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Keywords: A series of Mn-doped CeO2-MoO3/γ-Al2O3 catalysts were synthesized for the adsorption and catalytic oxidation
Elemental mercury of Hg0 from coal-fired flue gas using oxygen as the oxidizing agent. The results showed that the addition of Mn
Catalytic oxidation significantly promoted the adsorption and catalytic performances of CeO2-MoO3/γ-Al2O3 catalysts. The 6 wt%
Flue gas
Mn-doped catalysts exhibited the best Hg0 catalytic oxidation efficiency of 86%. The catalysts were characterized
Coal-fired power plant
Adsorption
to illustrate the structure-activity relationship of Mn-doped catalysts. It is found that the addition of Mn to the
CeO2 and MoO3 lattice increases the concentration of oxygen vacancies on the catalyst surface which promotes
the catalytic oxidation of mercury. HRTEM results indicate that the incorporation of Mn cracked CeO2 crystal
plane with an angle of 105◦ and may generate more active sites at the interface. Besides, the in-situ DRIFT
spectra show that the acidic sites on the Mn-doped catalyst surface were dominated by Brønsted acid sites at
lower temperatures which play an essential role in the adsorption of mercury. Overall, This research reveals the
effect of Mn additives on the promotion of adsorption capacity and catalytic oxidation efficiency of Hg0,
providing a promising approach to widen the effective temperature window of the catalyst.
1. Introduction matured methods in the application of Hg0 removal and has been widely
adopted. In terms of this method, the metal oxide catalysts have recently
Elemental mercury (Hg0) is toxic and presents a persistent threat to attracted more attention, and they are mainly divided into selective
the ecosystem and human health [1,2]. The emission of elemental catalytic reduction (SCR) catalysts and transition metal oxide catalysts
mercury from coal combustion processes in coal-fired power plants has [14,15]. The traditional SCR catalysts can remove Hg0 and NOx simul
gained increasing attention in recent years because it causes a series of taneously, but they faced the drawbacks of low mercury oxidation ef
severe environmental issues, one of which is the biomagnification of Hg0 ficiency without HCl, and high-temperature deactivation [16,17]. The
in aquatic food chains [3]. It was reported that coal-fired power plants Hg0 oxidation efficiency of traditional commercial SCR catalysts is only
contributed to about one-third of anthropogenic mercury emissions 65% [18]. In power plants, the concentration of HCl or Cl2 in real flue
[4,5]. Therefore, the management of mercury emissions from coal-fired gas is usually lower than the reaction needs [19]. On the contrary, the O2
flue gas is crucial in the control of anthropogenic mercury emissions. content of coal-fired flue gas in power plants is about 5%, which is a
Generally, elemental mercury in coal-fired flue gas is hard to be suitable and sufficient oxidant for Hg0 removal. It was reported that
captured by the existing air pollution control devices because it is vol transition metal oxide catalysts could use O2 as the oxidizing agent for
atile and insoluble in water [5–8]. With more strict legislation on Hg0 Hg0 removal [20]. Thus, the development of novel environmental-
emission [9,10], many strategies have been investigated for Hg0 cap friendly transition metal oxide catalysts with a wide temperature win
ture, including adsorbent injection [11], catalytic oxidation [12], and dow is a promising approach to achieve cost-effective Hg0 removal using
photochemical oxidation [13], etc. Catalytic-oxidation is one of the most oxygen in flue gas as the oxidizing agent.
* Corresponding authors.
E-mail addresses: tougaoktz@183.com (Y. Zhang), tao.wu@nottingham.edu.cn (T. Wu).
https://doi.org/10.1016/j.apsusc.2021.152327
Received 26 October 2021; Received in revised form 14 December 2021; Accepted 22 December 2021
Available online 27 December 2021
0169-4332/© 2022 Elsevier B.V. All rights reserved.
P. Cao et al. Applied Surface Science 581 (2022) 152327
Recently, various transition metal oxide catalysts such as V2O5[21], deionized water and then impregnated on γ-Al2O3 support via IWI
MnOx [22], FeOx [23], CoOx [24], CeOx [25], and CuO [26] have been method, the well-impregnated solid solution was then dried in an oven
widely studied for Hg0 adsorption and oxidation due to their low cost, operated at 120 ◦ C for 24 h and calcined in air at 520 ◦ C for 12 h. Ce
high catalytic oxidation reaction activity, and good thermal stability. In (NO3)3⋅6H2O and Mn(NO3)2⋅4H2O precursors were then impregnated
our previous research, a high throughput screen of metal oxide catalysts onto the support in the same way. As the loading of Ce and Mo is 2 wt%
was performed by using a dynamic Hg0-TPSR [27]. Among these cata and 8 wt%, CeO2-MoO3/γ-Al2O3 catalysts are assigned as 2Ce8Mo/
lysts, Mn-based catalysts after the modification of rare-earth metal ox γ-Al2O3. In this research, the 2Ce8Mo/γ-Al2O3 catalysts with different
ides have been tested, showed a better performance in Hg0 adsorption Mn weight ratios were prepared, named 2Ce8MoXMn/γ-Al2O3 (X =
[22,27,28]. CeO2 was found to have promotion effects on the perfor 0–8). The detailed procedure for sample preparation was described
mance of Mn-based catalysts due to its high oxygen storage capacity and elsewhere [37].
redox activity [29–31]. In addition, the synergy between Mn and Ce may
accelerate the transfer of electrons and oxygen, thus, further increasing 2.2. Hg0 removal experiments
the catalytic activity [16]. It was reported that the Mo additive had a
promotional effect on exposuring CeO2 (1 1 1) surface which boost the As shown in the schematic diagram of the experimental system in
catalytic oxidation of Hg0 [20,32]. Besides, molybdenum (Mo) doping as Fig. 1, the mercury capture performance of the catalyst was tested on the
a promoter can improve the catalyst’s crystal dispersion and catalytic designed experimental device. The Hg0 was supplied by a mercury
Hg0 removal performance [33]. However, no detailed studies were generator (Tekran 3310, USA), which could generate Hg0 in N2 at an
carried out using MnOx-CeO2-MoO3 as catalysts to enhance the effi accurately controlled level. Hg0 (30 µg/m3) was mixed with O2 (5%)
ciency of removing Hg0. Regarding the cost effective of the catalysts, balanced in N2. The catalyst was heated from 25 to 700 ◦ C at a heating
γ-Al2O3, which is usually used as a support for Hg0 removal [22,23], is rate of 1oC/min for dynamic-state analysis. The concentration of the
selected as the catalyst support in this work due to its outstanding me total amount of mercury (HgT), Hg0, and Hg2+ (Hg2+ = [HgT] – [Hg0],
chanical properties, good thermal stability, and lower price [34–36]. [38]) were recorded continuously by using the mercury analysis system
Hereby, a series of MnOx-CeO2-MoO3/γ-Al2O3 catalysts with (Tekran 3300RS, USA). Therefore, the efficiency of Hg0 oxidized to Hg2+
different Mn-doped ratios were synthesized by the incipient wetness for each prepared catalyst can be determined. The maximum instant
impregnation (IWI) method for Hg0 removal. Comprehensive charac mercury removal efficiency (ΔXmax) and catalytic oxidation ratio could
terization and performance testing were conducted to investigate the be obtained by using the following formula:
effects of Mn addition on the adsorption and catalytic oxidation of Hg0.
Also, the structure–activity relationship between Mn-doped CeO2- [Hg0 ]in − [Hg0 ]out
ΔXmax = × 100% (1)
MoO3/γ-Al2O3 catalyst and Hg0 removal was elucidated. [Hg0 ]in
2
P. Cao et al. Applied Surface Science 581 (2022) 152327
a high vacuum. The Brunauer-Emmett-Teller (BET) method was catalyst spectra). The adsorption process was carried out until the
employed to calculate the surface area, and the pore size distribution adsorption of NH3 reached a steady state, after which a desorption
was estimated utilizing the Barret-Joyner-Halenda (BJH) with the process with N2 purging was conducted.
desorption branches. To determine the crystal phase structure of the
samples, X-Ray diffraction (XRD, Bruker D8 A25, Germany) with Cu Kα 3. Results and discussion
radiation (λ = 1.5406 Å) was conducted at 2θ of 20–80◦ at the rate of
0.067◦ /sec [40]. Transmission electron microscope (TEM) and high- 3.1. Hg0 adsorption and catalytic oxidation
resolution transmission electron microscopy (HRTEM) images were
captured using a JEM 2100 microscope operated at 200 Kv, the sample 3.1.1. Qualitative analysis for Hg0 removal performance.
was dispersed into ethanol assisted by ultra-sonication, and then drop The Hg0 temperature-programmed surface reaction (Hg0-TPSR) was
ped on copper grid support and dried in air before analysis [37]. X-Ray used to qualitative and quantitatively analyze the mercury adsorption
photoelectron spectroscopy (XPS) analysis was carried out using a efficiency and catalytic oxidation characteristics of 2Ce8Mo/γ-Al2O3
Kratos AXIS Ultra DLD spectrometer with a monochromatic Al Kα (hv = catalysts doped with different loading of Mn. The dynamic transient-
1486.7 eV) radiation source under a vacuum pressure of 10− 7 Pa. The state results of Hg0 and Hg2+ are displayed in Fig. 2. Fig. 2(a) shows
surface charging was neutralized by using low-energy electrons and the the adsorption and oxidation profiles for HgT and Hg0 from 25 ◦ C to
pass energy of the electron energy analyzer is 20 eV [41]. The binding 700 ◦ C. Lines with solid and hollow symbols present HgT and Hg0,
energy was calibrated with respect to the C 1s level 284.6 eV of respectively. It could be seen that HgT and Hg0 exhibit a similar
contaminated carbon. The CasaXPS solftware (Version 2.2.73) was used changing trend for all 2Ce8MoXMn/γ-Al2O3 catalysts. However, an
for XPS peaks fitting. The samples were firstly dropped onto tin foil appreciable difference between the concentration of HgT and Hg0 was
paper with a smooth surface. After that, a copper sheet (around 1 × 1 observed when increasing the Mn loading. The catalyst doped with 6 wt
cm2) with sticky carbon tape was pressed into powders on a foil paper, % of Mn exhibited the most significant distinction, but the difference
which then was loaded into a sample chamber for the test. Raman decreased as Mn loaded up to 8 wt%. The conversion profiles of Hg2+ are
spectra were recorded by using a Raman Renishaw RM2000. A 514 nm presented in Fig. 2(b), which were calculated by the difference between
diode laser supplied the pump radiation to obtain the spectral range of HgT and Hg0. The results reveal that 2Ce8Mo/γ-Al2O3 catalysts with 6
1000–2000 cm− 1, and the Raman emission was focused through a 50× wt% Mn loadings are optimal, generating the highest volume of Hg2+ at
objective [9]. In-situ diffuse reflectance infrared Fourier transform the low-temperature range.
spectroscopy (In-situ DRIFTS) was employed to study the surface acidic The characteristic temperatures of Hg0 adsorption and desorption
sites of the catalysts by using NH3 as the alkaline probe molecule [10]. processes were summarized in Table 1, including the initial adsorption
The IR spectra were recorded on a Fourier transform infrared spec temperature (Ta0), the adsorption rate peak (Tra, peak), the best effective
trometer (Bruker V70, USA) equipped with a Praying Mantis™ reaction adsorption range (Ta, region), and the initial desorption temperature (Td0).
chamber (Harrick, USA). The catalyst was initially heated to 400 ◦ C in As shown in Table 1, when Mn composition increased from 0 wt% to 8
N2 to remove impurities adsorbed by the materials. The background wt%, Ta0 gradually decreased from 58.8 ◦ C to 27.8 ◦ C. The results
spectrum was collected in N2 atmosphere (and subtracted from the indicate that the addition of Mn contributed to lowering the Ta0. Also,
Fig. 2. Hg0 and HgT TPSR profiles of (a) 2Ce8MoXMn/γ-Al2O3 catalysts with different loading of Mn doping. HgT and Hg0 are represented by the line with a solid
symbol and a hollow symbol, respectively. (b) Hg2+ profiles of 2Ce8MoXMn/γ-Al2O3 catalysts.
3
P. Cao et al. Applied Surface Science 581 (2022) 152327
Table 1 wt%. It shows that the addition of Mn improves the adsorption and
Characteristic temperatures of CeMo-catalyst promoted by Mn. catalytic oxidation effect, which is probably related to the synergy be
Sample Ta0 Tra,peak Ta,region Td0 tween CeO2 and Mn additives.
(◦ C) (◦ C) (◦ C) (◦ C) Furthermore, a steady-state experiment over the 2Ce8Mo6Mn/
2Ce8Mo 58.8 104.3 342.2 479.4 γ-Al2O3 catalyst was conducted to investigate the effect of the operating
2Ce8Mo2Mn 31.8 61.8 209.2 458.7 temperatures on Hg0 total removal efficiency and the catalytic oxidation
2Ce8Mo4Mn 29.2 52.6 203.1 452.7 efficiency, and the results are shown in Fig. 3. The operating tempera
2Ce8Mo6Mn 30.3 57.2 191 443.8 tures are within the range of 100–400 ◦ C that is below the initial Hg0
2Ce8Mo8Mn 27.8 60.1 183.6 432.8
desorption temperature. The total removal efficiency of Hg0 was higher
than 80% at the temperature range of 150–350 ◦ C, with the highest
Tra peak decreased with an increase of manganese composition. The efficiency of 93% at 225 ◦ C. Regarding the catalytic oxidation efficiency
adsorption rate of 2Ce8Mo/γ-Al2O3 catalysts reached its maximum at of Hg0, it is lower than 34% at temperatures below 225 ◦ C. However, it is
104.3 ◦ C. After adding Mn, the maximum rate of adsorption was at significantly improved above 80% between 250 and 350 ◦ C. Both Hg0
60 ◦ C. This indicates that the addition of Mn could lower the tempera adsorption and catalytic oxidation contribute to the total removal effi
ture peaks of Ta0 and Tra. Thus, the addition of Mn leads to the ciency of Hg0. On the contrary, the capacity of Hg0 adsorption increases
adsorption of catalysts starting at a lower temperature, which widens with the temperature rise to 225 ◦ C, and then it decreases at a higher
the effective temperature range. The adsorption rate and optimal temperature. A possible explanation is that surface active acidic sites are
effective adsorption range are criteria of the adsorption capacity of not stable at higher temperatures, which is further confirmed by the in
catalysts. Although the adsorption rate peak was not spotted earliest for situ DRIFTS characterization. It can be concluded that Hg0 adsorption
the catalysts doped with 6 wt% of Mn, it can reach the maximum prefers at a lower temperature, while catalytic Hg0 oxidation always
instantaneous adsorption rate (in Fig. 2(a)). occurs at a higher temperature. The results show a good agreement with
Besides, the removal efficiency is the key parameter indicating its the observation from the dynamic-state analysis.
effective adsorption range. It is defined to be the best effective adsorp
tion range when the removal efficiency is over 80%. Both Hg0 adsorp 3.2. Structure characterization
tion and desorption for samples without doping manganese begin at
higher temperatures. The optimal effective adsorption range gradually 3.2.1. XRD crystallographic analysis
shifts toward lower temperatures as the manganese content increases. As shown in Fig. 4(a), the XRD patterns of 2Ce8Mo/γ-Al2O3 catalyst
The results show that the adsorption amount of 6 wt% manganese is the with different Mn doping were investigated to understand each cata
largest and starts at a lower temperature, while the amount of Hg0 lyst’s crystallization and monolayer coverage. The XRD spectra indicate
adsorption for 0 wt% manganese is the lowest. This suggests that the that two main components in the sample are assigned as γ-Al2O3 and
incorporation of Mn broadens the effective temperature window for CeO2. For all the samples, no peaks of Mn and Mo were observed,
adsorption and catalysis and moves to a lower temperature. implying their good dispersion in γ-Al2O3 or their existence in the
amorphous or low crystalline state. The diffraction peaks at 37◦ , 46◦ ,
3.1.2. Quantitative analysis of Hg0 catalytic oxidation and 67◦ are correspond to the phase of γ-Al2O3. As the amount of Mn
The characteristic of mercury catalytic oxidation with respect to increases, the peak of γ-Al2O3 gradually decreases. It could be attributed
catalysts were quantitatively analyzed according to The Hg0-TPSR re to the strong interaction between the support and the active metal oxide.
sults of the 2Ce8Mo/γ-Al2O3 catalysts promoted by various composi Ce peaks were detected at 28.6◦ , 47.5◦ , and 56.3◦ , corresponding to
tions of Mn. The catalytic capacity study of these catalyst samples had (1 1 1), (2 0 0), and (3 1 1) planes of CeO2 (JCPDS No. 34-0394), respec
been implemented by integrating the TPSR results to compute the tively. It is found that the diffraction peak of CeO2 gradually decreases
amount of Hg2+. The result is shown in Table 2. The adsorption area (Sa) and shifts to a higher Bragg angle when increases the manganese
and desorption area (Sd) were calculated by integrating results in Fig. 2 loading. Due to the interaction between the two metal oxides, the
(a), representing the amount of Hg0 adsorbed and desorbed, respec incorporated Mnx+ cations into the CeO2 lattice leads to a decrease in
tively. From Table 2, it is clear that the adsorption amount of Hg in
2Ce8Mo6Mn/γ-Al2O3 is more than twice that in 2Ce8Mo/γ-Al2O3. When
the experimental temperature increased to about 700 ◦ C, the residual
Hg0 in the samples was negligible because of its total desorption.
Therefore, the significant difference between Sa and Sd was considered
as Hg2+ formation by catalytic oxidation. Another alternative calcula
tion of Hg2+ was to integrate the results from Fig. 2(b) directly. Two sets
of results have shown the same trend, where the sample with 6 wt% Mn
showed the best catalytic capacity, followed by the catalyst with 8 wt%
Mn. Sa and SHg2+ have significantly increased after the addition of Mn.
Furthermore, 2Ce8Mo6Mn/γ-Al2O3 catalysts show the highest effi
ciency of Hg adsorption and catalytic oxidation. In particular, the cat
alytic oxidation efficiency reached 86% when the Mn doping rate was 6
Table 2
Characteristic areas of CeMo-catalyst promoted by Mn.
Sample Sa Sd Sa-Sd SHg2+
(min μg/m3) (min μg/m3) (min μg/m3) (min μg/m3)
4
P. Cao et al. Applied Surface Science 581 (2022) 152327
Fig. 4. (a) XRD patterns of 2Ce8MoXMn/γ-Al2O3 catalysts with ranges of Mn loadings. (b) XRD semi-quantitative analysis of 2Ce8Mo/γ-Al2O3 and 2Ce8MoXMn/
γ-Al2O3 and catalysts.
5
P. Cao et al. Applied Surface Science 581 (2022) 152327
the largest specific surface area and pore volume. As shown in Table 3, a
slight rise was found when 2 wt% Mn was added to the 2Ce8Mo/γ-Al2O3
catalysts. However, when the loading of Mn was further increased, the
surface area of BET began to decrease gradually. This may be due to the
phase separation of massive MnOx when more Mn was doped into CeO2
[43]. A similar trend was observed on the specific surface area and pore
volume of the sample prepared by the impregnation process. This phe
nomenon is mainly because the metal oxide is impregnated onto the
γ-Al2O3 surface and blocks its pores resulting in a decrease in surface
area and total pore volume. Moreover, the average pore width shifted to
slightly higher values indicating that the small pores are filled. Also, this
phenomenon demonstrates that the growth and agglomeration of
nanoparticles lead to the formation of a crystal with a high loading of
manganese. Moreover, the specific surface area of the crystalline
structure is usually smaller than that of the amorphous structure.
Although the BET of the sample decreased with the addition of man
ganese, the activity of the catalyst increased. It suggests that surface area
is not a key factor affecting mercury catalysis.
6
P. Cao et al. Applied Surface Science 581 (2022) 152327
Fig. 6. TEM image of (a) 2Ce8Mo/γ-Al2O3 catalyst, (b) 2Ce8Mo6Mn/γ-Al2O3 catalyst; HRTEM image of (c) 2Ce8Mo/γ-Al2O3 and (d) 2Ce8Mo6Mn/γ-Al2O3; top view
of structural configuration of the CeO2 (1 1 1) surface of (e) 2Ce8Mo/γ-Al2O3 and (f) 2Ce8Mo6Mn/γ-Al2O3.
which may generate more active sites at the interface to improve the
catalytic oxidation effect of Hg0 [53]. Fig. 6(e) and (f) are simulated
microstructures diagrams of the (1 1 1) plane of Ce. It gives evidence that
the cracking angle of CeO2 crystal planes of 2Ce8Mo6Mn/γ-Al2O3 is
105◦ .
7
P. Cao et al. Applied Surface Science 581 (2022) 152327
with XPS results. The incorporation of Mnx+ in MoO3 lattice leads to the
formation of oxygen vacancy, promoting the catalytic oxidation of Hg0.
Even though the peaks corresponding to manganese and molybdenum
are weak and not apparent in XRD patterns, they are detected by Raman
spectrum analysis. It suggests that MnOx and MoO3 components are well
dispersed on the surface of the catalyst. There are also no CeO2 and
Al2O3 peaks detected here which is consistent with XRD results.
8
P. Cao et al. Applied Surface Science 581 (2022) 152327
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