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TRANSMITTAL No:

TTI-CCI-028

RA of Unloading & installation of syrup tanks

DELIEVERED RECEIVED
REV.
DATE:
NO
REASON FOR REVISION
16/01/24 TTI CCI
RA of Unloading & installation of syrup tanks

Residual
Task / Activity

Risk Rating
(0,1,2,3,4,5)

(0,1,2,3,4,5)
Risk

Probability
Severity
S/No.

Rating Final
Task Steps Potential Hazards Effect Control Measures Proposed (After Assessment
Controls
in place)
1 Planning of activity  Incompetent  Personal injury Each worker will have a:
(Unloading & workforce  Occupational  Site induction
installation of syrup  Fatigue illness  TBT / Task briefing will be conducted before
tanks)  Inadequate  Property damage starting activity covering the task and hazard
4 3 H Low Acceptable
supervision prevention controls measures, in the language of
the work force, acknowledged and documented
 Provision of rest breaks
 Adequate supervision will be provided
2 Preparation of  Unauthorized  Personal injury  PTW will be obtained before starting the job
activity area activity  Property damage (LOTO must be apply if required and signed on
(Unloading & (Without PTW) PTW by Technician).
installation of syrup  Slips, trips, falls
 Inspect site and clear area of any obstructing
tanks)  Other workers in material or debris.
the vicinity  Area to be cordon of below the appropriate
safety signage or barrication.
5 3 H Low Acceptable
 Identify all electrical lines in work area.
 All equipment’s and cords testing and tagged
before usage at site.

3 Material Shifting  Improper  Accident  Use proper loading / offloading techniques Low Acceptable
loading/off  Personal injury  TBT will be conducted before starting the activity
loading  Entanglement  Ensure appropriate communication is maintained
 Bad storage & between the pipes between workers and supervisor
stacking of pipes /  Back pain, sprain /  Use proper manual handling techniques
materials injury 5 4 H  Loose material will not be placed height and must
 Slip, trip, fall  Damage to be removed immediately.
 Pipe loading/off equipment or
loading property loss
 Falling objects due
to mishandling

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RA of Unloading & installation of syrup tanks

4 Shifting & Lifting • Traffic accidents • Personal injury • Ensure all vehicles / machinery are
of syrup tanks • Falling objects due • Property damage inspected & have their inspections
by using mobile to mishandling / to plant facilities before activity ( third party certificates
cranes / lifters / improper rigging • oil for cranes / lifters)
trailers practices spillage. • Adhere to speed limit 20 Km.
• Crane failure • Use appropriate lifting gears after
•Falling of lifting inspections
gears, shackle • Lifting area to be properly barricaded
•collapse 5 4 H Low Acceptable
• Tagline to be used to maintain
adequate control of load
• Ensure appropriate communication is
maintained between crane operator
and the signal man.
• Strictly no lifting should be done if the
visibility is poor specially after sun set.
• Lifting activity shall be stopped in case
of heavy wind speed.
• The riggers are the only people
permitted to release the load.
• Load is only to be released when
adequately fixed and supported.
5 Work at height.  Falling of  Personal Injury  Tool Box talk /Task Briefing to be conducted Low Acceptable
personnel and  Property Damage before starting activity.
materials.  Fatality  Workers wear full body harnesses and lifeline as
required.
5 5 H  Only deploy suitable and medically fit personnel
who have worked at heights before.
 Access and egress shall not be obstructed.

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RA of Unloading & installation of syrup tanks

 Electrocution  Accident/ Incident  All workers wear the appropriate PPE as per their Low Acceptable
6 Hot work  Improper use of  Electric shock, work activity.
Power tools. Short Circuiting,  Good housekeeping standard
 Inadequate Fire  Protective Clothing Provision of ELCB in
Supervision electrical circuits.
 Plenty of fresh drinking water, Adequate Rest
breaks (including lunch breaks)
 Specific Training, PPEs such as leather welding
gloves.
5 4 H  TBT will be conducted on a daily basis and all
unwanted, unattended material will be removed
from the site loose materials will not place on
height.

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RA of Unloading & installation of syrup tanks

Risk Matrix
Chart KEY

= Low Risk (0-5)


5 Almost Certain

4 Very Likely = Medium Risk (6-14)

= High Risk (15-25)


PROBABILIT

3 Moderate

2 Unlikely
Y

1 Rare

0 1 2 3 4 5
Negligible Slight Moderate High Very High

SEVERITY

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