Manufacturer logo

Quality Control Plan(QCP) Client logo

for Ammonia Pressure Vessel

Inspection
Remar
No Inspection/Examination Reference/Standard Code
k
QC TPI CLient

1 Before Manufacturing
1.1 Pre-Inspection meeting H H H
Review of approved technical
1.2 H RD A
Document & drawing
Material inspection against
plates, pipes, flanges, welding
1.3 CERT./DWG./SPEC. H H/V RD
consumables, etc (Certificate
review+ DT/NDT if required
1.4 W.P.S & P.Q.R ASME SEC IX H RD A
1.5 Welders certificate (W.P.Q) ASME SEC IX H RD A
1.6 NDT procedure & NDT map As per ASME SEC VIII Div.1 H RD A
1.7 Pressure test procedure As per ASME SEC VIII Div.1 H RD A
1.8 Inspection & Test Plan (ITP) AS Per SPEC. RD V A
Sandblasting & Painting
1.9 AS Per SPEC. H RD A
procedure
Shipment, installation &
1.10 AS Per SPEC. H RD A
maintenance procedure
1.10 Welding repair procedure AS Per SPEC. H RD A
2 Inspection of Manufacturing
Marking & Dimensional check As per ASME SEC VIII
2.1 prior to cutting
H RI RI
Div.1+Drawing
Identification marks (stamps & As per ASME SEC VIII Div.1
2.2 Heat No) transfer
H RI RI
UG 94
2.3 Check of edges preparation As per approved drawing H RI RI
Visual & dimensional check of As per ASME SEC VIII
2.4 cutting
H H RI
Div.1+Drawing
Ultrasonic lamination Check for
2.5 head & shell plates
As per ASME SEC V&VIII H H RI
Visual & dimensional check of
2.6 forming
As per approved drawing H RI RI

To ensure that the electrodes

2.7 are dry
As per ASME Code H RI RI

As per approved
2.8 Fit-Up of longitudinal seams H H RI
drawing+WPS

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 Manufacturer logo
Quality Control Plan(QCP) Client logo
for Ammonia Pressure Vessel

Inspection
Remar
No Inspection/Examination Reference/Standard Code
k
QC TPI CLient

2.9 Welding of longitudinal seams WPS H RI RI

As per ASME SEC VIII

Radiographic Examination of
2.10 longitudinal seams
Div.1+Drawing+Welding H RD/V RI
map
As per approved
2.11 Fit-Up of Circumferential seams
drawing+WPS
H H RI
Welding of Circumferential
2.12 seams
WPS H RI RI
As per ASME SEC VIII
Radiographic Examination of
2.13 Circumferential seams
Div.1+Drawing+Welding H RD/V RI
map
Dimensional check of cutting
2.14 position shell & head nozzles
As per approved drawing H H RI
Visual & dimensional check of
2.15 openings beveling
As per approved drawing H RI RI

Fit-Up of Nozzles to shell & As per approved

2.16 head drawing+WPS
H H RI
Welding of Nozzles to shell &
2.17 head
WPS H RI RI
As per approved
2.18 Fit-Up of head to shell H H RI
drawing+WPS
2.19 Welding of head to shell WPS H RI RI
As per ASME SEC VIII
Radiographic Examination of
2.20 welding shell to head
Div.1+Drawing+Welding H RD/V RI
map
Fit-Up & Welding reinforcing As per approved
2.21 pad to shell
H RI RI
drawing+WPS
Air leak (Soap water) test of As per ASME SEC VIII
2.22 reinforcing pad
H W RI
Div.1+Drawing
Fit-Up & Welding other parts to As per approved
2.23 shell & head
H RI RI
drawing+WPS
Visual and dimensional check of
2.24 fabricated saddle
As per approved drawing H H RI
Fit-Up of fabricated saddle to
2.25 shell
As per approved drawing H H RI
Welding of fabricated saddle to
2.26 shell
WPS H RI RI

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 Manufacturer logo
Quality Control Plan(QCP) Client logo
for Ammonia Pressure Vessel

Inspection
Remar
No Inspection/Examination Reference/Standard Code
k
QC TPI CLient
As per approved
2.27 Fit-Up & Welding of lifting lugs H RI RI
drawing+WPS
Fit-Up & Welding nameplate As per approved
2.28 support
H RI RI
drawing+WPS
Non-destructive examination of As per ASME SEC V &
2.29 welds (except RT) VIII+NDT Procedure
H H RI
Weld repair (if any weld needs AS Per SPEC. & ASME SEC
2.30 repair)
H W RI
V & VIII
Final visual & dimensional
2.31 check of completed vessel
As per approved drawing H V RI
2.32 Hydrostatic test As per ASME SEC VIII Div.1 H H H
2.33 Sandblast AS Per SPEC. & SA 2 1/2 H RI RI
2.34 painting AS Per SPEC H W RI
2.35 Installation of instruments As per approved drawing H RI RI
2.36 Nameplate stamping & fixing As per approved drawing H W
3 Packing & Shipping
Review marking for shipping,
3.1 packing list
H R RI

Review of final inspection

3.2 documents (final book)
H R/V RI

3.3 Issue inspection release note H H RI

As per shipment
3.4 Check of shipment condition
procedure
H H H
Abbreviations:
V: Verify RD: Review of Document
H: Hold point RI: Random Inspection point
W: Witness point A: Approval

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