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Sezione 090 - Impianto idraulicoEN
Sezione 090 - Impianto idraulicoEN
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Section 090 - HYDRAULIC SYSTEM
Table of contents
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SECTION 090 - HYDRAULIC SYSTEM
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Main Data
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Maximum system pressure
230 bar
Mod. 6.25
Maximum system pressure on
230 bar
All other models
Proportional distributor
Distributor type With 4 elements
Control type With 4 pilot electrovalve functions
Electrovalve type Normally closed
1 boom extension, 1 boom lift, 1 swinging, 1
Electrovalve functions
auxiliary hydraulic outlets
Piloting distributor
Distributor type Single-block
Control type Electrovalves
1st or 2nd gear selection, engage PTO on
FUNCTIONS
agricultural model, Boom suspension.
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Trailer brake distributor
Type Single-block
Control type Manual and electrovalve
Function Brake on axles and brake on trailer
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HYDRAULIC PUMPS AND DISTRIBUTORS
1 A
1: Hydraulic Services and Guide pump on Deutz A: Priority valve on Deutz engine Guide and
engine services.
A
A 3
2: Hydraulic services and guide pump on Iveco 3: Hydrostatic power steering pump mounted on
engine. Yanmar engine.
A: priority valve on Iveco engine pump for A: Priority valve on Pump with Yanmar Engine
guide and services and services guide.
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D
B2 D
B2
C
B1
A
A
B1
C1
B A
D
H
C2
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A
B C D E
A B C
B C
30 km/h pilot block distributor positioned on the 40 km/h pilot block distributor positioned on the
right side of the cabin, next to the telescopic right side of the cabin, next to the telescopic
boom. boom.
FUNCTIONS: Function:
B: Optional function activation A: 1st or 2nd speed selection
C: Parking brake B: Optional function activation
C: Parking brake
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A
B C D
A B
B C D
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6-way levelling distributor and front and rear 6-way levelling distributor and front and rear
hydraulic outlets, with proportional manual hydraulic outlets, with Load Sensing distributor,
distributor, positioned on the rear under the positioned under the right side of the cabin.
telescopic boom.
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DN85 DISTRIBUTOR FUNCTIONAL DIAGRAM
Extension/retraction section S5 is switched on by pressing the buttons on the left hand side of the
joystick.
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Basic hydraulic system for all models with DN 85 proportional extension distributor
6
9
1
10
5
11
12 3/4" 3/4"
2
P
P T P
T T
0
0
1
1
0
0
1
4
P1 B1 A1 B2 A2 B3 A3 B4 A4 B5 A5 T1
3
180 BAR 180 BAR
VLB VLA
1 0 2
1 0 2
1 0 2
1 0 2
1 0 2
1
P T
P
P
0
0
T
T
2
2
102
102
8 230
BAR
Operation
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Hydraulic system diagram with proportional distributor for models 14 and 17 mt.
5
4
9
8
11
3
2
7
1 10
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Hydraulic system diagram with Load Sensing distributor only with Iveco engine
Compact 7-9-11 mt. models
9 8 7 10
11
6
1
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Oil trailer brake system diagram
4
1
2
3
1. Brake pedal
2. Trailer brake valve
3. Consent electrovalve
4. Stop indicator light pressure switch
5. Trailer brake fitting
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6-way valve, front and rear hydraulic outlet control
1. Services distributor
2. 6-way distributor
3. Rear hydraulic outlets
4. Hydraulic outlets on telescopic boom
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6-way valve, hydraulic control with two-outlets and elevation cylinder
4
6
1. Services distributor
2. Flow regulator
3. Elevation and hydraulic outlet distributor
4. Elevation cylinders
5. Consent electrovalves
6. Rear hydraulic outlets
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Boom elevation as suspension
7
6
1
4 3
2
1. Services distributor
2. Pilot block with electrovalves
3. 1.5 Lt. storage tank
4. Pressure switch
5. Non-pounding valve
6. Elevation cylinder without locking valve
7. 0.7 Lt. Storage tanks
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Top PTO diagram
1 5
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6-way distributor with four hydraulic outlets
1. Services distributor
2. Electric or manual distributor
3. Hydraulic outlets on head of boom 3
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Diagram of 6-way distributor with two hydraulic outlets and quick equipment release
cylinder
1. Services distributor
2. 6-way distributor
3. Quick release cylinder
4. Rear hydraulic outlet
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Sgr 090.015.13 Priority valve replacement
Taking it off
B
A
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• Unscrew the four clamping screws and take
the priority valve off, being careful not to
damage the gaskets.
C
Putting it back on
C
• Make sure the sealing gaskets are in good
conditions. If not, replace them.
• Place the valve on the pump and attach it with
four screws (C).
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• Using an M6 screw, take the control spool
out, being careful to recover all of the parts.
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• Put the parts back together as illustrated in the
figure below, and put the spool in.
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Connect the pressure gauge to the connections
(C) with a scale of 0-400 bar.
Pressure gauge fitted with capillary plus quick fit
1/2 ball connection.
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Using a 22 key, loosen the counter-clamping
nuts of the two relief valves.
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Assemble the two relief valve closing caps and
secure them using two 22 mm keys.
Taking it off
Elevation the boom of the machine and install the
safety tile.
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Dismantle protective hydrostatic engine casing A
(only on compact).
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Elevation the protective rubber cap from the
joystick.
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ASSEMBLY
If you change the distributor, take out all fittings
A from the old one and connect them to the new
one.
A
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Put the distributor in place and clamp it down
B with the 3 screws (B).
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Connect all of the pipes to the distributor in the
reverse order that they were disconnected in.
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Put the remaining protections back in place and
remove the tile from the boom cylinder.
DISASSEMBLY
SAFETY INSTRUCTIONS (also see section on
general information/safety).
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Unscrew the clamping nut on the two coils.
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Putting it back on
Put the new electrovalve body in by screwing the
end in by hand, being very careful not to damage
the ORs.
Secure it by using a key, to a torque of 15 Nm.
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Slide electrovalve A out being careful not to let
any dust in.
Putting it back on
Place electrovalve A in the block and attach it
with its 2 screws (C).
A
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Take off electrovalves A.
Putting it back on
Put any C spools that have come out back in
place, being careful to put them back in the same
C position, without damaging gasket D.
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Place block B on the spools, being careful to place
D gasket D back in place with the anti-theft ring
correctly set up.
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Sgr. 090.020 Manual/proportional distributor
Op 090.020.17: Replacing boom down safety DN 85 distributor micro switch
regulation.
DISASSEMBLY
Start by removing any oil, dust or dirt from the
distributor that could damage it and come into
contact with parts inside.
Identify the micro switch (C).
Loosen any pipes that obstruct the operation and
turn them to facilitate the procedure.
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Using an internal hex key loosen the clamping
grub screw on the micro.
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Loosen the clamping screws on the protection and
slide it off.
Once it is open, disconnect the electrical wires.
ASSEMBLY
Take any additional nuts off of the new micro
switch, leaving just one (D).
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Put the micro switch back up.
Operation:
In the resting position there is continuity between
points I and H, accordingly the circuit is closed.
I Using a multimeter make sure there is continuity
between points I and H and as soon as the joystick
starts moving forwards, from inside the cabin, the
circuit will open.
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If this does not happen, or if it happens with a
delay, dismantle the micro switch and act on the
regulation of the nut and bush D (moving the
switch further away or closer).
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Sgr. 090.034: swinging cylinder
Op 090.034.02: Detaching and re-attaching the swinging cylinder.
Taking it off
SAFETY INSTRUCTIONS (also see section on
general information/safety).
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Pull the pin out.
Turn the engine on and put the stem all the way
back inside the cylinder.
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Take off the retainers of the top cylinder/nose
connecting pin.
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Remove the spacer rings.
Putting it back on
Position the cylinder vertically inside the nose,
with the locking valve pointing in the right
direction.
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Line up the top pin through holes using the
previously removed spacer rings.
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Put the screw in and secure it.
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Slide the pin in, greased, being careful of the
position of the hole so that the locking screw can
fit through.
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Registration:
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Sgr. 090.100: Outriggers
Op 090.100.06: Detaching and re-attaching the outrigger.
Taking it off
SAFETY INSTRUCTIONS (also see section on
general information/safety).
Turn the engine on, with the boom all the way
down, extend the outrigger until it is resting on
the ground.
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Lift the cylinder slightly with the crane, and then
disconnect the pipes from the locking valve.
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Take the top pin out being careful of recovering
the spacers between the cylinder and chassis.
Putting it back on
Put the cylinder in place and insert the top pin,
setting the previously removed spacers back up.
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Put the pin clamping screw in place and secure it
with a nut.
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