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Simulation Lab Manual 2024
Simulation Lab Manual 2024
Commands used: Circle, Arc, Line, Circular Pattern, Tangent, Trim, Smart Dimensions.
Program:
Commands used: line, circle, circular pattern, mirror, trim, tangent, dimensions.
Program:
AIM: To create a part model of the object as per the given dimension shown in figure.
Software used: - solid works 2013-14
Commands used: - Rectangle, Line, Arc, Extrude, Extrude Cut, Hole wizard and Fillet
Procedure: 1) Double click the solid works Icon on Desktop to open it.
2) File New Part click ok.
3) Set default unit system as MMGS
4) Select a top plane Right click Select Mode
5) Go to sketch Commands Rectangle Select corner Rectangle
6) Dimension: - smart dimension set the length = 100 mm, width= 40 mm.
7) Go to features Extrude boss/base Direction -1
Blind
Enter valve=10 mm
Select ok
8) Insert new sketch
- Select front face of the part body apply sketch
- Set normal to plane Draw profile on that face by using line
command as shown below
Standard
ANSI Metric
Type
End condition
RESULT:Hence by using above commands the figure is obtained as per given dimensions.
EXPERIMENT-4
AIM: To create a given object by using Solid Works Software using proper commands &
dimensions.
Command used: - Rectangle, Extrude, Extrude cut, fillet, chamfer, Hole wizard.
Procedure: - 1) Double click the solid works Icon, to open the software.
20 nm [enter value]
70 mm [enter value]
Ok
10) Select front surface of the object as sketch plane Go to sketch Mode
12) Select the front face again as sketch plane sketch mode is activated sketch
tools Line command
Draw a profile as shown below by using smart dimensions defined in the figure.
14) Go to features chamfer select the front edge of the above profile.
Distance 30 mm
Angle 450
Ok
15) Select the left face of the object as sketch plane Sketch mode is activated
Sketch tools Corner Rectangle
By using smart dimension define as 20×20 mm
ANSI metric
Type:-Dill size
Specification ∅ 7.0
17) Feature fillet fillet Radius 5 mm Select the remaining faces and click
Ok.
18) Mirror Select mirror face /plane. Bodies to mirror Ok.
19) Save the part-2
RESULT:Hence by using above commands the figure is obtained as per given dimensions.
EXPERIMENT-5
AIM: To create a given object using proper commands & Dimensions with the help of solid
work software.
Command used: Line, Rectangle, Hole wizard, Extrude, Shell, Mirror, fillet.
Procedure: 1) Double click the solid works Icon, to open the software.
4) Select the front plane as sketch plane Sketch feature Line command
Draw the profile as shown below, by using smart dimensions define the object as
shown in figure
7) Select the bottom face as sketch plane Sketch features Line command
Draw the profile as shown below and define it by using smart dimension.
8) Feature extrude Blind 8 mm Enter value & ok.
9) Feature Hole Wizard Hole Type: - Hole
Standard: -Ansimetric
RESULT:Hence by using above commands the figure is obtained as per given dimensions
EXPERIMENT-6
AIM: - To create a given object using proper commands & Dimensions with the help of solid
work software
Command used: - Line, rectangle, circle, extrude, Extrude cut, hole wizard, fillet
mirror, offset entities.
Procedure:
Dimensions 60×48.
8) Select the right surface of the part-2 as sketch plane sketch tools
Circle draw the circle of diameter 25mm and defines it as shown
10) Select the top surface as sketch as sketch plane corner rectangle
Ok
Hole Specification
Size M10
13) Fillet: - Fillet radius: - 12 mm select the bottom part of right corner edge
Ok
14) Fillet: - Fillet radius:-3 mm
16) Fillet-4 Fillet radius:-3 mm select the bottom edge of the part-2 and ok
17)Fillet-5 Fillet radius:-3.5 mm select the edges of the part-2 and ok it.
18) Fillet-6 Fillet radius 4 mm, select the inner base edge of the part-2 ok it
ANSI metric
Drill size
Select the top face of the part-2 and move the cursor on fillet edges and place center
point place it.
Standard:-ANSI Metric
Fit:-Normal
Select the front face on sketch plane sketch tool Circle Diameter 80
3 mm Enter value
Select front face of the object as sketch plane Sketch tools Circle Diameter 60
mm ok
Select the front face of the object as sketch plane Sketch tools
Also line command: - Centerline Draw lines from center of the circles at 450 only each.
Exit the sketch
Front surface select the inter section point construct circle and lines
PROCEDURE:
1. Go to Solid works
2. Select file New Assembly Ok
3. Set the default to MMGS
4. Insert components Browse select Housing ok
5. Insert components Browse select cover_PL&LUG ok
6. Select the hole of the cover plug and hole of the housing Mate
Concentric Ok
7. Select the inner surface of the cover plug and outer surface of the housing
Mate Coincident Ok
8. Insert components Browse select cover_PL&LUG ok
9. Go to Rotate components Rotate the component
10. Select the hole of the cover plug and hole of the housing Mate
Concentric Ok
11. Select the inner surface of the cover plug and outer surface of the housing
Mate Coincident Ok
12. Insert components Browse select worm gear ok
13. Select the surface of the worm gear Mate Advanced settings
width select another surface of the worm gear Tab selections
select two inner surfaces of the housing Ok
14. Select hole of the worm gear and hole of the housing Mate
Concentric Ok
15. Insert components Browse select worm shaft ok
16. Select the surface of the shaft and the hole Mate coincident
Ok
17. Insert components Browse select off shaft ok
18. Select the surface of the shaft and the hole Mate coincident
Ok
19. Insert components Browse select cover plate ok
20. Select the hole of the cover plate and hole of the housing Mate
Concentric Ok
21. Select the inner surface of the cover plate and outer surface of the housing
Mate Coincident Ok
22. Save the file
RESULT: Hence the given parts are assembled by using solid works software
EXPERIMENT –8
AIM: To assemble the given part by using solid works software
PROCEDURE:
1. Go to solidworks software.
2. Select file =>New=>Assembly=>ok.
3. Set the default to MMGS
4. Insert components=>browse=>select lower case=>ok
5. Insert components=>Browse=>select crank shaft=>ok
6. Select the hole of crank shaft and curved portion of lower
case=>Mate=>concentric=>ok
7. Select the outer surfaces of crank shaft and lower case
=>Mate=>coincident=>ok
8. Insert component=>Browse=>select=>upper case=>ok
9. Go to rotate components =>Rotate the component
10. Select the lower portion of the upper case and upper surface of the lower
case=>Mate=>coincident=>ok
11. Insert component=>Browse=>select crank rod=>ok
12. Select the crank shaft and hole of the crank rod=>Mate=>concemtric=>ok
13. Go to advanced settings in Mate select the two inner surfaces of crank shaft and
two outer surfaces of crank rod=>ok
14. Insert components=>Browse=>select piston head=>ok
15. Select the piston head hole and other end of crank rod
hole=>Mate=>concentric=>ok
16. Now select the piston head surface and upper case
surface=>mate=>coincident=>ok
17. Insert component=>browse=>select piston pin=>ok
18. Select the piston pin hole and piston head hole=>mate=>concentric=>ok
19.Now select the outer surface of piston pin and outer surface of piston
head=>Mate=>make a tangent=>ok.
RESULT: Hence the given parts are assembled by using solid works software
EXPERIMENT –9
Aim: To analyze the given object using proper commands with the help of Solid Works
Software.
Procedure:
Result:
Procedure:
Result:
Procedure:
3. Go to simulation
Study advisor
New study
Thermal analysis
4. Specify the material
Select AL alloys and click 6061 alloy from list.
5. Define Thermal loads
Select the heat power value as 28W.
Select the bottom surface of micro chip.
Select conversion.
Select all exposed faces except bottom surface.
Given the values as 10 in convection and 25oc in temperature.
6. Create Mesh.
7. Run the Simulation.
8. Results
Steady state Thermal analysis of the component is shown.
9. For transient analysis take the duplicate copy of the component.
10. Go to thermal study
Properties
Transient
Give 10 sec and 3000 sec
Ok.
11. Go to thermal loads
Temperature
Select initial temperature as 10oc
Go to filter
Filter the solid bodies
Select the component.
12. Edit heat power and convection variable.
13. Run the simulation.
14. Result-
Transient thermal analysis of the component is shown.
15. Go to Result
Right click
Select probe and select any point on the component. It gives thermal plot which
varies time.
16. Save and close the part.
Result:
Thus the steady state and transient thermal analysis is done on the micro chip of a
computer.
Experiment -11
Aim: To perform a static analysis on I beam as per the given dimensions using Finite element
modeling and post processing
Pre-Processing stage:
1. Create a line using projected points as 0,0,0 and 1000, 0,0 ok and then cancel
2. Assign the material property using model- materials select as ANSI Steel
3. Assign property to model using Model- Property : define type of the element as Beam
and select the shape of the beam as I beam with width of top and bottom flanges as
150, 300, and thickness of the flanges are 15mm and total depth of the beam as 500
and thickness of the web as 20mm
4. For Define load as point load which is acting at end point of the beam with the
magnitude of 1000N acting downwards
5. For defining boundary conditions go to Model-Constraints –define the boundary
conditions select the first point of the beam and fixed it.
6. For meshing go to status bar Mesh- Mesh control -
2. And select static analysis and ok analyze-load results and click continue
Post- processing:
1. View results
2. Deformed shape and also observe the shear stress distribution and bending moment
for post processor and select the same mention above.
RESULT: Thus static analysis on theBeam is done as per the given dimensions using Finite
element modeling and post processing
Experiment -12
Aim: To perform a Static analysis and Modeling or to find frequencies and Eigen values of
cantilever beam of length 2m having rectangular cross-section of 500X250mm2
Pre-Processing stage:
1 Create a line using projected points as 0,0,0 and 2000, 0,0 ok and then cancel
2 Assign the material property using model- materials select as stainless steel
3 Assign property to model using Model- Property: define type of the element as Beam
and select the shape of the beam as Rectangular beam with width 250mm and total
depth of the beam as 500.
4 For Define load as point load which is acting at end point of the beam with the
magnitude of 3000N acting downwards
5 For defining boundary conditions go to Model-Constraints –define the boundary
conditions select the first point of the beam and fixed it.
6 For meshing go to status bar Mesh- Mesh control -
9. And select static analysis and ok analyze-load results and click continue
10. Again go for analysis select new—and select model/Eigen values ok-load results and
click continue
Post- processing:
14. Natural frequency of the 8th mode shape of the beam as shown below
RESULT: Thus static analysis on the Beam is done as per the given dimensions using Finite
element modeling and post processing
Experiment -13
Aim: To determine the deflections in 2D truss by performing static analysis using FEMAP
Pre-Processing stage:
2.Assign the material using model- materials select as ANSI Steel 4340 steel
3. Assign property to model using Model- Property define type of the element as Rod and
0,0,0 - ok
20,20 -ok
40,0 -ok
60,20-ok
80,0-ok
100,20-ok
120,0-ok
140,20-ok
160,0-ok
180,20-ok
200-ok
7. For definining load as point load go to model-load-nodel-node 2,4 and 12 load acting with
a magnitude of 1000N acting downward
8.For defining boundary conditions go to model-constraints- nodel-select the first point of the
truss and fix it
Post- processing:
1. View results
2. Deformation of the truss is observed
3. Go to post data – select – Total transition system
Select contour view and criteria view and view the results.
RESULT:
Pre-Processing stage:
2.Assign the material using model- materials select as ANSI Steel 4340 steel
3. Assign property to model using Model- Property define type of the element as Rod and
A(0,0,0)
B(0,2,0)
C(-0.5,0,-2)
D(-0.5,2,-2)
E(1,0,-2.5)
7.For defining load as point load go to model-load –nodel- load acting at node E with a
magnitude of 1000 kg.
8.For defining boundary conditions go to model constraints –nodel –select the points
A,B,C,D and fix them in all directions.
ANALYSIS:
POST PROCESSING:
1.View results
3.Go to post data-select-total transition select contour view and criteria view and views the
results
RESULT:
Aim: To perform static analysis on the given solid part using Finite element modeling and
post processing
Pre-Processing stage:
1. Open File and Import solid part from the file which is in IGES format
2. Assign the material using model- materials select as ANSI Steel
3. Assign property to model using Model- Property : define type of the element as Solid
4. Define load as surface load acting on the inner surface of the solid with the
magnitude of 1000N acting towards inner surface
5. For defining boundary conditions- go to Model-Constraints –define the boundary
conditions select the holes and fixed it.
6. Status bar Mesh – Geometry – select solid set as per menu
7. For Analysis go to manage and select new ok
8. And select static analysis and ok analyze-load results and click continue
Post- processing:
9. View results
10. Deformed shape and also observe the shear stress distribution and bending moment
for post processor and select the same mention above.
RESULT: Thus static analysis on the solid part is done as per the given dimensions using
Finite element modeling and post processing
Experiment -16
Aim: To perform static analysis on the given solid part using Finite element modeling and
post processing
Pre-Processing stage:
1. Open File and Import solid part from the file which is in IGES format
2. Assign the material using model- materials select as ANSI Steel
3. Assign property to model using Model- Property : define type of the element as Solid
4. For defining boundary conditions- go to Model-Constraints – on the surface-select the
holes and fixed it.
5. Status bar Mesh – Geometry – select solid set as per menu
6. Define load at the nodal point with the magnitude of force is 1000N acting downwards
7. For Analysis go to manage and select new ok
8. And select static analysis and ok analyze-load results and click continue
Post- processing:
9. View results
10. Deformed shape and also observe the shear stress distribution and bending moment
for post processor and select the same mention above.
RESULT: Thus static analysis on the solid part is done as per the given dimensions using
Finite element modeling and post processing