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Apresentacao InteliCompact NT SPTM Comap
Apresentacao InteliCompact NT SPTM Comap
InteliGen®
Modular Gen-set Controller
Single Parallel to Mains Configuration - SPtM
User guide
!! Warnings !!
Remote control
InteliGen controller can be remotely controlled. In the event that maintenance needs to be done to the gen-
set, check the following to ensure that the engine cannot be started.
To be sure:
Disconnect remote control via RS232 line
Disconnect input REMOTE START/STOP
or
Disconnect output STARTER and outputs GCB CLOSE/OPEN and MCB CLOSE/OPEN
The InteliGen contains a large number of configurable setpoints, because of this it is impossible to describe
all applications. InteliGen functions are subject to change from SW version to SW version. This manual only
describes the product and is not guarantee to be set for your application on arrival.
Text
PAGE (Capital letters in the frame) buttons on the front panel
Break Return (Italic) set points
Generator protections (Bold) Set point group
REMOTE START/STOP (Capital letters) binary inputs and outputs
Conformity declaration
Following described machine complies with the appropriate basic safety and health
requirement of the EC Low Voltage Directive No: 73/23 / EEC and EC
Electromagnetic Compatibility Directive 89/336 / EEC based on its design and type,
as brought into circulation by us.
Be aware that the MCB can be switched off and gen-set can start !!!
Switch InteliGen to MAN mode and disconnect the Binary outputs Starter and Fuel to
avoid unexpected automatic start of genset and GCB closing.
The following instructions are for qualified personnel only. To avoid personal injury do
not perform any action not specified in this User guide !!!
BI1
BI6
BI7
BI8
BI9
BI4
BI5
BI2
BI3
L1k
L2k
L3k
L1
L2
L3
L1
L2
L3
L1l
L2l
L3l
LB 5
iG-CU
EXTENSION MODULES
iG-PCM / iG-PCLSM
EXTENSION MODULES
iG-COM / iG-IOM
RS 232
BOOT JUMPER
(FUEL)
8 - 36 V DC
BO1
BO2
AI2 (TEMP)
AI3 (FUEL)
RPM GND
AI1 (OIL)
RPM IN
COM
+ -
BO3
BO4
BO5
BO6
BO7
BO8
BO9
PCM Terminals
AVRi+
GND
VoutR
Vout
AVRi-
LB 4
SPEED AVRi
GOVERNOR
BO12
BO13
BO11
+ -
BI10
BI12
BI13
BI11
Warning !!!
Switch IG-CU off before connecting IG-PCM !
RS 422 LB 6
COM
COM
H
H
L
COM
RxB
RxA
TxB
TxA
CAN CAN
RS 232
RS 485
iG-MU
RS 485 / RS 422
RS 232
POWER
8-36V DC
Indication LED:
TxCAN, RxCAN Indicates data transfer on the CAN2 line.
TxD, RxD Indicates data transfer on the RS232 line.
RUN Lights when at least one other unit is active on the CAN2 bus.
Blinks when no unit is communicated on the CAN2 bus.
PWR Lights All time when power supply is switched on.
Hint:
It is recommended to use IG-MU software 2.2 for IG-6.1.
P4
P3
P1 P2
IGS-PTM can be connected to IG-CU or IS-CU. Detail description see in IGS-PTM manual.
InteliGen – SPtM, SW Version 6.2, ©ComAp – August 2005 -8–
IG-SPTM-SPTM+IOM-6.2.PDF
AI4
COM
BI1
BI2
BI3
BI4
BI5
BI6
BI7
BI8
BINARY INPUTS ANALOG INPUTS ANALOG OUT
iG-IOM
RS232
IG-CU
8-36V DC
BO1
BO2
BO3
BO4
BO5
BO6
BO7
BO8
Hint:
IG-IOM, IGS-PTM power supply indication LED:
lights when power supply is in the range
blinks when there is no communication between IG-CU and IG-IOM, IGS-PTM
Dimensions
IG-CU + IG-PCM
1
113 (4,4")
123 (4,8")
130 (5,1")
~ 110 (5,1")
170 (8,87")
1 2
~ 110 (4,3")
(0,9")
iG-PCM
24
80 (3,1")
42,5 (1,7")
45 (1,8")
iG-CU
185 (7,3")
AC1
OCOM
OUT2
AC2
0 - 230/277 - 400/480
36 (1,4”)
LB 5 iG-AVRi
TRANS/LV
AVRi +
AVRi -
0 - 18
43 (1,7”) 43 (1,7”)
Secondary terminals
IG-MU
96 mm (3,8´´)
95 mm 43 mm
(3,7´´) (1,7´´)
AI4
COM
BI1
BI2
BI3
BI4
BI5
BI6
BI7
BI8
BINARY INPUTS ANALOG INPUTS ANALOG OUT
96 mm (3,8´´)
iG-IOM
RS232
IG-CU
8-36V DC
BO1
BO2
BO3
BO4
BO5
BO6
BO7
BO8
95 mm 43 mm
(3,7´´) (1,7´´)
IGS-PTM
AO+
GND
BI1
BI2
BI3
BI4
BI5
BI6
BI7
BI8
AI4
AO-
0-20 mA
BINARY INPUTS ANALOG INPUTS ANALOG OUT
COMPENSATION
96 mm (3,8´´)
Rx
iGS-PTM
H COM L
CAN
CAN
Tx
LB 4
8-36V DC
BO1
BO2
BO3
BO4
BO5
BO6
BO7
BO8
95 mm 43 mm
(3,7´´) (1,7´´)
106 (4,2”)
120 (4,7”)
125 (4,9”)
~25 (1,0”)
165 (6,5”)
~75 (3,0”)
~35 (1,4”)
38 (1,5”)
40 (1,6”)
180 (7,1”)
185 (7,3”)
IG-MTU, IG-MTU-C
IG-MTU Separation transformers unit for InteliGen controller. It is used for three wire system, system with
separated Neutral or when galvanic separation between generator or mains voltage and
controller is required.
IG-MTU-C Separation transformers unit with additional filter for InteliGen controller. It is used like IG-MTU in
special cases of extreme distortion of generator voltage by higher harmonics due to inverters
etc..
LB 3
95 (3,74")
iG-MTU
N L1 L2 L3
155(6,10") 60 (2,36")
Hint:
IG-MTU-C phase shift is 6°. Use two IG-MTU-C units for both generator and bus voltage measuring or set
Sync/Load ctrl: GtoM angle Req setpoint (-6° when IG-MTU-C is connected to Vg terminals).
InteliGen – SPtM, SW Version 6.2, ©ComAp – August 2005 - 12 –
IG-SPTM-SPTM+IOM-6.2.PDF
IG-MTU and IG-MTU-C units are the same dimension and DIN 35 mm rail mounted.
ETHERNET LB 5
RJ 45
1 2
96 mm (3,8´´)
MODEM / IB CONFIG
iG-IB
IG-CU / DONGLE
3 4 5 6
95 mm 43 mm
(3,7´´) (1,7´´)
95 mm 43 mm
(3,7´´) (1,7´´)
BATTERY
STARTER
FUEL SOLENOID
FUEL LEVEL
WATER TEMP
OIL PRESSURE
DIESEL/GAS ENGINE
RPM
G
GENERATOR
Inl L1k
Ink L1l
EXTENSION MODULES L2k
COM
0-5A
AI1 OIL
GENERATOR
L3k
AI2 TEMP L3l
AI3 FUEL
ANALOG INPUTS
N
RPM GND
Serial No.
L1
RPM IN RPM
3 x 230 V
VOLTAGE
L2
GENERATOR
L3
STARTER BO1
L1
START
iG-CU L2
FUEL SOLENOID BO2
Generator C.B.
FUEL L3
GEN C.B.
BO3
MAINS C.B.
EXTENSION MODULES
BO4 iG-PCM / iG-PCLSM
FIX
ALARM
BI1 GEN C.B. FEED-BACK
BO5
HORN MAINS C.B. FEED-BACK
BO6 BI2
BO7 BI3 REMOTE OFF
PRESTART
EMERGENCY STOP
BINARY OUTPUTS
BO8 BI4
FULL LOAD
BINARY OUTPUTS
BO9 BI5
CONFIGURABLE
STAND-BY ACCESS LOCK
BI6
Mains C.B.
READY
BINARY INPUTS
+24 V
OIL PRESSURE
LOAD
BI7
BI8 WATER TEMP
RS 232
POWER
BI9 FUEL LEVEL
+ -
8 - 36 V DC
SIGNALS
CONTROL
PE
N
L3
L2
L1
RS-232C
Interface
Modem or PC
Recommended wiring
AUTOMATIC
GOVERNOR
CONTROL
VOLTAGE
230/400 V
SPEED
iG-AVRi
TRANS
230/400 V
18 V
18 V AC
LB 5
AVRi+
GND
AVRi-
LB 5
VoutR
Vout
SPEED AVRi
GOVERNOR
BO12
BO13
BO11
+ -
BI10
BI12
BI13
BI11
0 V DC
0 V DC
CONFIGURABLE
Warning !!!
Do not ground any AVRi output OUT1,OUT2 or the transformer (18V AC) output !!!
Do not power more AVRi units from common AVRi trans !!!
IG-IOM
0 V DC
0- 2 0 m A
AI4
COM
BI1
BI2
BI3
BI4
BI5
BI6
BI7
BI8
ANALOG OUT
iG-IOM
RS232
IG-CU
BINARY OUTPUTS
POWER
8-36V DC
BO1
BO2
BO3
BO4
BO5
BO6
BO7
BO8
0 V DC
8 - 36 V D C
Hint:
Analog inputs COM terminal has to be connected to minus power supply.
MCB GCB
K3
3x U 1x I K4 3x I 3x U
0V
EXT.S/S
MCB
GCB
iG-AVRi
BI Ig Ug OUT
In
Um AVRi AVRi
iG_CU iG_PCM
BO VoutR GND AC
MCB
GCB
FUEL
iG_AVR-TRANS
K2 K3 K4 230V /
N G 18VAC
F
+24V 230V
K2 0V AC
+24V
ESD5500
In any case do not disconnect Im3 terminals even if the gen-set is stopped..
For safety connect parallel to Inteligen Im3 terminals two anti parallel diodes 10A/100V.
In any case do not disconnect InteliGen generator CT terminals when the gen-set is loaded.
Power supply
To ensure proper function:
Use min. power supply cable of 1.5mm2
Power supply of IG-PCLSM module should be directly connected to IG-CU.
Maximum continuous DC power supply voltage is 36VDC. Maximum allowable power supply voltage is
39VCD. The InteliGen’s power supply terminals are protected against large pulse power disturbances.
When there is a potential risk of the controller being subjected to conditions outside its capabilities, an
outside protection devise should be used.
Hint:
The InteliGen controller should be grounded properly in order to protect against lighting strikes!!
The maximum allowable current through the controller’s negative terminal is 4A (this is dependent on binary
output load).
Sometimes can occur starting problems due to low capacity (low temperature) 12VDC starting battery even if
the controller power supply voltage range is from 8 VDC.
In this case connect external capacitor + separating diode or I-LBA - Low Battery Adaptor module to allow
the controller to continue operation during engine cranking.
Relays Relays
controller controller
T2A D T2A
+ + + +
I-LBA
+
- - - -
C
- + - +
12VDC Battery 12VDC Battery
The 5 000 micro Farad capacitor ensures the 50ms The I-LBA module ensures the 100ms voltage dip
voltage dip under following conditions: under following conditions:
Voltage before dip is 12V and after 50ms the voltage Voltage before dip is 12V and after 100ms the
recovers to min. controller allowed voltage, i.e. 8V. voltage recovers to min. allowed voltage 5V,
The capacitor size depends on required time, i.e. for IG-PCLSM and IG-COM modules are connected to
100ms dip 10 000 micro Farad is needed for the IG (modules disconnecting increases voltage dip up
same conditions. to 200ms).
The I-LBA enables controller operation from 5VDC
(for 10 to 30 sec).
The wiring resistance from battery should be up to
0.1 Ohm for I-LBA proper function.
+
- iG-CU
T1A
-
+ iG-PC(LS)M
-
+ - HUGE
LOADS
Battery STARTER
Fuse
Fuse
K1 K2
K1 K2
IG controller
T1A
+
-
DC relays
- +
24VDC Battery
Grounding
To ensure proper function:
The shortest possible piece of wire should be used when grounding the controller.
Use cable min. 2,5mm2 .
The “-“ terminal of the battery has to be properly grounded.
As short
as possible
Magnetic pick-up
To ensure proper function:
Use a shielded cable
MAGNETIC
PICK-UP
Signal
RPM-IN
iG-CU GND
iS-CU D C
Signal
GAC
Speed Control Unit
ESD 5500
+ -
Power
Supply
- Power
+
Supply
+ -
Battery
Be aware of interference signal from Speed governor when one speed pick-up is used.
If engine will not start:
- check ground connection from pick-up to controllers, eventually disconnect ground connection to one
of them
- galvanically separate InteliGen RPM input using ComAp separation transformer RPM-ISO (1:1)
- use separate pick-up for Speed governor and InteliGen
Controller indicates "Sd Underspeed" + "Pickup fault" after engine start when the pickup signal is good for
start and low speed but too big for higher speed (lost of signal due to RPM input saturation).
Increase gap between pickup and engine flywheel or change type of pickup.
N N
L3
L1
L2
L1
L2
L3
N
MAINS G ENERATO R
VOLTAG E VOLTAGE
IG-CU SSB, SPtM
Current measurement
To ensure proper function:
Use cables of 2,5mm2
Use transformers to 5A
Connect CT according to following drawings
K L
L1
k l K L
Standard three CT connection
G L2
k l K L L3 Single stand-by
k l Short time parallel
N
I1 k I1 l I2 k I2 l I3 k I3 l
K L
L1
k l K L
G L2 Two CT connection.
k l
L3
Typical wiring for middle-high voltage application
spare of one transformer.
Hint:
Mains voltage neutral must be connected to the generator voltage neutral connector.
Voltage measurement
L1
L2
G
L3
N L1 L2 L3 L1 L2 L 3
G ENERATO R MAINS
Hint:
Switchboard lighting strikes protection according standard regulation is expected !!!
Mains (load) voltage neutral must be connected to the generator voltage N terminal.
IG MTU
Connect one or two IG-MTU or MTU-C units to separe generator and mains voltage from controller. IG-MTU-
C is usually connected to Vg terminals to protect against higher voltage harmonics.
Four wire mains and four-pole circuit breaker or Three wire mains and three wire genset or electric
three wire mains separation
InteliGen – SPtM, SW Version 6.2, ©ComAp – August 2005 - 22 –
IG-SPTM-SPTM+IOM-6.2.PDF
L1 MAINS / BUS GENERATOR L1 L1 MAINS / BUS GENERATOR L1
L2 L2 L2 L2
L3 L3 L3 L3
N N
400V
400V
400V
400V
400V
400V
0V
0V
0V
0V
0V
0V
400V
400V
400V
0V
0V
0V
T1 T2 T3 T1 T2 T3
T1 T2 T3
400V
400V
400V
400V
400V
400V
0V
400V
0V
0V
0V
400V
400V
0V
0V
0V
0V
0V
L2
L1
L3
N
L1
L2
L3
L2
L1
L3
N
L1
L2
L3
0V
0V
L3
N
VOLTAGE TERMINALS
Recommended wirings
Generator (mains) single-phase voltage has to be connected to all three-voltage terminals L1, L2, L3.
Generator current has to be connected to L1k, L1l terminals only.
L1 N L1
L1
L2
L3
L1
L2
L3
N
GENERATOR
MAINS VOLTAGE VOLTAGE
Each analog input AI1, AI2, AI3 can be configured by WinEdit software in the following way.
Analog input item WinEdit Possibility
Analog input name Name Up to 14 ASCII characters
Abbreviation Abbr Up to 4 characters
Sensor type Sensor Analog Analog measuring in specified range.
type Binary Binary: open/close - threshold 750 Ω.
Tri-state Tri-state: open/close - threshold 750
Ω,
Failure <10 Ω or > 2400 Ω
Physical dimension Dim bar,%,°C, … Up to 3 ASCII characters
Active Active Under Protection is active under limit.
Under + Fls … under or sensor fail.
Over Protection is active over limit..
Over + Fls … over or sensor fail.
Polarity Inverted Open to activate Valid only for binary and three-state
Close to activate inputs
Alarm type Alarm type None No protection
Sensor fail Only sensor fail indication
Warning Wrn on both levels
Wrn+Shutdown Level1+level2 protection
Wrn+Slowstop Level1+level2 protection
Wrn+ElProt Level1+level2 protection
Alarm activity Alarm All the time
active Engine running Alarm check conditions
only
Sensor characteristic Sensor Not used Unused analog input
Curve A set-points adjusted curve A
Curve B set-points adjusted curve B
Curve C set-points adjusted curve C
Pt100/°C Available on IGS-PTM
Pt1000/°C IEC 751, range -20 to 120 °C
Ni100/°C Available on IGS-PTM
Ni1000/°C DIN 43760, range -20 to 120 °C
VDO Temp/°C See chapter sensor specification
VDO Press bar See chapter sensor specification
VDO Level See chapter sensor specification
0-20mA/100 No external resistor !!!
4-20mA/100 No external resistor !!!
0-20mA/100-PTM Available on IGS-PTM
4-20mA/100-PTM Available on IGS-PTM
100mV/100-PTM Available on IGS-PTM
Decimal points Decimals 0, 1, 2 Number of decimal points
Measurement type Meas type Resistance Jumper on pins 1-2
Current Jumper on pins 2-3
InteliGen – SPtM, SW Version 6.2, ©ComAp – August 2005 - 24 –
IG-SPTM-SPTM+IOM-6.2.PDF
Sensor characteristics - Curve A, B, C are adjusted in Sensor specification group – set points:
Each Analog input has separate set points for two level alarm setting. Analog input alarm levels Anl Inp
level1, Anl Inp level2 and delay Anl Inp del adjust in Engine protection group.
Jumpers setting
Resistance
measurement
BI1
BI6
BI7
BI8
BI9
BI4
BI5
BI2
BI3
L1k
L2k
L3k
L1
L2
L3
3
L1
L2
L3
L1l
L2l
L3l
LB 5
1 Default
iG-CU settings.
EXTENSION MODULES
iG-PCM / iG-PCLSM
EXTENSION MODULES
iG-COM / iG-IOM
Current
RS 232
3
measurement
2
– jumper on
BOOT JUMPER 1 pins 2-3.
ANALOG INPUTS RPM BINARY OUTPUTS POWER
(START)
Ink CURRENT
Voltage
Inl In (Im L3)
(FUEL)
8 - 36 V DC
BO1
BO2
AI2 (TEMP)
AI3 (FUEL)
3
RPM GND
AI1 (OIL)
measurement
RPM IN
COM
BO3
BO4
BO5
BO6
BO7
BO8
BO9
+ - 2
– no jumper
1 connected.
3
2
1
AI1
AI2
AI3
4-20mA/600 4-20mA/1000
No. Primary Converted No. Primary Converted
1 400 0 1 400 0
2 2000 600 2 2000 1000
0 to 4VDC measuring
Default characteristics Customer characteristics
A,B,C example
No analog input jumper =
(voltage) 0-20mA/100 0-4V/1000
WinEdit configuration = No. Primary Converted
Current (linear) 1 0 0
2 2000 1000
Hint:
Without external resistors is maximal Voltage measuring range 4 VDC. Connect external resistors ( divider)
to extend input voltage range.
Default characteristics
Following table describes how to use default characteristics.
IG-CU IGS-PTM
WinEdit cfg: WinEdit cfg:
Sensor Jumper on Meas type= Jumper on Meas type =
PT100/°C Not possible on IG-CU 1-2, Resistance Resistance
NI 100/°C
PT1000/°C Resistance Resistance
NI 1000/°C Pins 1-2
VDO Temp Resistance Resistance
VDO Press Pins 1-2 Not possible on IGS-PTM
VDO Level
0-20mA/100 Current (linear) Current (linear)
4-20mA/100 Pins 2-3
0-20mA/100-PTM Pins 2-3, Resistance
4-20mA/100-PTM Not possible on IG-CU Current
100mV/100-PTM No jumper, Resistance
Voltage
Hint:
External resistors 120 ohm for 20mA current measuring are not needed for IG hardware version 5 and above
when analog input jumper is set to 2-3.
- POWER
IG-CU Possible connection of three resistive sensors to
analog inputs AI1, AI2, AI3.
COM
AI3
AI1
AI2
Example of connection of “one wire” (grounded to
engine frame) sensors.
Engine frame
3x RESISTIVE
SENSOR
-
Battery
- POWER
AI3
AI1
AI2
Engine frame
3x RESISTIVE
SENSOR
-
Battery
- PO WER
IG-CU
analog inputs AI1, AI2, AI3.
COM
Example of connection of “two wire” sensors.
AI 3
AI 1
AI 2
Common point of resistive sensors is connected to
COM terminal for more accurate measuring.
- 3x RESISTIVE
Battery
SENSOR
- POWER
IG-CU
- POWER
+24V
AI1 CURRENT SENSOR
AI2 RESISTIVE SENSOR
AI3 BINARY INPUT
- PO W ER
Mixed connection of InteliGen analog inputs:
COM
AI1 – resistive sensor
AI 1
AI 2
AI3
AI2 – binary input
AI3 – three state input
2x 470 ohm s
Analog input common terminal COM has to be
connected to IG minus Power supply terminal.
Analog inputs are designed for resistive sensors with resistance in range of 0Ω to 2,4kΩ.
To ensure a proper function use shielded cables, especially for length over >3m.
Binary input
Open, close state are detected, threshold level is 750 Ω.
Dim: Physical dimension of measured value (°C, %, Bar, ..) . Maximum length is three characters.
Set to: Bar
Alarm active
Set to: Engine running only – Alarm detection is active only when engine is running, Engine
protections: Protection del [s] after the BO starter is off, (RPM reached Start RPM).
When Analog input configuration is finished set the setpoints Anl Inp level1, Anl Inp level2, Anl Inp del in
Engine protection group.
Each Analog input has separate triplet of setpoints: Anl Inp level1, Anl Inp level2, Anl Inp del. Names of
these setpoints are are fixed and do not depend on the name of measured value which can be changed.
Number of decimal points of Anl Inp level1 and Anl Inp level2 is the same as the configured number of
decimal points of measured value.
Binary inputs
4k7 Ω
iG-CU
+ -
Power
Supply
T1A + -
24VDC Battery
Binary outputs
LOAD
iG-CU
+ -
Power
Supply
T1A + -
24VDC Battery
120ohm
5 CAN H CAN H
CAN L CAN L
120ohm
IG-CU 9
CANH
CANH
CANL
CANL
COM
COM
IGS-PTM (optional) IGL-RA15 (optional)
EXTENSION MODULES or
iG-COM / iG-IOM
CANH
CANL
CONNECTOR 9 5
120 ohm
IG-IOM (optional)
Drawing text translation
Extension modules
Connector
Optional
Connection rules
CAN bus line must be connected in series, from one unit to the next (no star, no cable stubs, no branches)
both ends must by the 120-ohm (internal or external) resistor terminated.
Maximal CAN bus length is up to 200 meters when Basic settings: CAN bus mode = 32C or up to 900
meters when Basic settings: CAN bus mode = 8C.
For CAN data cables details see chapter Technical data – Communication interface. CAN cable shielding
connect to IG-CU case.
IG-CU contains internal fix 120-ohm resistor. Use D SUB9 male connector: CAN H = 5, CAN L = 9,
COMMON = 3 and 8. IG-CU must be on the CAN bus end.
New IG-IOM and IGS-PTM units contain internal jumper removable 120-ohm resistor (in older IOM types are
fix resistors). To be sure check resistor presence by ohmmeter. Unit with internal resistor connect to the end
of CAN line.
Following connections are supported (IOM, PTM, RA15 order is not important).
IG-CU – IG-IOM
IG-CU – IGS-PTM
IG-CU – IGL-RA15
IG-CU – IG-IOM – IGL-RA15
IG-CU – IGS-PTM – IGL-RA15
It is possible to connect only one IG-IOM or IGS-PTM and one IGL-RA15 to IG-CU.
Note that Binary inputs and outputs configured on IG-CU (and IG-PC(LS)M ) have much faster response
against IG-IOM, IGS-PTM. It is recommended to configure function inputs like Emergency stop, GCB
feedback, MCB feedback and others … exclusively to IG-CU.
Binary inputs IG-CU + IG-PCM – default
Hint:
When remove IG-PCM module from IG-CU configured binary IG-PCM alarms are not active.
There is no indication of disconnected IG-PCM module.
Hint:
Before connection of IG-IOM or IGS-PTM use +IOM aig archive. Use WinEdit to configure these binary
inputs. Any binary input can be configured as a warning, unload, slow stop, shutdown – see chapter Alarm
Management.
WARNING: When the data cable between the IG-CU and the IG-IOM, IGS-PTM is disconnected, a SD alarm
is activated. IG-IOM, IGS-PTM power supply LED blinks when the data bus is dead between the IG-IOM,
IGS-PTM and IG-CU.
Not used
Binary input has no function. Use this configuration when Binary input is not connected.
GCB feedback
Use this input to detect, whether the generator circuit breaker is open or closed.
If the feedback is not used, connect this input to the output GCB CLOSE/OPEN
MCB feedback
Use this input for indication, whether the mains circuit breaker is open or closed.
This input indicates, whether the gen-set operates in parallel to mains (MCB FEEDBACK is closed) or
isolated (MCB FEEDBACK is open).
Emergency stop
Input immediately activates the engine shut down. Emergency stop is not blocked by “Sprinkler” function –
see below. Emergency stop is indicated in Alarm list and is recorded in History. When Emergency stop is
activated the Binary outputs:
- Fuel solenoid, Ignition and GCB close/open opens,
- Binary output Stop solenoid closes.
Hint:
From safety reasons (broken wire) is recommended to configure Emergency stop as “Open to activate”.
The Emergency stop input should not stop the engine in the case of controller fail. In such case can the
second Emergency stop button contact e.g. disconnect the Fuel solenoid or Speed governor supply (or
activate Stop solenoid, etc..).
Sprinkler
If the input is closed all alarms are disabled except the binary input EMERGENCY STOP and
"engine overspeed protection".
Access lock
If the input is closed, no setpoints can be adjusted from controller front panel and gen-set mode (OFF-MAN-
AUT-TEST) cannot be changed.
Hint:
Rem start/stop
If the input closes, InteliGen starts the engine (in AUT mode only). Genset is running in parallel (base load
power level) or island (depends on Mains state).
If the input opens and gen-set runs in island, gen-set keeps running until mains recovers. After mains
recovery InteliGen opens GCB, cools and stops the engine.
Remote OFF
If closed, iG is switched to OFF mode (there are four modes OFF-MAN-AUT-TEST). When opened,
controller is switched back to previous mode.
Hint:
Remote OFF will switch controller to OFF mode even if the Access code is active or Controller mode is
password protected.
Binary input can be connected to timer switch, to avoid start of engine.
Remote TEST
If closed, iG is switched to TEST mode (there are four modes OFF-MAN-AUT-TEST). When opens controller
is switched back to previous mode.
Hint:
Binary input Remote OFF has higher priority than Remote TEST.
TestOnLoad
Affects the behavior in TEST. When input is closed, the GenSet goes to load automatically. To activate this
function switch controller to TEST mode and adjust setpoint AutoMainFail: Ret from test = MANUAL..
Related setpoints which influence load transfer: Load ramp, GCB Open level, GCB open del, Breaker
overlap.
Start button
Binary input has the same function as Start button on the InteliGen front panel. It is active in MAN mode
only.
Stop button
Binary input has the same function as Stop button on the InteliGen front panel. It is active in MAN mode
only.
FaultResButton
Binary input has the same function as Fault reset button on the InteliGen front panel.
HornResButton
Binary input has the same function as Horn reset button on the InteliGen front panel.
Gen CB button
Binary input has the same function as GCB button on the InteliGen front panel. It is active in MAN mode
only.
Remote MAN
When closed Controller is switched to MAN Mode. When opened controller is switched to previous mode.
RemControl lock
Locks command writing and setpoint changing from all remote terminals.
Ext MF relay
Input should be configured, if external MF relay is used for detection of Mains failure. If the input is active,
the mains is evaluated as failed even if the voltage/frequency at the controller mains voltage terminals is
within limits.
GCB disable
Active input blocks in AUT (not in MAN) mode closing GCB.
ForwSyncDisab
Active input blocks forward GCB synchronizing. Load is transferred with break – MCB is opened and then
GCB closed.
RevSync Disab
Active input blocks reverse MCB synchronizing.
Oil press
Behavior for Inverted = Open to activate configuration:
Binary input must be closed when engine is not running and opened when is running. "Sd Oil press B" is
activated when input is opened on not running engine or when stays closed Engine params: Protection del
after engine start.
"Sd Oil press B" protection is not active when input is not configured.
Emerg. manual
The controller behaves like when switched to OFF mode if input is closed. Opens all binary outputs Fuel
solenoid, Cooling pump signals, etc... except:
Stop solenoid output does not close.
MCB close open output depends on AutoMainsFAil: MCB logic
is opened when MCB logic = CLOSE-ON
is closed when MCB logic = CLOSE-OFF
Detection of "running" engine and subsequent alarm message "Sd Stop fail" is blocked.
The controller shows "Emerg Man" state and the engine can not be started.
Generator current and power (energy) measurement is active in this mode, regardless of actual state of the
engine.
After the binary input "Emerg. manual" is open again, the controller recovers to previous mode
and behaves according to the actual situation (e.g. should the engine run, it tries to stop it).
Function is active in any controller mode and activation of this input is written to history.
Hint:
Maximal inductive load of contact relay outputs BO1 and BO2 is 4 Amps. Use external relays for higher load.
Hint:
Before connection of IG-IOM or IGS-PTM use +IOM aig archive. Use WinEdit to configure these binary
outputs.
WARNING: When the data cable between the IG-CU and the IG-IOM, IGS-PTM is disconnected, IG-IOM,
IGS-PTM alarms are not active, only common IOM alarm appears.
Fuel solenoid
The setpoint Engine params: Fuel solenoid selects the output function: DIESEL, GAS. Fuel solenoid
(DIESEL / GAS)
InteliGen – SPtM, SW Version 6.2, ©ComAp – August 2005 - 36 –
IG-SPTM-SPTM+IOM-6.2.PDF
Ignition
The closed output switches on the ignition.
The output closes if: RPM > 30.
The output opens if: RPM < 3.
Pre-start
The output closes prior to the engine start (Prestart) and opens when START RPM speed is reached. During
repeated crank attempts the output is closed too.
The output could be used for pre-glow, pre-heat or prelubrication.
Cooling pump
The output closes when gen-set starts and opens AfterCoolTime delayed after stop the engine.
Idle/Nominal
The output closes during engine start, after Idle time elapses. The output opens after engine has stopped.
Hint:
Connect Binary output IDLE / NOMINAL to speed governor to switch the speed: opened = IDLE,
closed=RATED.
GCB close/open
The output controls the generator circuit breaker.
Hint:
Supposed time to close (reaction time) of GCB is 0,1 sec.
GCB ON coil
Pulse output for GCB closing.
GCB UV coil
GCB undervoltage coil.
MCB close/open
The output controls the mains circuit breaker.
Hint:
Supposed time to closed (reaction time) of MCB is 0,1 sec.
MCB ON coil
Pulse output for MCB closing.
MCB UV coil
MCB undervoltage coil.
GCB ON coil
GCB UV coil
2s 2s
Hint:
GCB UV coil automatically opens when GCB is closed spontaneously not from controller except
Synchronization state.
GenParamsOK
The output is copy of generator status LED on IG front panel. The output is closed if genset is running and all
genset electric values are in limits and no Sd or Unload alarm is active.
Hint:
Use this output for switching of auxiliary device (e.g. cooling pump) driven from generator independently on
the GCB.
Alarm
The output closes if :
• any alarm comes up or
• the gen-set malfunctions
The output opens if
• FAULT RESET is pressed
The output closes again if a new fault comes up.
Horn
The output closes if:
• any alarm comes up or
• the gen-set malfunctions
The output opens if:
• FAULT RESET is pressed or
• HORN RESET is pressed or
• Max time of HORN is exceeded (Horn timeout)
The output closes again if a new fault comes up.
Full load
The output closes if the gen-set is fully loaded and there is no reserve in engine power. The output can be
used for load shedding. The output closes when the load >= 0.9 * Nomin power for more than 3sec. The
output opens when the load < 0.9 * Nomin power.
StandBy ready
The output is closed if following conditions are fulfilled:
Ready to run
The output is closed if following conditions are fulfilled:
• Gen-set is not running and
• No Shut down or Slow stop alarm is active
• Controller is not in OFF mode
Ready to load
The output is closed if genset is running and all electric values are in limits no alarm is active. The GCB is
already closed or is able to be closed. The output opens during cooling state.
Unload
The output is closed during unloading of genset.
Synchro
The output is closed during genset forward and reverse synchronizing and opens when GCB or MCB is
closed.
NotReadyAuto
The output is closed in
• OFF, MAN, TEST mode or in
• AUT mode when a failure blocking automatic operation is detected.
The output is opened only in AUT mode, when no failure blocking the engine operation is active and genset
is ready to take the load or it is already running loaded.
Hint:
Use this input for external indication that genset is not ready for automatic or stand-by function.
Vg fail
The output closes if the generator over/under voltage alarm or voltage asymmetry alarm activates.
The output opens, if
• alarm is not active and
• FAULT RESET is pressed
fg fail
Output closes if the generator over/under frequency alarm activates.
The output opens, if
• alarm is not active and
• FAULT RESET is pressed
Vm fail
The output closes if the mains over/under voltage alarm or voltage asymmetry alarm activates.
The output opens, if
• alarm is not active and
• FAULT RESET is pressed
fm fail
Output closes if the mains over/under frequency alarm activates.
The output opens, if
• alarm is not active and
• FAULT RESET is pressed
Reverse power
Output closes if the generator reverse power alarm activates.
The output opens, if
• alarm is not active and
• FAULT RESET is pressed
Overspeed
Output closes if the gen-set overspeed alarm activates.
The output opens, if
• alarm is not active and
• FAULT RESET is pressed
Underspeed
Output closes if the gen-set underspeed alarm activates.
The output opens, if
• alarm is not active and
• FAULT RESET is pressed
Start fail
Output closes after the gen-set start-up fails.
The output opens, if
• alarm is not active and
• FAULT RESET is pressed
Overcurrent
Output closes if the generator
IDMT over current or
current unbalance or
short current alarm activates.
The output opens, if
Alarm is not active and
FAULT RESET is pressed
Batt volts
Output closes when battery over/under voltage warning appears.
The output opens, if
• alarm is not active and
• FAULT RESET is pressed
Common Wrn
Output closes when any warning alarm appears.
The output opens, if
• No warning alarm is active and
• FAULT RESET is pressed
Common Stp
Output closes when any slow stop alarm appears.
The output opens, if
• No slow stop alarm is active and
InteliGen – SPtM, SW Version 6.2, ©ComAp – August 2005 - 40 –
IG-SPTM-SPTM+IOM-6.2.PDF
• FAULT RESET is pressed
Common Sd
Output closes when any shut-down alarm appears.
The output opens, if
• No sd alarm is active and
• FAULT RESET is pressed
Common Unl
Output closes when any unload alarm appears.
The output opens, if
• No unload alarm is active and
• FAULT RESET is pressed
Common Fls
Output closes when any sensor fail alarm appears.
The output opens, if no Sensor fail is active and Fault reset button is pressed.
AVR up
AVR down
Binary outputs for Volt / PF control by motorized potentiometer. Outputs should be used when IG-AVRi
module is not connected.
Hint:
The Alarm “Wrn VoltRegLim” is blocked when binary output AVR up and AVR down are configured.
SPEED up
SPEED down
Binary outputs for Sync / Load control by motorized potentiometer. Minimal pulse duration is 0,15 sec.
Maximal pulse duration is 10,0 sec.
Hint:
The Alarm “Wrn SpdRegLim” is blocked when binary output AVR up and AVT down are configured.
Hint:
The response of SPEED UP and SPEED DOWN binary outputs is very fast and frequent to make control
process more precise. It is supposed direct connection to electronic speed governor without mechanical
elements like relays, motorized potentiometer or servo.
OFF mode
The output is closed, if OFF mode is selected.
MAN mode
The output is closed, if MAN mode is selected.
AUT mode
The output is closed, if AUT mode is selected.
TEST mode
The output is closed, if TEST mode is selected.
AIM 1
AIM 2
AIM 3
AIM 4
Output closes when IG-IOM, IGS-PTM Analog input 1, 2, 3, 4 Level1 or Level2 (e.g. warning or shutdown)
alarm appears.
The output opens, if
Alarm is not active and
FAULT RESET is pressed
Stop solenoid
Output closes when is active stop command.
Output activates as well when engine moves spontaneously, not from starter sequence.
Output is closed for minimal Engine params: Stop time (default 60 s) in any case and 5 sec after RPM=0.
Service time
Output closes when gen-set Service count down timer Service time reaches zero.
Cooling
Output closes when gen-set is in Cooling state.
CommonSdStpUnl
Output closes when any Shut-down or Stop or Unload alarm appears.
The output opens, if
• No from above alarms are active and
• FAULT RESET is pressed
MainsParams OK
The output is copy of mains status LED on IG front panel. The output is closed if mains electric values are in
limits, load surge protection is not active and Ext MF relay binary input is not active.
When password is set from the controller front panel only the affected setpoints are not accessible from
WinEdit (direct or Modem) until password is set in WinEdit (direct or Modem). Setpoints opened from front
panel are automatically closed 15 minutes after the last key has been depressed or when wrong value of
password is set.
It is possible to protect remote Start, Stop, GCB and MCB commands from WinEdit, MultiEdit as well. This
three level command protection can be configured from WinEdit.
EnterPassword
Password is a four-digit number. Only setpoints associated with the entered password level can be modified.
Use ↑ or ↓ to select the desired password and then hit enter.
ChangePassword 1
ChangePassword 2
ChangePassword 3
Hint:
Any password can be changed once that level password or higher has been entered.
Access code
• Can be changed from WinEdit software only.
• Has to be set before remote modem or SMS connection is opened.
• Can be up to 16 ASCII characters – due to Internet
At first the Password3 has to be entered before the new Access code can be changed.
Commands protection
Commands password protection protects following commands from WinEdit / MultiEdit direct, modem or
GSM modem connection:
Start, Stop, Horn reset, Fault reset, GCB close/open, MCB close/open.
Selected Command password level 0, 1, 2, 3 is valid for all commands. Selected level is in RED color.
ProcessControl
Load ctrl PtM [BASELOAD, IMP/EXP]
Control mode selection for parallel to mains operation.
BASELOAD: gen-set is loaded at preadjusted level (Base load).
IMP/EXP: gen-set load is changed according to import/export value (Import load, Import PF). Available
in parallel to mains only.
Base PF [-]
Required inductive (leading) power factor when Load control = Base load.
Step: 0.01
Range: 0.60 to 1.00
Import PF [-]
Required inductive (leading) power factor of the mains when Load control = Import export
Step: 0.01
Range: 0.60 to 1.00
PeakLevelStart [kW]
Load power level when gen-set starts (PeakAutS/S del > 0).
Load value is measured and calculated from mains current phase Im3, L3 before start. It is supposed
balanced load. Genset start is PeakAutS/S del delayed after PeakLevelStart limit is reached.
Step: 1 kW
Range: 0 – 3200 kW
PeakLevelStop [kW]
Load power level when gen-set stops (PeakAutS/S del > 0). Genset stop is PeakAutS/S del delayed after
PeakLevelStop limit is reached.
When is gen-set running the load power is calculated (no directly measured) from the difference between
gen-set and mains power.
When e.g. gen-set actual power is 100 kW (Pg=+100) and gen-set exports to the mains 60 kW (Pm=
- 60) load power is Pg + Pm=40 kW.
When e.g. gen-set actual power is 100 kW (Pg=+100) and gen-set imports from the mains 60 kW
(Pm= + 60) load power is Pg + Pm=160 kW.
Step: 1 kW
Range: 0 – 3200 kW
Gen
Baseload Baseload
+ +
Mains I/E Import Import
0 0
Export Export
- -
DISABLED ENABLED
Basic settings
Gen-set name
User defined name, used for InteliGen identification at remote phone or mobile connection.
Gen-set name is max 14 characters long and have to be entered manually using WinEdit software.
Hint:
Gen-set name is not changed when new archive is loaded.
Check Gen-set name after firmware upgrade.
CT Ratio [/5A]
Gen-set phases current transformers ratio.
Step: 1A
Range: 1 – 10000 A/5A
Hint:
When …/1A CT is used (e.g. 100A/1A) then set CT Ratio five times higher (500/5A).
…/1A CT is not recommended because only 20% of measuring range is used.
PT ratio [/1]
Gen-set potential transformers ratio.
Step: 0,1 V / V
Range: 0,1 – 500,0 V / V
Vm PT ratio [/1]
Mains potential transformers ratio.
Step: 0,1 V / V
Range: 0,1 – 500,0 V / V
AnOut-kW/20mA [kW/20mA]
Conversion coefficient from gen-set power to IG-IOM, IGS-PTM analog output – in kW to full output scale 20
mA.
Step: 1 kW / 20mA
Range: 1 - 32000 kW / 20mA
The following table shows the relationship between frequency and nominal RPM due to generator poles.
Generator poles 50 Hz 60 Hz
2 3000 3600
4 1500 1800
6 1000 1200
Hint:
Generator frequency can be used (for RPM measuring) only when generator voltage (min 5V) is present
before reaching of the firing speed (Start RPM) after start.
When pick-up cut (fail) comes, InteliGen detects underspeed and stops the engine.
Engine params
Prestart time [s]
This is the time the binary output PRE-START is active for prior to engine start.
Set to zero if you want to leave the output PRE-START open. RPM must be zero during Prestart time.
Step: 1s
Range: 0 – 600 s
M
RP
Start RPM
RPM
RPM = 30
BO Starter
BO IDLE/NOMINAL
Idle time Min stab time
Electric protections
active
Start Fail
Drawing text translation
Start RPM
Start Fail
BO Starter
BO IDLE/NOMINAL
Idle time
Min stab time
Electric protections active
Hint:
Pressing START button in MAN mode skips the Idle time and switch to running state.
If the engine is unsuccessful in starting the Fuel Solenoid output will stay energized 25% longer in order to
vent the remaining gas.
M axCrank time
BO Fuel
solenoid=Diesel closed opened closed opened
+1sec
BO Fuel +1sec
closed opened closed opened
solenoid=G as
BO Ignition on off on
Engine protect
NextServTime [h]
This is the amount of time that will elapse till service on the gen-set is required. When the countdown is
complete:
• Service alarm is detected
• Alarm list is recorded
Step: 1h
Range: 0 – 65535 h
Hint:
Once the service time has elapsed the NextServTime will have to be reset to clear the alarm and begin a
new countdown.
Overspeed [%]
Threshold for over speed protection
Step: 1% of nominal RPM
Range: 50 – 150%
Hint:
Engine params: Start RPM value is checked as underspeed level.
Following AIM set points are available only when IG-IOM, IGS-PTM is configured.
AnlInIOM1 lev1 []
The level for IOM ANALOG INPUT 1 alarm detection.
Step: 1
Range: -100 - +10000
AnlInIOM1 lev2 []
The level for IOM ANALOG INPUT 1 alarm detection.
Step: 1
Range: -100 - +10000
AnlInIOM2 lev1 []
The level for IOM ANALOG INPUT 2 alarm detection.
Step: 1
Range: -100 - +10000
AnlInIOM2 lev2 []
The level for IOM ANALOG INPUT 2 alarm detection.
Step: 1
Range: -100 - +10000
AnlInIOM3 lev1 []
The level for IOM ANALOG INPUT 3 alarm detection.
Step: 1
Range: -100 - +10000
AnlInIOM3 lev2 []
The level for IOM ANALOG INPUT 3 alarm detection.
Step: 1
Range: -100 - +10000
AnlInIOM4 lev1 []
The level for IOM ANALOG INPUT 4 alarm detection.
Step: 1
Range: -100 - +10000
AnlInIOM4 lev2 []
The level for IOM ANALOG INPUT 4 alarm detection.
Step: 1
Range: -100 - +10000
Gener protect
Hint:
All Alarm limits are the last acceptable values. Alarm detection starts when measured value is over the alarm
limit.
Overload [%]
Threshold for generator overload (in % of Nominal power) triggers when exceeded.
Step: 1% of Nominal power
Range: Overload wrn – 300%
Protection: Unload (GCB open), Cooling, Stop.
Ishort [%]
Ishort is a percentage over nominal current, that when reached the GCB Close/Open, GCB UV coil, and the
GCB Off coil are immediately opened, the event is recorded in the alarm and history list, and the engine will
cool down and stop if the Fault reset button is not depressed.
Step: 1 % of Nominal current
Range: 100 - 500 %
Protection: Unload (GCB open), Cooling, Stop.
IDMT is inversely proportional to the generators overcurrent. The higher the overcurrent gets the less time
will elapse before the alarm is activated.
When the IDMT protection is activated the GCB is opened, the event is recorded in the alarm and history list,
and the engine will cool down and stop if the fault reset button is not depressed.
Where Reaction time is the amount of time from IDMT detection to the opening of the GCB.
2Inom del
Igen
Nominal current Ishort
Where Igen is the maximum current of the three phases of generator current.
EXAMPLE of Reaction time for different over current levels. Values in column 200% are equal 2Inom del.
Overcurrent
200 % = ≤ 100 % 101 % 110 %
2Inom del
0,2 s No action 20 s 2s
Reaction time 2s No action 200 s 20 s
20 s No action No action 200 s
(time > 900 s)
The time charts below show recommended setting of AutoMains fail:FwRet break setpoint:
MCB MCB
close/open close/open
MCB MCB
feedback feedback
FwRet break
MCB opening del
FwRet break
MCB opening GCB
GCB
close/open close/open
If the FwRet break setpoint is set shorter If some delay between MCB feedback
than the time required for opening of the deactivation and closing of GCB close/open
circuit breaker, the controller closes GCB output is required, then the FwRet break
close/open output straight away (100 ms) must be set to “MCB opening” + “del” time.
after the MCB feedback input deactivates.
BreakerOverlap [s]
BreakerOverlap defines max time of running in parallel with mains during mains return procedure. During this
time soft transfer of load is activated. BreakerOverlap time is used in AUT and TEST (Ret from test = AUTO)
modes.
Step: 0,1s
Range: 0 – 600,0 s
Hint:
For correct soft load transfer procedure check corresponding setpoints setting in Sync/Load ctrl: Load
ramp, GCB open level, GCB open del.
Example:
Suppose Nominal power = 100 kW and Max load surge = 1 P/s.
Then is genset protected against power step 100 kW/1sec.
Hint:
Wrong setting of Max load surge level can cause unnecessary transfer to island even if is the mains OK.
To be sure for proper adjusting of Max load surge check Act load surge and Max load surge values on the
controller or WinEdit screen.
Zero switches Load surge protection OFF.
iG “OFF” iG “ON”
Mains O.K. Mains O.K.
AUX.
INVERTING
RELAY
iG-CU
DO 4
MCB
- +
Battery
AUTO:
Select TEST.
Gen-sets starts and runs unloaded.
To transfer load from mains to the gen-set wait for the power-cut. InteliGen does not response for MCB
ON/OFF , GCB ON/OFF buttons.
When power cut comes MCB opens and after FwRet break delay GCB closes.
When the mains recovers InteliGen synchronize gen-set to mains and closes MCB.
The gen-set remains running parallel to mains for BreakerOverlap time, opens GCB.
The gen-set remains running without load.
To stop the gen-set select a different mode than TEST.
Sync/Load ctrl
SpeedRegChar [POSITIVE / NEGATIVE ]
Switch between isochronous speed governor characteristic.
POSITIVE: When controller Speed governor output voltage increases – engine speed increases.
NEGATIVE: When controller Speed governor output voltage decreases – engine speed increases.
Hint:
All corresponding set points – Slip freq gain, Angle gain and Load gain are positive.
When set to NEGATIVE Binary outputs SPEED UP and SPEED DOWN works in opposite way.
T1
MCB GCB
G
3 3x10 kV 3x230/400VAC 4 L1, L2, L3, N
T2 4
Vm Im MCB GCB Vg Ig
iG -CU
SpeedRegOut behavior
Operation mode Island Parallel
Genset state Running Loaded island Synchronizing Loaded in parallel
GCB opened GCB closed GCB closed
MCB opened
Sync/Load ctrl: Output value =
Freq reg loop Speed gov bias Active loop: Active loop:
=SYNC ONLY Freq gain, int, der; Load control or
Sync/Load ctrl: Active loop: Angle gain, der Load sharing
Freq reg loop = Freq gain, int, der;
ALL THE TIME
- 5 % of nominal - 5 % of nominal
SpeedRegChar = POSITIVE SpeedRegChar = NEGATIVE
Hint:
To decrease sensitivity of the speed governor auxiliary input (e.g.1:11) use IG-PCM VoutR output and
connect external resistor R2. Output resistance of VoutR is 10 kohm.
Speed
VoutR range:
IS-CU depends on resistor value governor
G ND G ND
R2=1k
R1=10k
VoutR AUX input
Vout range:
-10.0 V to +10.0 V
Before optimal Sync/load setpoints adjusting disconnect GCB OPEN/CLOSE output to avoid paralleling.
Synchronizer adjustment
1) Start the engine in MAN Mode.
2) Set the engine RPM by speed trim on speed governor or by Speed gov bias to Nominal frequency.
3) To start synchronizing press GCB ON/OFF button. GCB LED starts flash to indicate synchronization.
To stop synchronization press again GCB ON/OFF .
Slip control adjusting:
4) Adjust Slip freq gain (care to sign) to unstable speed control and decrease value by 30 % to insure
stable performance.
5) Adjust Slip freq int, Slip freq der to stable (fast and smooth) slip control. Syncroscope on the
controller measure screen should move slow down and stop (in any position, because Angle control is off).
Angle control adjusting:
6) Set Angle gain and Angle der. Synroscope on the controller measure screen should move slow
down and stop in “up“ position. Set Angle gain to unstable value (syncroscope swings) and decrease value
by 30 % to insure stable performance. Then set Angle der to improve stability.
Volt/PF ctrl
AVRRegChar [POSITIVE / NEGATIVE ]
Switch between AVR characteristics.
POSITIVE: When IG-CU and AVRi output voltage increases – generator voltage increases.
NEGATIVE: When IG-CU and AVRi output voltage decreases – generator voltage increases.
Hint:
All corresponding set points – Voltage gain and PF gain are positive.
When set to NEGATIVE Binary outputs AVR UP and AVR DOWN works in opposite way.
PF gain [%]
Gain of power factor control loop.
Step: 0,1 %
Range: -200.0 – 200.0 %
PF int [%]
Relative integration factor of power factor control loop. Increasing of integration value causes quicker
response.
Step: 1%
Range: 0 – 100 %
PF der [%]
Relative stability factor of power factor control loop.
Step: 1%
Range: 0 – 100 %
Hint:
PF gain, PF int and PF der setpoints are active (adjusts AVR) only in parallel to the mains when GCB and
MCB are closed.
VoltRegOut behavior
Operation mode Island Parallel
Genset state Running, Loaded island Synchronizing Loaded in parallel
GCB opened GCB closed GCB closed
MCB opened
Active loop: Active loop: Active loop: Active loop:
Volt gain, int, der; Volt gain, int, der; Volt gain, int, der; PF control
0V 0V
0% AVR DCout bias 100.0 % 0% AVR DCout bias 100.0 %
AVRi Out1 or Out 2 to GND output voltage depends on AVRi trim setting
[V]
Out1 to Out2
10 V
um
im
ax
t=
m AVRi output voltage
um
po inim Out1 - GND Out2 - GND Out1 – Out2
Ri
pot=m
AV AVRi Bias \ Pot Min Max Min Max Min Max
0V AVR DCout bias
50 %
0% 0 0 2 10 - 2 V -10 V
0% 100.0 %
50 % 1 5 1 5 0V 0V
100 % 2 10 0 0 + 2 V 10 V
-10 V
PF control adjustment
Prior to PF adjustment should be Sync/load and Volt control adjusted ! The genset should be 30 % loaded.
1) Set the same values PF gain, PF int and PF der as in voltage control loop.
2) Set Process control = Baseload, set Baseload to 30 % of nominal load, PF reference to 1.0.
3) Start and synchronize the gen-set in MAN Mode by pressing GCB ON/OFF
4) When running in parallel 30% loaded increase slowly PF gain to unstable point and then decrease
value by 30 % to insure stable performance.
InteliGen – SPtM, SW Version 6.2, ©ComAp – August 2005 - 68 –
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5) Adjust PF int and PF der.
Hint:
To judge optimal adjusting induce generator power jumps by Baseload change or by soft changes of
AVR DCout bias.
Act. calls/SMS
Warning call [DISABLED / ENABLED]
Enables or disables active calls/SMS to selected phone or mobile numbers when a warning alarm occurs.
AcallCH1..3-Type
Up to three separate channels are available for any one of the following types of messages:
DISABLED: Channel is disabled.
DATA: Standard analog, GSM or ISDN modem connection to WinEdit.
SMS: Channel sends SMS message. Only when is GSM modem connected.
E-MAIL: Channel sends E-mail. Only when is IG-IB connected.
EML-SMS: Channel sends E-mail with short SMS. Only when is IG-IB connected.
Email contains
- header with serial number and application info.
- Alarm list
- 20 History records (reason, date, time)
Example of EML-SMS:
AL=(Sd Water Temp,Wrn Water Temp,!Emerg Stop,ActCallCH1Fail)
AcallCH1..3Addr
Address for channel 1...3 active call. Each above message type has either a number or an e-mail address
associated to it.
For more details see WinEdit-MultiEdit guide chapter IG-IB Internet communication.
Hint:
To receive active call run WinEdit – Type of connection = Active call. WinEdit Active call window contains list
of received AIG or AIS files. Each list item contains Gen-set name, Date, Time, controller serial number.
A.c.multiplier [-]
When active call is activated, controller tries A.c.multiplier times to open the connection.
Step: 1
Range: 1 to 250
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Hint:
Timeout for connection is 90 sec and after 120 sec controller starts the next attempt. Incoming calls are
blocked when controller tries to send an active call.
#Time [HHMMSS]
Real time clock adjustment
#Date [DDMMYY]
Actual date adjustment
Hint:
#Time and #Date setpoints are synchronized via CAN bus each hour with the lowest address controller.
#Time or #Date change in any controller changes Time or Date in all controllers on CAN bus.
Sensor spec
Calibr AI1 (AI2, AI3) […]
Calibr AIM1 (AIM2, AIM3, AIM4) […]
Calibrating constant to adjust the measured value of IG-CU and IG-IOM, IGS-PTM (when configured) analog
inputs. The units of the calibration constant are the same as the associated analog input, e.g. If entering 5 for
Calibr AI1, and AI1 is oil pressure in psi’s then it would be 5 psi’s.
Step: 1
Range: -1000 – +1000
Hint:
Calibr AI1, Calibr AI1, Calibr AI3 have to be adjusted when measured value is near the alarm level.
User curves A, B, C can be defined by WinEdit software.
Load Shedding
The load shedding function is available in all applications SPM, SSB, SPtM, MINT, MEXT and is active in all
iG modes except OFF.
Load shedding has three steps and each step is linked with its own LOAD SHED digital output. There is only
one load shed level and delay for all three steps as well as recon level and delay. Load shed can only move
from one step to the next, e.g. No LoadShed to LdShed S1 to LdShed S2 to LdShed S3 and vise versa.
If manual reconnection of the load is desired the AutoLd recon setpoint needs to be disabled and the MAN
LOAD RECON digital input needs to be configured.
Digital input MAN LOAD RECON resets iG to lower stage of load shed only if the load is under Ld Recon
Level.
All LOAD SHED outputs are activated (closed) to trip unessential load before genset goes to island (MCB
opens) from parallel to mains:
a) After Mains fail before genset starts to island in AUT mode.
b) Before MCB is opened in MAN mode by button.
Curve A – VDO pressure Curve B – VDO temperature Curve C – VDO Fuel level
3900 -20 10 0 10 0
1525 0 50 20 180 100
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700 20 85 40
440 30 119 60
290 40 152 80
195 50 180 100
135 60
95 70
69 80
38 100
170 0 0 0 0 38 0
200 13 8 38 20 57 12
230 25 15 57 30 77 25
280 38 23 77 40 96 37
330 50 30 96 50 116 50
390 63 38 116 60 135 62
460 75 45 135 70 155 75
560 88 53 155 80 174 87
690 100 60 174 90 194 100
194 100
100mV/100-PTM
Primary Converted
mV0100R mV0100Out
0 0
10 4
40 16
70 28
110 45
140 57
170 68
210 84
230 92
250 100
3 2 1 4
5
15
9
10
16
11
12 14 13 7 18 8 17
Pushbuttons:
1. MODE→ Cycle forward through gen-set operation modes OFF -> MAN-> AUT -> TEST.
2. ←MODE Cycle backward through gen-set operation modes OFF-> MAN->AUT-> TEST.
3. HORN RESET Deactivates the HORN.
4. FAULT RESET Acknowledges faults and alarms.
5. START Starts the gen-set in MAN mode.
6. STOP Stops the gen-set in MAN mode.
7. MCB ON/OFF When in MAN mode, opens and closes (synchronizes) the Mains circuit
breaker.
8. GCB ON/OFF When in MAN mode, opens and closes (synchronizes) the Generator circuit
breaker.
9. PAGE Cycles through the display screens MEASUREMENT->ADJUSTEMENT->HISTORY.
10. ↑ Select the setpoint, select the screen or increase setpoint value.
11. ↓ Select the setpoint, select the screen or decrease setpoint value.
12. ENTER Confirm setpoint value.
Display menus
There are 3 display menus available: MEASUREMENT, ADJUSTMENT and HISTORY
Each menu consists of several screens. Pressing the PAGE button repeatedly will scroll the user through the
menu screens.
1 2
3
OFF MAN AUT TEST
Ready 4
Mains Oper
cos 0.00 7
RPM 0
Tim er 0
5
8
6
-
20kW 30kW
1.00R 0.90C
Left up corner: Actual power control mode Off or Base or Imp/Exp and required power values.
Generator screen
Load surge maximal value
Load surge actual value
Gen freq
Gen V1-2, V2-3, V3-1 ph-ph
Gen V1, V2, V3 ph-N (triple barograph)
Gen I1, I2, I3 (triple barograph)
Statistic
Kilowatt-hours kWh Active energy total
Reactive power hours kVArh Reactive energy total
Run hours
Number of starts
NextServTime
Synchronizing
Angle between V1g and V1m (synchroscope)
V1g Generator first phase voltage
V1m Mains first phase voltage
Alarm list
Page
PAGE
12345h
GEN PROTECT
Screen
MAINS FAIL
586 kW 14:23:15
IG-SPTM-SPTM+IOM-6.2.PDF
PAGE ENTER
GEAR TEETH OF
› 150 150 -
NOM RPM
Next 1500 1500 RPM
START RPM LE Y
30 30%
Flow Chart of pushbutton Operation
ENTER
Next 4. Press to write parameter into memory
Screen Press PAGE to cancel of editing mode ENTER ENTER
ENTER
PAGE
- 79 –
..... TO MEASURE SCREEN
History Screens
Next Screen
Engine Basic
Engine Prot
Gen Basic
Gen Protect
Mains Fail
Gear Teeth
Nom RPM
Start RPM
Crank Time
Parameter setting
Set cursor by “-“ buttons
Press “-“ to editing mode
Adjust parameter by “-“ buttons
Press “-“ to write parameter into memory
Press “-“ to cancel of editing mode
Table of history
To measure screen
OFF mode
Outputs STARTER, GCB CLOSE/OPEN and FUEL SOLENOID are not energized.
Genset cannot be started. If START,STOP,GCB ON/OFF buttons is pressed the iG will not respond.
MCB behavior depends on AutoMains fail: MCB opens on setpoint:
MAINSFAIL: When power-cut comes, MCB opens. After mains returns, MCB closes with MCB close del.
GENRUN: When power-cut comes, MCB stays closed.
MAN mode
1) START. - starts the gen-set.
2) GCB ON/OFF
If the GCB if generator voltage is out of the limits (adjusted in the set point group Generator
protections) InteliGen does not to respond to the GCB ON/OFF
a) IG closes GCB to dead bus.
b) IG starts synchronizing. When synchronized closes the GCB and stays running in parallel.
c) Opens the GCB if it was closed with soft unloading to the mains.
3) MCB ON/OFF
a) IG closes MCB to dead bus (even if mains the voltage is out of limits).
b) IG starts synchronizing. When synchronized closes the MCB and stays running in parallel.
c) Opens the MCB if it is closed with soft unloading.
4) STOP
a) When running in parallel transfers load to the mains, opens GCB, goes into cooling state and
stops the engine.
b) When engine is running unloaded activates cooling sequence and then stops the engine.
c) During cooling state causes immediate engine stop.
Hint:
The genset is permitted to run unloaded for an unlimited amount of time.
When power cut comes or REM START/STOP is closed InteliGen does not start the gen-set.
Load control in parallel depends on Process control: Load control = BASELOAD or IMP/EXP setpoint.
AUT mode
AMF
1) Mains failure is recognized
InteliGen opens MCB when AutoMains fail: MCB opens on = MAINSFAIL.
a) After EmergStart del elapsed, InteliGen starts the gen-set. InteliGen opens MCB after engine starts
when AutoMains fail: MCB opens on = GENRUN.
b) If mains recovers during the start-up process, InteliGen closes MCB again after MCB close del and
stops the gen-set.
2) When the gen-set reaches Underspeed level and the generator voltage is within limits (adjust in the set
point group Generator protections) InteliGen closes the GCB. If the generator voltage is out of the
limits for MaxStabil time, InteliGen alarms the failure and stops the gen-set.
3) After mains recovers:
a) After MainsReturn del InteliGen starts synchronizing to mains and closes the MCB and unloads gen-
set.
b) After the Breakers overlap delay InteliGen opens the GCB.
c) The gen-set is cooled and stopped.
Import export
ProcessControl = Imp/Exp
1) InteliGen starts the gen-set when
a) binary input REM START/STOP is closed.
b) PeakAutStart = ENABLED and Load power exceeds PeakLevelStart.
2) InteliGen synchronizes gen-set to mains, closes GCB and increase load (Load ramp)
3) Gen-set remains running parallel to mains at Import load mains power.
4) InteliGen stops the gen-set when
a. binary input REM START/STOP is opened.
b. PeakAutStart = ENABLED and Load power decreases below PeakLevelStop.
5) The gen-set is unloaded, InteliGen opens GCB
6) The gen-set is cooled and stopped.
Hint:
InteliGen does not respond to GCB ON/OFF , MCB ON/OFF , STOP, START
Engine can start automatically without warning when pressing FAULT RESET after shut down alarm when
Basic setting: FltRes GoToMAN is set to DISABLED.
TEST mode
The setpoint Ret from test influences the behavior of TEST mode.
Mains failure OK
Mains
= MANUAL = AUTO
See description 2a) Return from TEST
MCB ON/OFF button
or
See description 2b) Mains failure GCB ON/OFF button See description 3a)
Action
INTERRUPTION NO INTERRUPTION
Synchronizing
MCB opens
GCB closes
waits FwRet break time
Breaker overlap time runs
GCB closes
in parallel MCB opens
Gen-set is loaded
island running
Mains failure OK
Mains
= MANUAL = AUTO
Return from TEST
O V batt TestOnLoad
IG-CU
Remote TEST
Auto Main Fail: Return
from test = MANUAL
Load shedding
G en-set power
Ld shed level
closed
BO Load shed 1
closed
BO Load shed 2
closed
BO Load shed 3
Ld recon level
Load shedding:
Vg Ld shed level [%]
Ig Ld shed delay [s] Load shed 1
Ld recon level [%] Load shed 2
Ld recon del [s]
Load shed 3
AutoLd recon
Man load recon [ ENABLED /
DISABLED ]
Hint:
The alarm can be configured for any IG-CU, IG-PCLSM and IG-IOM, IGS-PTM binary input.
When warning comes up it is displayed on the Alarm list screen and the selected entries are written to the
History record.
Detection of each binary input alarm is fix 1 sec time delayed.
Analog input Alarms have usually two levels - e.g. wrn and sd.
Use WinEdit to modify binary or analog inputs protections.
Sensor fail does not activate binary output common Alarm.
Warning
When warning comes up, only alarm outputs are closed.
Possible warnings:
Binary inputs configured as Warning (alarms are displayed and stored under configured name)
Analog inputs configured as Warning (alarms are displayed and stored under configured name)
Battery voltage alarm level
MCB failure (when is difference between output and feedback signal)Unload
Shut down
When a shutdown occurs, InteliGen opens outputs GCB CLOSE/OPEN, FUEL SOLENOID, STARTER and
PRESTART.
Slow stop
When the slow stop alarm comes up InteliGen unloads gen-set, opens output GCB CLOSE/OPEN, waits for
Cooling time and opens FUEL SOLENOID output – soft load transfer.
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Binary inputs configured as Slow stop (alarms are displayed and stored under configured name)
Analog inputs configured as Slow stop (alarms are displayed and stored under configured name)
ElProt
When the Electric generator protection (Unload) comes up, InteliGen opens the output GCB CLOSE/OPEN
In MAN and AUT mode engine is cooled and stopped.
Mains failure
Mains failure detection depends on Auto mains failure setpoints (levels and delays) adjusting. When mains
failure comes up, mains circuit breaker is opened.
HistoryRecord
History record protection activates history record only.
All the time & Overspeed protections & Ig IDMT, Ig unbal, IG short
Mains>V, Mains<V, Mains>f, Mains<f, MVolt unbal
Ready
RPM=0 Cranking Starting Running Loaded Loaded
GCB opened
GCB closed
Unloading
Cooling
Start
Idle
Stop
or
When the BO GCB close/open in steady state and GCB feedback is changed the GCB fail is detected
immediately (no delay).
closed
BO G CB close/open opened BO G CB close/open
closed
BI G CB feedback BI G CB feedback opened
active active
Alarm: G CB fail Alarm: G CB fail
Alarm detection: Alarm detection:
immediatelly immediatelly
When BO GCB close/open (MCB close/open) opens there is 5 sec delay for the breaker to respond before a
GCB fail (MCB fail) will be detected.
BO G CB close/open opened
BI G CB feedback opened
T ime delay
5 sec active
Alarm: G CB fail
When BO GCB close/open (MCB close/open) closes, there is following delay for the breaker to respond
before a GCB fail (MCB fail) will be detected:
• 2 sec when synchronizing - SPtM, MINT, MEXT (parallel modes)
• 5 sec in stand-by - SSB (island modes)
closed
BO G CB close/open
active
Alarm: G CB fail
R1
R2
R3
R4
R5
When Speed governor output stays on +9,8V or –-9,8V for more than 2 sec the warning SpdRegLim is
detected on the Alarm list.
When AVRi output stays on <2% or >98% for more than 2 sec the warning VoltRegLim is detected on the
Alarm list.
This warning indicates only (no other action) wrong connection or adjusting of control loop. Control loops
should operate within range.
Hint:
Corresponding warning is blocked when Binary outputs SPEED up,SPEED down or AVR up, AVR down are
configured.
Start-stop sequence
MODE = MAN
Hint:
Gen-set stops immediately when button STOP is pressed during Cooling procedure.
Unsuccessful start
Crank attempts=3
State Closed outputs Condition of next transition
Ready Start request
Prestart PRESTART Prestart time
Cranking PRESTART,STARTER,FUEL SOLENOID MaxCrank time
Crank PRESTART CrankFail paus
pause
Cranking PRESTART,STARTER,FUEL SOLENOID MaxCrank time
Crank PRESTART CrankFail paus
pause
Cranking PRESTART,STARTER,FUEL SOLENOID MaxCrank time
Not ready HORN, GENERAL FAULT FAULT RESET
Ready >>>>
2 - RxD 2 - RxD
RS232
RS 232
RS232
3 - TxD 3 - TxD
230 VAC 5 - GND 5 - GND
0 VDC
- +
Battery
PC software - WinEdit
On the PC (for direct or modem connection) has to be installed the ComAp’s software package WinEdit.
(based on Windows 95 or newer platform)
WinEdit enables:
read the quantities,
adjust all set points,
read the history
control the engine
configure the controller
select software configuration
modify alarm inputs and outputs
modify password, commands protections,
direct or modem communication
receive active calls
History file
InteliGen stores a record of each important event into the history file. The history file seats 117 records.
When the history file is full, the oldest records are removed.
Hint:
To force history download in WinEdit (direct or modem) open History window and select History | Read
history command.
Record structure
Abbreviation Historical Value
No. Number of historical event
Reason Event specification
Date Date of historical event in format DD/MM/YY
Time Time of historical event in format HH:MM:SS
Pwr Generator active power
PF Generator PF
LChr Character of the load
Spd Engine speed
InteliGen – SPtM, SW Version 6.2, ©ComAp – August 2005 - 95 –
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Gfrq Generator frequency
Vg1 Generator voltage L1
Vg2 Generator voltage L2
Vg3 Generator voltage L3
Ig1 Generator current L1
Ig2 Generator current L2
Ig3 Generator current L3
Im3 Mains current L3
Mfrq Mains frequency
Vm1 Mains voltage L1
Vm2 Mains voltage L2
Vm3 Mains voltage L3
Pmns Mains active Imp/Exp power
MPF Mains PF
MLChr Mains load character
Batt Battery voltage
OilP IG-CU Analog input 1 value ( default Oil pressure)
Wtmp IG-CU Analog input 2 value ( default Water temperature)
Flev IG-CU Analog input 3 value ( default Fuel level)
AIM1 IG-IOM, IGS-PTM Analog input 1 value (when configured
IG-IOM, IGS-PTM)
AIM2 IG-IOM, IGS-PTM Analog input 2 value (when configured
IG-IOM, IGS-PTM)
BInp Binary inputs IG-CU
BIPC Binary inputs IG-PCM
BIM IG-IOM, IGS-PTM Binary inputs (when configured IG-IOM,
IGS-PTM)
Bout Binary outputs IG-CU
BOPC Binary outputs IG-PCM
BOM IG-IOM, IGS-PTM Binary outputs (when configured IG-
IOM, IGS-PTM)
Mode Mode IG - OFF, MAN AUT, TEST
Generator voltage unbalance Unl Vgen Unbal Unl Vgen Unbal unl
Generator overload warning Wrn Overload Wrn Overload 0
Generator overload UnlGen Overload UnlGen Overload unl
Load surge protection LoadSurge LoadSurge Unl
Reverse power Unl Rev Pwr Unl Rev Pwr unl
Generator short current protection Unl Short Igen Unl Short Igen unl
Generator IDMT protection Unl IDMT Unl IDMT unl
Generator current unbalance Unl Igen Unbal Unl Igen Unbal unl
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IG-SPTM-SPTM+IOM-6.2.PDF
Events specification Alarm History Active call
Note SD stop fail is detected when Engine params: Stop time after engine stop (when BO Fuel
solenoid is opened or Stop solenoid is closed) the RPM is still > 30.
The complete description of Modbus communication protocol can be found in Modbus Protocol Reference
Guide PI-MBUS-300 and Open Modbus Specification Release 1.0. Both documents are available from web
site at http://www.modicon.com/openmbus/ .
SMS commands
Are not available from IG sw version 6.0.
Active SMS message is invoked by controller request. Active SMS message is sending to GSM phone
number specified in setpoints group Act. Calls/SMS on InteliGen®/InteliSys®. Specified phone number must
be in international format +cccyyyxxxxxx where ccc is country code, yyy is operator prefix and xxxxxx is local
phone number. Active message contains items of actual Alarm list (most eight items).
Hint:
Company LAN connected to the Internet is probably configured to enable access to the servers located on
the Internet, but to disable access in the reverse direction. If IG-IB has to be visible from the Internet, then
your LAN administrator should create a communication channel on the Internet access server. The IG-IB
uses the TCP-communication and listen on the port 23 (known as Telnet port).
PC
ETHERNET
IB CONFIG
DONGLE
MODEM
RS232
IG-CU
iG-IB iG-CU
CAN POWER
RS232 RS232
IG-CU IG-IB MODEM
RS232
MODEM PC
IG-IB interface
• Modem / IB config RS232 interface for IG-IB configuration or Modem connection
• IG-CU / Dongle RS232 interface for one controller connection or for Dongle for multiple
controllers communication.
• CAN bus interface to group of controllers
• Ethernet to LAN interface to company net
See IG-IB Internet bridge
Connection types
Internet or Modem (wired line) remote connection from WinEdit or MultiEdit software.
Active calls: E-mail or SMS via Internet.
IG-IB configuration
Connect IG-IB Modem interface to PC and run “IB-cfg” software.
Adjust items in IB configuration window IP address etc.
IG-IB Dongle
IG-IB Dongle limits number of accessible controllers.
Hint:
For more detail see Communication guide – chapter IG-IB Internet communication.
InteliGen – SPtM, SW Version 6.2, ©ComAp – August 2005 - 101 –
IG-SPTM-SPTM+IOM-6.2.PDF
Value and setpoints codes
Hint:
Actual values, setpoints and configuration (in XLS or DOC) file is possible to export on-line from controller
or off-line from archive using WinEdit – Controller – Export data command.
Values
Name Sw configuration Date Sw conf. ver. Ser. num. Filename
InteliGen SPtM 13.5.2004 6,1 4100096
Setpoints
Name Sw configuration Date Sw conf. ver. Ser. num. Filename
InteliGen SPtM 13.5.2004 6,1 4100096
Power supply
Voltage supply 8-36V DC
Consumption depends on supply voltage 0,34A at 8VDC
0,12A at 24VDC
0,09A at 36VDC
Battery voltage measurement tolerance 2 % at 24V
RTC battery life-cycle 10 year
Hint:
When internal RTC battery becomes flat InteliGen function (e.g. Ready for stand by) does not change until
controller power supply is switched off.
After the next power switch on controller:
Stays in the INIT state (not possible to run genset)
All History records disappear except Wrong params record
Alarm list is empty
Time and Date values are set to zero
Statistics values are random
Operating conditions
Operating temperature IG-CU -20..+70oC
Operating temperature IG-CU-LT -30..+70oC
Storage temperature -30..+80oC
Flash memory data retention time 10 years
Protection front panel IP65
Humidity 95% without condensation
(From IG serial number xxxx0900)
Standard conformity
Low Voltage Directive EN 61010-1:95 +A1:97
Electromagnetic Compatibility EN 50081-1:94 (EN 61000-6-3)
EN 50081-2:96 (EN 61000-6-4)
EN 50082-1:99 (EN 61000-6-1)
EN 50082-2:97 (EN 61000-6-2)
Vibration 5 - 25 Hz, ±1,6mm
25 - 100 Hz, a = 4 g
2
Shocks a = 200 m/s
Current inputs
Nominal input current (from CT) 5A
Load (CT output impedance) < 0,1 Ω
CT input burden < 0,2 VA per phase (In=5A)
Max. measured current from CT 11 A
Current measurement tolerance 2% from the Nominal current
Max. peak current from CT 150 A / 1s
Max. continuous current 12 A
InteliGen – SPtM, SW Version 6.2, ©ComAp – August 2005 - 107 –
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Voltage inputs IG-CU
Nominal voltage 231/400 VAC
Maximal measured/allowed voltage (short time) 290/500 VAC
Input resistance 6 MΩ phase to phase
6 MΩ phase to neutral
Voltage measurement tolerance 2 % from the Nominal voltage
Over voltage class III / 2 (EN61010)
IG-MTU
Primary voltage Ph-Ph 3x400 VAC / 50Hz (3x480 VAC / 60 Hz)
Secondary voltage Ph-N 3x 230 V AC ( 3x277 VAC / 60 Hz) , 5 VA
Mechanical dimensions: 155 x 95 x 60 mm , DIN rail (35 mm) mounted
Primary/secondary Phase shift < 1°
Operating temperature -30..+70oC
IG-MTU-C
Primary voltage Ph-Ph 3x400 VAC / 50Hz (3x480 VAC / 60 Hz)
Secondary voltage Ph-N 3x 230 V AC ( 3x277 VAC / 60 Hz) , 5 VA
Mechanical dimensions: 155 x 95 x 60 mm , DIN rail (35 mm) mounted
Primary/secondary Phase shift 6°
Operating temperature -30..+70oC
Analog inputs
Not electrically separated
Resolution 10 bits
InteliGen – SPtM, SW Version 6.2, ©ComAp – August 2005 - 108 –
IG-SPTM-SPTM+IOM-6.2.PDF
Sensor resistance range 0 Ω-2,4 kΩ
Resistance measurement tolerance 4 % ± 2 Ω out of measured value
RS232 interface
Maximal distance 10m
Speed 19.2kBd
IG-PCM
Power supply: 8 – 36 V DC
Consumption: 100 mA
Binary inputs
Number of inputs 4
Input resistance 4,7 kΩ
Input range 0-36 VDC
Switching voltage level for close contact indication 0-2 V
Max voltage level for open contact indication 8-36 V
IG-AVRi
Power supply: 18V AC from IG-AVRi Trans/LV or IG-AVRi Trans/100
Absolutely maximum power supply range: 15 - 25 VAC or 20 - 35VDC
IG-AVRi Trans/LV
Primary voltage 1: 230-277 VAC
Absolute low limit: 230 VAC – 20%
Absolute high limit: 277 VAC + 20%
InteliGen – SPtM, SW Version 6.2, ©ComAp – August 2005 - 109 –
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Primary voltage 2: 400-480 VAC
Absolute low limit: 400 VAC – 20%
Absolute high limit: 480 VAC + 20%
Frequency: 50 - 60 Hz
Secondary voltage: 18 V AC, 5 VA
Operating temperature -30..+70oC
IG-AVRi Trans/100
Primary voltage: 100 – 120 VAC
Absolute low limit: 100 VAC – 20%
Absolute high limit: 120 VAC + 20%
Frequency: 50 - 60 Hz
Secondary voltage: 18 V AC
Operating temperature -30..+70oC
IG-IOM
Voltage supply 8-36V DC
Consumption 0,1A depend on supply voltage
Mechanical dimensions: 40 x 95 x 45 mm , DIN rail (35 mm) mounted
Connection to IG-CU standard IOM cable 3 meters length, not galvanic separated
Operating temperature -30..+70oC
Binary inputs
Number of inputs 8
Input resistance 4,7 kΩ
Input range 0 - 36 VDC
Switching voltage level for close contact indication 0-2V
Max voltage level for open contact indication 8-36 V
Analog inputs
Not electrically separated
Number of inputs 4
Resolution 10 bits
Sensor resistance range 0 Ω-2,4 kΩ
Resistance measurement tolerance 4 % ± 2 Ω out of measured value
Analog output
Not electrically separated
Number of i outputs 1
Resolution 10 bits
Output range 0 to 20 mA ± 0,33 mA
IGS-PTM
Voltage supply 8-36V DC
Consumption 0,1A depend on supply voltage
Mechanical dimensions: 40 x 95 x 45 mm , DIN rail (35 mm) mounted
Interface to controller CAN
Binary inputs and outputs see IG-IOM
Analog output see IG-IOM
InteliGen – SPtM, SW Version 6.2, ©ComAp – August 2005 - 110 –
IG-SPTM-SPTM+IOM-6.2.PDF
Operating temperature -30..+70oC
Analog inputs
Not electrically separated
Number of inputs 4
Resolution 10 bits
Maximal resistance range 0 – 250 Ω
Maximal voltage range 0 – 100 mV
Maximal current range 0 – 20 mA
Resistance measurement tolerance 1 % ± 2 Ω out of measured value
Voltage measurement tolerance 1,5 % ± 1mV out of measured value
Current measurement tolerance 2,5 % ±0,5mA out of measured value
IG-IB
Voltage supply 8-36V DC
Consumption 0,1A depend on supply voltage
Mechanical dimensions: 40 x 95 x 45 mm , DIN rail (35 mm) mounted
Interface to controller RS232 or CAN
Interface to modem RS232
Interface to Ethernet RJ45
Operating temperature -30..+70oC
IGL-RA15
Power supply
Voltage supply 8-36V DC
Consumption 0,35-0,1A (+1A max horn output)
Depend on supply voltage
Operating conditions
Operating temperature -20..+70oC
Storage temperature -30..+80oC
Protection front panel IP65
Horn output
Maximum current 1A
Maximum switching voltage 36 VDC
Internal preheating foil is mounted in InteliGen LT to extend display operational temperature range.
Preheating starts at temperature below 5 oC and preheating power depends on temperature and power
supply voltage.
InteliGen LT work immediately after switch on at -30 oC and display becomes visible after a few minutes.
Short-term voltage drops (e.g. during the engine cranking) do not affect the operation at all.
Order codes
There are two types of preheating foil to cover full temperature and controller power supply range.