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BK91-1310-CPF-999-PIP-DPS-0001 - 0 - Pipe Support Specification and Drawings - C1
BK91-1310-CPF-999-PIP-DPS-0001 - 0 - Pipe Support Specification and Drawings - C1
BK91-1310-CPF-999-PIP-DPS-0001 - 0 - Pipe Support Specification and Drawings - C1
BK91-1310-CPF-999-PIP-DPS-0001
PIPE SUPPORT
Revision 0
SPECIFICATION AND
DRAWINGS Date of
Issue
05/07/2023
Page 1 of 25
ISSUED FOR
0 05-07-2023 YUE Y.D. XU F. LI F.L. CAI F.F.
CONSTRUCTION
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Page 3 of 25
Contents
1.0 GENERAL........................................................................................................................... 5
Page 4 of 25
Page 5 of 25
1.0 GENERAL
1.1 Background
The Iraq Petroleum Ministry has awarded an Exploration, Development and Production
Service Contract (EDPSC) to a consortium led by Kuwait Energy, subsidiary of United
Energy Group Limited, ("COMPANY") as the Operator of the field, for the development of
the Block 9 Field.
The Block 9 Field is situated in the southern part of Iraq, in the Basra Governorate,
approximately 50 km North of Basra City, and extends north and east to the International
border with the Islamic Republic of Iran. The field is approximately 36km long and 24km
wide, covering an area of approximately 865 km2.
A map of the area showing the Block 9 Field is as given in Figure 1.1-1.
Block 9 field is spread across two main reservoirs – Yamama and Mishrif which have
different fluid characteristics. Yamama fluid is light oil having API 32-38. Mishrif fluid is heavy
oil having around API 21.
Page 6 of 25
The vision for the Block 9 field development is for a 250kBOPD crude oil production facility
in phased manner producing commercial crude oil, sales gas, and LPG products, including
100kBOPD crude oil production facility for Yamama reservoir and 150kBOPD crude oil
production facility for Mishrif reservoir.
1.2 Scope
This specification covers the requirements for the design, fabrication of pipe supports,
including secondary structures fixed to main structures or concrete pipe-racks for the EPCC
of CPF-OIL Treatment System and Auxiliary Systems Project.
This specification is to provide the minimum requirements for the selection, specification,
fabrication, installation, inspection and testing of pipe supports for process and utility piping
systems.
This specification will also apply to all off-site assembled, vendor packaged, and skid
mounted piping and equipment, unless specified otherwise by EPC CONTRACTOR.
1.3 Definitions
The following key definitions in Table 1.3-1 apply for this project:
Table 1.3-1 Definitions
WORD MEANING
COMPANY KUWAIT ENERGY BASRA LIMITED (KEBL)
PROJECT EPCC of CPF - OIL Treatment System and Auxiliary
Systems Project
Page 7 of 25
1.4 Abbreviations
The following Table 1.4-1 apply Abbreviations for this project:
Page 8 of 25
Pipes should be supported in groups at a common support elevation of the supporting structure
as much as possible.
All pipe supports shall be tagged and indicated on the piping isometrics and other applicable
engineering deliverables (i.e. piping plans, etc).
Sloping lines shall be supported such that free draining can be achieved and to any slope
nominated on the P&ID’s, piping plans or isometrics.
Supports used for the areas below shall be designed and positioned to facilitate removal of
piping and in-line items (as applicable) for maintenance, with permanent supports for the
dismantled condition to maintain proper support of the piping:
Page 9 of 25
Control valves;
All supports used shall be designed and located such that they do not create an impediment to
the safe and proper access of piping, in-line items and equipment for maintenance and
operations.
Supporting of non-metallic piping shall be per the non-metallic pipe Manufacturer’s installation
instructions/guidelines.
Galvanised parts (including supports or structural steel work, etc) shall not directly contact
stainless steel or alloy piping.
Welded guides and other welded support elements in hot dip galvanised steel structures (i.e.
pipe racks) should be attached to steel members before they are hot dip galvanised.
Clamped supports applied in vertical pipes shall have weld-on shear lugs to avoid the pipe
slipping under the clamp. If field fitting the lugs to piping, the paint on the pipe shall be repaired
after welding of the lugs is complete. All support loads for the clamped shoe arrangement
(including where more than one shoe is used) shall be confirmed as acceptable by the
Contractor.
The length of pipe shoes shall be sufficient to prevent pipes moving off their supports when
subjected to thermal expansion or contraction.
The Contractor’s Piping Stress/Piping engineers shall be responsible for the correct selection of
supports for inclusion in piping system designs to ensure that piping code stress limitations are
met. Support design loads shall also be checked by the Stress Engineer for all supports
selected. Pipe supports shall be able to sustain the hydrostatic test load of the piping they
support, if applicable.
Local stresses at attachments (i.e. welded shoes, lugs, trunnions, dummy legs, etc) shall be
checked and documented by formal calculations for compliance with code stress limitations.
Piping Stress Engineers will typically provide input loads to the Structural engineers where
piping interfaces with surrounding structures and/or foundations, etc. Support loads shall be
agreed between the Piping and the Structural Engineers.
Page 10 of 25
3.3.1 General
b) Base type tubular supports, such as pipe dummies and trunnions may be attached to elbows
and tees, but only to the "back" of the fitting, not to the "side" which is the highly stressed
region;
c) On piping section which do not require frequent removal or disconnection for heat
exchangers tube bundle maintenance, decoking, regeneration, cleaning or isolation;
d) As close as possible to heavy components such as relief valves and isolation valves in
particular for high pressure rating and actuated valves for all pressure ratings;
f) At the position close to flanged components (e.g., valves), the disconnection of which will
bend down or deform or topple the connected piping system;
g) Location and selection of supports shall also minimise vibration in line with the requirements
of overall span lengths and span lengths in the vicinity of vibration sources such as valves
and elbows.
h) Guidelines for maximum pipe support spacing and spacing of guides should be as per
Appendix A. Horizontal piping shall be supported at appropriate locations/span distances to
prevent excessive sagging, with 12.5mm typically the limit for the maximum mid-span
deflection.
Supports shall be located as close as possible to changes in direction, but shall allow
adequate flexibility to the piping system concerned. For guides around piping system
elbow turns, lateral movements of the piping system due to thermal expansion shall be
checked, and when necessary axial pipe stoppers with suitable clearances shall be
installed.
Where vertical movements are anticipated at pipe supports due to thermal expansion and
settlement of piping, equipment or supporting structure, following requirements shall be
considered:
Resting type supports with guides or stopper shall be used when piping will rise up
from supports but it will not cause excessive stresses/moments on piping and the
connected piping system;
Page 11 of 25
Spring supports shall be used when piping system will rise up from pipe supports and
causing excessive stresses/bending moments on piping and/or the connected
equipment nozzles;
Pipe supports for piping system on pipe racks shall be arranged with the following
considerations:
a) For significant straight sections (≥100m of length) of piping in a pipe rack, at least one
anchor support shall be provided regardless of design temperature and also pipe anchor
supports shall be grouped to minimise the number of anchor bays. The position of the
anchor support shall be determined by taking into account of piping flexibility,
movements of piping and restriction of dynamic or reaction forces.
c) Piping systems shall be guided at a distance of twice the bare vapour service pipe
support span in pipe racks against the lateral movements due to thermal expansion
including solar radiation etc.
d) Pipe shoe supports of varying heights used on sloping lines shall be designed to
withstand buckling loads.
All supports for equipment piping shall be designed and selected to cope with the maximum
temperature difference between the piping and the equipment.
These piping systems shall have a resting support as close as possible to the column or vessel
nozzle, and be guided at regular intervals to safeguard the line against wind load and/or
buckling.
Vertical pipe runs shall have a maximum guide distances as per Appendix A.
In view of the required flexibility of the piping, the location of the lowest guide and limit stop may
require vertical offset.
Pipe supports on equipment shall be of bolted type to welded cleats on the equipment.
The cleats shall be supplied by the equipment Manufacturer.
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To support piping systems connected to equipment, maximum use shall be made of platforms,
table tops, fire decks, etc.
All piping shall be routed and supported to allow adequate clearance for the removal of covers,
heads, channels, bundles and shells, piping system shall not be supported on heat exchanger
shells and heads.
In the case of air cooled heat exchangers the piping arrangement and subsequent support
design shall consider the interaction of the header boxes and depending on nozzle positions,
expansion of the tube bundle.
Compressor piping systems shall be supported independently from grade level in order to
prevent transmission of vibrations to the compressor house/surrounding structures.
Piping connected to rotating equipment shall have adjustable supports to facilitate alignment,
spading and equipment exchange. Integral piping system of reciprocating compressors and
pumps integral shall be supported from a common foundation.
Vibration damperener type pipe supports shall be used at pipe supporting locations for piping
systems connected to reciprocating compressor to prevent the vibration forces and allow the
axial thermal movements of piping, as required. Where lateral movements are essential, slotted
holes shall be provided on the vibration dampener pipe supports.
The following shall be observed for pipe supports on piping systems with control valves
with high pressure drop ratio (choked flow) and relief valves:
Safety relief valve discharge piping shall be supported to withstand the dead loads
and the blow-off loads. Blow-off design loads shall take into account the most severe
case, such as two phase flow.
Inlet and outlet piping system having control valves with high pressure drop ratio
(choked flow) shall be supported rigidly to sustain hydraulic forces due to differential
pressure across control valve and also to prevent the flow induced vibration of piping
system. These pipe supports shall have sufficient strength and mass against
expected thrust forces.
3.3.7 Pipe Support Arrangements for Piping Systems with Expansion Joints
Supports in piping system with expansion joints shall be designed and positioned in accordance
with the requirements of the Manufacturer and the standards of EJMA.
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The Contractor shall ensure that the appropriate materials applicable to the piping system
are detailed to allow each standard support to be procured/fabricated and installed in
conjunction with the standard drawings(APPENDIX B STANDARD PIPE SUPPORT
DRAWING).
It is the responsibility of the Contractor to ensure all special and proprietary supports are
suitable for the design cases/conditions and loads in question. As such, the Contractor shall
fully detail the following supports to enable them to be procured/fabricated and installed:
a) Rigid hangers;
Items (a), (d) and (e) as a minimum shall have data sheets prepared with the applicable design
conditions/loads and displacements, materials, make/model numbers for parts, etc explicitly
listed.
Further details regarding the installation requirements shall be obtained from the Manufacturer
by the Contractor and incorporated into the Contractors design deliverables (i.e. drawings, data
sheets, etc) to allow for proper site installation.
Supports shall be selected from pipe support standard drawings wherever possible. The
standard pipe supports include a range types pre-designed for various pipe sizes and
loads.
Rigid hangers;
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Proprietary supports shall be selected from standard supplier component catalogues, wherever
possible proprietary items should be identified by a Manufacturer/Supplier catalogue number.
Pipe supports outside the scope of standard or proprietary supports shall be designated as
special supports. The use of special support types shall be kept to a minimum.
Structural pipe supports are broadly defined as structural steel pipe support components
attached to adjacent steelwork and/or concrete foundations. Structural steel supports do not
directly attach to the piping like a pipe shoe, etc, but are typically:
A point where a pipe rests on a structural steel member or bearing plate embedded
into concrete also known as a "rest" support;
Steel or concrete above, under or adjacent to the piping to allow a support that is
directly attached to the piping to rest or bear against (i.e. shoe, spring type support,
dummy leg, etc);
In the case of guides there will very likely be a requirement to weld the guide to the
structural steel member or a bearing plate embedded into concrete.
Structural pipe supports are designed by the Civil/Structural engineers in conjunction with
Piping Stress engineers.
Pipe shoes shall rest on the supporting structural beams by at least 50 mm from the centreline
of supporting beam after sliding. The length of the pipe shoes shall be increased where axial
piping movements are expected to be beyond 50 mm.
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Un-insulated pipes may rest directly on the supporting steel, except where movement of pipes
and the loads at supporting points can lead to localised galling, deformation and/or reduction of
the pipe wall thickness. Where corrosion is considered a low risk, compensating pads may be
used to improve local support contact issues, including local bearing stress issues.
b) Carbon steel pipes with a wall thickness less than schedule 20;
c) Stainless steel pipes with a wall thickness less than schedule 10S or any stainless or
alloy pipe material that is not compatible with the structural member (incl. the coating) it
was to contact;
d) Pipes that are to have a slope requirement. This is only for small slope corrections. The
height of pipe shoes measured from the underside of the pipe shall be maximum 400mm;
e) Where needed to avoid unacceptable pipe corrosion in corrosive atmospheres (i.e. due
to coating damage caused by pipe movement and water collection on top of the
supporting structure).
f) Where surface condensation is likely (i.e. the operating temperature of the pipe is below
ambient temperature) and therefore access will be needed for painting and repair.
g) Where the pipe may operate (even temporarily) at such a low temperature that this
may cause embrittlement of the supporting member, this lower temperature limit shall be
confirmed with the Civil/Structural engineers and agreed with the Principal.
h) Where the pipe may operate (even temporarily) at an elevated temperature such that it
negatively impacts the strength/stability of the supporting member. Typically this will be
where the structural steel will be subjected to temperatures above 200°C
Insulated pipes shall not rest directly on their insulation, pipe shoes shall be used.
The clearance between the insulation (cold or hot systems) and supporting structures shall be
at least 50mm.
A minimum distance of 50mm shall also be observed for the clearance from the outside of the
insulation cladding to the interface surface with the supporting structure.
Pipe supports for cold-insulated pipes shall be clamped to the outer surface of the insulation
system in order to avoid the ingress of moisture into the insulation.
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At locations where field insulation is applied (i.e. at field welds) the insulation shall be installed
after all NDE and pressure testing is complete. Therefore, since the pipe supports are required
during erection and testing of the piping, field applied insulation shall not be located in positions
where supports are located.
At sliding points the loads due to friction shall be checked against the load bearing capacity of
the insulation. If required, sliding plates shall be fitted between the pipe shoe and supporting
member.
The forces and moments on anchors, pipe stops and rotating supports shall be checked.If these
forces and moments are greater than the load-bearing capacity of clamped
supports, specially designed supports shall be used. Welded attachments to the pipe maythen
be required and shall be of the same type of material as the pipe. The pipe supports shall be
insulated from these attachments using laminated hard wood or solid resinblocks of sufficient
load-bearing capacity and insulation properties.
The position of clamped supports may be adjusted during construction to correct mismatches
between the location of the support and the location of the supporting structure. These field
modifications shall only be minor corrections and shall not lead to an increase of stresses
and/or moments in the piping system and/or in the connecting nozzles.
Clamped supports are susceptible to corrosion because water may collect between the support
and the pipe. If clamped supports are used in situations where corrosion may be expected,
precautions shall be taken to protect the pipe and the supports against corrosion (i.e. by
avoiding the ingress of water under insulated pipes).
Clamped supports require more maintenance than welded supports. To prevent galvanic
corrosion, carbon steel clamps on pipes of other metallic materials shall be separated from the
pipe by using a layer of synthetic rubber, glass fibre paper tape or other insulating material
between the clamp and the pipe.
Clamped supports on hot pipes or on pipes with variable temperature may loosen because of
the difference in temperature between the pipe and the clamp. In those situations weld-on shear
lugs should be applied in order to avoid slipping of the pipe under the clamp. The application of
goal post supports may avoid the clamp rotating over pipe when these supports are used as
guides or as anchor points where excessive forces/moments may be expected.
Pulsation and vibration clamps shall be used where required in piping systems to mitigate the
impact of pulsations and vibrations on the piping and supporting structures (i.e. on suction and
discharge piping connected to reciprocating compressors, etc). The design of the clamps shall
be such that the clamp itself does not have obvious stress raisers or points that could fail
prematurely due to the vibrations. Further pulsation and vibration clamp supports may also
require bonded elastomeric pad materials to be incorporated into the clamp design to assist with
Page 17 of 25
mitigation of vibration transmission to the supporting structure. Additional NDE may also be
required to ensure weld and/or parent material quality for pulsation and vibration clamps.
Welded supports are those directly attached to the piping using welding. They are less
susceptible to corrosion and slippage, etc than clamped supports.
In order to install welded supports at the correct positions, care and attention shall be paid
during the detailed design phase to ensure their correct positioning. Field welding of supports
may be used to correct differences in position during construction caused by tolerances of the
piping and the tolerances of the supporting structure installation.
Unless the supports are shop attached and made from materials identical/compatible with the
pipe and which are suitable for the PWHT cycle without negatively impacting the pipe or the
support integrity in any way.
Supporting steel parts welded to galvanised steel structures shall be attached to steel members
before they are galvanised.
Individual pipes may be suspended by rigid hanger supports, except where the piping is:
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All spring support and snubbers shall be engineered for the application they are intended for.
The Contractor perform through calculations (i.e. piping system stress analysis) and piping
layout review, the following for all spring supports, snubbers or sway braces, etc:
Type of support required (i.e. variable or constant effort spring, snubber or brace);
The design loads (i.e. cold, hot and hydrostatic test, other dynamic loads, etc);
To reduce the friction forces of sliding supports, low friction elements such as PTFE/graphite
sliding plates or roller-type supports may be considered.
The friction will be easily increased by minor corrosion between the element and the support,
therefore the landing area shall be stainless steel. Even then, the friction will be easily
increased by slight fouling (e.g. sand or dirt). For these reasons, the use of low friction elements
in sliding supports shall be minimised. When low friction is required the use of hanger supports
may be a better solution.
Reinforcing pads shall be made from the same type of material as the pipe and shall have a
vent hole (i.e. for venting and also for pad air testing). Reinforcing pads shall be continuously
welded to the parent piping. The vent hole shall be plugged with heavy grease or mastic once
all fabrication and testing is complete.
Support materials welded directly to the pipe shall be indicated on the piping isometric drawing
and be of the same type of material as the pipe.
If pipe stanchions or dummy legs are welded to elbows or tees, a distance of at least 50 mm (2
in) shall be kept between the welds of the support and the welds of the fitting.
Field welding to pipes for pipe supporting purposes shall be limited as far as practical. Field
welding for pipe support purposes shall not be performed on the following pipe materials:
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galvanised materials;
non-ferrous materials.
For pipes requiring post weld heat treatment, attachments required for supporting purposes
shall be indicated on the piping isometric drawings, and welding shall be performed in the
workshop before post weld heat treatment.
All welds on support elements and of supports to piping shall be continuous, unless noted
otherwise on support drawings.
Except for small items which have restricted space for die-stamping (e.g. hanger rods, eye nuts,
etc.) each standard support component shall, in addition to paint marking, be die- stamped with
its size and identification mark.
The items which are not die-stamped shall have their size and identification legibly marked on a
securely attached durable tag.
Hot-dip galvanised supports shall be die-stamped with their identification mark and serial
number before galvanising. After hot dip galvanising, these marks and numbers shall be painted
on.
7.0 INSTALLATION
Tie rods shall be locked in their proper position before testing, and re-adjusted as necessary
after testing in accordance with the installation instructions.
Pipe supports shall be able to sustain the hydrostatic test load of the piping they support, if
applicable.
Spring assemblies shall be shipped to the job site with the springs compressed in the installed
position as indicated on the pipe support detail drawing and/or requisition. They shall have
caution tags attached which warn that the spring locks must be removed before the line is put in
service. Additionally, the spring supports shall have the marks "C" or "H" on the casing load
indication scale:
Page 20 of 25
mark "C" indicates the cold position of the spring when the line is at ambient
temperature but filled with its actual service fluid. For tank pipes filled with the actual
service fluid, it indicates the position when the tank is empty and has zero settlement.
mark "H" indicates the operation positions of the spring. For tank pipes, it indicates
the position when the tank is filled and has settled.
Spring supports shall be installed with the spring locks in place. These spring locking plates or
pins shall not be removed until hydrostatic testing and insulation of the piping system has been
completed.
Normally, all construction aids such as spring locks and temporary supports shall be removed
prior to commissioning. However, if the spring force on the empty line can cause damage to
strain sensitive equipment connected to the piping, or the piping itself, the spring lock pins shall
remain in position until the line is filled with the actual service fluid.
When using a blocking device, care shall be taken not to move the load indicator and/or the
spring pressure plate. Springs shall not be de-blocked while the pipe is still empty.
The length of pipe shoes shall be sufficient to prevent pipes moving off their supports when
subjected to thermal expansion or contraction.
Adjustable supports shall be used where differential settlement between equipment and piping
may occur.
Field-welded supports shall be set correctly in place and adjusted to the final position before
welding to the pipe.
Dummy legs shall have maximum lengths as specified in the applicable standard drawings and
be provided with a 12mm drain hole. Dummy legs shall not be installed at pipes operating below
ambient temperature to prevent condensation to the run pipe.
Hanger rods for pipes subject to expansion or contraction of more than 75 mm shall be set
equal to half of the calculated travel of the pipe at the point of support, in the opposite direction
to the travel as indicated on the support detail drawing, the piping arrangement drawing and/or
the isometric drawing.
For sliding supports, bearing surfaces shall be sufficiently clean to ensure unrestricted
movement.
Safe loads on expansion bolts to be used for connecting supports to concrete shall be based on
the loading capacity of the concrete.
Page 21 of 25
Page 22 of 25
Table A.1.3 Guide Spacing for Horizontal and Vertical Piping (m) (Note 8)
Pipe Size
Horizontal Lines Vertical Lines
DN
50 12 6
80 15 8
100 15 8
150 18 8
200 18 10
250 18 12
300 18 12
350 24 12
400 24 15
450 24 15
500 24 15
600 24 15
750 24 15
800 24 15
Page 23 of 25
900 24 15
1000 24 15
1050 24 15
1150 24 15
1200 24 15
Notes:
1. Pipe support spans are limited by maximum mid span deflection of 12mm and maximum
permissible longitudinal stress of 30% of the ASME B31.3 basic allowable stress for CS
and 25% for SS at 390°F.
2. Pipe weights calculated using non-corroded pipe wall thickness whereas pipe section
properties are based on corroded wall thickness, as applicable and less a12.5% mill
under tolerance in all cases.
3. Where insulated pipe spans combinations are provided, the thickness of 50 mm and an
assumed density of 140kg/m3 applies to the insulation materials.
5. Above span tables do not apply where there are concentrated loads between supports
such as flanges, valves etc. These cases must be addressed individually case-by-case
by the designer.
6. Above listed straight spans distances shall be factored per the below for piping with
changes in direction, etc. The designer shall confirm these are acceptable.
7. For pipe geometry, weights, (including contents or insulation, etc) which vary from the
above, the designer shall determine maximum allowable spans in accordance with the
design conditions and piping code applying.
9. For Items marked *, maximum span of 6M can be used for straight runs of lines on racks
/ sleepers etc. subject to stress engineer recommendation.
Page 24 of 25
Page 25 of 25
CLIENT:
CONTRACTOR:
DRAWING NO. REFERENCE DRAWINGS REV. DATE DESCRIPTION PREP'D CHK'D REV'D APP'D PHASE:
BLOCK 9 DEVELOPMENT PROJECT PHASE 1
PROJECT TITLE:
EPCC OF CPF-OIL TREATMENT SYSTEM AND AUXILIARY SYSTEMS PROJECT
DRAWING TITLE:
I GENRAL
1.ALL DIMENSIONS ARE IN MILLIMETERS AND PIPE SIZES ARE IN INCHES UNLESS OTHERWISE SPECIFIED.
2.ANY WELDING TO THE MAIN PIPE SHALL BE WELDED BY QUALIFIED WELDERS AND ALL WELDING SHALL BE PER APPROVED WPS.
3.ALL WELDING SYMBOLS PER AWS A2.4, DEFINITION PER AWS 3.0.
4.ANY DIRECT WELDING ON TO MAIN PIPE OF SOUR SERVICE SHALL BE PWHT.
5.A 6mm VENT HOLE SHALL BE DRILLED FOR ALL WITHOUT PWHT SUPPORTS. THE VENT HOLE SHALL BE LOCATED NEAR THE BASE PLATE FOR ALL VERTICAL DUMMY
SUPPORTS, AND NEAR THE RUN PIPE AT 6 O'CLOCK POSITION, FOR ALL HORIZONTAL DUMMY SUPPORTS.
6. ALL BOLT HOLES SHALL BE DRILLED.
7. ALL SUPPORTS SHALL BE PAINTED IN ACCORDANCE WITH BK91-1310-CPF-999-CPT-SPC-0002_SPECIFICATION FOR EXTERNAL COATING OF EQUIPMENT PIPING AND STRUCTURES.
8. ANY MATERIAL TO WELDED THE MAIN PIPE SHALL BE SAME GRADE AS THE MAIN PIPE.
9. THE 3MM GAP SHOWN IN THE DRAWING IS THE INSTALLATION TOLERANCE, THE ACTUAL REQUIREMENT GAP NEED TO BE CALCULATED BY STRESS ANALYSIS IF NECESSARY.
10. "TYP." DENOTES TYPICAL.
11. ON GALVANIZED CARBON STEEL PIPE, 3mm THK. RUBBER SHEET TO BE INSTALLED BETWEEN CLAMP AND GALVANIZED CARBON STEEL PIPE.
12. SHIM PLATE SHALL BE PROVIDED BY THE CONSTRUCTION SUB-CONTRACTOR TO ALIGN THE PIPING COMPONENT AND CONFORM TO THE CONSTRUCTION
DIMENSIONAL TOLERANCE, IF REQUIRED.
13. THE MINIMUM FILLET SIZE FOR STRENGTH WELD IS 6mm UNLESS SPECIFIED IN THE DRAWING.
14. ALL VENT HOLES OF PIPE PAD (FOR SHOE, TRUNNION, BARE PIPE ETC.) SHALL BE PACKED WITH HEAVY GREASE AFTER PRESSURE TEST ON RUN-PIPING.
15. FOR THOSE CASES WHICH STAINLESS STEEL/DUPLEX STAINLESS AND GALVANIZED CARBON STEEL PIPE, HAD TO REST DIRECTLY ON CARBON STEEL STRUCTURE,
A SEPERATOR PLATE(3mm-5mm) SHOULD BE INSERTED AT SITE,PLATE MRTERIAL SHOULD BE SAME AS PIPE.
16. BOLTING SHALL CONSISTS OF BOLT AND NUT, UNLESS OTHERWISE NOTED
CLIENT:
CONTRACTOR:
DRAWING NO. REFERENCE DRAWINGS REV. DATE DESCRIPTION PREP'D CHK'D REV'D APP'D PHASE:
BLOCK 9 DEVELOPMENT PROJECT PHASE 1
PROJECT TITLE:
EPCC OF CPF-OIL TREATMENT SYSTEM AND AUXILIARY SYSTEMS PROJECT
DRAWING TITLE:
3
4"
NOTES:
1. Material is A-36 or equivalent unless noted otherwise.
2. 18" thick fabreeka pad is optional to be used between clamp and
top of pipe.
3. Shim is tack welded to sleeper.
4. Bolt pipes are welded to clamp flat bar at bar center position.
PLAIN WASHER (TYP. x2) 5. Maintain the pipe in hot neutral position when the system is at the
CCPGE-415-21-AMT
TITLE
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF CCPGE. IT MAY NOT BE COPIED,
REPRODUCED OR USED IN WHOLE OR IN PART IN ANY WAY WITHOUT THE WRITTEN
PERMISSION OF CCPGE. USE OF THIS DRAWING IS PERMITTED ONLY FOR THE PURPOSE FOR
WHICH IT IS ISSUED BY CCPGE AND IT MUST BE RETURNED IMMEDIATELY UPON REQUEST. Clamp for Pipe NPS 2" - 6"
CCPGE DRAWN BY CHECKED BY ENGINEERED APPROVED
WH CS FL JX
0 06 02 16 WH CS FL JX
SCALE DRAWING NO. REV.
dd mm yy
REV DESCRIPTION BY CHK ENG APP NTS 16 - PS - 0001 - 00 0
DATE
C&C PetroGas Engineering
1/27/23 CCPGE-R415A-21-STR Rev0 Kuwait B9 Stabilized Compressor Off-skid Piping Stress Analysis Report Page 15 of 120
3
NOTES:
4"
1. Material is A-36 or equivalent unless noted otherwise.
2. 18" thick fabreeka pad is optional to be used between clamp and
top of pipe.
3. Shim is tack welded to sleeper.
4. Bolt pipes are welded to clamp flat bar at evenly spaced position.
5. Maintain the pipe in neutral position when the system is at the normal
PLAIN WASHER (TYP. x4)
operating condition.
3
4" DIA. BOLT (TYP. x4)
6. Sleeper supports are either on skid beams or on structures rigidly
1
4" THICK GUSSET (TYP. x4)
attached to skid beams.
SHIM (OPTIONAL)
Weld THK 10 mm re-pads on bottom
of pipe, material same as parent pipe
CCPGE-415-21-AMT
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF CCPGE. IT MAY NOT BE COPIED, TITLE
REPRODUCED OR USED IN WHOLE OR IN PART IN ANY WAY WITHOUT THE WRITTEN
3
NOTES:
4"
1. Material is A-36 or equivalent unless noted otherwise.
2. 18" thick fabreeka pad is optional to be used between clamp and
top of pipe.
3. Shim is tack welded to sleeper.
4. Bolt pipes are welded to clamp flat bar at evenly spaced position.
5. Maintain the pipe in neutral position when the system is at the normal
PLAIN WASHER (TYP. x4)
operating condition.
1" DIA. BOLT (TYP. x4)
6. Sleeper supports are either on skid beams or on structures rigidly
1
4" THICK GUSSET (TYP. x4)
attached to skid beams.
SHIM (OPTIONAL)
Weld THK 10 mm re-pads on bottom
of pipe, material same as parent pipe
CCPGE-415-21-AMT
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF CCPGE. IT MAY NOT BE COPIED, TITLE
REPRODUCED OR USED IN WHOLE OR IN PART IN ANY WAY WITHOUT THE WRITTEN
NOTES:
PIPE NPS BAR SIZE H 1. Material is A-36 or equivalent unless noted otherwise.
2" 2" X 14" 1 12" 2. 18" thick fabreeka pad is optional to be used between clamp and
3" 2" X 1
4"
1
2 2" top of pipe.
6" 3" X 14" 4 12" 4. Bolt pipes are welded to clamp flat bar at bar center position.
5. Maintain the pipe in hot neutral position when the system is at the
normal operating condition.
6. Sleeper supports are either on skid beams or on structures rigidly
Figure 1.14 NPS 2" – 6" Pipe Slot Clamp
D
ALLOW LATERAL
MOVEMENT OF PIPE
1"
CCPGE-415-21-AMT
TITLE
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF CCPGE. IT MAY NOT BE COPIED,
REPRODUCED OR USED IN WHOLE OR IN PART IN ANY WAY WITHOUT THE WRITTEN
PERMISSION OF CCPGE. USE OF THIS DRAWING IS PERMITTED ONLY FOR THE PURPOSE FOR
WHICH IT IS ISSUED BY CCPGE AND IT MUST BE RETURNED IMMEDIATELY UPON REQUEST. Slot Clamp for Pipe NPS 2" - 6"
CCPGE DRAWN BY CHECKED BY ENGINEERED APPROVED
WH CS FL JX
0 06 02 16 WH CS FL JX
SCALE DRAWING NO. REV.
dd mm yy
REV DESCRIPTION BY CHK ENG APP NTS 16 - PS - 0001 - 02 0
DATE
C&C PetroGas Engineering CCPGE-415-21-AMT
Weld THK 10 mm re-pads on bottom
of pipe, material same as parent pipe
CCPGE
Figure 1.15 NPS 18" – 30" Pipe Slot Clamp
1/27/23 CCPGE-R415A-21-STR Rev0 Kuwait B9 Stabilized Compressor Off-skid Piping Stress Analysis Report Page 18 of 120
C&C PetroGas Engineering
1/27/23 CCPGE-R415B-21-STR Rev0 Kuwait Block 9 LP Gas Compressor Off-skid Piping Stress Analysis Report Page 17 of 73
REFER TO CLAMP
DESIGN
90°
Figure 1.13 Line Stop with Pipe Clamp
100(TYP.)
THK 10 mm REPAD,
NOTE 1
50(TYP.)
TRIM BY
6 mm STIFFENER 2 (TYP.) HW100X100
PLATE EXISTING STEEL
OR CONCRETE
6 mm STIFFENER
SLEEPER
PLATE
NOTES:
1. Welding repad same material as parent pipe.
2. Welding size equals parent pipe wall thickness, MAX 6 mm.
CCPGE-415-21-AMT
TITLE
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF CCPGE. IT MAY NOT BE COPIED,
REPRODUCED OR USED IN WHOLE OR IN PART IN ANY WAY WITHOUT THE WRITTEN
PERMISSION OF CCPGE. USE OF THIS DRAWING IS PERMITTED ONLY FOR THE PURPOSE FOR
WHICH IT IS ISSUED BY CCPGE AND IT MUST BE RETURNED IMMEDIATELY UPON REQUEST. Clamp w/ Line Stop for Pipe NPS 6" - 10"
CCPGE DRAWN BY CHECKED BY ENGINEERED APPROVED
WH CS FL JX
0 06 02 16 WH CS FL JX
SCALE DRAWING NO. REV.
dd mm yy
REV DESCRIPTION BY CHK ENG APP NTS 16 - PS - 0001 - 06 0
DATE
C&C PetroGas Engineering CCPGE-415-21-AMT
Weld THK 10 mm re-pads on bottom
of pipe, material same as parent pipe
CCPGE
Figure 1.16 NPS 18" – 30" Pipe Slot Clamp With PTFE
1/27/23 CCPGE-R415A-21-STR Rev0 Kuwait B9 Stabilized Compressor Off-skid Piping Stress Analysis Report Page 19 of 120