BOM of PJ-68 ( GAIL, Vijaipur)

QTY CALCULATION SHEET

AS ON : 9th April 2024
Length Width Thicknes No of Weight for One No of Weight for Two Weight of Plate
Sl No Drawing No Item Description/SR.NO Remarks
(MTR) (MTR) MM Plates Bullet Bullets Bullets items

1 IEPL2022-GAIL-4795A/B-01 Shell - 01(101) 12.642 2.586 45 2 23.097 2 46.194 46.194 As per Drawing
2 IEPL2022-GAIL-4795A/B-01 Shell - 02,03,04,05,06 & 07(101) 12.642 2.615 45 12 140.136 2 280.273 280.273 As per Drawing
3 IEPL2022-GAIL-4795A/B-01 Shell - 08(102) 12.650 3 50 2 29.791 2 59.581 59.582 As per Drawing
4 IEPL2022-GAIL-4795A/B-01 Shell - 09(103) 12.653 3 52 2 30.990 2 61.979 61.979 As per Drawing
5 IEPL2022-GAIL-4795A/B-01 Shell - 10(104) 12.656 3 54 2 32.189 2 64.379 64.379 As per Drawing
6 IEPL2022-GAIL-4795A/B-01 Shell - 11(105) 12.659 3 56 2 33.389 2 66.779 66.779 As per Drawing
7 IEPL2022-GAIL-4795A/B-01 Shell - 12 & 13(106) 12.662 1.5 58 8 69.180 2 138.360 138.360 As per Drawing
8 IEPL2022-GAIL-4795A/B-01 Shell - 14(105) 12.659 3 56 2 33.389 2 66.779 66.779 As per Drawing
9 IEPL2022-GAIL-4795A/B-01 Shell - 15(104) 12.656 3 54 2 32.189 2 64.379 64.379 As per Drawing
10 IEPL2022-GAIL-4795A/B-01 Shell - 16(103) 12.653 3 52 2 30.990 2 61.979 61.979 As per Drawing
11 IEPL2022-GAIL-4795A/B-01 Shell - 17(102) 12.650 3 50 2 29.791 2 59.581 59.582 As per Drawing
12 IEPL2022-GAIL-4795A/B-01 Shell - 18,19,20,21,22 & 23(101) 12.642 2.615 45 12 140.136 2 280.273 280.273 As per Drawing
13 IEPL2022-GAIL-4795A/B-01 Shell - 24(101) 12.642 2.586 45 2 23.097 2 46.194 46.194 As per Drawing
14 IEPL2022-GAIL-4795A/B-01 Hemispherical D'End(107) 28T (Nom.) X 12.090 B.DIA 2 50.466 2 100.932 100.932 As per Drawing
15 IEPL2022-GAIL-4795A/B-01 Stiffener Ring-01(108) 15.734 0.410 45 19 43.297 2 86.594 86.594 As per Drawing
16 IEPL2022-GAIL-4795A/B-01 Stiffener Ring-02(109) 5.225 0.410 70 19 22.366 2 44.732 44.732 As per Drawing
17 IEPL2022-GAIL-4795A/B-01 Gusset Plate(110) 0.640 0.183 16 456 6.708 2 13.416 13.416 As per Drawing
18 IEPL2022-GAIL-4795A/B-01 Stiffener Plate(111) 6.720 ID X 8 OD X 45 Thk. 19 99.322 2 198.644 198.644 As per Drawing

As per Drawing qty.36 nos to be

19 IEPL2022-GAIL-4795A/B-01 Pad for Lifting Lug(112) 0.17 0.42 45 48 1.211 2 2.421 2.421 used but suit & site have used
48 nos.

As per Drawing qty.36 nos to be

20 IEPL2022-GAIL-4795A/B-01 Lifting Lug 45 48 0.876 2 1.752 1.752 used but suit & site have used
48 nos.
21 IEPL2022-GAIL-4795A/B-01 Outlet Insert Plate 1830 Dia X 58 Thk. 1 1.198 2 2.396 2.396 Weight not mentioned in
drawing
22 IEPL2022-GAIL-4795A/B-01 Dome-01 & 02 Insert Plate 2780 Dia X 58 Thk. 2 5.530 2 11.060 11.060 Weight not mentioned in
drawing
23 IEPL2022-GAIL-4795A/B-04 SRN for Dome-01 & 02 1500 ID X As Per Drg. 2 3.650 2 7.300 As per Drawing
24 IEPL2022-GAIL-4795A/B-04 SRN for 'F' DN 200 X As Per Drg. 1 0.048 2 0.095 As per Drawing
25 IEPL2022-GAIL-4795A/B-04 SRN for LT-01 & 02 DN 200 X As Per Drg. 2 0.082 2 0.165 As per Drawing
26 IEPL2022-GAIL-4795A/B-04 SRN for SV-01 & 02 DN 250 X As Per Drg. 2 0.201 2 0.402 As per Drawing
27 IEPL2022-GAIL-4795A/B-04 SRN for LT-03 DN 150 X As Per Drg. 1 0.028 2 0.056 As per Drawing
28 IEPL2022-GAIL-4795A/B-04 SRN for VB DN 200 X As Per Drg. 1 0.023 2 0.046 As per Drawing
29 IEPL2022-GAIL-4795A/B-04 SRN for TE DN 80 X As Per Drg. 1 0.011 2 0.022 As per Drawing
30 IEPL2022-GAIL-4795A/B-04 SRN for Outlet DN 600 X As Per Drg. 1 0.208 2 0.416 As per Drawing
31 IEPL2022-GAIL-4795A/B-04 SRN for M1 & M2 DN 800 X As Per Drg. 2 1.260 2 2.520 As per Drawing
32 IEPL2022-GAIL-4795A/B-03 Nozzle Items - - - - 8.266 2 16.532 As per Drawing
33 IEPL2022-GAIL-4795A/B-05 Dome Shell 01 & 02 4.802 1 28 2 2.111 2 4.222 4.222 As per Drawing

34 IEPL2022-GAIL-4795A/B-05 D'End Dome-01 & 02 30T (Nom.) X B.D 1915 2 1.426 2 2.852 2.714 As per drawing 28mm thk plate
should be used but actual 30mm
thk plate have used
35 IEPL2022-GAIL-4795A/B-05 Flexible Cover 5.185 0.125 3 2 0.028 2 0.056 As per Drawing

Manhole, Davit Arm & Bench As per drawing 20mm thk plate
36 IEPL2022-GAIL-4795A/B-06 - - - - 1.641 2 3.282 2.910
Mark should be used Oon Mahole
shell but actual 28mm thk plate
have used on manhole shell.
Total Weight (MT) 898.322 1796.644 1768.525

1 MT Total weight for 2 Nos of MSV for Plate work as per drawing 1768.525

2 MT PTC for 31 Nos, 02 Nos PQR & 2 Nos EQT sent to Lab for Testing 2.07
3 MT Plate burried for Culvert strengthening of culvert for carrying Fab PCS through Trailor 2.24
4 MT Plates sent to Lab for Testing to clear IMIR # 33 Nos 0.26
5 MT Pads for Lifting Trunioun as required @ 40 nos 0.79
1773.885
6 % Rolling Tolerances (Avg) for Plates received from JINDAL / AMNS as per actual % 2.94%
MT 52.065
7 MT Total Plate work with above rolling tolerances 1825.950
8 MT Total Plate received 1888.49
9 MT Scrap generated as per calculation 62.540
10 MT Burning loss for plate work @ 0.5% ( maxm) 8.843
11 MT Scrap Available considering burning loss 53.697
12 MT Addition of cut out plates for Dome1 , Dome 2, Manhole1, Manhole2, Outlet Nozzle 14.742
13 Total Scrap Available 68.439

DETAILS OF OFF CUT PLATE FOR OPENING

Sl No Description Size No Weight Total
1 Dome 1 Insert plate 2780 diax 2 2.765 5.53
2 Dom2 2 Insert plate 2780 diax 2 2.765 5.53
3 Manhole 1 950Dia x 5 2 0.322 0.644
4 Manhole 2 950Dia x 5 2 0.322 0.644
5 Outlet Nozzle 1830dia x 2 1.197 2.394

MT 14.742