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Asphalt Institute Manual Series MS-5 Introduction To Asphalt
Asphalt Institute Manual Series MS-5 Introduction To Asphalt
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All reasonablecarehas beentaken in the preparation
of this Manual; however, the Asphalt Institute can
accept no responsibilityfor the consequencesof any
inaccuracvwhich it mav contain.
NOTE
This publication incorporrtes dusl unils of
mersurement: The Internrtionrl Systemof Units,
Sl (metric),followedby U.S. CustomeryUnits.
PRINTEDIN USA
|lFTHEASPHATT
MEMBERS II{STITUTE =
(AsofFebruary
2001)
TheAsphalt isaninternational,
Institute nonprofit
association
sponsoredbymembers ofthepetroleum
asphalt
industry
t0serve bothusersandproducers materials
0fasphalt throughpr0grams service,
0Iengineering
t0processors
Membershipisavailabletorefinersofasphaltfromcrudepetroleum;
researchandeducation
paving
finished
manulacturing asphalts non-paving
and/or butnotstarting
asphalts fromcrudepetroleum;
and
working
t0companies specifically related
withasphalt rawmaterial
orasphalt
additives
=
-Aftzo hc., Willowbrook,
llobelChemicals lllinois lnc.,Sioux
Jebro City,lowa
Asphalt,
AllStailes Massachusettsl(ochMaterials
Inc.,Sunderland, Company, Wichita,Kansas
AlonlF,A,Dallas,
Texas Ashland
Marathon Petmleum lIC, Findlay,
0hio
-Andrie Michigan
lnc,,Muskegon, E.A.Mafiani G0.,Inc.,Tampa,
Asohalt Florida
.ArFMar Poducts, Haven,
Winter Fl0rida MathyConstruction
Gompary, Onalaska,
Wisconsin
AstsarenlntenationalInc.,Mississauga,
Ontario, McAsphaltlndusfies
Ltd.,Scarborough,
Ontario,
Canada Canada
AsphaltMatodals,!nc.,Indianapolis,Indiana Moe JawAsphaltlnc., MooseJaw,Saskatchewan,
AssociatedAsphalt,lnc., Roanoke,Virginia Canada
.At0finaPetmDhemicals, InG.,Dallas,
TX Murphyoil lFA, lnc.. Superior.Wisconsin
AtofinaPetochemicals, Inc.,Houston, Texas llynis Petloleum,AB,Johanneshov, Sweden
.BASFCorporation,
3
NorthCarolina
Charlotte, oldcastleMaterialsGmup,Washington, DC
BltumarInc,,Montreal.
Quebec, Canada Paramount Pefooleum Conoration,Paramount,
BitumlnousPruductsGompany, Maumee, 0hio Californra
.BouchardGorlwhe Management .PennMaritine,Inc.,Stamiord,Connecticut
Corp.,
Hicksville,
NewYork Petm-Canada lnD.,oakville,ontario,Canada
Indiana .Petro-l{avInc.,l\4ontreal,
ouebec,Canada
BP,Whiting,
CalterG0rpofatlon,Sydney,Ausllalia PetmleoBEsileim,S,A.- Petrobras, RiodeJaneiro,
Canadian Asphalt Indusldes Inc.,Markham,0ntario, Brazil
Canada OillIG, Parket
Pioneet Colorado
GheE0n PmduclsCompany, SanRamon, California BECoPE,
Cartago,Costa
Rica
G1IG0 Asphalt Re{iningGonpany, Reps0lPmduc{oslsfahicm, S.4., Madrid,Spain
Pennsylvania .R0hmandHaasGompany,
Plymouth Meeting, NorthAndover,
Coastal lowing,Inc.,Houston, TX Massachusetts
-Safety-l(een,
Colas, S.A.,Paris, France Oilf,ecoveryllivisi0n,Elgin,lllinois
Gonsolidated oil & Iransportatim Co.,Inc., SanJoaqulnRefiningCo.,Inc., BakersJield,
Englewood, Colorado California
-DuPort, Wilminglon, Delaware Sargeant Marine,lnc., BocaRaton,Florida
-oynaol[,!,C.,Houston, Texas SenecaPefoleumGo.,Inc , Crest\rvood, lllinois
EMCo limited,Building Prodrcts, 0uebec,
Lasalle, ShellCanadaPmducb,T0ronto,ontario,Canada
Canada "ShellChenical,lftatonPolymeF,Houston, Texas
"Eniohem Americas, Inc.,Houston,Texas Shelllnternational PetmleumGompany limited,
Equiva Tradlng Gompany, Burbank,California London,England
Ergon, lnc.,Jackson, Mississlppi S{ Gorporation, Seoul,Korea
E[0nilobill||bdcants& Petoleum Specialtaes Sou$landoil Gompany, Jackson,Mississippi
Company, Houston, Texas $tit-X0teC0nomtion,Cortland,NewYork
Frontierleminal& fladingConpany, Tulsa, Tenyhdrcfiies, Inc., Hamilton,0hio
0klahoma Tesoru Petroleum Conoration,Anacortes, WA
Wayne, -Texac0
GAFlrlatedals Corpo.aiion, NewJersey RetiningandMalketing,Inc.,Marrero,
Golden Eearoil SpeDialties, LosAngeles, Calitornia Louisiana
Gomra[ IsplElt, [TD,Rensselae( NewYork Imco SefiningConpany,Phoenix,N
GuffSfahsAsDhalt Go.,lnc.,SouthH0uston, Texas IlumbullPmducb(Dirisionof lhrcnsComing],
.lleatec, lm., Chattanooga, Tennessee Toledo.
0hio
'Ultrapaye
HunlBefining Gompany, Tuscaloosa,
Alabama Cfiporation,Resaca, Georgia
Huntuay Refining Company, Wilmington,California UnitedRefiningCompany, Warren,Pennsylvania
Hudq0llihdcting Gompany, Calgary,
Alberta, U.S.oil& ReliningCompany, Tacoma, Washington
Canada llfardenlUlodllied
Asphalt,Harrisburg, Pennsyivania
ll(0,Chicago, lllinois YPFS.4.,Buenos Aires,Argentina
lnDedal 0ll,T0ronto, 0nlario,Canada
Turkey . Atfiliate
lstaltA.S,,Uskudar, lstanbul, Member
FOREWORD
This publication is intended to be a useful, but brief, introduction to
asphalt and some of its uses. Terms relating to asphalt are defined;
standard tests for asphalts, mineral aggregates,and asphalt-aggregate
mixtures are summarized; specifications are abstracted or referenced;
and recommendationsfor asphalt paving mixtures are summarized.
Students should find Introduction to Asphalt especiallybeneficial as
an adjunct to textbooks in engineeringmaterialscourses.
The Asphalt Institute welcomes commentson this publication.
ASPHALT INSTITUTE
ResearchPark Drive
P.O.Box 14052
Lexington,Kentucky40512-4052
TABLEOF CONTENTS
Page
List of Asphalt Institute Member Companies .. iii
List of Asphalt Institute Offices.. iv
Foreword.. v
List of lllustrations..... vii
List of Tables....... viii
ChapterI
USESOF ASPHALT
ChapterII
TERMS RELATION TO ASPHALT AND ITS USES 9
A. Asphalt Materials 9
B. Asphalt Pavements and Surface Treatments. ll
ChapterIII
TESTS
A. Asphalts............. t7
B. Mineral Aggregates 36
C. AsphaltPavingMixtures... 42
ChapterIV
SUMMARY OF SPECIFICATIONS AND PRINCIPAL
RECOMMENDATIONS.......... ))
A. Specificationsfor Asphalts............. 55
B. Gradingand Quality Standardsfor
Mineral Aggregates 55
of Asphalt PavingMixes.....
C. Classification 59
D. Designof AsphaltPavingMixes....... 59
E. Control of Asphalt Mixture and Spraying
Temperatures...... 6l
Index 67
1A
III.9 Thin Film Oven Test
III.1O Rolling Thin Film OvenTest 25
III-I 1 Ductility Test . . 26
Ut-r2 Tag Open Cup FlashPoint Test 28
III.13 Distillation Test . 29
III-14 Dstillation Test for Emulsified Asphalts 31
III.I5 Ring and Ball Softening Point Test . . 35
III-16 AggregateGradingChart . J6
vlt
LISTOF TABLES
Table Page
I-1 Guide for Uses of AsPhalt 4
t-2 Someusesand applicationsof asphalt 6
III.I Authoritative methodsof test as commonly specified 5l
IV-1 Sizesof coarseaggregates. . 51
tv-2 for asphaltpavingmixtures ' . .
Fine aggregates 58
IV.3 Mineral ltller for asphaltpavingmixtures . . . 58
IV.4 Composition of Asphalt Paving Mixtures 60
IV-5 Suggestedcitena for test limits . 6l
IV.7 Typical temperaturejsfor usesof asphalt -
DegreesCelsius("C) o+
IV.8 Typical temperaturesfor usesof asphalt-
DegreesFahrenheit("F) 65
vlll
Chapter I
USESOF ASPHALT
l.0l OCCURRENCE-Asphalt is a natural constituent of most
petroleums in which it exists in solution. The crude petroleum is re-
fined to separate the various fractions and recover the asphalt. Similar
processesoccurring in nature have formed natural depositsof asphalt,
some practically free from extraneous matter and some in which the
asphalt has become mixed with variable quantities of mineral matter,
water, and other substances.Natural deposits in which asphalt occurs
within a porous rock structure are known as rock asphalts.
1.02 PROPERTIES-Asphalt is of pafiicular interest to the engineer
because it is a strong cement, readily adhesive,highly waterproof, and
durable. It is a plastic substancethat imparts controllable flexibility to
mixtures of mineral aggregateswith which it is usually combined. It is,
moreover, highly resistant to the action of most acids, alkalies, and
salts. Although a solid or semi-solid at ordinary atmospherictempera-
tures, asphalt may be readily liquefied by applying heat, or by dissol-
ving it in petroleum solventsof varying .zolatility, or by emulsifying it.
I.O3 BRIEF HISTORY-
Prehistoric.-Skeletons of prehistoric animals preserved intact to
present day in surface deposits of asphalt, La Brea Pit, Los
Angeles, Calif.
3200 to 540 B.C.-Recent archaeologicalexcavationsshow extensive
use of asphalt in Mesopotamia and Indus Valley, as cement for
masonry and street construction and as waterproofing layer for
temple baths and water tanks.
300 B.C.-Asphalt extensivelyused for mummificationin Egypt.
A.D. 18)2-Rock asphaltused in France for floor, bridge, and side-
walk surfacing.
A.D. IB38-Rock asphaltimported and used in sidewalkconstruc-
tion in Philadelphia.
A.D. 1870 (circa)-First asphalt pavement laid in Newark, New
Jersey by ProfessorE. J. DeSmedt,a Belgianchemist.
A.D. 1876-First sheet asphalt pavementlaid in Washington,D.C.,
with imported lake asphalt.
A.D. 1g}2-Approximately 20,000 tons of asphaltrefined tiom pet-
roleum in the United States.
Since1926-The Petroleumasphalt and road oil tonnageproduced
annually has increasedsteadily-from 3,000,000tons in 1926 to
tons
over 11,000,000tons in 1950.Then to more than 30,000,000
in 1985.
OILWELL
ASPHALTFLOWCHART
PETROLEUM
PUMPING
FTELD STORAGE STATION
LIGHT DISTILLATE PROCESSlNG
G A S O LI N E
L I G H TS O L V E N T S
NE
KE R O S E
LIGHTBTJRNEROIL
TOWER DIESE L OIL
DISTILLATION ! U B R I C A T I N G0 1 L s
I coruoe*sens
ANO
REFINERY
A S P H A L TC E M E N T S
S L O WC U R I N C
C U T E A C KA S P I i A L T S
A N D R O A DO I L S
,l'vlAYALSO BE
P R E P A R EBDY D I R E C T
D I( T I L L A T I O N)
BLENDER
M E D I U MC U R I N G
CUTBACKASPHALTS
RAPIDCURINC
CIJTBACK ASPHALTS
M
PETROLEU
E M U L S I F I E DA S P H A L T S
.,,
1.04 ASPHALTFROM PETROLEUM-Almost all asphaltusedin
the UnitedStatesis refinedfrom petroleum.Suchasphaltis producedin
a varietyof typesand gradesrangingfrom hard brittle solidsto almost
water-thinliquids.The semisolid form, knownasasphaltcement,is the
basicmaterial.Typesof productsproducedby refining are shown in
FigureI-1.
Someasphaltproductsaremadefluid by emulsifyingasphaltcements
with water,or by cuttingbackor blendingthem with petroleumdistillates.
Typesof emulsifiedor cutbackproductsare illustratedin Figure I-2.
SLOWLY
WATER GASOLINE VOLATILE&
AND OR KEROSENE NON.
EMULSIFIER NAPHTHA VOLATILE
OILS
Sometypical usesof asphalt are shown in Table I-1 and scoresof other
usesand applicationsof asphalt are listed in Table I-2.
GUIDEFORUSES
Typ€
ol
Conslruction
o ooo
YKiA.i r @ S N F O O O F O
9\':oo
OOOOO OO@NO
S@@rN
Asphalt-Aggregate Mixtures
Asphalt Concreteand
Hot Laid Planl Mix
P a v e m e n tB a s e a n d S u r t a c e s
Highways
Airports
P a r k i n gA r e a s
Driveways
Curbs
IndustrialFIoors
Blocks
Groins
Dam Facings
Canal and Reservoir Linings
Cold.LaidPlant Mixlo
Pavement Base and Surfaces
O p e n . G r a d e dA g g r e g a t e
W e l l - G r a d e dA g g r e g a t e
P a t c h i n g ,l m m e d i a t e U s e
P a t c h i n g ,S t o c k p i l e
M i x e d - l n - P l a c e( R o a d M i x ) 1 0
P a v e m e n tB a s e a n d S u r f a c e s
O p e n - G r a d e dA g g r e g a t e
W e l l ' G r a d e dA g g r e g a l e
Sand
Sandy Soil
P a t c h i n g ,l m m e d i a t e U s e
P a t c h i n g ,S t o c k p i l e
Recycling
--T6rfiil;
Cold.Mixlo
A s p h a l t - A g g r e g a t eA p p l i c a t i o n s
Surface Treatments
Single SurfaceTreatment
Multiple SurtaceTreatment
Aggregate Seal
Sand Seal
Slurry Seal
Asphalt Applications
Surface Treatment
Fog Seal
Prime Coat
Tack Coat
Dust Laying
Mulch
Membrane
--EEnaITnO
Reseruoi r Linings
EmbankmentEnvelopes
Crack Filling
-Ispha-n
Pavements
Portland Cement Concrete
Pavements
t-slBH't-sn
E.SU
lt I'SU ; q E5
o EE;E
T A B T EI - 2 - S O M E U S E SA N D A P P T I C A T I O N S
OF ASPHATT
A0nrcutTuRE tircrllrnrout
(Al$ rcc Buildin3s, Hydraulics ancl Air dryin3lnints,yarnishes
Pavi4) Artiticirllumbcr
Crttlo Spnn Ebonized lumbcr
Drmpproofint r nd wttGrproof ing IneulatinS paints
buildings, ltructures Plumbing, pipes
Oi3infcct!nts Tfeatedawnings
FGncGPost coating HYDRAULTCS & ERoStoilCoiltRot
MulchGs
Mulchingpapcr CanalLinings, sealants
Pavedbarn floors, barnyards,feed Catchment areas,bastns
platforms,stc. Damgroutings
Protectingtanks, vrtq etc. Damlinings,protection
Protectiontor concrete structures Dikeprotection
Trce paints Ditchlinings
Waterlnd moisturebarriers(above DrainageSutters,structures
& belowground) Embankment protection
Wind and water erosion control Groins
Weathermodificationareas Jetties
Leveeprotection
Mattresses lor leveeand bank
SUrL0rr{Gs Drotect|on
(Alsosee Industrial,Paving) Membraneltnings,waterProoling
Ore leachingpads
Floort Reservoirlinings
Dampproof ing .?ndwaterproofint Revetments
Floorcompositions, tiles, coverings Sanddunestabilization
Insulatingfabrics,papers Sewagelagoons, oxidatton
Ponds
Step lreads Swimming pools
Wasteponds
Waterbarriers
Roofing
INDUSTRIAL
Aluminum Foil ComporltiontUring
Arph!lt
Backedfelts
Conduitinsulation,lamination
InsulatinSboards
Paintcompositions
Papers
Pipewrapping
Roofing,shingles
Shingles Automotiya
Acousticalcompositions,telts
W.llr, SidinS,Crilingr Brakelinings
Acousticalblocks,compositions, felts Clutchfacings
Architccturaldecoration Floor sound deadeners
Bricks Frictionelements
Bricksiding InsulatinBfelts
Buildingblocks,papers Panelboards
Dampproofi ng coatings,compositions Shim strips
Insulatingboard,fabrics, felts, paper Tackingstrips
Joint filler compounds Underseal
Masonrycoatings El.ctric|l
Plastcr boards Annaturecarbons,windings
Putty, asphalt Batteryboxes,carbons
SidinScompositions Electricalinsulatingcompounds,
Soundproofing papers,tapes,wire coatin8s
Stucco base Junction box comoound
Wallboard Moldedconduits
TABTEl-2-(Cont.) S O M EU S E SA N D
A P P T I C A T I O NOSF A S P H A T T
(Cont.)
INDUSTR|AL Mi$crll.n.ou3(Cont.)
Claypigeons
Conpositions Depilatory
Blackgrease Expansionjoints
Buffingcompounds Flowerpots
Cablesplicingcompound Foundrycores
Embalming Frictiontape
Etchingcompositions Gaskets
Extenders. rubber,other lmitation leather
Explosives Mirror backing
Fireextinguisher compounds Phonograph records
J o i n tf i l l e r s Rubbei.moldedcompositions
Lap cement Shoefillers,soles
Lubricatinggrease Tabletops
Pipecoatings,dips,joint seals
Plasticcements PAVIT{G
Plasticizers
Preservatives (Alsosee Hydraulics, Agriculture,
PrintingInks Recreation)
Railroad.
W e l ld r i l l i n gf l u i d Airportrunways,taxiways,aProns'
Woodencask liners etc.
Asphaltblocks
lmprGgnstcd, TrcatcdMatcfials Brickfillers
Armoredbituminizedfabrics Bridgedeck surtacing
Burlapimpregnation Crackfillers
Canvastreating Curbs,gutters,drainageditches
Carpeting medium Floorsfor buildings,warehouses'
Deckcloth impregnation garages,etc.
Fabrics,lelts Highways, roads,streets,shoulders
Mildewprevention Parkinglots,draveways
Packingpapers PCCUnderse:ll
Pipesand pipewrapping Roof-deckparking
Planks Sidewalk,tootpaths
Rucs.asDhaltbase Soilstabilization
Safrdust,cork,asphaltcomposition
Textiles,waterproofing RAILROAOS
Tiles
Treatedleather Eallast-treatment
Wrappingpapers Curvelubricant
Dust laying
Plintt, Yrmirhrt, atc. Pavedballast,sub-ballast
Pavedcrossings,treitht yards,
Acid-prootenamels,mastics, stationolatforms
varnishes Railfillers
Acid-resistant coatings Railroadties
Air-dryingpaints,Yarnishes Tie impregnating,stabilization
Anti-corrosive& anti-foulingpaints
Anti-oxidants and solYents
Basefor solventcompositions RECREATION
Bakingand heatresistantenamels
Eoat deck sealingcompound Prvcd Surtrcr for:
Lacquers,japans Dancepavilions
Marineenamels Drive-inmovies
Gymnasiums, sportsarenas
ilirccllrnrour Playgrounds,school yarcts
Belting Race tracks
Blastingfuses Runningtracks
Briguettebinders Skatingrinks
Burialvaults Swimming& wadingpools
Castingmolds Tenniscourts,handballcourts
Clayarticles
Refer to Table I-I for a guide to the usesof asphalt for some paving and hydraulic applicatiotts.
Chaptertr
TERMSRELATING TO
ASPHALTAND ITSUSES
A. Asphalt Materials
2.01 ASPHALT-"A dark brown to black cementitiousmaterialin
which the predominating constituents are bitumens which occur in
nature or are obtained in petroleum processing." (ASTM* Designation
D8.)
Asphalt is a constituent in varying proportions of most crude pet-
roleums.
2.02 ASPHALT BLOCKS-Asphalt concrete molded under high
pressure. The type of aggregatemixture composition, amount and type
of asphalt, and the size and thickness of the blocks may be varied to
suit usagerequirements.
2.03 ASPHALT, BLOWN OR OXIDIZED-Asphalt that is treated
by blowing air through it at elevated temperature to give it character-
istics desired for certain special uses such as roofing, pipe coating, ufl-
dersealing portland cement concrete pavements,membrane envelopes,
and hydraulic applications.
2.O4 ASPHALT, CATALYTICALLY BLOWN-An air-blown
asphalt produced by using a catalyst during the blowing process.
2.O5 ASPHALT CEMENT-Asphalt that is refined to meet specifi-
cations for paving, industrial, and special purposes.(See Specifications
for Asphalt Cement,ASTM DesignationD 946or AASHTOf Designa-
tions M 20 and M226.) Its penetrationis usuallybetween40 and 300.The
term is often abbreviated at A.C.
2.06 ASPHALT, CUTBACK-See CUTBACK ASPFIALT.
2.O7 ASPHALT JOINT FILLER-An asphalticproduct used for filF
ing cracks and joints in pavement and other structures.
2.08 ASPHALT JOINT FILLERS, PREFORMED-Premoldedstrips
of asphalt mixed with fine mineral substances,fibrous materials, cork,
sawdust, or similar materials; manufactured in dimensions suitable for
construction joints.
2.O9 ASPHALT, EMULSIFIED_See EMULSIFIED ASPHALT.
2.I0 ASPHALT, MINERAL FILLED-Asphalt containing finely
divided mineral matter passing 75 1tm(No. 200) sieve.
*American Society for Testing and Materials.
tAmerican Associationof State Highway and TransportationOfficials.
2.11 ASPHALT, NATURAL (NATIVE)-Asphalt occurring in
nature which has been derived from petroleum by natural processesof
evaporation of volatile fractions leaving the asphalt fractions. The
native asphalts of most importance are found in the Trinidad and
Bermudez Lake deposits. Asphalt from these sources often is called
LAKE ASPHALT.
2.12 ASPHALT PAINT-A fluid asphalt product sometimescon-
taining small amountsof other materialssuch as lampblack, aluminum
flakes, and mineral pigments.
2.13 ASPHALT PANELS, PREMOLDED-Generally made with a
core of asphalt, minerals, and fibers, coveredon each side by a layer of
asphalt-impregnatedfelt or fabric, coated on the outside with hot ap-
plied asphalt. The panelsare made under pressureand heat to a width of
0.9 to 1.2 m (3 to 4 ft) by 3 to 25 mm (1/8 to I in.) thick, and to any de-
sired length.
2.14 ASPHALT, PETROLEUM-Asphalt refined trom crude pe-
troleum.
2.15 ASPHALT PLANKS-Premolded mixtures of asphaltfiber and
mineral filler, sometimesreinforced with steel or fiberglass mesh. They
are usuallymade in 0.9 to 2.4 m (3 to 8 ft) lengths and 150 to 300 mm (6
to 12 in.) wide. Asphalt planks inay also contain mineral grits which main-
tain a sandpaper texture throughout their lif'e.
2.16 ASPHALT, POWDERED-SoIid or hard asphalt crushedor
ground to a fine state of subdivision.
2.17 ASPHALT PRIMER-A cutback asphalt product of low vis-
cosity that penetratesinto a non-bituminous surface upon application.
2.18 ASPHALT, ROCK-Porous rock such as sandstoneor lime-
stonethat has becomeimpregnated with natural asphalt through geologic
process.
2.19 ASPHALT, SEMI-SOLID-Asphalt that is intermediatein con-
sistencybetween emulsified and cutback asphalt products and solid or
hard asphalt-that is, normally has a penetrationbetween 10 and 300.
2.20 ASPHALT, SOLID OR HARD-Asphalt having a normal pen-
etration of less than 10.
2.21 BITUMEN-A mixture of hydrocarbonsof natural or pyro-
genous origin, or a combination of both; frequently accompanied by
nonmetallicderivativeswhich may be gaseous,liquid, semisolid,or solid;
and which are completely soluble in carbon disulfide.
2.22 CUTBACK ASPHALT-Asphalt cement which has been lique-
fied by blendingwith petroleum solvents(also called diluents), as for the
RC and MC cutback asphalts(see a and b below). Upon exposureto
10
atmospheric conditions the diluents evaporate, leaving the asphalt ce-
ment to Perform its function.
a- Rapid-Curing (RC) Asphalt-Cutback asphalt composed of
asphalt cement and a naphtha or gasoline-type diluent of high vola-
tility. (See Specifications for Rapid-Curing Asphalt, ASTM Desig-
nation D 2028 or AASHTO DesignationM 81.)
b. Medium-Curing (MC) Asphalt-Cutback asphalt composed of
asphalt cement and a kerosene-typediluent of medium volatility.
(See Specifications for Medium-Curing Asphalt, ASTM Designation
D 2027 or AASHTO DesignationM 82.)
c. Slow-Curing (SC) Asphalt-Cutback asphalt composedof asphalt
cement and oils of low volatility. (see Specificationsfor slow-curing
Asphalt, ASTM DesignationD 2026or AASHTO Designation
M l4r.)
d. Road-Oil-A heavy petroleumoil, usually one of the Slow-
Curing (SC) grades. (SeeSpecificationsfor Slow-CuringAsphalt,
ASTMDesignationD 2026or AASHTODesignation M l4l.)
il
grading in sizesof particlesfrom coarsethrough fine with a predomi-
nanceof coarsesizes.
t2
contour of an existing surface prior to superimposed treatment or
construction.
l3
2.49 ASPHALT, SHEET-A hot mixture of asphalt cement with
clean angular, graded sand and mineral filler. Its use ordinarily is
confined to surface course, usually laid on an intermediate or leveling
course.
l4
2.58 FULL-DEPTH@ ASPHALT PAVEMENT_ThCtCTMFULL-
DEPTH (registeredby The Asphalt Institute with the U. S. Patent
Office) certifiesthat the pavementis onein which asphaltmixturesare
employed for all coursesabovethe subgradeor improved subgrade. A
FULL-DEPTH asphalt pavementis laid directly on the preparedsub-
grade. (The mathematical symbol Ta denotesFull-Depth or Total
Asphalt.)
passing
2.60 MINERAL DUST-The portion of the fine aggregate
the 75pm (No. 200) sieve.
l5
2.64 PAVEMENT STRUCTURE-AII courses of selectedmaterial
placed on the foundation or subgrade soil, other than any layers or
coursesconstructed in grading operations.
2.65 PAVEMENT STRUCTURE COMBINATION- OR COM.
POSITE-TYPE-When the asphalt pavement is on an old portland
cement concrete pavement,a portland cement concrete base,or other
rigid-type base, the pavement structure is referred to as a combination-
or composite-type pavement structure.
2.66 PLANT MIX-A mixture, produced in an asphalt mixing plant,
that consists of mineral aggregateuniformly coated with asphalt cement,
emulsifiedasphaltor cutback asphalt.
2.67 ROADMIX-See MIXED-IN-PLACE.
2.68 ROCK ASPHALT PAVEMENTS-Pavements constructed of
rock asphalt, natural or processed and treated with asphalt or flux as
may be required for construction.
2.69 SEAL COAT-A thin surface treatment used to improve the
texture of and waterproof an asphalt surface. Depending on the purpose'
sealcoats may or may not be coveredwith aggregate.The main types of
seal coats are aggregateseals,fog seals,emulsion slurry seals,and sand
seals.
2.70 SINGLE SURFACE TREATMENTS-A single application of
asphalt to any kind of road surface followed immediately by a single
layer of aggregateof as uniform size as practicable. The thickness of the
treatment is about the same as the nominal maximum size aggregate
particles. A single surface treatment is used as a wearing and water-
proof-rngcourse.
Z.'71 SUBBASE-The course in the asphalt pavement structure im-
mediately below the base course is called the subbase course. If the
subgradesoil is of adequatequality it may serveas the subbase.
2.'72 SUBGRADE-The soil prepared to support a structure or a
pavementsystem. It is the foundation for the pavementstructure.The
subgradesoil sometimesis called "basementsoil" or "foundation soil."
2.'73 SUBGRADE, IMPROVED-Subgrade, improved as a working
platform ( I ) by the incorporation of granular materials or stabilizers
such as asphalt, lime, or portland.cement, prepared to support a struc-
ture or a pavement system, or (2) any course or coursesof selector
improved material placed on the subgrade soil below the pavement
structure. Subgrade improvement does not affect the design thickness
of the pavement structure.
t6
Chapter III
TESTS
A. Asphalts
Asphalt Cement
17
each viscometer and used as describedlater. Normally, viscometersare
calibrated by the manufacturer and calibration factors are fumished
with them.
The viscometer is mounted in a thermostaticallycontrolled, constant
temperature bath (Figure III-3). Water may be used as the liquid
medium in the bath. Preheatedasphalt is then poured into the large side
of the viscometer until its level reachesthe filling line. The filled vis-
cometer-is kept in the bath for a prescribedperiod of time to allow the
system to reach an equilibrium temperatureof 60" C (140" F).
Becauseasphaltcementat 60o C (140' F) is too viscousto flow read-
ily through capillary tube viscometers,a partial vacuum is applied to the
efflux (small) side of the viscometer to induce flow. A vacuum control
device is illustrated in FigureIII-3. A vacuumpump (not shown) alsois
connected into the system.
After the bath, viscometer, and asphalt have reached temperature
equilibrium at 60o C (140" F), the prescribedvacuumis applied and the
time in seconds required for the asphalt cement to flow between two
timing marks is measuredby a stop watch. Multiplying this measured
time by the calibration factor for the viscometer gives a value for vis-
cosity in poises,which is the standard unit for measurementof absolute
viscosity.
The Asphalt Institute Vacuum Viscometer has severaltiming marks.
This feature permits a single viscometer to be used for asphalts of
widely varying consistencysimply by selectingthe appropriate pair of
(Figure III-4).
A suitable clear oil must be used as the bath medium for viscosity
tests at 135'C (275'F). These viscometersalso are calibrated with
standard calibrating oils. The viscometer is mounted in the bath and
asphalt is poured into the large opening until it reachesthe filling line.
The system is allowed to reach equilibrium temperature. A slight
pressure is applied to the large opening of the tube or a slight vacuum
to the small opening. This causes asphalt to start flowing over the
siphon section just above the filling line. Gravity pulls the asphalt
downward in the vertical section of capillary tubing. A timer is started
when the asphalt reachesthe first timing mark and stopped when it
reaches the second. The time interval, multiplied by a calibration factor
for the viscometer, givesthe kinematic viscosityin units of centistokes.
It will be noted that viscositymeasurementsat 135"C (275" F) are in
units of centistokes where those at 60o C ( 140" F) are in units of poises.
l8
IIMlNG
TIMING MARKS
MARK
FITTING
LINE
fttuil8
Figurelll4-Zeitfuchs
Figurelll-3-Viscometer in bath c(Ns"atmviscometer
l9
Gravitational forces induce flow in the kinematic viscosity test, where
results are in centistokes, and density of the material affects the rate of
flow through the capillary tube. In the absolute viscosity test, where
results are in poises, flow through the capillary tube is induced by a
partial vacuum and gravitational effects are negligible. The absolute
viscosity may be calculated from the kinematic viscosity by multiplying
the kinematic viscosity by the density of the asphalt at the test temper-
ature. Determination of density is describedin AASHTO Method of
Test T 201 and ASTM Method of Test D 2170.
The test procedure and apparatus for kinematic viscosity are de-
scribed in AASHTO Method of Test T20l and ASTM Method of Test
D2170. The test for absoluteviscosity is describedin AASHTO Method
of Test T202 and ASTM Method of Test D2l7l.
An empirical type of viscosity test, known as the Saybolt Furol
viscositytest, is occasionallyused in specificationsfor asphalt cements'
Its most frequent use, however,is for emulsifiedasphaltsand for blown
or oxidizedasphalts,describedlater.
The Saybolt Furol viscosity test is illustrated in Figure III-5. A given
volume of material is heated in a standard "tube," in the bottom of
which is an orifice of specifiedshape and dimensions.A stopper closes
the orifice until the material reaches the prescribed test temperature.
The stopper is then withdrawn, and the time in secondsrequired for 60
milliliters of the asphalt to flow through the orifice is determined. This
interval of time in secondsis termed Saybolt Furol viscosity in units of
seconds,Saybolt Furol (SSF). It is readily apparent that the more
viscousthe material, the greater the length of time required for a given
volume to flow through the orifice.
Equipment and proceduresfor the Saybolt Furol test are detailedin
ASTM Method of Test E102.
ASPHALTCEMENT
zs"c 07'Fl
START AFTER
5 SEC.
Figurelll-6-Standardpenetrationtest
2l
into the asphalt cementis calledthe "penetration"of the asphalt
22
partly filled with asphaltcementand heatedat a prescribedrate.A small
flame is played over the surface of the sample periodically, and the
temperatureat which sufficientvapors are releasedto producean instan-
taneousflash is designatedas the flash point.
The Pensky-Martensflash point test is sometimesused for asphalt
cements.It servesthe samegeneralpurpose as the ClevelandOpen Cup
flash point test describedabove. Equipment and procedures,however,
are somewhatdifferent in that provisions are made for continuousstir-
ring of the sampleduring the testingperiod. Equipment and'procedures
for this testare prescribedin AASHTO Method of Test T73. Equipment
for this test is illustrated in Figure III-8.
Figurelll-8-Pensky-Martensflashpoint test
^-
/a
sample before and after the TFO text are consideredto be a measure of
the anticipated hardening.
The TFO test is made by placing a 50 ml sample of asphalt cement in a
cylindrical flat-bottom pan 140 mm (5.5 in.) in inside diameter and
9.5 mm (3/8 in.) deep. The asphalt layer is about 3 mm (1/8 in.) deep.
The sample and container are placed on a rotating shelf in an oven (Fig-
ure III-9) maintained at a temperature of 163" C (325" F) for a period of
five hours. The shelf rotates at approximately 5 to 6 revolutions per
minute. Proceduresfor the Thin Film Oven test are fully explained in
AASHTO Method of Test T179 (ASTM Method of Test D1754).
A variant of the Thin Film Oven test hasbeen developedby agencies
in the westem United States.It is known as the Rolling Thin Film Oven
(RTFD /esl. Its purpose is the same as that of the TFO test but
equipment and test proceduresare different.
The oven used for the RTFO test is illustrated in Figure III-10, along
with a specially-designed bottle used as the container for the test
sample.A specifiedamount of asphaltcement is poured into the bottle
which, in turn, is placed in a rack that rotates at a prescribed rate
26
3.09 SOFTENING POINT-Different grade asphaltssoften at differ-
ent temperatures. The softening point is usually determined by the ring
and ball test method. Although this test is not included in the spec-
ification tests for the paving grade asphalts, it is often used to char-
acteize the harder materialsused in applications other than paving. It
indicates the temperatures at which these harder asphalts reach an
arbitrary degree of softening. In this test the heated asphalt is poured
into a brass ring of specified dimensions.The sample thus prepared is
suspendedin a water bath and a steel ball of specifieddimensionsand
weight is placed in the center of the sample. The bath is heated at a
controlled rate and the temperature at the instant the steel ball reaches
the bottom of the glassvesselis recorded. This temperature is termed
the softening point of asphalt.
The test procedures and apparatus are fully describedin AASHTO
Method of Test T53 and ASTM Method of Test D2398.
29
The kinematicviscositytest at 60o C (140'F) is also used to measure
of the residueafter distillation to 360o C (680" F).
the consistency
30
EmulsifiedAsphalt
Methodof TestD244.
(500' F).
3l
Equipment and procedures for the test are described in AASHTO
Method of Test T59 and ASTM Method of Test D244.
32
In testing rapid-setting (RS) emulsions, a very weak solution of calcium
chloride and water is employed; specifications prescribe the concentration
of the solution and the minimum amount of asphalt to be retained on the
sieve.A high degreeof "demulsibility" indicates a rapid-setting (RS) emul-
sion. Equipment and procedures for this test are prescribed in AASHTO
Method of Test T59 and ASTM Merhod of Test D244.
JJ
Emulsified asphaltis then added and thoroughly mixed. Evaluationsare
made as describedabove for the dry-coated aggregates.
Equipment aad detailed procedures for the test are prescribed in
AASHTO Method of Test T59 and ASTM Method of Test D244.
3.32 PARTICLE CHARGE TEST-The particle charge test is made
to identify cationic emulsions. It is performed by immersing a positive
electrode (anode) and a negative electrode (cathode) into a sample of
emulsion and connecting them to a controlled direct-current electrical
source. At the end of a specified period the electrodes are observed to
determineif the cathodehasan appreciablelayer of asphalt depositedon it.
Cationic emulsionswill migrate toward the cathode. Equipment and pro-
cedures for the test are detailed in AASHTO Method of Test T59 and
ASTM Method of Test D?A.
3.33 STORAGE STABILITY-The storagestability test is used to
determine the ability of an emulsified asphalt to remain as a uniform
dispersion during storage. It is a measure of the perrnanence of the
dispersion as related to time.
A measured representativesample is placed in each of two glass
cylinders, which are stoppered and allowed to stand at laboratory
temperature for 24 hours. A 50g sample from each cylinder is siphoned
from the top, placed for a set time in an oven heated to a prescribed
temperature, then removed, allowed to cool, and weighed. After the
top sample is removed, all but a small portion of the asphalt emulsion
remaining in each cylinderis siphonedoff. A 50g sample of the portion
that is left is measured,heated,cooled, and weighedfollowing the same
procedure as for the top samples.
The storagestability is expressedas the numerical difference between
the average percentageof residue in the top samples and the bottom
samples.
The procedures and equipment are prescribedin AASHTO Method
of Test T59 and ASTM Method of Test D244.
3.34 OIL DISTILLATE-The oil distillate, percent by volume of
the original emulsion sample, is obtained from the amount of oil in the
graduated cylinder at the end of the test for residue by distillation,
AASHTO Method of Test T59 (ASTM Method of Test D244).
Blown Asphalt
34
FigureIII-1S-Ring andbdl softeningpoint test
35
is describedin Article 3.03 for asphaltcementsand at this temperature
the test is the same for the blown asphalts.At 0'C (32" F) and 46oC
(l15'F) the differencesare in the needleweightand in the lengthof
time the needle is permitted to bear on the surface of the asphalt.
These differences are indicated in the specificationtables.
B. Mineral Aggregates
I to
0a ao ao
a
m fo
o\
I
-..l 60 .oi
oa o
0c o
9l
t!
93 ;
Fto toq
o o
tD o o
ce
!a a!
o D
O INTERPOTATED
VALUES
,o 20
. PTOTTED
VALUES
tO lo
o rtlorararzrota! o
to,ael rut' j
sfv€ io SIEVE OPENIXG. IT€HES (LOG SCAL€ )
s^iE G-
I
d o l
PERCENT PASSING
ooo
@og
F
E
r o
()
!o
.DU
F
o
zo
o 3n l.J
U
F U
(l
o tt ro
l,
c.
I u,
4F
.+
ooo
@oc
PERCENT PASSING
FrgureIII-18-Los Angelesabrasiontest
40
are detailed in AASHTO Methodof Test T96 and ASTM Method of
T e s tC l 3 l .
proposedfor use.
4l
3.44 MOISTURE-The determinationof moisture in mineral aggre-
gates is made by weighing a sampleof the material, drying it to con-
stant weight in an oven maintainedat about ll0'C (23O' F), and then
determining the dry weight of the sample.The difference betweenthe
original and final weights is consideredto be moisture loss during dry-
ing. The loss in weight, expressedas a percent of the final or dry
weight, is the moisture content of the aggregate.
Equipment and procedures for determination of moisture in mineral
aggregatesare detailed in AASHTO Method of Test T255 or ASTM
Method of Test C566.
C. Asphalt PavingMixtures
42
Fieure III-19-Marshall stability and flow test
A'
+J
Testdata thus derivedareusedto establishthe optimum asphaltcon-
tent of the mixture and to determinecertain physicalcharacteristics of
the mixture. Equipmentand procedures for thesetestsare described in
detail in Mk DesignMethodsfor Asphalt Concreteand Other Hot-Mix
Types,(MS-2), AsphaltInstitute.Suggestedcriteria(seeTableIV-5) for the
evaluationsof pavingmixesarealsoincludedin thispublication.Equipment
and proceduresfor the Marshalltestsare also outlined in AASHTO
Methodof TestT245or ASTM Methodof TestD1559.
4
___-_-_-..\
-t&
D{SPTACEACNI
PUMP
UOUID \
fl,EX|ltE
UAFIIAGfl
PUtAt Ot
ttsnNc HclilNt
FigurcIII-2l-Hveem stabilometer
test
4
11
t"e
v
.tr
47
d. Provide a basisfor calculatingthe spreadrequiredfor a given
thicknessof pavement. /
(2) On specimensobtained from pavementsto check density of
pavementand effectiveness of rolling operations.
The usual procedure for determiningdensity is to weigh the speci-
men, determine its volume, and calculatethe weight-volumerelation-
ship in terms of some convenientunit (e.g., kg/m3 or lb/ft3). The
specimenis first weighed in air, then in water, and the difference in
weight providesa measureof the volume of the specimen.
This procedure is satisfactory if the specimen is practically im-
permeableto water. Where specimensare water permeable,however,
they should first be coatedwith paraff-rnbefore immersion.Calculation
of density must then allow for the weight and volume of the paraffin
coating.
In some instances, the volume of a specimen is determined by
measurements.Generally, however, it is difficult to obtain proper
accuracyby this method.
A detaileddiscussionof weight-volumerelationshipand methods for
determining the density of compactedspecimensmay be found in an
Appendix of Mix Design Methodsfor Asphalt Concrete and Other Hot-
Mix Types,(MS-2), Asphalt Institute. Equipment and details for such
proceduresmay also be found in AASHTO Method of Test T166 and
ASTM Method of Test Dl188 and ASTM Method of Test D2126.
48
mixture. The purpose of extraction is to provide a basisfor determining
the asphaltcontent of a mixture and to provide asphalt-freeaggregates
which may be used for a gradation analysisand such other testson the
aggregateas may be desired. where further tests on the extracted
asphaltare desired a "recovery" is made.
The centrifugal method is a widely used extraction method for deter-
mining asphalt content and for obtaining asphalt-free aggregates.The
asphalt mixture is heated, broken apart, and placed in a centrifugebowl.
Then, a solvent is added which dissolvesthe asphalt. Solventsused are
trichloroethylene,benzene,methylenechloride, or 1, 1, l-trichloroethane.
The dissolvedasphalt is then separatedfrom the mineral aggregateby a
special type of centrifuge. Solvent must be added severaltimes during
the centrifuging procedure before all of the asphalt is extracted.
The difference between the original weight of the asphalt mixture and
the weight ofthe dry aggregateafter extraction is used as the basisfor de-
termining the proportions of asphalt and aggregatein a mixture. Correc-
tions must be made for the small amount of fine mineral matter passing
through the centrifuge bowl filter ring during the extraction' This is done
by evaporatinga portion of the solvent-asphalt solution,burningthe resi-
due and weighing the ash. Correctionsmust also be made for water, if
present in the asphalt mixture.
Alternative extraction methods, using extractors of severaldifferent
designs,are described along with the method in ASTM Method of Test
D2172 (Fig.IlI-22) and AASHTO Method of Test T164. All of the alter-
native extraction methods utilize a perforated sample container, a con-
denser and an external heat source.
3.51 RECOVERY OF ASPHALT-Where further testsare desired
,for asphalt extracted from paving mixtures, recoveryof asphalt must be
made without changing its properties.
The asphalt may be extracted from the mixture by the standardproce-
dures described in Article 3.50, provided nitration grade benzeneor re-
agent grade trichloroethylene, or reagent gradebenzenesolventsare used.
Solutionsfrom the extraction are first centrifuged to removemost of the
fine mineral matter. The asphalt then is recoveredby distillation. Proce-
dures include the introduction of a controlled flow of carbon dioxidegas
into the contents of the distillation flask to femove the last tfaces of the
solvent. Equipment and proceduresare detailed in AASHTO Method of
Test T170, and ASTM Method of Test D1856.
3.52 MOISTURE AND VOLATILE DISTILLATES-It is some-
times desirableto know the amount of moisture and/ or volatile distillates
in an asphalt paving mixture, especiallywhere emulsified and cutback
asphaltsare used. Such measurementsusually are made by sometype of
aiitillation procedure, such as the one outlined in ASTM Method of Test
49
D255. Some agenciesuse procedures detailed in AASHTO Method of
Test T110 and ASTM Method of Test D1461.
3.53 SWELL-Asphalt mixtures containing fines of doubtful quality
are sometirnesmeasuredfor swell as a basis for judging the possibledet-
rimental effects of water on the pavement. This test is more frequently
used with dense-gradedmixtures using emulsified and cutback asphalts.
A sampleof paving mix is compactedin a metal cylinder, usually 100mm
(4 in.) in diameter, and cooledto room temperature. The specimenand
mold are then placed in a pan of water and a dial-gauge assemblymounted
abovethe sampleas illustrated in Figure lIl-23 . The initial reading of the
dial-gaugeis recorded and additional readings are taken after a specified
period of time, usually 24 hours, or until there is no further swellingin
the specimen.Equipment and proceduresfor the test are usedby the Cali-
fornia Department of Transportation and are described in Mix Design
DIAI. GAUGE
TAEASURING
ro r/r0@rNcH
REMOYABTEDIAL
GAUGE ASSEMSI.Y
SPECITTiEN
50
MethodsforAsphaltconcreteandotherHot-MixTypes,(MS-2)'
Asphalt Institute.
3.55 MAXIMUM SPECIFIC GRAVITY-In designing a Paving
mixture with a given aggregate, the maximum specific gravities a1
different asphalt contents are needed to calculate the percentageof air
voids for each asPhaltcontent.
Equipment and procedures for determining maximum sPecific
graviiy of asphalt paving mixtures are-d-etailedin AASHTO Method of
test T209 and ASTM Method of Test D2041'
TABLEIII.I-AUTHORITATIVEMETHODSOF TEST
AS COMMONLY SPECIFIED
A- Asphdts
AASIITO
Asphalt Cement
Rapid-Orringand Medium-CuringAsphalt
5l
TABLElll.1 (Cont.)
AASIITO ASTM
Slow-Grring Asphdt
Blown Asphalt
52
TABLE lll-1(Cont.)
B. Mineral Aggregates
*See Mix Design Methods for Asphalt Concrete and Other Hot-Mix Types, (MS-2),
Asphalt Institute.
53
Chapter IY
SUMMARYOF SPECIFICATIONS
AND
RECOMMENDATIONS
PRINCIPAT
4.01 GENERAL-This chapter contains a summary of recom-
mended specifrcationson asphaltand aggregatesfor pavement construc-
tion. In addition, the chapter includes principal recommendationsby
the Institute for this type of work. Specifically,the following parts,
extracted.from various publications by the Asphalt Institute, are in-
cluded:
A. Specificationsfor Asphalts
B. Grading and Quality Standardsfor Mineral Aggregates
C. Recommendations for the Classification and Gradation of
Asphalt PavingMixtures
D. Recommendationsfor the Design of Asphalt Paving Mixtures
E. Recommendationsfor the Control of Asphalt Mixture and
Spraying Temperatures.
A. Speciftca,tionsfor Asphalts
))
Method of Test
Characteristic AASHTO ASTM
56
T A B T EI V . I _ S I Z E S O F C O A R S EA G G R E G A T E S
Amounts Finer than Earh Lrborator) Sieye{squarc Opcnings), masspcrcent
Srzc Nominrl S're 4-in- J'h-i^ !-in 2t/,-tn 2-rn li1 in l,in %.in t.4.tn J/8 in No 4 No 8 N o 1 6 No 50 No l0O
Num' Squnreopenintss (t0o (90, (75- (63- (S0 (3? 51- (25 0- ilg 0- il 2 5- (9 5- (,175- (2 -16- ilrE (0 300 (0 r50
ber mm) mml mm) mm) mm) mm) mm) mml nrnr) mm) ntm) mm) mm) mm) mm)
Itlr-in
J 1 4t o l0O 90 ro l0O 2 5r o 6 0 0to 15 0ros
(90to 37 5t-mrn)
2 2r,1to lt'r tn 100 9 0 r o l 0 0 1 5 r o 7 0 0 r o l 5 0(o5
(63 lo 37 5*-mrn
2.1 Lth to j.1
in r00 90ro 100 25k) 60 0rol0 0lo5
(t'.1to l9 0 f,rnr)
J 2 ro l-in 100 90 ro 100 J5 (o 70 0ro15 0to5
(Y) lo 25 0 nlml
J57 2'in ro No 4 l0O 95 to l0O J5lo70 loloJo 0{o5
(5{l !,.{ 75 mm,
4 100 90 ro I00 20ro55 0ro15 0to5
(37 5+ ro l9 o-mm)
467 l % i n k ) N 0 4 - I00 95 to 100 J5torl, t0toJo Otu5
(3? 5+ ro 4 ?5-mm)
5 I tor r-in . r00 g O r o l 0 0 2 0 r o 5 50 t o t 0 0lo5
(37 5' ro l2 5-mm'
56 I lo J lt-in ,, r00 q)rol0Ol0ro75 l5rol5 0lot5 0ro5
(250to95-nrnr)
57 l-in ro No 4 , r00 g5(o100 25(060 0rot0 0ros
(250to4 75-nrnr)
(/l
{ 6 %roluin
llC{llo95nrm)
100 90rol00l0to55 0tot5 0to5
+U.S.A,Standardsievedesiunationis l8 Imm
lscreenings.
tl) tn inctres, except where otherwise indicated. Numbered sieves ate the those of the united States standard
sieve Series.
(.) screerungT,
Reprintedby permision from AASHTo Designation M43 - Standard Sizes of Coarse Aggregate For Highway
Construction.
To convert from in. to mm multiply by 25.4.
FOR
TABLEIV.2-FINE AGGREGATE
ASPHALTPAVINGMIXTURES
9.5mm(3/8in). 100
4.75mm(No.a) 100 80 to 100
2.36mm(No.8) 95 to 100 65 to 100
l.l8mm (No.l6) 85 to 100 40 to 80
600pm(No.30) 65 to 90 20 to 65
300pm(No.50) 30 to 50 7 to4O
l50pm(No.100) 5to25 2 to20
75pm(No.200) . . 0to5 0tol0
TABLEIV.3-MINERALFILLERFOR
ASPHALTPAVINGMIXTURES
Percentage
SieveSize Passing
Refer to ASTM Designation D242 "Mineral Filler for Bituminous Paving Mixtures," for
criteriaand methodsof samplingand testing,
58
C. Classificationof Asphalt PavingMixes
4.08 CLASSIFICATIONOF ASPHALTPAVING MIXES-Asphalt
pavingmixesmay be designedand producedfrom a wide rangeof aggre-
gateblends,eachsuitedto specificuses.The aggregate compositionmay
varyfrom coarseto fine particles.Many differentcompositions arespeci-
fied throughoutthe world-the mixesin anygivenlocalitygenerallyare
thosethat haveprovenadequatethrough longusage,and in mostcases
theseare the onesto be used.However,for a generalclassification of mix
compositionsThe Asphalt Institute recommends considerationof mix des-
ignationsand nominal maximum sizeof aggregate 37.5 mm (l l/2in.),
2 5 . 0m m ( 1i n . ) ,1 9 . 0m m ( 3 / 4 i n . ) , 1 2 . 5m m( l / 2 i n . ) , 9 . 5m m ( 3 / 8i n . ) ,
4.75mm (No.4), and 1.18mm (No. 16)asspecified in ASTM* Standard
D3515.The gradingand asphaltcontentlimits of thesemixesagree,in
general,with overallpractice but may varyfrom the practiceof a given
local arca.Table IV-4 givesthe ASTM D3515grading limits.
59
TABLEIV.4-COMPOSITION
OF
ASPHALTPAVINGMIXTURES
Sand Sheet
Asphalt Concrete Asphalt Asphalt
Sieve Size M i x D e s i g n a t i o na n d N o m i n a l M a x i m u m S i z e o f A g g r e g a t e
11h in. 1in. 3/t in. 1/z in. 3/a in. No 4 No. 16
(37.5 mm) (25.0mm) ( 1 9 . 0 m m ) ( 1 2 . 5 m m ) (9.5 mm) (4 75 mm) (1.18mm)
A s p h a l t C e m e n t ,w e i g h t p e r c e n to f T o t a l M i x t u r e t
Reprintedby permission
from ASTM Designation3515,StandardSpecifications
for Hot-Mixed,Hot-
Laid BituminousPavingMixtures.
Q
TABLE IV.s-SUGGESTED
CRITERIAFOR TEST LIMITS1
Light Trafficz MediumTrattic2 Heavy Traffic2
StabilometerValue 30 37
Swell,mm 0.762 0.762 0.762
(in.) (0.030) (0.030) (0.030)
PercentAir Voids3 + 4 4
t c r i t e r i aa p p l i c a b l eo n l y w h e n t e s t i n gi s d o n e i n c o n f o r m a n c e
w i t h m e t h o d s o u i l i n e di n
the Asphalt f nstitute publication,Mix Design Methods for AsphaltConcrete and Other Hot-
Mix Types(MS-2).All criteria,not stability value alone, must be considered in designingan
a s p h a l tp a v i n gm i x .
Light: T r a f f i c c o n d i t i o n sr e s u l t i n gi n a D e s i g nE A L < 1 0 4 .
M e d i u m : T r a f f i c c o n d i t i o n sr e s u l t i n gi n a D e s i g nE A L b e t w e e n1 0 4a n d 1 0 6 .
H e a v y : T r a f f i c c o n d i t i o n sr e s u l t i n gi n a D e s i g nE A L > 1 0 6 .
3 A l t h o u g hn o t a r o u t i n ep a r to f t h e d e s i g nm e t h o d ,a n e f f o r ti s m a d et o p r o v i d e m i n i m u m
a
p e r c e n ta i r v o i d s i n t h e t o t a l m i x .
' N = Newton
6l
12
Nominal Maximum Aggregate Size - Millimetres
o q?q:9u?
ts
s ;: P R 5 33
c
o
o
I
>20
E
l
E
c
>15
rstandard Specifications for ll'ire Cloth Sievesfor Testing Purposes, ASTM Designation Ell
(AASHTO Designation M92).
2For processed aggregate,the nominal maximum particle size is the largest sievesize listed in the
applicable specification upon which any material is retained.
:Mixtures in the lEotolerancebandshall be permitted only when experienceindicatesthat the mixture
will perform satisfactorily and when all other criteria are met
62
Temperaturesfor emulsifiedasphalt-aggregate mixturesand MC and
SCcutbackasphalt-aggregate mixturesaresubstantiallylower than those
requiredfor hot asphaltplant mixes. Whiletheselowermixing temper-
experience
aturesmay not providethoroughly dry aggregates, hasshown
that they usuallyaresatisfactory.
Typicaltemperaturerangesfor pugmill mixingarepresentedin Tables
IV-7 andIV-8.
CAUTION
4.13 SPRAYINGTEMPERATURES-Thehighesttemperatureused
for sprayingshould be that at which no foggingoccurswhen the asphalt
materialleavesthe spray nozzle. TableslV-7 andIV-8 presenttypical
sprayingtemperaturerangesfor emulsifiedasphalts.
As the lower temperatures are more critical for sprayingasphaltce-
mentsand cutback asphalts, theseasphaltmaterialsonly minimum
for
temperatures are shownin TableslV-7 and IV-8.
63
TABLEIV.7-TYPICALTEMPERATURESFOR USES
oF ASPHALT-DEGREES CELSIUS("C)
PugmillMixtureTemperaturesl SprayingTemperaturess
Type and Grade
of Asphalt Dense-Graded Open-Graded Surface
Mixes Mixes RoadMixes Treatments
AsphaltCements
AC.2.5 115-140 80-120 1 3 0r
AC-5 120-145 80-120 1 4 0+
AC-10 120-155 80-120 1 4 0+
AC-20 130-165 80-120 1 4 5+
AC.40 130-170 80-120 150+
AR.1000 105-135 80-120 1 3 5+
AR-2000 135-165 80-120 1 4 0+
AR-4000 135-165 80-120 1 4 5+
AR€OOO 135-165 80-120 1 4 5+
AR.16000 150-175 80-120
200-300pen. 115-150 80-120 1 3 0+
120-150 pen. 120-155 80-120 1 3 0+
85-'100pen. 120-165 80-120 1 4 0+
60-70 pen. 130-170 80-120 145+
40-50 pen. 130-175 80-120 150+
EmulsifiedAsphalts
RS-1 20-60
RS.2 50-85
MS-1 10-702 20-70 20-70
MS-2 10-702 20-70
MS-2h 10-702 20-70
HFMS-1 10-702 20-70 20-70
HFMS.2 10-702 20-70
HFMS-2h 10-702
'to-702 20-70
HFMS.2s 20-70
SS-1 10-702 20-70
ss.1h 10-702 20-70
CRS.1 50-85
cRs-2 50-85
cMs-2 10-702 20-70
cMs-2h 10-702 20-70
css.1 10-702 20-70
css.1h 10-702 20-70
CutbackAsphalts(RlI, MC, SC)3
30 (MConly) | 30+
70 1 20+ 50+
250 | 55-804 40+ 75+
800 | 75-1004 55+ 95+
3000 | 80-1154 1 1 0+
NOTES:Exact conversionstrom oF rounded to nearest soO.
-Temperatures for asphalt cements and cutback asphalts are guides only.
tTemperatureof mixture immediatetyafter discharge trom the pugmitl rather than temper-
ature of asphalt cement or cutback asphalt.
2Temperature of the emulsified asphalt in the pugmill mixture.
3Appticationtemperature may, in some cases, be above the flash point of the material.
Caution must therefore be exercisedto preventf ire or an explosion.
aRapid-Curing (RC)grades are not recommendedfor hot pugmill mixing.
5Themaximumtemperature(asphaltcement and cutback asphalt) shall be below that at
which foggingoccurs.
u
TABLE IV.8-TYPICALTEMPERATURES
FOR USES
oF ASPHALT-DEGREES (oF)
FAHRENHETT
PugmillMixtureTemperaturesl SprayingTemperaturess
Tvoe
- andGrade
of Asphalt Dense-Graded Open-Graded Surface
Mixes Mixes Road Mixes Treatments
AsphaltCements
AC-2.5 235-280 180-250 270+
AC-5 250-295 180-250 280+
AC.10 250-315 180-250 280+
AC-20 265-330 180-250 295+
AC40 270-340 180-250 300+
AR.1000 225-275 180-250 275+
AR.2000 275-325 180-250 285+
AR4000 275-325 180-250 290+
AR€OOO 275-325 180-250 295+
AR.16000 300-350 180-250
200-300pen. 235-305 180-250 265+
120-150pen. 245-310 180-250 270+
85-100pen. 250-325 180-250 280+
60-70 pen. 265-335 180-250 295+
40-50 pen. 270-350 180-250 300+
EmulsifiedAsphalts
RS.1 70-140
RS.2 125-185
MS-1 50-1602 70-160 70-160
MS.2 50-1602 70-160
MS.2h 50-1602 70-160
HFMS-1 50-1602 70-160 70-160
HFMS.2 50-1602 70-160
HFMS.2h 50-1602 70-160
HFMS-2s 50-1604 70-160
ss-1 50-1602 70-160
ss-1h 50-1602 70-160
cRs-1 125-185
CRS-2 125-8
15
CMS.2 50-1602 70-160
cMS.2h 50-1602 70-160
css-1 50-1602 70- 160
css-1h 50-1602 70-160
CutbackAsphalts(Fc, Mc,sc)3
30 (MConly) 85+
70 65+ 120+
250 I 135- 1751 1 0 5+ 1 6 5+
800 | 165-2104 135+ 200+
3000 | 180-2401 230+
NOTES:
Temperaturesfor asphalt cements and cutback asphalts are guides only.
lTemperatureof mixture immediatelyafter dischargef rom the pugmill ratherthan temper-
ature of asphalt cement or culback asphalt.
2Temperature of the emulsifiedasphalt in the pugmill mixture.
3Applicationtemperatures may, in some cases, be above the tlash point of the material.
Cautionmust therefore be exercisedto preventfire or an explosion.
lRapid-Curing(RC)grades are not recommendedfor hot pugmill mixing.
sThemaximum temperature(asphaltcementand cutback asphalt)shall be below that at
which fogging occurs.
65
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67
Classificationof asphaltpaving mixes, Filler, mineral, defined,15
59-60 Fine aggegate
Coarseaggregate D e h n e d ,l 2
Defined, 1l Grading,56,58
Grading,56-57
Flashpoint, tests
Cold-laidplant mixture, defined, 14 Clevelandopencup, 22,30
Combined mineral aggregate,test on, Pensky-Martens,23
56 Tagopen cup,27-28
Electricalindustry, asphalt'susesin, 6
Emulsified asphalt
Definition, ll
I
Tests,3l-34 Impregnated,treatedmaterials,asphalt
Extraction methods,48-49 usesin, 7
Improvedsubgrade,defined, l6
tr
I Industrial usesof asphalt, 6-7
Federal Highway Administration 0.45 Intermediate asphalt coluse, defined,
power gradationchart, 39 t2
68
J Mixed-in-place
15
asphaltcourse,defined,
defined, l2
Macadamaggtegate,
D
I
69
Planks,asphalt,defined' l0 Sieve analysis of mineral aggregates,
36-37
Plant mix, defined, 16
Sievetest,asphaltemulsions,32
Powderedasphalt,defrned, 10
dehned,I 6
Singlesurface-treatment
Preformed asphaltjoint hller' defined,
Slow-curing (SC) liquid asphalt de-
9
fined, I I
Prime coat, asphalt,defined, 13 Tests,29-30
Propertiesof asPhalt,I Slurry seal,asphalt emulsion,dehned,
t2
o Softeningpoint test, 21,34-35
Quality standards for mineral agge- Soil stabilization with asphalt, de-
gates, 55 fined, l4
Solid asphalt,defined, l0
R Solubility test, asphalt cemenl,25-26
Railroad usesof asPhalt,7 SpecihcgravitYtests
Rapid-curing(RC) asphalt, defined, l0 Asphalt cemenl-,26
Cutbackasphalts,29-30
Rapid-curing(RC) and Medium-curing
Mineral aggregales,4l
(MC) asPhalttests, 27-29
Specificationssummary and principal
Recoveryof asphaltfrom mixtures, 49
recommendatrons
Recreationalareasusing asphalt,7 Aggegates grading and qualitY
Residue from distillation test, asphalt standards, 55-58
emulsions,31-32 Coarseaggregate,56-57
Combined mineral aggregate,56
Road-mix asphalt course, defined, l5 Fine aggregate,56-58
Road oiJ.defined,10 Mineral filler, 58
56
Speciallocal aggregates,
Rock asphalt,defined, l0
Pavementsdefined, 16 Asphalts, 55
70
Subgrade,
defined,16 Thin film oven test,23-24
Improved subgnde defined,16
Trinidad lake asphalt,defined, 10
Surfacetreatment, multiple, defrned,
16
Swelltest, asphaltmixtures,50-5 I
U
Unit weight determination, mineral
TI aggregates,4l
'71
TECHNICAL
SOMEIMPORTANT PUBLICATIONS
OF
THEASPHALTINSTITUTE*
ThicknessDesign-Asphalt Pavementsfor Highwayssnd Streets(MS-l)
Mix Design Methodsfor Asphalt Concrete and Other Hot-Mix Types (MS-Z)
Asphalt Plant Msnual (MS-3)
TheAsphalt Handbook(MS-4)
Asphalt PocketbookoJ UsefulInformotion (MS-6)
Asphalt Paving Manual (MS-8)
SoilsManual (MS-10)
ThicknessDesign-Asphalt Pavements for Air CaruierAirports (MS-l l)
Asphalt in Hydraulics (MS-I2)
Asphalt Cold-Mix Manuul (MS-14)
Drainage of Asphalt PavementStructures(MS-15)
Asphalt in PavementMaintenanc€(MS-I6)
Asphalt Overlaysfor Highway and StreetRehabilitation(MS-17)
SomplingAsphalt Productsfor SpecificationsCompliance(MS-l8)
Basic Asphalt EmulsionManual (MS-I9)
Asphalt Hot-Mix Recycling(MS-20)
Asphalt Cold-Mix Recycling(MS-21)
Principles of Constructionof Hot-Mix Asphalt Pavements(MS-2?)
ThicknessDesign-Asphalt Pavements for Heavy WheelLoads (MS-23)
ASPHALT INSTITUTE
ResearchPark Drive
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Lexington,Kentucky40512-4052
72
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