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AMA Tutorial 3 (A)
AMA Tutorial 3 (A)
ACC60804
SOLUTION TUTORIAL 3
b. Calculate the total annual ordering costs and total annual holding costs for the inventory item
assuming the company uses the EOQ and no buffer inventory is held. (2 marks)
2. a. Determine the number of orders per year that the company will place for item G (3 marks)
2 𝑥𝑥 15,000 𝑥𝑥 80
EOQ item G = √
26.66 13.33 x 200 = 26.66
EOQ = 300 units
No. of orders = 𝐷𝐷
𝐸𝐸𝐸𝐸𝐸𝐸
2 𝑥𝑥 2,800 𝑥𝑥 28
EOQ item H = √
2 8% x 25 =2
EOQ = 280 units
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3. a. Calculate the EOQ.
2 𝑥𝑥 9,000 𝑥𝑥 250
EOQ = √
8 $5 + $3 = $8
EOQ = 750 units
No. of orders = 𝐷𝐷
𝐸𝐸𝐸𝐸𝐸𝐸
Reorder = Lead time the daily x weekly usage during the lead time period
Option 1:
Reorder = 5 days x 9000 = 123 units
365
No. of orders = 𝐷𝐷
𝐸𝐸𝐸𝐸𝐸𝐸
Reorder = Lead time the daily x weekly usage during the lead time period
2
5. a. The question requires the calculation of the optimum number of units to be manufactured in
each production run in order to secure the lowest annual cost. The formula for the optimum
number of units to be manufactured (Q) is as follows:
where D = total demand for period, S = set-up costs and H = holding cost per unit.
The set-up costs and holding cost per unit to be used in the formula are relevant or
incremental costs. Those costs that will not change as a result of changes in the number of units
manufactured in each batch should not be included in the analysis. These costs include:
a. Skilled labour costs. (Skilled labour is being paid idle time. Its total cost will not alter as a
result of the current decision.)
b. Fixed overheads. (These costs are independent of the batch size.)
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12. b. Limitations include the following:
i. It is very difficult to obtain relevant data.
Incremental holding, ordering and set-up costs are very difficult to estimate in practice. In
addition, many of the fixed costs that were excluded in the analysis may not be fixed over
the whole range of output. Some fixed costs may increase in steps as the quantity
purchased is increased.
ii. Model assumes certainty.
A more sophisticated approach is required where the demand and the cost structure are
uncertain.
iii. Model assumes that demand is constant throughout the year. In practice, there may be
seasonal variations in demand throughout the year.