EXPANSION VALVE (CONT’D)

Removal And Installation (Cont'd)

Figure 80-100-4

1
1

N-22074A

Remove the two mount bolts (Item 1) [Figure 80-100-4]

from the expansion valve mount.

Remove the expansion valve mount from the unit.

Figure 80-100-5

N-22085

The expansion valve [Figure 80-100-5] is replaced as a

complete unit.

80-100-2 S220 Service Manual

EVAPORATOR Figure 80-110-3

Removal And Installation

Raise the lift arms and install an approved lift arm support
device. (See Installing on Page 10-20-1.)

Raise the operator cab. (See Raising on Page 10-30-1.)

Evacuate the A/C system. (See Reclamation And

Charging With Recovery / Charging Unit on Page 80-40-
2.) 2
1

Remove the evaporator/heater unit from the back of the

cab. (See Removal And Installation on Page 80-80-1.)
N-22075
Figure 80-110-1

Remove the two mount bolts (Item 1) from the mount

plate (Item 2) [Figure 80-110-3].

Remove the mount plate from the unit.

Figure 80-110-4

1
N-22073

Remove the expansion valve (Item 1) [Figure 80-110-1]

from the unit. (See Removal And Installation on Page 80-
100-1.) 1

Figure 80-110-2 N-22076

Remove the two retaining clips (Item 1) [Figure 80-110-

4] that connect the evaporator coil, to the heater coil.

Remove the evaporator coil from the unit.

N-22074

Remove the expansion valve mount bracket (Item 1)

[Figure 80-110-2] from the unit.

80-110-1 S220 Service Manual

EVAPORATOR (CONT'D)

Removal And Installation (Cont'd)

Figure 80-110-5

N-22078

Inspect the evaporator coil [Figure 80-110-5] for leaks,

and replace as needed.

Clean with low water or air pressure.

80-110-2 S220 Service Manual

HEATER COIL Figure 80-120-2

Removal And Installation With A/C

1
Raise the lift arms and install an approved lift arm support
device. (See Installing on Page 10-20-1.)

Raise the operator cab. (See Raising on Page 10-30-1.)

Remove the heater unit from the back of the cab. (See
Removal And Installation on Page 80-80-1.)

Figure 80-120-1
1

N-22086
1

Remove the rear cover from the evaporator/heater unit.

(See Removal And Installation on Page 80-80-1.)

Remove the two mount bolts (Item 1) [Figure 80-120-2]

2 from the heater coil at the expansion valve end of the
2 unit.

Figure 80-120-3

P-66921

Remove the heater valve (Item 1) [Figure 80-120-1].

(See Removal and Installation on Page 80-140-1.)

Mark the heater hoses (Item 2) [Figure 80-120-1] for

proper installation.

Cap the hoses and the heater coil with hydraulic caps
and plugs to prevent oil loss from the system.
1
Remove the rear cover from the evaporator/heater unit.
(See Removal And Installation on Page 80-80-1.) N-22087

Remove the two retaining clips (Item 1) [Figure 80-120-

3] that connect the evaporator coil, to the heater coil.

80-120-1 S220 Service Manual

HEATER COIL (CONT'D)

Removal And Installation With A/C (Cont'd)

Figure 80-120-4

1 1

P-69829

Remove the mount bolts (Item 1) [Figure 80-120-4] and

remove the mount plate from the end of the unit.

Remove the heater coil from the unit.

Figure 80-120-5

N-22090

The heater coil [Figure 80-120-5] can be cleaned with

low air or water pressure.

If the heater coil needs replacement it must be replaced

as complete unit.

80-120-2 S220 Service Manual

HEATER COIL (CONT'D) Figure 80-120-7

Removal And Installation Without A/C

Figure 80-120-6 1 1

2
2 P-69829

Remove the mount bolts (Item 1) [Figure 80-120-7] and

P-66921 remove the mount plate from the end of the unit.

Figure 80-120-8
Raise the lift arms and install an approved lift arm support
device. (See Installing on Page 10-20-1.)

Raise the operator cab. (See Raising on Page 10-30-1.)

Remove the heater unit from the back of the cab. (See
Removal And Installation on Page 80-80-1.) 1
Remove the heater valve (Item 1) [Figure 80-120-6].
(See Removal and Installation on Page 80-140-1.)

Mark the heater hoses (Item 2) [Figure 80-120-6] for

proper installation.

Cap the hoses and the heater coil with hydraulic caps N-22094
and plugs to prevent oil loss from the system.

Remove the rear cover from the evaporator/heater unit. Remove the two mount bolts (Item 1) [Figure 80-120-8]
(See Removal And Installation on Page 80-80-1.) from the heater coil.

Remove the heater coil from the unit.

80-120-3 S220 Service Manual

BLOWER FAN Figure 80-130-3

Removal And Installation

Raise the lift arms and install an approved lift arm support 1
device. (See Installing on Page 10-20-1.)

Raise the operator cab. (See Raising on Page 10-30-1.)

NOTE: The blower fan assembly can be removed

from the evaporator/heater unit without
disconnecting the heater or A/C plumbing.
The unit is remove here for photo clarity.

Figure 80-130-1
P-39553

Remove the two flange mount bolts (Item 1) [Figure 80-

1
130-3] from the evaporator/heater unit.

Figure 80-130-4

P-39550

1
Remove the cover (Item 1) [Figure 80-130-1] from the
evaporator/heater unit.

Figure 80-130-2
P-39554

1 Remove the flange and attached foam (Item 1) [Figure

80-130-4] from the unit.

P-68120

Remove the two flange mount bolts (Item 1) [Figure 80-

130-2] from the evaporator/heater unit.

80-130-1 S220 Service Manual

BLOWER FAN (CONT'D) Disassembly And Assembly

Removal And Installation (Cont'd) Figure 80-130-7

Figure 80-130-5

1 1

2 N-22102

P-68120A
Remove the blower fan wiring harness and grommet
(Item 1) [Figure 80-130-5] from the unit.
Remove the eight mount bolts (Item 1) [Figure 80-130-7]
from the blower wheel cover.
Remove the blower wheel cover from the housings.

Figure 80-130-6 Remove the four mount bolts (Item 2) [Figure 80-130-7]
from the blower motor mount.
1
Remove the blower motor mount.

Remove the blower motor assembly from the housing.

Figure 80-130-8

P-39556

Remove the three mount bolts (Item 1) [Figure 80-130-6] 1

from the blower fan housing.
2
Remove the blower fan housing from the evaporator/
heater unit.
N-22107

Check the blower housing (Item 1) and blower motor

mount (Item 2) [Figure 80-130-8] for wear and replace
as needed.

80-130-2 S220 Service Manual

BLOWER FAN (CONT'D) Figure 80-130-11

Disassembly And Assembly (Cont'd)

Figure 80-130-9

N-22110

2 Figure 80-130-12
N-22108

Remove the outside rings (Item 1) and blower wheel

covers (Item 2) [Figure 80-130-9] from the blower motor
and blower wheels.

Figure 80-130-10

N-22112

Remove the outside blower wheel clamp (Item 1) [Figure

80-130-11] & [Figure 80-130-12] from the blower wheel.

N-22109

Inspect the end rings and blower wheel covers for wear
and replace as needed [Figure 80-130-10].

80-130-3 S220 Service Manual