Kore-Vda-spc-0003 Rev D - 4p3s Vda Specification

KORE POWER
Specification for 4P3S VDA Module
Document Number: KORE-VDA-SPC-0003

KORE-VDA-SPC-0003 Rev. D
Copyright © KORE Power, Inc.
This document is the property of KORE Power, Inc., and this document and its contents are KORE Power’s
confidential and proprietary information. This document is for the internal use only of KORE Power and those
individuals and entities that KORE Power has expressly authorized to receive and use this document. Do not
copy, use, publish, distribute, or otherwise exploit this document or any of its contents without KORE Power’s
express written permission. All rights reserved.
The information set out herein is subject to change and may be altered without notice. Consult with KORE
Power for the latest revision of this document.
Copyright © KORE Power, Inc. - Confidential Page | 2

Revision History
Rev. Description Date Prepared Reviewed Approved

A First Issue 2020-08-10 M.Z. D.K.B N.W.
B Information Update 2022-03-18 M.Z. T.L. B.B.
C Model Number and Address Update 2022-08-03 M.Z. T.L. N.W.
D Module Male Plug Pin Definition 2022-12-15 T.L. M.Z. B.B.
Reference Documents
Number Title/Description
KORE Power, Inc.

1875 N Lakewood Dr, Suite 303, Coeur d’Alene, ID 83814, USA

Table of Contents
MODULE SPECIFICATION .......................................................................................................................6
HEAT RELEASE ESTIMATES ...................................................................................................................7
DIMENSIONS AND CONNECTIONS .......................................................................................................8
MODULE DIMENSIONS IN MM .............................................................................................................8
MODULE FIXTURE HOLE POSITIONS ...................................................................................................8
MODULE HIGH/LOW VOLTAGE CONNECTIONS ...................................................................................9
LOW VOLTAGE ACQUISITION INFORMATION ......................................................................................9
TEST STANDARDS .................................................................................................................................. 12
PROHIBITED SUBSTANCES ................................................................................................................. 13
SCOPE OF SUPPLY ................................................................................................................................. 13
MODULE PACKAGING AND TRANSPORTATION ............................................................................... 14
PACKAGING ....................................................................................................................................... 14
MARKING ........................................................................................................................................... 15
DOCUMENTATION ............................................................................................................................. 15
TRANSPORTATION ............................................................................................................................ 15

List of Figures
Figure 1. VDA Module ....................................................................................................................... 6

Figure 2. VDA Module Dimensions .................................................................................................... 8
Figure 3. VDA Module Ø8 Fixture Holes ............................................................................................ 8
Figure 4. VDA Module External Connections ..................................................................................... 9
Figure 5. PN Module Terminal Positions .......................................................................................... 10
Figure 6. NP Module Terminal Positions ........................................................................................... 11
Figure 7. NTC Sensor Locations for PN Module ............................................................................... 12
Figure 8. NTC Sensor Locations for NP Module ............................................................................... 12
Figure 9. Module Transportation Pallet ........................................................................................... 14
List of Tables
Table 1. VDA Module Specifications .................................................................................................. 6
Table 2. Thermal Management Estimates ......................................................................................... 7
Table 3. PN Module Male Plug Pin Definition ................................................................................... 10
Table 4. NP Module Male Plug Pin Definition .................................................................................... 11
Table 5. Prohibited Substances ....................................................................................................... 13
Table 6. VDA Module Parts ............................................................................................................. 14

MODULE SPECIFICATION
This document provides the specification of the VDA battery module
Figure 1. VDA Module1
1
Product actual appearance may vary
Table 1. VDA Module Specifications

Item Specification
Model Number1 Module-DFD-VDA-4P3S
Cell Configuration 4P3S
Weight 11 ± 0.1 kg
Dimension 355x152x109 mm
Voltage Range @ 25°C 8.4 ~ 13.05 V
Recommended Operating Voltage Range @ 25°C 8.4~12.9 V
Nominal Voltage @ 25°C 11.1 V
Capacity2 @ 25°C, 1C, BOL 212 Ah
Energy @ 25°C, 1C, BOL 2.35 kWh
Charge Internal Resistance

@ 25°C, 3C Charge, 10s, 50%SOC, BOL ≤1.2 mΩ
Discharge Internal Resistance

@ 25°C, 4C Discharge, 10s, 50%SOC, BOL ≤1.2 mΩ
Standard Discharge Power 0.78 kW
Maximum Continuous Discharge Power 2.35 kW
Maximum Pulse Discharge Power 9.4 kW

10s @25°C, BOL
Standard Charge Power 0.78 kW
Maximum Continuous Charge Power 2.35 kW
Maximum Pulse Charge Power

7.0 kW
10s @25°C, BOL
Fast Charging Time

@ 25°C, 0~80%SOC, BOL ≥48 min.
@ 25°C, 0~100%SOC, BOL ≥82 min.
Energy Efficiency
@ 25°C, Standard charge/discharge, BOL ≥94%
@ 25°C, 0.3C CC-CV Charge, NEDC discharge, BOL ≥98%
Charge Temperature Range3 -10~55°C
Discharge Temperature Range3 -30~55°C
Storage Temperature Range -40~60°C

1
Two type of VDA module available with different terminal orientation (product codes: VDA-53-4P3S53-P
N, VDA-53-4P3S53-NP)
2
Capacity varies with C rates
3
Low/high operating temperatures and long-term storage will impact product life and performance
HEAT RELEASE ESTIMATES
Table 2. Thermal Management Estimates

C Rate Watts Per Module1
1 50.0
0.75 28.1
0.5 12.5
0.25 3.1
0.1 0.5
1
Values are based on DC I2R and battery nominal rating @ 25°C, BOL

DIMENSIONS AND CONNECTIONS
MODULE DIMENSIONS IN MM
Figure 2. VDA Module Dimensions
MODULE FIXTURE HOLE POSITIONS
Figure 3. VDA Module Ø8 Fixture Holes

MODULE HIGH/LOW VOLTAGE CONNECTIONS
Figure 4. VDA Module External Connections1
1
The positive and negative terminal position can be exchanged according to project requirements
LOW VOLTAGE ACQUISITION INFORMATION
 Low Voltage Connector

Model: 1473407-1/TE
Contact: 2005098-1
 Temperature Sensor
Model: CWF410KF3435/Kemit
Resistance: 10K@25°C
B Value: 3435@25/ 85°C
Precision: 1%
Packaging: Water drop shape sensing head

 Connector Port Definitions

For PN modules with positive terminal on the left and negative terminal and connector on the right:
Figure 5. PN Module Terminal Positions
The connector is defined as follows:
Table 3. PN Module Male Plug Pin Definition

Plug Model: 1318774-1/TE Pin No. Pin Definition
12 B2+
11 GND1
10 NTC1
9 B1-
8 /
7 /
6 /
5 /
4 B1+
3 GND2
2 NTC2
1 B3+

For NP modules with negative terminal on the left and positive terminal, connector on the right:
Figure 6. NP Module Terminal Positions
The connector is defined as follows:
Table 4. NP Module Male Plug Pin Definition

Plug Model: 1318774-1/TE Pin No. Pin Definition
12 B1+
11 GND2
10 NTC2
9 B3+
8 /
7 /
6 /
5 /
4 B2+
3 GND1
2 NTC1
1 B1-

 Temperature Sensor Locations

For PN modules with positive terminal on the left and negative terminal, connector on the right:
Figure 7. NTC Sensor Locations for PN Module
For NP modules with negative terminal on the left and positive terminal, connector on the right:
Figure 8. NTC Sensor Locations for NP Module
TEST STANDARDS
The module meets the following test standards:

 GB/T 31484-2015 Cycle life requirements and test methods for traction battery of electric vehicle
 GB/T 31485-2015 Safety requirements and test methods for traction battery of electric vehicle
 GB/T 31486-2015 Electrical performance requirements and test methods for traction battery of electric
vehicle
 GB/T 31467.1-2015 Lithium-ion Traction Battery Pack and System for Electric Vehicles - Part 1: Test
Specification for High Power Applications

 GB/T 31467.2-2015 Lithium-ion traction battery pack and system for electric vehicles - Part 2: Test
specification for high energy
 GB/T 31467.3-2015 Lithium-ion traction battery pack and system for electric vehicles – Part 3: Safety
requirements and test methods
 GB/T 18384.1-2015 Electrically propelled road vehicles- safety specifications-Part 1: On-board
rechargeable energy storage system (REESS)
 GB/T 18384.3-2015 Electrically propelled road vehicles –Safety specifications – Part 3: Protection of
persons against electric shock
PROHIBITED SUBSTANCES
The module meets the requirements for Chinese national laws and regulations and "Requirements for prohibited
substances on automobiles GB/T 30512-2014" as follows:
Table 5. Prohibited Substances

No. Prohibited Substances Requirement Reference Standard
1 Lead/ Pb ≤1000mg/kg IEC 62321
2 Cadmium/ Cd ≤1000mg/kg IEC 62321
3 Mercury/ Hg ≤1000mg/kg IEC 62321
4 Polybrominated Biphenyls/ PBB ≤1000mg/kg IEC 62321
Polybrominated Diphenyl Ethers/

5 ≤1000mg/kg IEC 62321
PBDE
6 Hexavalent Chromium/ Cr VI ≤1000mg/kg IEC 62321
ISO/DIS 22262-1, NIOSH9000

7 Asbestos Not detectable
Or NIOSH 9002
Benzo [a] Pyrene≤1mg/kg,

Polycyclic Aromatic Hydrocarbons/
8 GS MARK- PAHs/GS MARK- ZEK 01.4-08
PAHs
PAHs≤10mg/kg
SCOPE OF SUPPLY
The table below lists the components included with each individual module:

Table 6. VDA Module Parts

No. Name Description Note
1 Cell NMC 11102313-53Ah，12PCS
Two-component Potting
2 Potting Compound
Compound
3 Module Enclosure Al6063
4 Module Front Panel PPE+20%GF
5 Module Front Cover PPE+20%GF
6 Insulation Cover PC+ABS
Insulation protection for

7 Insulation Sheath PC+ABS
positive and negative terminal
8 Module Back Panel PPE+20%GF
9 Module Back Cover PPE+20%GF
Module Data Collection Wiring

10 / Module data acquisition
Harness
MODULE PACKAGING AND TRANSPORTATION
PACKAGING
Modules should be loaded into pallets for transportation at 50% SOC, 10 units per pallet.
Figure 9. Module Transportation Pallet

MARKING
The following marking information should be on the outside of the box:
Product name, model, quantity, supplier name, gross weight; signs for moisture-proof, not allowed to be
inverted, lightly placed, stack height limit and other signs.
DOCUMENTATION
Product certificate, delivery note, factory test report (including module size, weight, open-circuit voltage,
internal resistance, capacity)
TRANSPORTATION
The SOC of the unit shall be kept at 50% during the transportation, and shall not be subjected to severe
mechanical impact, sun exposure, rain, inversion, and the outer packing box shall not be damaged.
During the loading and unloading of the unit, it is forbidden to throw, roll or press the product.
End of Document

Kore-Vda-spc-0003 Rev D - 4p3s Vda Specification

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Kore-Vda-spc-0003 Rev D - 4p3s Vda Specification

Uploaded by

Copyright:

Available Formats

KORE POWER

Specification for 4P3S VDA Module

Document Number: KORE-VDA-SPC-0003

Copyright © KORE Power, Inc.

Copyright © KORE Power, Inc. - Confidential Page | 2

Rev. Description Date Prepared Reviewed Approved

KORE Power, Inc.

Copyright © KORE Power, Inc. - Confidential Page | 3

MODULE SPECIFICATION .......................................................................................................................6

HEAT RELEASE ESTIMATES ...................................................................................................................7

DIMENSIONS AND CONNECTIONS .......................................................................................................8

MODULE DIMENSIONS IN MM .............................................................................................................8

MODULE FIXTURE HOLE POSITIONS ...................................................................................................8

MODULE HIGH/LOW VOLTAGE CONNECTIONS ...................................................................................9

LOW VOLTAGE ACQUISITION INFORMATION ......................................................................................9

TEST STANDARDS .................................................................................................................................. 12

PROHIBITED SUBSTANCES ................................................................................................................. 13

SCOPE OF SUPPLY ................................................................................................................................. 13

MODULE PACKAGING AND TRANSPORTATION ............................................................................... 14

Copyright © KORE Power, Inc. - Confidential Page | 4

Figure 1. VDA Module ....................................................................................................................... 6

Copyright © KORE Power, Inc. - Confidential Page | 5

This document provides the specification of the VDA battery module

Figure 1. VDA Module1

Table 1. VDA Module Specifications

Model Number1 Module-DFD-VDA-4P3S

Cell Configuration 4P3S

Voltage Range @ 25°C 8.4 ~ 13.05 V

Recommended Operating Voltage Range @ 25°C 8.4~12.9 V

Nominal Voltage @ 25°C 11.1 V

Capacity2 @ 25°C, 1C, BOL 212 Ah

Energy @ 25°C, 1C, BOL 2.35 kWh

Charge Internal Resistance

Discharge Internal Resistance

Standard Discharge Power 0.78 kW

Maximum Continuous Discharge Power 2.35 kW

Maximum Pulse Discharge Power 9.4 kW

Copyright © KORE Power, Inc. - Confidential Page | 6

10s @25°C, BOL

Standard Charge Power 0.78 kW

Maximum Continuous Charge Power 2.35 kW

Maximum Pulse Charge Power

Fast Charging Time

Charge Temperature Range3 -10~55°C

Discharge Temperature Range3 -30~55°C

Storage Temperature Range -40~60°C

HEAT RELEASE ESTIMATES

Table 2. Thermal Management Estimates

Copyright © KORE Power, Inc. - Confidential Page | 7

DIMENSIONS AND CONNECTIONS

Figure 2. VDA Module Dimensions

MODULE FIXTURE HOLE POSITIONS

Figure 3. VDA Module Ø8 Fixture Holes

Copyright © KORE Power, Inc. - Confidential Page | 8

MODULE HIGH/LOW VOLTAGE CONNECTIONS

Figure 4. VDA Module External Connections1

LOW VOLTAGE ACQUISITION INFORMATION

 Low Voltage Connector

Copyright © KORE Power, Inc. - Confidential Page | 9

 Connector Port Definitions

Figure 5. PN Module Terminal Positions

The connector is defined as follows:

Table 3. PN Module Male Plug Pin Definition