru 10-28, and also see Section 10-25).

Check front panel/display board PC3 and connections, and replace if necessary (see Section 10-31).

No weld output; meter display On. Unit overheated and HELP 3 or HELP 5 screen is displayed. Allow unit to cool with fan On
(see Section 3-6).

If a remote accessory is connected to remote 14 receptacle RC50:

Check accessory contact closure (continuity), and replace accessory if necessary.
Check accessory amperage control potentiometer resistance and connections,
and replace accessory if necessary.

Check input and output voltages of hall device HD1 (see Section 10-18). Replace HD1 if necessary.

Check control board PC1 and connections, and replace if necessary (see Power Off Checks in Sec-
tions 10-21 thru 10-22, and also see Section 10-19).

Check front panel/display board PC3 and connections, and replace if necessary (see Section 10-31).

Low weld output with no control. Check input and output voltages of hall device HD1 (see Section 10-18). Replace HD1 if necessary.

Check control board PC1 and connections, and replace if necessary (see Power Off Checks in Sec-
tions 10-21 thru 10-22, and also see Section 10-19).

Check front panel/display board PC3 and connections, and replace if necessary (see Section 10-31).

Maximum weld output with no control. Check input and output voltages of hall device HD1 (see Section 10-18). Replace HD1 if necessary.

Check control board PC1 and connections, and replace if necessary (see Power Off Checks in Sec-
tions 10-21 thru 10-22, and also see Section 10-19).

Check front panel/display board PC3 and connections, and replace if necessary (see Section 10-31).

TM-231242 Page 50 XMT 350 MPa

 Always check unit before applying power (see Sections 10-1 thru 10-10).

Trouble Remedy
Limited output and low open circuit Check for proper input and output connections
voltage (OCV).

If a remote accessory is connected to remote 14 receptacle RC50:

Check accessory contact closure (continuity), and replace accessory if necessary.
Check accessory amperage control potentiometer resistance and connections,
and replace accessory if necessary.

Check input and output voltages of hall device HD1 (see Section 10-18). Replace HD1 if necessary.

Limited output and low open circuit Check if Low Open Circuit Mode Operation is enabled (see Section 8-4).
voltage (OCV). (Continued)

Check control board PC1 and connections, and replace if necessary (see Power Off Checks in Sec-
tions 10-21 thru 10-22, and also see Section 10-19).

Check front panel/display board PC3 and connections, and replace if necessary (see Section 10-31).

Erratic or improper weld output. Use proper size and type of weld cable (see Section 4-2).

Clean and tighten all weld connections.

Check for proper input and output connections.

Replace electrode.

If a remote accessory is connected to remote 14 receptacle RC50:

Check all remote accessory connections (proper pin/socket alignment).
Check accessory amperage control potentiometer resistance and connections,
and replace if necessary.

Check input and output voltages of hall device HD1 (see Section 10-18). Replace HD1 if necessary.

Check control board PC1 and connections, and replace if necessary (see Power Off Checks in Sec-
tions 10-21 thru 10-22, and also see Section 10-19).

Check front panel/display board PC3 and connections, and replace if necessary (see Section 10-31).

No 24 volt AC output at Remote 14 re- Reset supplementary protector CB2 if necessary (see Section 4-5).
ceptacle RC50.

Check receptacle wiring and connections.

No 115 volt AC output at Remote 14 Reset supplementary protector CB1 if necessary (see Section 4-5).
receptacle, RC50 or optional duplex
receptacle RC2. (Eff w/ME224001U
115 volts AC was removed from
RC50).

Check receptacle wiring and connections.

Fan motor does not run after approxi- Check and clear blocked fan blade
mately four minutes of operation at
rated load.

Check receptacle wiring and connections. Check thermistors RT-1 and RT-2 (see Section 10-18).

 Fan motor FM1 starts and meters display HELP-2 when RT-1 or RT-2 is disconnected from PC1.
When RT-1 or RT-2 is reconnected, the meter displays change but the fan continues to run (see Sec-
tion 10-17).

Check fan motor FM (see Section 10-18) and replace fan motor if necessary.

Wandering arc; poor control of arc Use proper size tungsten.

direction.
Use properly prepared tungsten.

Reduce gas flow rate.

Tungsten electrode oxidizing and not Shield weld zone from drafts.
remaining bright after conclusion of
weld. Increase postflow time.

Check and tighten all gas fittings.

Water in torch. Refer to torch manual.

XMT 350 MPa TM-231242 Page 51

 Always check unit before applying power (see Sections 10-1 thru 10-10).

10-17. Help Displays

 All directions are in reference to the front

of the unit. All circuitry referred to is lo-
cated inside the unit.

Help 1 Display

HELP 1 Indicates a malfunction in the primary power

circuit. If this display is shown, contact a Fac-
tory Authorized Service Agent.

Help 2 Display

HELP 2 Indicates a malfunction in the thermal protec-

tion circuitry. If this display is shown, contact
a Factory Authorized Service Agent.

Help 3 Display

HELP 3 Indicates the left side of the unit has over-

heated. The unit has shut down to allow the
fan to cool it (see Section 3-6). Operation will
continue when the unit has cooled.

Help 5 Display

HELP 5 Indicates the right side of the unit has over-

heated. The unit has shut down to allow the
fan to cool it (see Section 3-6). Operation will
continue when the unit has cooled.

Help 6 Display

HELP 6 Indicates operation at maximum input cur-

rent. The unit has a maximum allowable input
current limit. As the line voltage decreases,
the required input current increases. If the line
voltage is too low, the output power is limited
by the input current. When this limit is
reached, the unit automatically reduces out-
put power to continue operation. If this display
is shown, have a qualified electrician check
the input voltage.

Help 8 Display

HELP 8 Indicates a malfunction in the secondary

power circuit of the unit. If this display is
shown, contact a Factory Authorized Service
Agent.

Help 25 Display

HELP 25 Indicates machine has reached duty cycle

limits (see Section 3-6). Unit must be left on
to power the fan for cooling. Operation will
continue when unit has cooled.

TM-231242 Page 52 XMT 350 MPa

 Always check unit before applying power (see Sections 10-1 thru 10-10).

Notes

229895
MATERIAL THICKNESS GAUGE

XMT 350 MPa TM-231242 Page 53

 Always check unit before applying power (see Sections 10-1 thru 10-10).

10-18. Troubleshooting Circuit Diagram

Voltage Readings
a) Tolerance − ±10% unless specified
b) Reference − single arrow: reference to
circuit common (lead 42); double arrow:
reference to points indicated
c) Wiring Diagram − see Section 12

V1 665 volts AC RMS

V2, V3 17 volts AC RMS
V4 115 volts AC RMS
V5 24 volts AC RMS
V6, V7 470 volts DC
V8 115 volts AC RMS when FM is running
 Effective w/ME224001U,
V9 24 volts DC when Relay is energized; 115 volts AC was removed
Relay energized in Stick mode with from RC50.
output current greater than 10 amps
and preset current less than 225 amps
V10 24 volts DC when gas is flowing; see
Section 4-6 for gas valve operation
V11 +15 volts DC
V12 −15 volts DC
V13 1 volt DC per 100 amperes of weld
output
V14 72 volts DC open circuit voltage in
Scratch Start TIG, TIG, MIG, Pulse
MIG, CC, Stick and V-Sense feeder
modes.
 14 volts DC in Stick and Scratch
Start TIG modes (Effective with
V5
MA100311A) when low open cir-
cuit voltage mode is enabled
(See Section 8-4).

V4 V3 V2 V1
! Measure voltage of input capacitors ac-
cording to Section 10-2, and be sure volt-
age is near zero before touching any parts.

 No calibration available for

voltmeter V or ammeter A.

See Section 10-32 for

RC50 information

See Section 10-31 for

PC3 information

V14
Test Equipment Needed:

! HIGH VOLTAGE: Do not measure without

proper instrumentation.

 V1 thru V5 and V8 − use only true RMS meter

to obtain correct voltage reading.

TM-231242 Page 54 XMT 350 MPa

 Always check unit before applying power (see Sections 10-1 thru 10-10).

Resistance Values
a) Tolerance − ±10% unless specified
b) Turn Off unit and disconnect input power
before checking resistance
R1 thru R6, R9 Less than 1 ohm
See Section R7, R8, R10 190 − 210 ohms
10-25 for
PC2 information

R1 R2 R7 R8
R4

V6 R9

V7

R6
R5 V14
R3

V11
V12
Approx. 35K ohms
at 705 F (215 C) { V13

R10, V8

V9

V10

See Section 10-19 for

PC1 information

271 735-B

XMT 350 MPa TM-231242 Page 55

 Always check unit before applying power (see Sections 10-1 thru 10-10).

10-19. Control Board PC1 Testing Information (Use with Section 10-20)
! Measure voltage of input ca-
pacitors according to Section
10-2, and be sure voltage is
near zero before touching any
parts.
Be sure plugs are secure before ap-
plying power. See Section 10-20 for
specific values during testing.
1 1 Control Board PC1
 No testing required for remaining
plugs and receptacles.

Test Equipment Needed:

Ref. 273 299-A / 907 161

TM-231242 Page 56 XMT 350 MPa

 Always check unit before applying power (see Sections 10-1 thru 10-10).

10-20. Control Board PC1 Test Point Values

a) Tolerance − ±10% unless specified
PC1 Voltage Readings
b) Reference − to circuit common
(lead 42) unless noted

Receptacle Pin Type Value

RC1
! Do not measure − high voltage present.

RC2
! High voltage present. Voltages on this receptacle can exceed 900 volts DC from chassis (GND).

NOTE: All pins on this receptacle are referenced to the primary − Bus

1 Input Primary (+) bus; regulated to 940 volts DC with respect to primary (−) bus.

2 Not used

3 Not used

4 Input Primary (+) rectifier; rectified primary line volts.

RC3
! High voltage present. Voltages on this receptacle can exceed 900 volts DC from chassis (GND).

NOTE: All pins on this receptacle are referenced to the primary − Bus

1 Input Do not measure − Boost inductor current feedback; 1 volt DC per 16 amps of boost inductor current

2 Output +15 volts DC; regulated with respect to primary (−) bus

3 Output −12 volts DC; regulated with respect to primary (−) bus

4 Output Do not measure − Boost IGBT gate drive signal

5 Do not measure − Boost IGBT gate drive signal return

6 Precom Circuit common referenced to primary (−) bus

7 Precom Circuit common referenced to primary (−) bus

8 Precom Circuit common referenced to primary (−) bus

9 Input Do not measure − Main transformer current sense CT; senses overcurrent in T1 transformer primary

10 Do not measure − Main transformer current sense CT return

11 Output Precharge relay coil return; 0 volts DC = relay contacts open, −12 volts DC = relay contacts closed with
respect to primary (−) bus

12 Not used

13 Input Do not measure − Test point, used to test board only

14 Input Do not measure − Test point, used to test board only

RC5
! High voltage present. Voltages on this receptacle can exceed 900 volts DC from chassis (GND).

NOTE: All pins on this receptacle are referenced to the primary − Bus

1 Output Control transformer primary; 665 volts AC RMS with respect to RC5 pin 3

2 Not Used

3 Output Control transformer primary; 665 volts AC RMS with respect to RC5 pin 1

XMT 350 MPa TM-231242 Page 57

 Always check unit before applying power (see Sections 10-1 thru 10-10).

Section 10-20. Control Board PC1 Test Point Values (Continued)

Receptacle Pin Type Value

RC6 1 Input Output reference; 1 volt DC per 42.5 amperes of weld output when machine is under load; when mode
switch in TIG mode, adjust control set at minimum = 0 volts DC, adjust control set at maximum = 10 volts
DC

2 Input Voltage feedback; 1 volt DC per 10 volts DC of weld output

3 Output Current feedback; 1 volt DC per 100 amperes of weld output

4 Not Used

5 Input Output enable; 0 volts DC = ON, +12.5 volts DC = OFF

6 Not Used

7 Boost relay coil return; +24 volts DC = relay contacts open, less than +1 volts DC = relay contacts closed

8 Gas valve coil return; +24 volts DC = valve closed (no gas flow), less than +1 volts DC = valve open

9 Input Fan enable; +5 volts DC = fan on, −15 volts DC = fan off

10 Not Used

11 Output Main transformer overcurrent detect; +.7 volts DC = OK, +3.3 volts DC = T1 primary overcurrent = HELP
1

12 Not Used

13 Input +3.0 volts DC reference voltage for thermistors

14 GND Circuit common referenced to chassis

15 Output Secondary side thermistor return; +1.2 volts DC at 25°C thermistor temperature
(Prior To LJ400071A +.473 volts DC)

16 GND Circuit common referenced to chassis

17 Output Primary side thermistor return; +1.2 volts DC at 25°C thermistor temperature
(Prior To LJ400071A +.473 volts DC)

18 GND Circuit common referenced to chassis

19 Output Foldback; decreases weld output if input bus voltage drops, 0 volts = OK, +15 volts DC 15Khz pwm
squarewave = foldback

20 GND Circuit common referenced to chassis

21 Output +24 volts DC, unregulated DC voltage with respect to GND

22 Output +24 volts DC, unregulated DC voltage with respect to GND

23 Output −24 volts DC, unregulated DC voltage with respect to GND

24 Output −24 volts DC, unregulated DC voltage with respect to GND

RC7 1 Output +3 volts DC reference voltage for secondary side thermistor

2 Input Secondary side thermistor return; +1.2 volts DC at 25°C thermistor temperature
(Prior To LJ400071A +.473 volts DC)

RC8 1 Output +3 volts DC reference voltage for primary side thermistor

2 Input Primary side thermistor return; +1.2 volts DC at 25°C thermistor temperature
(Prior To LJ400071A +.473 volts DC)

TM-231242 Page 58 XMT 350 MPa

 Always check unit before applying power (see Sections 10-1 thru 10-10).

Section 10-20. Control Board PC1 Test Point Values (Continued)

RC9 1 Output Do not measure − Test point, used to test board only

2 Output Do not measure − Test point, used to test board only

3 Input Do not measure − Weld output current sensor signal

4 Output +15 volts DC power to current sensor

5 Output −15 volts DC power to current sensor

6 GND Weld output current sensor signal common

RC10 1 Output 115 volts AC RMS with respect to GND; power feed to fan

2 Output Fan power return; measure with respect to RC10−1, 115 volts AC RMS = fan on, less than 20 volts AC
RMS = fan off

3 Output Do not measure − Test point, used to test board only

4 Output Do not measure − Test point, used to test board only

RC11 1 Output +24 volts output to boost relay coil

2 Boost relay coil return; +24 volts DC = relay contacts open, less than +1 volts DC = relay contacts closed

3 Output +24 volts output to gas valve coil

4 Gas valve coil return; +24 volts DC = valve closed (no gas flow), less than +1 volts DC = valve open

RC12 1 Not Used

2 Input 34 volts AC RMS; measure with respect to RC12 pin 4, power supply used to create +24/−24 volts DC

3 Chassis Power source chassis; circuit common (GND) on this pin bonded to chassis thru wire

4 Input 34 volts AC RMS; measure with respect to RC12 pin 2, power supply used to create +24/−24 volts DC

5 Not Used

6 Input Center tap of 34 volt AC connected to circuit common (GND) on board

7 Not Used

8 Not Used

RC13 1 Input 115 volts AC RMS

2 Not Used

3 GND Circuit common referenced to chassis

Notes

XMT 350 MPa TM-231242 Page 59

 Always check unit before applying power (see Sections 10-1 thru 10-10).

10-21. Control Board PC1 − Power Off Checks (Prior To MA070470A)

A K
RC9
1 U1 D37 D41 D42 U4 U5 RC5

A K
D49

D51
U6
D46

D44

D43
U13
D38

D39
U16

D18 D11 D20 U17

RC3
A K

Test Equipment Needed:

1 8
2 7
3 6
4 5

 Pin sequence of IC chips. Ref. 220 468-C / 907 161

! Read and follow safety information
in Section 10-1 before proceeding.
! Wear an earth grounded wrist
strap when performing power off
checks. Remove wrist strap before
performing any checks or proce-
dures with power applied to the
machine.
 Remove all plugs from PC1 before
testing.
1 Control Board PC1
Check all measurements for PC1.
 If any measurements failed, replace
PC1.

TM-231242 Page 60 XMT 350 MPa

 Always check unit before applying power (see Sections 10-1 thru 10-10).

10-22. Control Board PC1 − Power Off Checks (Prior To MA070470A)

Pre-Regulator Control DVM Positive Lead DVM Negative Lead DVM Diode DVM Ohms
Buck IGBT Gate Drive IC U6 U6 Pin 6 U6 Pin 7 0.20 - 0.90 N/A
Inverter Control DVM Positive Lead DVM Negative Lead DVM Diode DVM Ohms
Inverter IGBT Gate Drive IC U16 RC9 Pin 6 U16 Pin 5 0.20 - 0.90 N/A
Inverter IGBT Gate Drive IC U16 RC9 Pin 6 U16 Pin 7 0.20 - 0.90 N/A
Inverter IGBT Gate Drive IC U17 RC9 Pin 6 U17 Pin 5 0.20 - 0.90 N/A
Inverter IGBT Gate Drive IC U17 RC9 Pin 6 U17 Pin 7 0.20 - 0.90 N/A
Inverter IGBT Gate Drive IC U13 RC9 Pin 6 U13 Pin 5 0.20 - 0.90 N/A
Inverter IGBT Gate Drive IC U13 RC9 Pin 6 U13 Pin 7 0.20 - 0.90 N/A
Inverter IGBT Gate Drive IC U16 U16 Pin 5 RC9 Pin 4 0.20 - 0.90 N/A
Inverter IGBT Gate Drive IC U16 U16 Pin 7 RC9 Pin 4 0.20 - 0.90 N/A
Inverter IGBT Gate Drive IC U17 U17 Pin 5 RC9 Pin 4 0.20 - 0.90 N/A
Inverter IGBT Gate Drive IC U17 U17 Pin 7 RC9 Pin 4 0.20 - 0.90 N/A
Inverter IGBT Gate Drive IC U13 U13 Pin 5 RC9 Pin 4 0.20 - 0.90 N/A
Inverter IGBT Gate Drive IC U13 U13 Pin 7 RC9 Pin 4 0.20 - 0.90 N/A
60Hz Auxiliary Power Bridge DVM Positive Lead DVM Negative Lead DVM Diode DVM Ohms
Auxiliary Bridge IGBT Gate Drive IC U1 RC3 Pin 6 (PRECOM) U1 Pin 5 0.20 - 0.90 N/A
Auxiliary Bridge IGBT Gate Drive IC U1 U1 Pin 5 U1 Pin 6 0.20 - 0.90 N/A
Auxiliary Bridge IGBT Gate Drive IC U1 RC3 Pin 6 (PRECOM) U1 Pin 7 0.20 - 0.90 N/A
Auxiliary Bridge IGBT Gate Drive IC U1 U1 Pin 7 U1 Pin 6 0.20 - 0.90 N/A
Auxiliary Bridge IGBT Gate Drive IC U4 RC5 Pin 1 U5 Pin 7 0.20 - 0.90 N/A
Auxiliary Bridge IGBT Gate Drive IC U5 RC5 Pin 3 U4 Pin 7 0.20 - 0.90 N/A
D37 D37 Anode D37 Cathode 0.20 - 0.90 N/A
D38 D38 Anode D38 Cathode 0.20 - 0.90 N/A
D39 D39 Anode D39 Cathode 0.20 - 0.90 N/A
D42 D42 Anode D42 Cathode 0.20 - 0.90 N/A
D43 D43 Anode D43 Cathode 0.20 - 0.90 N/A
D44 D44 Anode D44 Cathode 0.20 - 0.90 N/A
D11 D11 Anode D11 Cathode 0.20 - 0.90 N/A
D20 D20 Anode D20 Cathode 0.20 - 0.90 N/A
D18 D18 Anode D18 Cathode 0.20 - 0.90 N/A
D41 D41 Anode D41 Cathode 0.20 - 0.90 N/A
D46 D46 Anode D46 Cathode 0.10 - 0.30 N/A
D49 D49 Anode D49 Cathode 0.20 - 0.90 N/A
D51 D51 Anode D51 Cathode 0.10 - 0.30 N/A

XMT 350 MPa TM-231242 Page 61

 Always check unit before applying power (see Sections 10-1 thru 10-10).

10-23. Control Board PC1 - Power Off Checks (Effective With MA070470A)

A K

1 U1 D37 D41 D42 U4 U5 RC5

A K

D49
RC9

D51
U6

D46

D61

D44
U13 D43

D38
U16
D39

D18 D11 D20 U17 RC3

 Board layouts are
slightly different
in older units.
A K

Test Equipment Needed:

1 8
2 7
3 6
4 5

 Pin sequence of IC chips.

Ref. 273 299-A / 907 161

! Read and follow safety information
in Section 10-1 before proceeding.
! Wear an earth grounded wrist
strap when performing power off
checks. Remove wrist strap before
performing any checks or proce-
dures with power applied to the
machine.
 Remove all plugs from PC1 before
testing.
1 Control Board PC1
Check all measurements for PC1.
 If any measurements failed, replace
PC1.

TM-231242 Page 62 XMT 350 MPa

 Always check unit before applying power (see Sections 10-1 thru 10-10).

10-24. Control Board PC1 − Power Off Checks (Effective With MA070470A)
Pre-Regulator Control DVM Positive Lead DVM Negative Lead DVM Diode DVM Ohms
Buck IGBT Gate Drive IC U6 U6 Pin 6 U6 Pin 7 0.10 - 0.30 N/A
Inverter Control DVM Positive Lead DVM Negative Lead DVM Diode DVM Ohms
Inverter IGBT Gate Drive IC U16 RC9 Pin 6 U16 Pin 5 0.10 - 0.30 N/A
Inverter IGBT Gate Drive IC U16 RC9 Pin 6 U16 Pin 7 0.10 - 0.30 N/A
Inverter IGBT Gate Drive IC U17 RC9 Pin 6 U17 Pin 5 0.10 - 0.30 N/A
Inverter IGBT Gate Drive IC U17 RC9 Pin 6 U17 Pin 7 0.10 - 0.30 N/A
Snubber IGBT Gate Drive IC U13 RC9 Pin 6 U13 Pin 5 0.10 - 0.30 N/A
Snubber IGBT Gate Drive IC U13 RC9 Pin 6 U13 Pin 7 0.10 - 0.30 N/A
Inverter IGBT Gate Drive IC U16 U16 Pin 5 RC9 Pin 4 0.10 - 0.30 N/A
Inverter IGBT Gate Drive IC U16 U16 Pin 7 RC9 Pin 4 0.10 - 0.30 N/A
Inverter IGBT Gate Drive IC U17 U17 Pin 5 RC9 Pin 4 0.10 - 0.30 N/A
Inverter IGBT Gate Drive IC U17 U17 Pin 7 RC9 Pin 4 0.10 - 0.30 N/A
Snubber IGBT Gate Drive IC U13 U13 Pin 5 RC9 Pin 4 0.10 - 0.30 N/A
Snubber IGBT Gate Drive IC U13 U13 Pin 7 RC9 Pin 4 0.10 - 0.30 N/A
60Hz Auxiliary Power Bridge DVM Positive Lead DVM Negative Lead DVM Diode DVM Ohms
Auxiliary Bridge IGBT Gate Drive IC U1 RC3 Pin 6 (PRECOM) U1 Pin 5 0.20 - 0.90 N/A
Auxiliary Bridge IGBT Gate Drive IC U1 U1 Pin 5 U1 Pin 6 0.20 - 0.90 N/A
Auxiliary Bridge IGBT Gate Drive IC U1 RC3 Pin 6 (PRECOM) U1 Pin 7 0.20 - 0.90 N/A
Auxiliary Bridge IGBT Gate Drive IC U1 U1 Pin 7 U1 Pin 6 0.20 - 0.90 N/A
Auxiliary Bridge IGBT Gate Drive IC U4 RC5 Pin 1 U5 Pin 7 0.20 - 0.90 N/A
Auxiliary Bridge IGBT Gate Drive IC U5 RC5 Pin 3 U4 Pin 7 0.20 - 0.90 N/A
D37 D37 Anode D37 Cathode 0.20 - 0.90 N/A
D38 D38 Anode D38 Cathode 0.20 - 0.90 N/A
D39 D39 Anode D39 Cathode 0.20 - 0.90 N/A
D42 D42 Anode D42 Cathode 0.20 - 0.90 N/A
D43 D43 Anode D43 Cathode 0.20 - 0.90 N/A
D44 D44 Anode D44 Cathode 0.20 - 0.90 N/A
D11 D11 Anode D11 Cathode 0.10 - 0.30 N/A
D20 D20 Anode D20 Cathode 0.10 - 0.30 N/A
D18 D18 Anode D18 Cathode 0.20 - 0.90 N/A
D41 D41 Anode D41 Cathode 0.20 - 0.90 N/A
D46 D46 Anode D46 Cathode 0.10 - 0.30 N/A
D49 D49 Anode D49 Cathode 0.20 - 0.90 N/A
D51 D51 Anode D51 Cathode 0.20 - 0.90 N/A
D61 D61 Anode D61 Cathode 0.20 - 0.90 N/A

XMT 350 MPa TM-231242 Page 63

 Always check unit before applying power (see Sections 10-1 thru 10-10).

10-25. Power Interconnect Board PC2 Testing Information (Use with Section 10-26)
! Measure voltage of input
capacitors according to
Section 10-2, and be sure
voltage is near zero be-
fore touching any parts.
Be sure plugs are secure before
applying power. See Section
10-26 for specific values during
testing.
1 Power Interconnect Board
PC2

Test Equipment Needed:

Ref. 224 662-B / 907 161

TM-231242 Page 64 XMT 350 MPa

 Always check unit before applying power (see Sections 10-1 thru 10-10).

10-26. Power Interconnect Board PC2 Test Point Values

a) Tolerance − ±10% unless specified
PC2 Voltage Readings
b) Reference − to circuit common
(lead 42) unless noted

Receptacle Pin Type Value

RC1
! Do not measure − high voltage present.

RC2
! High voltage present. Voltages on this receptacle can exceed 900 volts DC from chassis (GND).

NOTE: All pins on this receptacle are referenced to the primary − Bus

1 Output Primary (+) bus; regulated to 940 volts DC with respect to primary (−) bus

2 Not Used

3 Not Used

4 Output Primary (+) rectifier; rectified primary line volts

RC3
! High voltage present. Voltages on this receptacle can exceed 900 volts DC from chassis (GND).

NOTE: All pins on this receptacle are referenced to the primary − Bus

1 Do not measure − Boost IGBT gate drive signal return

2 Input Do not measure − Boost IGBT gate drive signal

3 Output Do not measure − Boost inductor current feedback

4 Input −12 volts DC; regulated with respect to primary (−) bus, −12 volts DC power to boost inductor current
sensor

5 Precom Circuit common referenced to primary (−) bus

6 Precom Circuit common referenced to primary (−) bus

7 Input Precharge relay coil return; 0 volts DC = relay contacts open, −12 volts DC = relay contacts closed with
respect to primary (−) bus

8 Input +15 volts DC; regulated with respect to primary (−) bus, +15 volts DC power to boost inductor current
sensor

RC6
! High voltage present. Voltages on this receptacle can exceed 900 volts DC from chassis (GND).

NOTE: All pins on this receptacle are referenced to the primary − Bus

1 Snubber resistor1; input boost snubber, located in resistor module mounted to primary heat sink

2 Not Used

3 Snubber resistor2; inverter snubber, located in resistor module mounted to primary heat sink

4 Snubber resistor1; input boost snubber, located in resistor module mounted to primary heat sink

5 Not Used

6 Snubber resistor2; inverter snubber, located in resistor module mounted to primary heat sink

XMT 350 MPa TM-231242 Page 65

 Always check unit before applying power (see Sections 10-1 thru 10-10).

Section 10-26. Power Interconnect Board PC2 Test Point Values (Continued)

! High voltage present. The following terminals are used to interconnect the main power circuit with
the primary supply, and with power circuit components not soldered in the pcb. Voltages on this
receptacle can exceed 900 volts DC from chassis (GND).

Receptacle Pin Type Value

AC1 Power Primary AC mains phase 1; line voltage, measure with respect to AC2 or AC3

AC2 Power Primary AC mains phase 2; line voltage, measure with respect to AC1 or AC3

AC3 Power Primary AC mains phase 3; line voltage, measure with respect to AC1 or AC2

L1 Power Input boost inductor; rectified line voltage, measure with respect to (−) bus

L1-L2 Power Common point between input boost inductor and boost IGBT snubber inductor

L2 Power Boost IGBT snubber inductor

HF-XFMR Power High frequency weld power transformer primary

C13 (+) Power (+) Bus; regulated to 940 volts DC with respect to (−) bus

C12 (−) Power (−) Bus; power circuit common

Center Bus Power Bus capacitors center point; regulated to 470 volts DC with respect to (−) bus

Notes
MATERIAL THICKNESS REFERENCE CHART

24 Gauge (.025 in)

22 Gauge (.031 in)
20 Gauge (.037 in)
18 Gauge (.050 in)
16 Gauge (.063 in)
14 Gauge (.078 in)
1/8 in (.125 in)

3/16 in (.188 in)

1/4 in (.25 in)

5/16 in (.313 in)

3/8 in (.375 in)

1/2 in (.5 in)

TM-231242 Page 66 XMT 350 MPa

 Always check unit before applying power (see Sections 10-1 thru 10-10).

Notes

229895
MATERIAL THICKNESS GAUGE

XMT 350 MPa TM-231242 Page 67

 Always check unit before applying power (see Sections 10-1 thru 10-10).

10-27. Power Interconnect Board (PC2) - Power Off Checks (Prior To MB510232A)

Test Equipment Needed:

K A
Center
−BUS Bus +BUS Q2 D11 D10

D8

R14 D9

D13
Q1
K A

D12 D1

R11 D2
R12

R10

AC1
D3

D4

AC2

AC3

Ref. 907 161 / 232 403-B

! Read and follow safety information
in Section 10-1 before proceeding.
! Wear an earth grounded wrist
strap when performing power off
checks. Remove wrist strap before
performing any checks or proce-
dures with power applied to the Visually inspect PC2 for damage.
machine.
Check all measurements for PC2
 Remove all plugs from PC2 before (see Section 10-28).
testing.
 If any measurements failed, replace
1 Power Interconnect Board PC2 PC2.

TM-231242 Page 68 XMT 350 MPa

 Always check unit before applying power (see Sections 10-1 thru 10-10).

10-28. Power Interconnect Board (PC2) - Power Off Checks (Prior To MB510232A)
Power Interconnect Board PC2 DVM Positive Lead DVM Negative Lead DVM Diode DVM Ohms
Pre-Charge Resistor R14 R14 Bottom R14 Top N/A 200
SCR Gate Resistor R10 R10 Left R10 Right N/A 10 - 16.5
SCR Gate Resistor R11 R11 Left R11 Right N/A 10 - 16.5
SCR Gate Resistor R12 R12 Left R12 Right N/A 10 - 16.5
Pre-Charge Diode D5 AC3 R14 Top 0.20 - 0.90 N/A
Pre-Charge Diode D6 AC2 R14 Top 0.20 - 0.90 N/A
Pre-Charge Diode D7 AC1 R14 Top 0.20 - 0.90 N/A
Boost Gate Protection Diode D12 D12 Anode D12 Cathode 0.20 - 0.90 N/A
Boost Gate Protection Diode D13 D13 Anode D13 Cathode 0.20 - 0.90 N/A
Inverter Gate MOSFET Q1 Q1-S (Source) Q1-D (Drain) 0.20 - 0.90 N/A
Inverter Gate MOSFET Q2 Q2-S (Source) Q2-D (Drain) 0.20 - 0.90 N/A
Inverter Gate Protection Diode D1 D1 Anode D1 Cathode 0.20 - 0.90 N/A
Inverter Gate Protection Diode D2 D2 Anode D2 Cathode 0.20 - 0.90 N/A
Inverter Gate Protection Diode D3 D3 Anode D3 Cathode 0.20 - 0.90 N/A
Inverter Gate Protection Diode D4 D4 Anode D4 Cathode 0.20 - 0.90 N/A
Snubber Gate Protection Diode D8 D8 Anode D8 Cathode 0.20 - 0.90 N/A
Snubber Gate Protection Diode D9 D9 Anode D9 Cathode 0.20 - 0.90 N/A
Snubber Gate Protection Diode D10 D10 Anode D10 Cathode 0.20 - 0.90 N/A
Snubber Gate Protection Diode D11 D11 Anode D11 Cathode 0.20 - 0.90 N/A

Notes

XMT 350 MPa TM-231242 Page 69

 Always check unit before applying power (see Sections 10-1 thru 10-10).

10-29. Power Interconnect Board (PC2) - Power Off Checks (Effective With MB510232A)

Test Equipment Needed:

K A
Q2
D1

R14

D9

Q1
K A
D12 D2
R11

R12

R10

AC1

D3

AC2

AC3

Ref. 907 161 / 224 662-B

! Read and follow safety information
in Section 10-1 before proceeding.
! Wear an earth grounded wrist
strap when performing power off
checks. Remove wrist strap before
performing any checks or proce-
dures with power applied to the Visually inspect PC2 for damage.
machine.
Check all measurements for PC2
 Remove all plugs from PC2 before (see Section 10-28).
testing.
 If any measurements failed, replace
1 Power Interconnect Board PC2 PC2.

TM-231242 Page 70 XMT 350 MPa

 Always check unit before applying power (see Sections 10-1 thru 10-10).

10-30. Power Interconnect Board (PC2) - Power Off Checks (Effective With MB510232A)
Power Interconnect Board PC2 DVM Positive Lead DVM Negative Lead DVM Diode DVM Ohms
Pre-Charge Resistor R14 R14 Bottom R14 Top N/A 200
SCR Gate Resistor R10 R10 Left R10 Right N/A 10 - 16.5
SCR Gate Resistor R11 R11 Left R11 Right N/A 10 - 16.5
SCR Gate Resistor R12 R12 Left R12 Right N/A 10 - 16.5
Pre-Charge Diode D5 AC3 R14 Top 0.20 - 0.90 N/A
Pre-Charge Diode D6 AC2 R14 Top 0.20 - 0.90 N/A
Pre-Charge Diode D7 AC1 R14 Top 0.20 - 0.90 N/A
Boost Gate Protection Diode D12 D12 Left D12 Right N/A 100k
Inverter Gate MOSFET Q1 Q1-S (Source) Q1-D (Drain) 0.20 - 0.90 N/A
Inverter Gate MOSFET Q2 Q2-S (Source) Q2-D (Drain) 0.20 - 0.90 N/A
Inverter Gate Protection Diode D2 D2 Left D2 Right N/A 100k
Inverter Gate Protection Diode D3 D3 Left D3 Right N/A 100k
Snubber Gate Protection Diode D9 D9 Left D9 Right N/A 100k

Notes

XMT 350 MPa TM-231242 Page 71

 Always check unit before applying power (see Sections 10-1 thru 10-10).

10-31. Front Panel/Display Board PC3 Testing Information (Use with Section 10-32)
! Measure voltage of input
capacitors according to
Section 10-2, and be sure
voltage is near zero before
touching any parts.
1
Be sure plugs are secure before ap-
plying power. See Section 10-32 for
specific values during testing.
1 Front Panel/Display Board
PC3

Test Equipment Needed:

Ref. 242 727-C / 804 980-A

TM-231242 Page 72 XMT 350 MPa

 Always check unit before applying power (see Sections 10-1 thru 10-10).

10-32. Front Panel/Display Board PC3 Test Point Values

a) Tolerance − ±10% unless specified
PC3 Voltage Readings
b) Reference − to circuit common
(lead 42) unless noted

Receptacle Pin Type Value

RC1 1 Output Output reference; 1 volt DC per 42.5 amperes of weld output when machine is under load; when mode
switch in TIG mode, adjust control set at minimum = 0 volts DC, adjust control set at maximum = 10 volts
DC

2 Output Voltage feedback; 1 volt DC per 10 volts DC of weld output

3 Input Current feedback; 1 volt DC per 100 amperes of weld output

4 Not Used

5 Output Output enable; 0 volts DC = ON, +12.5 volts DC = OFF

6 Not Used

7 Boost relay coil return; +24 volts DC = relay contacts open, less than +1 volts DC = relay contacts closed

8 Gas valve coil return; +24 volts DC = valve closed (no gas flow), less than +1 volts DC = valve open

9 Output Fan enable; +5 volts DC = fan on, −15 volts DC = fan off

10 Not Used

11 Input Main transformer overcurrent detect; +.7 volts DC = OK, +3.3 volts DC = T1 primary current = HELP 1

12 Not Used

13 Output +3.0 volts DC reference voltage for thermistors

14 GND Circuit common referenced to chassis

15 Input Secondary side thermistor return; +1.2 volts DC at 25°C thermistor temperature
(Prior To LJ400071A +.473 volts DC)

16 GND Circuit common referenced to chassis

17 Input Primary side thermistor return; +1.2 volts DC at 25°C thermistor temperature
(Prior To LJ400071A +.473 volts DC)

18 GND Circuit common referenced to chassis

19 Input Foldback; decreases weld output if input bus voltage drops, 0 volts = OK, +15 volts DC 15Khz pwm
squarewave = foldback

20 GND Circuit common referenced to chassis

21 Input +24 volts DC, unregulated DC voltage with respect to GND, power feed to front panel pcb

22 Input +24 volts DC, unregulated DC voltage with respect to GND, power feed to front panel pcb

23 Input −24 volts DC, unregulated DC voltage with respect to GND, power feed to front panel pcb

24 Input −24 volts DC, unregulated DC voltage with respect to GND, power feed to front panel pcb

RC2 1 Input Negative weld output terminal; used for output voltage feedback

2 Not Used

3 Input Positive weld output terminal; used for output voltage feedback

XMT 350 MPa TM-231242 Page 73

 Always check unit before applying power (see Sections 10-1 thru 10-10).

Section 10-32. Front Panel/Display Board PC3 Test Point Values (Continued)
Receptacle Pin Type Value

RC50 A Output 23 volts AC RMS at 10 amps; 14−pin remote accessory power

B Input Remote output enable; 0 volts AC = weld output off, 23 volts AC RMS = weld output on

C Output Output signal to remote command reference; +10 volts DC

D GND Remote command reference signal common

E Input Input signal from remote command; 0 to 10 volts DC, +13.5 volts DC when not connected to remote com-
mand from accessory

F Output Current feedback; 1 volt DC per 100 amperes of weld output

G GND 14−pin remote accessory power return

H Output Voltage feedback; 1 volt DC per 10 volts DC of weld output

I Output 115 volts AC RMS at 2 amps; 14−pin remote accessory power (Eff. W/ME224001U 115 volts AC was
removed from RC50)

J Input Remote output enable; 0 volts AC = weld output off, 115 volts AC RMS = weld output on (Eff.
W/ME224001U 115 volts AC was removed from RC50)

K Chassis Power source chassis

L Input Wirefeed command. 0 to +10 volts DC from synergic capable wire feeder

M Input Prior to MA370426A not used. Effective with MA370426A Remote Process Select. When connected to
Remote Process Select capable single wirefeeder; Mig = 3.5 volts DC, Pulse = 2.5 volts DC. When con-
nected to Remote Process Select capable dual wirefeeder; left side Mig = 5.5 volts DC, left side Pulse =
4.5 volts DC, right side Mig = 7.5 volts DC, right side Pulse = 6.5 volts DC

N Input Wirefeed speed common

10-33. Checking Unit Output After Servicing

1 Weld Output Terminals
Check open-circuit voltage be-
tween terminals according to Sec-
tion 10-18 (voltage V-14)
If correct voltage is not present,
repeat troubleshooting procedures.
Reinstall cover and side panels if
removed.

803 691-C

TM-231242 Page 74 XMT 350 MPa

 Always check unit before applying power (see Sections 10-1 thru 10-10).

10-34. Enabling Low Open Circuit Voltage Welding Modes (Optional) Effective
W/MA100311A
! Disconnect and lockout/tag-
out input power before re-
moving cover.
Follow this procedure to configure
the unit for low open circuit voltage
(OCV) operation in Stick and
Scratch Start Tig modes. OCV is
reduced to about 15 volts DC.
1 Front Panel And Display
1 Board PC3
Remove wrapper.
Place switch position 1 in the
Closed position by pressing actua-
tor toward board.
Reinstall wrapper.

907 161-A / 242 727-C

XMT 350 MPa TM-231242 Page 75

 SECTION 11 − MAINTENANCE

11-1. Routine Maintenance

! Disconnect power  Maintain more often during

before maintaining. severe conditions.

 = Check  = Change  = Clean = Replace

Replace
Damaged
Replace Cracked
Or
Torch Body
Unreadable
 Labels 

Repair Or
Replace
Cracked
Cables

Every
3
Months
Repair Or Replace
Cracked Cables And
Cords


Clean
And
Tighten Weld
Connections


Every
6 Blow Out Inside
Months


11-2. Blowing Out Inside Of Unit

! Do not remove case when
blowing out inside of unit.
To blow out unit, direct airflow
through front and back louvers as
shown.

Blowing Out Unit 2010−01

TM-231242 Page 76 XMT 350 MPa

11-3. Removing Fan Motor
! Significant DC voltage can
remain on capacitors after
unit is Off. Always check
capacitors according to
Section 10-2 to be sure they
have discharged before
working on unit.

 Drawing is representative and

may not reflect actual unit.
1 Mounting Unit Foot
2 Base
3 Fan Motor
4 Louver
1 Remove wrapper from unit.
Place unit upside down on secure
work area as shown.
Remove mounting unit feet.
Lift off base.
2 Remove louver from front panel as-
sembly.
Remove bolts (2) securing fan as-
sembly.
Disconnect fan motor plug and re-
move fan from unit.
Reverse steps to replace fan motor
3 in unit.

Tools Needed:
1/2, 9/16 in.

5/16 in. 805 299-A

XMT 350 MPa TM-231242 Page 77

Notes

TM-231242 Page 78 XMT 350 MPa

 SECTION 12 − ELECTRICAL DIAGRAMS

 The circuits in this manual can be used for troubleshooting, but there might be minor circuit differences from your machine. Use circuit
inside machine case or contact distributor for more information.
The following is a list of all diagrams for models covered by this manual.

Model Serial Or Style Number Circuit Diagram Wiring Diagram

XMT 350 MPa LJ410832A thru MA370425A 231442-B 231458-A

(208 − 575 Volt Models)
MA370426A thru MB380678A 249903-A 231458-A

MB380679A thru MB520505A 254090-A 254091-A

MB520506A thru ME224000U 256234-A 256241-A

ME224001U thru MF254022U 265902-A 268734-A

MF254023U and following 271735-B 271736-A

Circuit Board PC1 LJ410832A thru MA070469A 220469-B♦♦

(Control W/Program)
MA070470A thru MF254022U 242816-E♦♦

MF254023U thru MG094219U 260294-C♦♦

MG094220U and following 273300-A♦♦

Circuit Board PC2 LJ410832A thru MB510231A 225066-C♦♦

(Power Interconnect)
MB510232A thru ME100268U 246338-A♦♦

ME100269U and following 224663-B♦♦

Circuit Board PC3 LJ410832A thru MA060330P 225684-E♦♦

(Front Panel/Display)
MA060331P and following 244285-C♦♦

♦♦ Not included in this manual

XMT 350 MPa TM-231242 Page 79

 Figure 12-1. Circuit for XMT 350 MPa (208 − 575 Volt) Eff. With Serial No. LJ410832A Thru MA3704525A
TM-231242 Page 80 XMT 350 MPa
 231 442-B

XMT 350 MPa TM-231242 Page 81

 Figure 12-2. Circuit for XMT 350 MPa (208 − 575 Volt) Eff. With Serial No. MA370426A Thru MB380678A
TM-231242 Page 82 XMT 350 MPa
 249 903-A

XMT 350 MPa TM-231242 Page 83

 Figure 12-3. Circuit for XMT 350 MPa (208 − 575 Volt) Eff. With Serial No. MB380679A Thru MB520505A

TM-231242 Page 84 XMT 350 MPa

 254 090-A

XMT 350 MPa TM-231242 Page 85

 Figure 12-4. Circuit for XMT 350 MPa (208 − 575 Volt) Eff. With Serial No. MB520506A Thru ME224000U

TM-231242 Page 86 XMT 350 MPa

 256 234-A

XMT 350 MPa TM-231242 Page 87

 Figure 12-5. Circuit for XMT 350 MPa (208 − 575 Volt) Eff. With Serial No. ME224001U Thru MF254022U

TM-231242 Page 88 XMT 350 MPa

 265 902-A

XMT 350 MPa TM-231242 Page 89

 Figure 12-6. Circuit for XMT 350 MPa (208 − 575 Volt) Eff. With Serial No. MF254023U And Following

TM-231242 Page 90 XMT 350 MPa

 271 735-B

XMT 350 MPa TM-231242 Page 91

 Figure 12-7. Wiring Diagram for XMT 350 MPa (208 - 575 Volt)
Eff. With Serial No. LJ410832A Thru MB380678A (1 of 2)
TM-231242 Page 92 XMT 350 MPa
 231 458-A

XMT 350 MPa TM-231242 Page 93

 Figure 12-8. Wiring Diagram for XMT 350 MPa (208 − 575 Volt)
Eff. With Serial No. LJ410832A Thru MB380678A (2 of 2)
TM-231242 Page 94 XMT 350 MPa
 231 458-A

XMT 350 MPa TM-231242 Page 95

 Figure 12-9. Wiring Diagram for XMT 350 MPa (208 - 575 Volt)
Eff. With Serial No. MB380679A Thru MB520505A (1 of 2)
TM-231242 Page 96 XMT 350 MPa
 254 091-A

XMT 350 MPa TM-231242 Page 97

 Figure 12-10. Wiring Diagram for XMT 350 MPa (208 - 575 Volt)
Eff. With Serial No. MB380679A Thru MB520505A (2 of 2)
TM-231242 Page 98 XMT 350 MPa
 254 091-A

XMT 350 MPa TM-231242 Page 99

 Figure 12-11. Wiring Diagram for XMT 350 MPa (208 - 575 Volt)
Eff. With Serial No. MB380679A Thru ME224000U (1 of 2)
TM-231242 Page 100 XMT 350 MPa
 256 241-A

XMT 350 MPa TM-231242 Page 101

 Figure 12-12. Wiring Diagram for XMT 350 MPa (208 − 575 Volt)
Eff. With Serial No. MB380679A Thru ME224000U (2 of 2)
TM-231242 Page 102 XMT 350 MPa
 256 241-A

XMT 350 MPa TM-231242 Page 103

 Figure 12-13. Wiring Diagram for XMT 350 MPa (208 - 575 Volt)
Eff. With Serial No. ME224001U Thru MF254022U (1 of 2)
TM-231242 Page 104 XMT 350 MPa
 268 734-A

XMT 350 MPa TM-231242 Page 105

 Figure 12-14. Wiring Diagram for XMT 350 MPa (208 − 575 Volt)
Eff. With Serial No. ME224001A Thru MF254022U (2 of 2)
TM-231242 Page 106 XMT 350 MPa
 268 734-A

XMT 350 MPa TM-231242 Page 107

 Figure 12-15. Wiring Diagram for XMT 350 MPa (208 - 575 Volt)
Eff. With Serial No. MF254023U And Following (1 of 2)
TM-231242 Page 108 XMT 350 MPa
 271 736-A

XMT 350 MPa TM-231242 Page 109

 Figure 12-16. Wiring Diagram for XMT 350 MPa (208 − 575 Volt)
Eff. With Serial No. MF254023U And Following (2 of 2)
TM-231242 Page 110 XMT 350 MPa
 271 736-A

XMT 350 MPa TM-231242 Page 111

Notes

Start Your Professional 400 Trade Square East, Troy, Ohio 45373
Over 80,000 trained
Welding Career Now! 1-800-332-9448 www.welding.org since 1930!
TM-231242 Page 112 XMT 350 MPa
 TM-231242N 2016−03
Eff w/Serial No. LJ410832A
Processes

Multiprocess Welding

Description

Arc Welding Power Source

XMT 350 MPa

™

Auto-Line
Eff w/Serial No.
LJ410832A Thru ME120120U
For OM-231242 Revisions C Thru Q

Visit our website at

www.MillerWelds.com
 26 31 32 33
16
30
25

TM-231242 Page 114

12 13 17 29
11 14
18
5
19 80
34
4 15 27
10 22
35
23
28
9
21 20
3 38 37
39
8
40 36
58 24
7 57 41
42
6
43
79
44
78 45
77 56
59 20
65 51 47
1 MOD 2
76 60
2 50 MOD 1
75 65 52
61 48
64

Figure 13-1. Parts Assembly

74 62
48
73 63 49 46

70 64
55
LJ410832A THRU ME120120U

54

72 53
71
66
67
SECTION 13 − PARTS LIST FOR SERIAL NO.

68

69

XMT 350 MPa

Ref. 804 771-E
 Eff w/Serial No. LJ410832A Thru ME120120U
Item Dia. Part
No. Mkgs. No.
. . . 1 . . . . . . . . . . . . . . . 216034 . .
. . . . . . . . . . . . . . . . . . . . . 175256 . .
. . . . . . . . . . . . . . . . . . . . . 178551 . .
. . . 2 . . . . . . . . . . . . . . . 134327 . .
. . . 3 . . . . . . . . . . . . . . . 138442 . .
. . . 4 . . . . . . . . . . . . . . . 195585 . .
. . . 4 . . . . . . . . . . . . . . . 208015 . .
. . . 5 . . . . . . . . . . . . . . . 135483 . .
. . . 6 . . . . . . . . . . . . . . . 225097 . .
. . . 7 . . . . . . . . . . . . . . . . 211503 . .
. . . 8 . . . . . . . . . . . . . . +212207 . .
. . . 9 . . . . . . . . . . . . . . . 196355 . .
. . . 10 . . . . . . . . . . . . . . . 199840 . .
. . . 11 . . . . R3/C4 . . . . 196518 . .
. . . 11 . . . . R3/C4 . . . . 233052 . .
. . . 12 . . . . . SR1 . . . . . 201530 . .
. . . 13 . . . . D1,D2 . . . . 201531 . .
. . . 14 . . . . . RT1 . . . . . 199798 . .
. . . 15 . . . . . CR1 . . . . . 198549 . .
................................
. . . 15 . . . . . CR1 . . . . . 255744 . .
................................
. . . 16 . . . . . . . . . . . . . . . 227127 . .
. . . 17 . . . . . . . . . . . . . . . 227746 . .
. . . 18 . . . . . . . . . . . . . . . 010546 . .
. . . 19 . . . . . . L4 . . . . . . 218020 . .
. . . 20 . . . . . . . . . . . . . . . 179276 . .
. . . 21 . . . . . . . . . . . . . . . 170647 . .
. . . 22 . . . . . . L3 . . . . . . 212150 . .
. . . 22 . . . . . . L3 . . . . . . 251396 . .
. . . 23 . . . . . . T1 . . . . . . 212132 . .
. . . 23 . . . . . . T1 . . . . . . 251394 . .
. . . 24 . . . . . . L1 . . . . . . 212091 . .
. . . 25 . . . . . . . . . . . . . . . 083147 . .
. . . 26 . . . . . PC1 . . . . . 224098 . .
. . . 26 . . . . . PC1 . . . . . 242812 . .
. . . 26 . . . . . PC1 . . . . ♦224649 . .
. . . 26 . . . . . PC1 . . . . ♦242341 . .
. . . . . . . . . . . . . . . . . . . . . . 216113 . .
. . . . . . . . . . PLG1 . . . . . 115091 . .
. . . . . . . . . . PLG2 . . . . 201665 . .
. . . . . . . . . . PLG3 . . . . 131056 . .
. . . . . . . . . . PLG5 . . . . 131204 . .
. . . . . . . . . . PLG7 . . . . 131054 . .
. . . . . . . . . . PLG8 . . . . 131054 . .
. . . . . . . . . . PLG9 . . . . . 115093 . .
. . . . . . . . . . PLG10 . . . . . 115094 . .
. . . . . . . . . . PLG11 . . . . . 115094 . .
. . . . . . . . . . PLG12 . . . . . 115092 . .
. . . 27 . . . . . . . . . . . . . . . 212072 . .
. . . 28 . . . . C12,13 . . . . 219930 . .
. . . . . . . . . . . RC2 . . . . ♦604176 . .
. . . 29 . . . . . CB2 . . . . . 083432 . .
XMT 350 MPa
Description Quantity
Figure 13-1. Parts Assembly
Wrapper (Includes Insulators and Safety Labels) . . . . . . . . . . . . . . . . . . . 1
Insulator, Side Rh (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Insulator, Side (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Label, Warning General Precautionary Static & Wire Feed . . . . . . . . . . . 2
Label, Caution Falling Equip Can Cause Injury . . . . . . . . . . . . . . . . . . . . . 2
Handle, Rubberized Carrying (Prior to MC510003U) . . . . . . . . . . . . . . . . 2
Handle, Rubberized Carrying (Eff w/MC510003U) . . . . . . . . . . . . . . . . . . 2
Label, Important Remove These Two Handle Screws . . . . . . . . . . . . . . . 2
Heat Sink, Lh Rect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Insulator, Heat Sink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Windtunnel, Lh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Insulator, Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Bus Bar, Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Resistor/Capacitor (Prior to MA020694A) . . . . . . . . . . . . . . . . . . . . . . . . . 1
Resistor/Capacitor (Eff w/MA020694A) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Kit, Diode Fast Recovery Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Kit, Diode Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thermistor, NTC 30K Ohm @ 25 Deg C 18In Lead . . . . . . . . . . . . . . . . . 1
Relay, Encl 24VDC Spst 35A/300VAC 4Pin Flange Mtg
(Prior to MC450893U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Relay, Encl 24VDC Spst 30A/300VAC 4Pin Flange Mtg
(Eff w/MC450893U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Label, Warning Electric Shock/Exploding Parts . . . . . . . . . . . . . . . . . . . . . 1
Gasket, Inductor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bushing, Snap-In Nyl .375 Id X .500 Mtg Hole . . . . . . . . . . . . . . . . . . . . . 1
Inductor, Boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bushing, Snap-In Nyl 1.000 Id X 1.375 Mtg Hole Cent . . . . . . . . . . . . . . 3
Bushing, Snap-In Nyl 1.312 Id X 1.500 Mtg Hole . . . . . . . . . . . . . . . . . . . 1
Inductor, Output (Prior to MC450893U) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Inductor, Output (Eff w/MC450893U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
XFMR, HF Litz/Litz W/Boost (Prior to MC450893U) . . . . . . . . . . . . . . . . . 1
XFMR, HF Litz/Litz W/Boost (Eff w/MC450893U) . . . . . . . . . . . . . . . . . . . 1
Inductor, Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Grommet, Scr No 8/10 Panel Hole .312 Sq .500 High . . . . . . . . . . . . . . . 4
Circuit Card Assy, Control W/Program (Prior to MA070470A) . . . . . . . . 1
Circuit Card Assy, Control W/Program (Eff w/MA070470A) . . . . . . . . . . 1
Circuit Card Assy, Control/Aux Power W/Program (Prior to MA070470A)1
Circuit Card Assy, Control/Aux Power W/Program (Eff w/MA070470A) 1
Stand-Off Support, PC Card .187 Dia W/P&l .375 . . . . . . . . . . . . . . . . . . 2
Housing Plug+Pins (Service Kit) RC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Housing Plug+Pins (Service Kit) RC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Housing Plug+Pins (Service Kit) RC3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Housing Plug+Pins (Service Kit) RC5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Housing Plug+Pins (Service Kit) RC7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Housing Plug+Pins (Service Kit) RC8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Housing Plug+Pins (Service Kit) RC9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Housing Plug+Pins (Service Kit) RC10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Housing Plug+Pins (Service Kit) RC11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Housing Plug+Pins (Service Kit) RC12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bracket, Mtg Capacitor/PC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Kit, Capacitor Elctlt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Rcpt, Str Dx Grd 2P3W 15A 125V *5−15R . . . . . . . . . . . . . . . . . . . . . . . . 1
Supplementary Protector, Man Reset 1P 10A 250VAC Frict . . . . . . . . . . 1
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Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 13-1. Parts Assembly (Continued)

. . . 30 . . . . . CB1 . . . . . 089807 . . Supplementary Protector, Man Reset 1P 2.5A 250VAC Frict . . . . . . . . . 1

. . . 30 . . . . . CB1 . . . . ♦083432 . . Supplementary Protector, Man Reset 1P 10A 250VAC Frict . . . . . . . . . . 1
. . . 31 . . . . . . . . . . . . . . +212071 . . Panel, Rear Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 31 . . . . . . . . . . . . . ♦+212202 . . Panel, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 32 . . . . . . . . . . . . . . . 126026 . . Label, Warning Electric Shock Can Kill Significant . . . . . . . . . . . . . . . . . . 1
. . . 33 . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate, Rear (Order by Model and Serial Number) . . . . . . . . . . . . . . 1
. . . 33 . . . . . . . . . . . . . . . . . . . . ♦ . . Nameplate, Rear Aux (Order by Model and Serial Number) . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . ♦217297 . . Cover, Receptacle Weatherproof Duplex Rcpt . . . . . . . . . . . . . . . . . . . . . 1
. . . 34 . . . . . . . . . . . . . . . 217480 . . Label, Warning Incorrect Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 35 . . . . . . . . . . . . . . . 215980 . . Bushing, Strain Relief .709/.984 Id X1.375 Mtg Hole . . . . . . . . . . . . . . . . 1
. . . 36 . . . . . . . . . . . . . . . 219487 . . Cable, Power (Eff w/MD122320U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 37 . . . . . . . . . . . . . . . 234126 . . Nut, Conduit 1.000 Npt Knurled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 38 . . . . . . T2 . . . . . . . 211109 . . XFMR, Control 665V 336Va Syn Aux Pwr . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 38 . . . . . . T2 . . . . . ♦211968 . . XFMR, Control Toroidal 665 VAC Pri 1536 VA 60 Hz
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Prior to MB520506A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 38 . . . . . . T2 . . . . . ♦251003 . . XFMR, Control Toroidal 665 VAC Pri 1536 VA 60 Hz
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Eff w/MB520506A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . ♦212947 . . . . Plate, Mtg Toroid XFMR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 39 . . . . . . L2 . . . . . . 218018 . . Inductor, Pre-Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 40 . . . . . . . . . . . . . . . 218566 . . Gasket, Inductor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 41 . . . . . CT1 . . . . . 196231 . . XMFR, Current Sensing 200/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 42 . . . . . C15 . . . . . 196143 . . Capacitor, Polyp Met Film 16. Uf 400 VAC 10% . . . . . . . . . . . . . . . . . . . . 1
. . . 43 . . . . . . . . . . . . . . . . 216117 . . Bracket, Mtg Capacitor Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 44 . . . . . RT2 . . . . . 199798 . . Thermistor, Ntc 30K Ohm @ 25 Deg C 18in Lead . . . . . . . . . . . . . . . . . . 1
. . . 45 . . . . . PC2 . . . . . 225442 . . Circuit Card Assy, Interconnect (Prior to ME100269U) . . . . . . . . . . . . . . 1
. . . 45 . . . . . PC2 . . . . . 263676 . . Circuit Card Assy (Eff/w ME100269U) (Includes) . . . . . . . . . . . . . . . . . . . 1
. . . 46 . . . . . . . . . . . . . . . 126026 . . . . Label, Warning Electric Shock Can Kill Significant . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 223343 . . . . Clip, Wire Stdf .40−.50 Bndl .156Hole .031−.078Thk . . . . . . . . . . . . . . 2
. . . 47 . . . . . . . . . . . . . . . 153403 . . Bushing, Snap-In Nyl .750 Id X 1.000 Mtg Hole Cent . . . . . . . . . . . . . . . . 2
. . . 48 . MOD1, MOD2 . . 266888 . . Kit, IGBT Module & Interconnect Board (Prior to ME100269U)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Includes MOD1, MOD2, And Interconnect Board PC2) . . . . . . . . . . . . . 1
. . . 48 . MOD1, MOD2 . . 261556 . . Kit, Input/Pre-Regulator And Inverter Module (Eff w/ME100269U)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Includes MOD1, MOD2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG13 . . . . 130203 . . Housing Plug+Pins (Service Kit) RC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG14 . . . . 201665 . . Housing Plug+Pins (Service Kit) RC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG15 . . . . . 115092 . . Housing Plug+Pins (Service Kit) RC3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG20 . . . . . 115093 . . Housing Plug+Pins (Service Kit) RC6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 49 . . . . . RM1 . . . . . 205751 . . Module, Power Resistor W/Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 50 . . . . . . . . . . . . . . . 212206 . . Windtunnel, Rh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 51 . . . . . . . . . . . . . . . 196330 . . Heat Sink, Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 52 . . . . . . . . . . . . . . +175132 . . Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 53 . . . . . . . . . . . . . . . 153178 . . Label, Warning Exploding Parts Can Serious Injury . . . . . . . . . . . . . . . . . 1
. . . 54 . . . . . . . . . . . . . . . 176736 . . Screw, Mtg Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 55 . . . . . . . . . . . . . . . 173693 . . Foot, Mtg Unit (Prior to MA020694A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 55 . . . . . . . . . . . . . . . 229325 . . Foot, Mtg Unit (Eff w/MA020694A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 56 . . . . . . . . . . . . . . . 212074 . . Bus Bar, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 57 . . . . . HD1 . . . . . 182918 . . Transducer, Current 400A Module Supply V +/− 15V . . . . . . . . . . . . . . . . 1
. . . 58 . . . . . PC3 . . . . . 225680 . . Circuit Card Assy, Front Panel & Display W/Program
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Prior to LJ410832A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 58 . . . . . PC3 . . . . . 240631 . . Circuit Card Assy, Front Panel & Display W/Program
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Eff w/LJ410832A thru MA060330A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 58 . . . . . PC3 . . . . . 242725 . . Circuit Card Assy, Front Panel & Display W/Program
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Eff w/MA060331P) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG18 . . . . 131204 . . Housing Plug+Pins (Service Kit) RC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . RC50 . . . . 210233 . . Rcpt, W/Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG21 . . . . 212088 . . Plug, W/Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . RC21 . . . . 167640 . . Housing Plug+Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
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Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 13-1. Parts Assembly (Continued)

. . . 59 . . . . . . . . . . . . . . . 230943 . . Enclosure, Connector DB−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 60 . . . . . . . . . . . . . . . 230944 . . Cover, Enclosure Connector DB−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 61 . . . . . . S1 . . . . . . 231191 . . Switch, Tgl 3Pst 50A 600VAC Scr Term Wide Tgl (Prior to MA430012A) 1
. . . 61 . . . . . . S1 . . . . . 244920 . . Switch, Tgl 3Pst 40A 600VAC Scr Term Wide Tgl (Eff w/MA430012A) . 1
. . . 62 . . . . . . . . . . . . . . . 176226 . . Insulator, Switch Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 63 . . . . . FM1 . . . . . 196313 . . Fan, Muffin 115V 50/60Hz 3000 RPM 6.378 Mtg Holes . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG16 . . . . 131054 . . Housing Plug+Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . RC16 . . . . 135635 . . Housing Plug+Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 64 . . . . . . . . . . . . . . . 208967 . . Rcpt Assy, Tw Lk Insul Fem (Dinse Type) 50/70 Series (Includes)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Prior to MC450893U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 208968 . . . . Rcpt, Tw Lk Insul w/o−ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185712 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185713 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22Mmid X 31.5Mmod 1.310-1Mmt Intern . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00Hex .19H Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 178548 . . . . Terminal, Connection Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 64 . . . . . . . . . . . . ♦♦218183 . . Rcpt Assy, Tw Lk Insul Fem(Tweco Type) (Fac−Op) (Includes)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Prior to MC450893U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 209473 . . . . Rcpt, Twist Lock Tweco Style (Female) Power . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185712 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185713 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22Mmid X 31.5Mmod 1.310-1Mmt Intern . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00Hex .19H Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 178548 . . . . Terminal, Connection Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 64 . . . . . . . . . . . . . . . . 258711 . . Rcpt Assy, Tw Lk Insul Fem (Dinse) Bolted (Includes)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Eff w/MC450893U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 257994 . . . . Receptacle, Twist Lock insul w/o−ring . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250037 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250039 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22Mmid X 31.5Mmod 1.310-1Mmt Intern . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00Hex .19H Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 178548 . . . . Terminal, Connector Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 64 . . . . . . . . . . . . ♦♦258713 . . Rcpt Assy, Tw Lk Insul Fem (Tweco) Bolted (Includes)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Eff w/MC450893U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250040 . . . . Rcpt, Twist Lock Insul w/o−ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250037 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250039 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22Mmid X 31.5Mmod 1.310-1Mmt Intern . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00Hex .19H Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 178548 . . . . Terminal, Connector Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 65 . . . . . . . . . . . . . . . 208967 . . Rcpt. Assy, TW LK Insul Fem (Dinse Type) 50/70 Series (Includes)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Prior to MC450893U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 208968 . . . . Rcpt, TW Lk Insul w/o−ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185712 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185713 . . . . Insulator Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22mm Id X 31.5mm Od 1.310−1 mm Intern . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20−1.5 1.00Hex .19 Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O−Ring 0.989 Id X 0.070 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . O−Ring 0.739 Id X 0.070H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 178548 . . . . Terminal, Connector Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
XMT 350 MPa TM-231242 Page 117
 Eff w/Serial No. LJ410832A Thru ME120120U
Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 13-1. Parts Assembly (Continued)

. . . 65 . . . . . . . . . . . . ♦♦218183 . . Rcpt Assy, Tw Lk Insul Fem (Tweco Type) (Fac−op) (Includes)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Prior to MC450893U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 209473 . . . . Rcpt, Twist Lock Tweco Style (Female) Power . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185712 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185713 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22mm Id X 31.5mm Od 1.310−1mm Intern . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20−1.5 1.00Hex .19 Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O−Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . O−Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 178548 . . . . Terminal, Connector Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 65 . . . . . . . . . . . . . . . 258710 . . Rcpt Assy, Tw Lk Insul Fem (Dinse) (Includes) (Eff w/MC450893U) . . . 1
. . . . . . . . . . . . . . . . . . . . . 257995 . . . . Receptacle, Twist Lock insul w/o−ring . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250037 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250039 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22Mmid X 31.5Mmod 1.310-1Mmt Intern . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00Hex .19H Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 178548 . . . . Terminal, Connector Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 65 . . . . . . . . . . . . ♦♦258712 . . Rcpt Assy, Tw Lk Insul Fem (Tweco) (Includes) (Eff w/MC450893U) . . 1
. . . . . . . . . . . . . . . . . . . . . 250041 . . . . Rcpt, Tw Lk Insul w/o−ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250037 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250039 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22Mmid X 31.5Mmod 1.310-1Mmt Intern . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00Hex .19H Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 178548 . . . . Terminal, Connector Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 66 . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate, Power (Order by Model and Serial Number) . . . . . . . . . . . . . 1
. . . 67 . . . . . . . . . . . . . . . 231473 . . Label, Process (Prior to LJ410832A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 67 . . . . . . . . . . . . . . . 240959 . . Label, Process (Eff w/LJ410832A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 68 . . . . . . . . . . . . . . . 218041 . . Door, W/Quick Access Ball Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 69 . . . . . . . . . . . . . . . 175138 . . Box, Louver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 70 . . . . . . . . . . . . . . . . . . . . . . . . . . Label, (Order by Model and Serial Number) . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 71 . . . . . . . . . . . . . . . 174991 . . Knob, Pointer 1.250 Dia X .250 Id W/Spring Clip−.21 . . . . . . . . . . . . . . . 2
. . . 72 . . . . . . . . . . . . . . . 231468 . . Nut, 375−32 .56Hex .22H Brs Conical Knurl . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 73 . . . . . . . . . . . . . . . 231469 . . Nut, 500−28 .69Hex .28H Brs Conical Knurl . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 74 . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate, Connection (Order by Model and Serial Number) . . . . . . . . 1
. . . 75 . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate (Order by Model and Serial Number) . . . . . . . . . . . . . . . . . . . 1
. . . 76 . . . . . . . . . . . . . . . . 216112 . . Fastener, Panel Receptacle Quick Access . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 77 . . . . . C6,7 . . . . . 214749 . . Capacitor Assy, W/Plug And Leads (Voltage Feedback) . . . . . . . . . . . . . 1
. . . 78 . . . . . . . . . . . . . . . 226590 . . Panel, Front Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 79 . . . . . . . . . . . . . . . 231470 . . Nut, Adapter Encoder Shaft Mtg 375−32 To 500−28 . . . . . . . . . . . . . . . . 1
. . . 80 . . . . . . L8 . . . . . . 241027 . . Core, Toroidal (Eff w/MB380679A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.
♦Part of 115V Aux Power Option.
♦♦Part of Tweco Type Connector Option
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.

TM-231242 Page 118 XMT 350 MPa

 TM-231242N 2016−03
Eff w/Serial No. LJ410832A
Processes

Multiprocess Welding

Description

Arc Welding Power Source

XMT 350 MPa

™

Auto-Line
Eff w/Serial No.
ME120121U And Following
For OM-231242 Revision R And Following

Visit our website at

www.MillerWelds.com
 16 32
26 30 31
12 13 14
17
11 18 29

TM-231242 Page 120

19 25
27
80
5
15 79 33
10 22 81 34
4 23 28

20
9 21
24
37 36
3 38
8 39 35

7 40
57 56 6 41
78 42
43
55
77 44
20
76 58 50
1 46
2 64 59
49
75
74 60 51 47

64 63 48

Figure 14-1. Parts Assembly

61
73 47
62 45
72
71
63 54
ME120121U AND FOLLOWING

70
69
53
52
65
SECTION 14 − PARTS LIST FOR SERIAL NO.

66
67
68

XMT 350 MPa

804 771-H
 Eff w/Serial No. ME120121U And Following
Item Dia. Part
No. Mkgs. No.
. . . 1 . . . . . . . . . . . . . . . 216034 . .
. . . . . . . . . . . . . . . . . . . . . 175256 . .
. . . . . . . . . . . . . . . . . . . . . 178551 . .
. . . 2 . . . . . . . . . . . . . . . 134327 . .
. . . 3 . . . . . . . . . . . . . . . 138442 . .
. . . 4 . . . . . . . . . . . . . . . 208015 . .
. . . 5 . . . . . . . . . . . . . . . 135483 . .
. . . 6 . . . . . . . . . . . . . . . 225097 . .
. . . 7 . . . . . . . . . . . . . . . . 211503 . .
. . . 8 . . . . . . . . . . . . . . +212207 . .
. . . 9 . . . . . . . . . . . . . . . 196355 . .
. . . 10 . . . . . . . . . . . . . . . 199840 . .
. . . 11 . . . . R3/C4 . . . . 233052 . .
. . . 12 . . . . . SR1 . . . . . 201530 . .
. . . 13 . . . . D1,D2 . . . . 201531 . .
. . . 14 . . . . . RT1 . . . . . 199798 . .
. . . 15 . . . . . CR1 . . . . . 255744 . .
. . . 16 . . . . . . . . . . . . . . . 227127 . .
. . . 17 . . . . . . . . . . . . . . . 227746 . .
. . . 18 . . . . . . . . . . . . . . . 010546 . .
. . . 19 . . . . . . L4 . . . . . . 218020 . .
. . . 20 . . . . . . . . . . . . . . . 179276 . .
. . . 21 . . . . . . . . . . . . . . . 170647 . .
. . . 22 . . . . . . L3 . . . . . . 251396 . .
. . . 23 . . . . . . T1 . . . . . . 251394 . .
. . . 24 . . . . . . L1 . . . . . . 212091 . .
. . . 25 . . . . . . . . . . . . . . . 083147 . .
. . . 26 . . . . . PC1 . . . . . 242812 . .
. . . 26 . . . . . PC1 . . . . . 260291 . .
................................
. . . 26 . . . . . PC1 . . . . . 273301 . .
. . . 26 . . . . . PC1 . . . . ♦242341 . .
. . . 26 . . . . . PC1 . . . . ♦265280 . .
................................
. . . 26 . . . . . PC1 . . . . ♦274574 . .
. . . . . . . . . . . . . . . . . . . . . . 216113 . .
. . . . . . . . . . PLG1 . . . . . 115091 . .
. . . . . . . . . . PLG2 . . . . 201665 . .
. . . . . . . . . . PLG3 . . . . 131056 . .
. . . . . . . . . . PLG5 . . . . 131204 . .
. . . . . . . . . . PLG7 . . . . 131054 . .
. . . . . . . . . . PLG8 . . . . 131054 . .
. . . . . . . . . . PLG9 . . . . . 115093 . .
. . . . . . . . . . PLG10 . . . . . 115094 . .
. . . . . . . . . . PLG11 . . . . . 115094 . .
. . . . . . . . . . PLG12 . . . . . 115092 . .
. . . 27 . . . . . . . . . . . . . . . 263023 . .
. . . 28 . . . . C12,13 . . . . 219930 . .
. . . . . . . . . . . RC2 . . . . ♦604176 . .
. . . 29 . . . . . CB2 . . . . . 083432 . .
. . . . . . . . . . . CB1 . . . . . 089807 . .
................................
. . . . . . . . . . . CB1 . . . . ♦083432 . .
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
♦Part of 115V Aux Power Option.
♦♦Part of Tweco Type Connector Option
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.
XMT 350 MPa
Description Quantity
Figure 14-1. Parts Assembly
Wrapper (Includes Insulators and Safety Labels) . . . . . . . . . . . . . . . . . . . 1
Insulator, Side Rh (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Insulator, Side (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Label, Warning General Precautionary Static & Wire Feed . . . . . . . . . . . 2
Label, Caution Falling Equip Can Cause Injury . . . . . . . . . . . . . . . . . . . . . 2
Handle, Rubberized Carrying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Label, Important Remove These Two Handle Screws . . . . . . . . . . . . . . . 2
Heat Sink, Lh Rect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Insulator, Heat Sink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Windtunnel, Lh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Insulator, Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Bus Bar, Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Resistor/Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Kit, Diode Fast Recovery Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Kit, Diode Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thermistor, NTC 30K Ohm @ 25 Deg C 18In Lead . . . . . . . . . . . . . . . . . 1
Relay, Encl 24VDC Spst 30A/300VAC 4Pin Flange Mtg . . . . . . . . . . . . . 1
Label, Warning Electric Shock/Exploding Parts . . . . . . . . . . . . . . . . . . . . . 1
Gasket, Inductor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bushing, Snap-In Nyl .375 Id X .500 Mtg Hole . . . . . . . . . . . . . . . . . . . . . 1
Inductor, Boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bushing, Snap-In Nyl 1.000 Id X 1.375 Mtg Hole Cent . . . . . . . . . . . . . . 3
Bushing, Snap-In Nyl 1.312 Id X 1.500 Mtg Hole . . . . . . . . . . . . . . . . . . . 1
Inductor, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
XFMR, HF Litz/Litz W/Boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Inductor, Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Grommet, Scr No 8/10 Panel Hole .312 Sq .500 High . . . . . . . . . . . . . . . 4
Circuit Card Assy, Control W/Program (Prior to MF254023U) . . . . . . . . 1
Circuit Card Assy, Control W/Program
(Eff wMF254023U thru MG094219U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Circuit Card Assy, Control W/Program (Eff wMG094220U) . . . . . . . . . . . 1
Circuit Card Assy, Control/Aux Power W/Program (Prior to MF254023U)1
Circuit Card Assy, Control W/Program
(Eff wMF254023U thru MG094219U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Circuit Card Assy, Control W/Program (Eff wMG094220U) . . . . . . . . . . . 1
Stand-Off Support, PC Card .187 Dia W/P&l .375 . . . . . . . . . . . . . . . . . . 2
Housing Plug+Pins (Service Kit) RC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Housing Plug+Pins (Service Kit) RC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Housing Plug+Pins (Service Kit) RC3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Housing Plug+Pins (Service Kit) RC5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Housing Plug+Pins (Service Kit) RC7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Housing Plug+Pins (Service Kit) RC8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Housing Plug+Pins (Service Kit) RC9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Housing Plug+Pins (Service Kit) RC10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Housing Plug+Pins (Service Kit) RC11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Housing Plug+Pins (Service Kit) RC12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bracket, Mtg Capacitor/PC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Kit, Capacitor Elctlt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Rcpt, Str Dx Grd 2P3W 15A 125V *5−15R . . . . . . . . . . . . . . . . . . . . . . . . 1
Supplementary Protector, Man Reset 1P 10A 250VAC Frict . . . . . . . . . . 1
Supplementary Protector, Man Reset 1P 2.5A 250VAC Frict
(Prior to ME224001U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Supplementary Protector, Man Reset 1P 10A 250VAC Frict . . . . . . . . . . 1
TM-231242 Page 121
 Eff w/Serial No. ME120121U And Following
Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 14-1. Parts Assembly (Continued)

. . . 30 . . . . . . . . . . . . . . +212071 . . Panel, Rear Standard (Prior to ME224001U) . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 30 . . . . . . . . . . . . . . +265908 . . Panel, Rear Standard w/Knockout (Eff w/ME224001U) . . . . . . . . . . . . . . 1
. . . 30 . . . . . . . . . . . . . ♦+212202 . . Panel, Rear (Prior to ME224001U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 30 . . . . . . . . . . . . . ♦+265910 . . Panel, Rear Aux Power w/Knockout (Eff w/ME224001U) . . . . . . . . . . . . 1
. . . 31 . . . . . . . . . . . . . . . 126026 . . Label, Warning Electric Shock Can Kill Significant . . . . . . . . . . . . . . . . . . 1
. . . 32 . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate, Rear (Order by Model and Serial Number) . . . . . . . . . . . . . . 1
. . . 32 . . . . . . . . . . . . . . . . . . . . ♦ . . Nameplate, Rear Aux (Order by Model and Serial Number) . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . ♦217297 . . Cover, Receptacle Weatherproof Duplex Rcpt . . . . . . . . . . . . . . . . . . . . . 1
. . . 33 . . . . . . . . . . . . . . . 217480 . . Label, Warning Incorrect Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 34 . . . . . . . . . . . . . . . 215980 . . Bushing, Strain Relief .709/.984 Id X1.375 Mtg Hole . . . . . . . . . . . . . . . . 1
. . . 35 . . . . . . . . . . . . . . . 219487 . . Cable, Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 36 . . . . . . . . . . . . . . . 234126 . . Nut, Conduit 1.000 Npt Knurled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 37 . . . . . . T2 . . . . . . . 211109 . . XFMR, Control 665V 336VA Syn Aux Pwr (Prior to MF254023U) . . . . . 1
. . . 37 . . . . . . T2 . . . . . . 268830 . . XFMR, Control 665V 336VA Syn Aux Pwr (Eff w/MF254023U) . . . . . . . 1
. . . 37 . . . . . . T2 . . . . . ♦251003 . . XFMR, Control Toroidal 665 VAC Pri 1536 VA 60 Hz
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Prior to MF254023U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 37 . . . . . . T2 . . . . . ♦270095 . . XFMR, Control Toroidal 665 VAC Pri 1536 VA 60 Hz
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Eff w/MF254023U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . ♦212947 . . . . Plate, Mtg Toroid XFMR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 38 . . . . . . L2 . . . . . . 218018 . . Inductor, Pre-Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 39 . . . . . . . . . . . . . . . 218566 . . Gasket, Inductor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 40 . . . . . CT1 . . . . . 196231 . . XMFR, Current Sensing 200/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 41 . . . . . C15 . . . . . 196143 . . Capacitor, Polyp Met Film 16. Uf 400 VAC 10% . . . . . . . . . . . . . . . . . . . . 1
. . . 42 . . . . . . . . . . . . . . . . 216117 . . Bracket, Mtg Capacitor Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 43 . . . . . RT2 . . . . . 199798 . . Thermistor, Ntc 30K Ohm @ 25 Deg C 18in Lead . . . . . . . . . . . . . . . . . . 1
. . . 44 . . . . . PC2 . . . . . 263676 . . Circuit Card Assy, Interconnect (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 45 . . . . . . . . . . . . . . . 126026 . . . . Label, Warning Electric Shock Can Kill Significant . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 223343 . . . . Clip, Wire Stdf .40−.50 Bndl .156Hole .031−.078Thk . . . . . . . . . . . . . . 2
. . . 46 . . . . . . . . . . . . . . . 153403 . . Bushing, Snap-In Nyl .750 Id X 1.000 Mtg Hole Cent . . . . . . . . . . . . . . . . 2
. . . 47 MOD1, MOD2 261556 . . Kit, Input/Pre-Regulator And Inverter Module . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG13 . . . . 130203 . . Housing Plug+Pins (Service Kit) RC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG14 . . . . 201665 . . Housing Plug+Pins (Service Kit) RC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG15 . . . . . 115092 . . Housing Plug+Pins (Service Kit) RC3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG20 . . . . . 115093 . . Housing Plug+Pins (Service Kit) RC6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 48 . . . . . RM1 . . . . . 205751 . . Module, Power Resistor W/Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 49 . . . . . . . . . . . . . . . 212206 . . Windtunnel, Rh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 50 . . . . . . . . . . . . . . . 196330 . . Heat Sink, Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 51 . . . . . . . . . . . . . . +175132 . . Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 52 . . . . . . . . . . . . . . . 153178 . . Label, Warning Exploding Parts Can Serious Injury . . . . . . . . . . . . . . . . . 1
. . . 53 . . . . . . . . . . . . . . . 176736 . . Screw, Mtg Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 54 . . . . . . . . . . . . . . . 229325 . . Foot, Mtg Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 55 . . . . . . . . . . . . . . . 212074 . . Bus Bar, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 56 . . . . . HD1 . . . . . 182918 . . Transducer, Current 400A Module Supply V +/− 15V . . . . . . . . . . . . . . . . 1
. . . 57 . . . . . PC3 . . . . . 242725 . . Circuit Card Assy, Front Panel & Display W/Program . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG18 . . . . 131204 . . Housing Plug+Pins (Service Kit) RC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . RC50 . . . . 210233 . . Rcpt, W/Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG21 . . . . 212088 . . Plug, W/Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . RC21 . . . . 167640 . . Housing Plug+Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 58 . . . . . . . . . . . . . . . 230943 . . Enclosure, Connector DB−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 59 . . . . . . . . . . . . . . . 230944 . . Cover, Enclosure Connector DB−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 60 . . . . . . S1 . . . . . 244920 . . Switch, Tgl 3pst 40a 600vac Scr Term Wide Tgl . . . . . . . . . . . . . . . . . . . 1
. . . 61 . . . . . . . . . . . . . . . 176226 . . Insulator, Switch Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.
♦Part of 115V Aux Power Option.
♦♦Part of Tweco Type Connector Option
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.
TM-231242 Page 122 XMT 350 MPa
 Eff w/Serial No. ME120121U And Following
Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 14-1. Parts Assembly (Continued)

. . . 62 . . . . . FM1 . . . . . 196313 . . Fan, Muffin 115V 50/60Hz 3000 RPM 6.378 Mtg Holes . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG16 . . . . 131054 . . Housing Plug+Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . RC16 . . . . 135635 . . Housing Plug+Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 63 . . . . . . . . . . . . . . . . 258711 . . Rcpt Assy, Tw Lk Insul Fem (Dinse) Bolted (Includes) . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 257994 . . . . Receptacle, Twist Lock insul w/o Ring (Dinse) Bolted . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250037 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250039 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22Mmid X 31.5Mmod 1.310-1Mmt Intern . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00Hex .19H Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 178548 . . . . Terminal, Connector Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 63 . . . . . . . . . . . . ♦♦258713 . . Rcpt Assy, Tw Lk Insul Fem (Tweco) Bolted (Includes) . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250040 . . . . Rcpt, Twist Lock Insul w/o Ring (Tweco) Bolted . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250037 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250039 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22Mmid X 31.5Mmod 1.310-1Mmt Intern . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00Hex .19H Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 178548 . . . . Terminal, Connector Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 64 . . . . . . . . . . . . . . . 258710 . . Rcpt Assy, Tw Lk Insul Fem (Dinse) (Includes) . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 257995 . . . . Receptacle, Twist Lock insul w/o ring (Dinse) . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250037 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250039 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22Mmid X 31.5Mmod 1.310-1Mmt Intern . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00Hex .19H Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 178548 . . . . Terminal, Connector Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 64 . . . . . . . . . . . . ♦♦258712 . . Rcpt Assy, Tw Lk Insul Fem (Tweco) (Includes) . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250041 . . . . Rcpt, Twist Lock Insul w/o Ring (Tweco) . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250037 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250039 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22Mmid X 31.5Mmod 1.310-1Mmt Intern . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00Hex .19H Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 178548 . . . . Terminal, Connector Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 65 . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate, Power (Order by Model and Serial Number) . . . . . . . . . . . . . 1
. . . 66 . . . . . . . . . . . . . . . 240959 . . Label, Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 67 . . . . . . . . . . . . . . . 218041 . . Door, W/Quick Access Ball Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 68 . . . . . . . . . . . . . . . 175138 . . Box, Louver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 69 . . . . . . . . . . . . . . . . . . . . . . . . . . Label, (Order by Model and Serial Number) . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 70 . . . . . . . . . . . . . . . 174991 . . Knob, Pointer 1.250 Dia X .250 Id W/Spring Clip−.21 . . . . . . . . . . . . . . . 2
. . . 71 . . . . . . . . . . . . . . . 231468 . . Nut, 375−32 .56Hex .22H Brs Conical Knurl . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 72 . . . . . . . . . . . . . . . 231469 . . Nut, 500−28 .69Hex .28H Brs Conical Knurl . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 73 . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate, Connection (Order by Model and Serial Number) . . . . . . . . 1
. . . 74 . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate (Order by Model and Serial Number) . . . . . . . . . . . . . . . . . . . 1
. . . 75 . . . . . . . . . . . . . . . . 216112 . . Fastener, Panel Receptacle Quick Access . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 76 . . . . . C6,7 . . . . . 214749 . . Capacitor Assy, W/Plug And Leads (Voltage Feedback) . . . . . . . . . . . . . 1
. . . 77 . . . . . . . . . . . . . . . 226590 . . Panel, Front Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 78 . . . . . . . . . . . . . . . 231470 . . Nut, Adapter Encoder Shaft Mtg 375−32 To 500−28 . . . . . . . . . . . . . . . . 1
. . . 79 . . . . . . L8 . . . . . . 241027 . . Core, Toroidal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 80 . . . . . . . . . . . . . . . 251701 . . Adapter, Nut Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 81 . . . . . . . . . . . . . . . 263052 . . Insulator, Capacitor Mtg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.
♦Part of 115V Aux Power Option.
♦♦Part of Tweco Type Connector Option
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.
XMT 350 MPa TM-231242 Page 123
 Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
For International Locations Visit
www.MillerWelds.com

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2016 Miller Electric Mfg. Co. 2016−01