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CONSTRUCTION EQUIPMENT MANAGEMENT
This revised and updated edition of Construction Equipment Management fills a gap on this subject by
integrating both conceptual and hands-on quantitative knowledge on construction equipment into a
process that facilitates student learning.
The first six chapters summarize interdisciplinary concepts that are necessary to ground students’
learning on construction equipment management, including both engineering and economics. Each of
the next 16 chapters covers a different type of construction equipment and associated methods of use.
The final chapter introduces the more advanced concept of operational analysis. This allows the book
to be used on numerous courses at different levels to prepare graduates to apply skills on construction
equipment when planning for a new project, estimating its costs, and monitoring field operations.
Organized around the major categories of construction equipment, including both commercial and
heavy civil examples, case studies, and exercises, this textbook will help students develop independence
in applying concepts to hands-on scenarios. A companion website provides an instructor manual, solu-
tions, additional examples, lecture slides, figures, and diagrams.
John E. Schaufelberger is the Dean of the College of Built Environments at the University of
Washington, USA. He is the co-author of Management of Construction Projects, published by Routledge.
Typeset in Bembo
by Swales & Willis Ltd, Exeter, Devon, UK
List of Illustrations xi
Preface xviii
1 Introduction 1
Importance of Construction Equipment 1
Construction Equipment Management 1
Equipment Selection Factors 2
Construction Equipment Utilization 3
Organization of This Book 4
Operating Costs 32
Use of Manufacturers’ Data 38
Cost Accounting 38
Unit Cost Determination 43
Problems 47
References 50
5 Fundamentals of Soils 51
Introduction 51
Soil Properties 51
Swell and Shrinkage 57
Optimum Moisture Content and Compaction 61
Soil Stabilization 64
Problems 66
6 Fundamentals of Earthmoving 69
Introduction 69
Rolling Resistance 69
Grade Resistance 71
Total Resistance 72
Drawbar Pull 74
Rimpull 74
Effects of Altitude 77
Traction 78
Equipment Performance 79
Problems 83
References 85
7 Dozers 86
Introduction 86
Types and Uses of Dozers 87
Dozer Attachments 88
Production Estimation 89
Technology Innovation 94
Cost and Time Analysis 96
Problems 97
8 Loaders 99
Introduction 99
Types and Uses of Loaders 101
Loader Buckets 102
Contents vii
9 Scrapers 112
Introduction 112
Types and Uses of Scrapers 113
Push-Loading Scrapers 118
Production Estimation 120
Cost and Time Analysis 132
Problems 134
References 136
11 Trenchers 161
Introduction 161
Open-Cut Trench Excavation 161
Types and Uses of Trenchers 163
Production Estimation 165
Cost and Time Analysis 166
Problems 169
References 170
13 Graders 194
Introduction 194
Operation and Uses of Graders 194
Production Estimation 196
Technology Innovation 200
Cost and Time Analysis 200
Problems 202
17 Cranes 231
Introduction 231
Crane Safety 231
Hydraulic Cranes 233
Lattice-Boom Cranes 235
Tower Cranes 241
Gantry Cranes 244
Contents ix
Glossary 342
Appendices:
A – Dimensional Analysis 346
B – Conversion Factors 350
C – Interest Tables 351
Index 367
ILLUSTRATIONS
Figures
1.1 Economic Haul Distance for Mobile Construction Equipment 4
2.1 Cash Flow Diagram 11
2.2 Cash Flow Diagram 13
2.3 Cash Flow Diagram 14
2.4 Cash Flow Diagram 14
2.5 Cash Flow Diagram 16
2.6 Cash Flow Diagram 18
3.1 Depreciation Curves for Three Methods of Depreciation Accounting 27
4.1 Change in Ownership and Operating Costs with Time 30
4.2 Cash Flow Diagram 32
4.3 Cash Flow Diagram 36
4.4 Ownership and Operating Cost Estimating Form 39
4.5 Steps in Developing a Direct Cost Estimate for a Work Package 44
4.6 Equipment Project Cost Components 46
5.1 Primary Soil Components 52
5.2 Soil Gradation Curves 53
5.3 Sieve Analysis 54
5.4 Determination of Soil Plasticity 54
5.5 Unified Soil Classification System Plasticity Chart 55
5.6 Soil Volume Change During Excavation and Compaction 59
5.7 Proctor Test 61
5.8 Nuclear Testing of Soil Density 62
5.9 Variation of Dry Density with Moisture Content 63
6.1 Rolling Resistance 70
6.2 Grade Resistance and Rimpull 72
6.3 Performance Chart for Tracked Dozer 75
6.4 Performance Chart for Wheeled Scraper 76
7.1 Tracked Dozer 86
7.2 Wheeled Dozer 87
7.3 Performance Chart for Tracked Dozer 88
7.4 Performance Chart for Wheeled Dozer 89
xii Illustrations
Tables
3.1 Book Values for Example 3.1 23
3.2 Book Values for Example 3.2 24
3.3 Book Values for Example 3.3(a) 25
3.4 Book Values for Example 3.3(b) 26
4.1 Types of Ownership and Operating Costs 29
Illustrations xv
Knowledge of construction equipment, its use, productivity and cost estimation, and operation analysis
are critical skills for construction professionals. When the scope of the first edition of this book was
developed 20 years ago, the intent was to provide readers with this knowledge in an easy-to-read format
using numerous examples to illustrate major concepts. It was written to be used as a text in undergradu-
ate civil engineering, construction, or construction management courses. It also is suitable as a reference
for professional construction managers. This second edition contains updated cost information as well as
new and revised content to reflect current developments in the use of construction equipment. Major
additions include new chapters on trenchers and trenchless equipment.
The book starts with a description of techniques for estimating equipment ownership and operating
costs as well as fundamentals of soils and earthmoving. Next, specific types of equipment are discussed
and applications for their use are described. Then techniques for estimating equipment productivity
and unit costs are presented. The book concludes with a discussion of operation analysis in which the
type and number of pieces of equipment are selected to complete specific construction project tasks.
Also included are a glossary and appendices with dimensional analysis examples, common conversion
factors, and tables of interest factors.
The book was developed on the premise that readers have a basic understanding of the construction
process, but limited knowledge of construction equipment. Coverage includes all major types of equip-
ment typically used on commercial and highway construction projects. The operational capabilities of
each equipment type are described and illustrated with numerous figures. Equipment selection consid-
erations are presented, and techniques for estimating equipment productivity and costs are discussed.
Concise explanations of concepts are followed with detailed example problems to illustrate major teach-
ing points. Sample manufacturers’ technical data are provided to illustrate its use. Realistic problems
are included at the end of each chapter to reinforce the concepts discussed. A companion website is
available to instructors, which includes slide decks and an instructor’s manual containing solutions to
all problems.
This book could not have been written without the help of many people. We wish to express our
deep appreciation to the many equipment manufacturers who graciously permitted publication of the
photographs and technical data contained in the book.
John E. Schaufelberger
Giovanni C. Migliaccio
1
INTRODUCTION
construction task and how to estimate equipment productivity and costs. Success in construction is
greatly influenced by the selection of equipment for the tasks to be performed.
The capabilities of construction equipment are described in manufacturers’ literature and can be
used to estimate equipment productivity. The costs to be considered are the cost of owning, leasing,
or renting the equipment and the costs of operating, maintaining, and repairing it. The effectiveness
of a contractor’s preventive maintenance program will significantly influence equipment operating and
repair costs.
• Cost-effectiveness. This means not only selecting the appropriate type of equipment for the task, but
also selecting an appropriately sized machine.This involves comparison of the increased produc-
tion rates of larger machines with their increased ownership and operating costs. Where possible,
contractors should select the size of equipment that minimizes the unit cost (e.g., dollars per cubic
yard) of performing the construction task.The soil conditions of the job site may dictate the type
of equipment that should be selected. Tracked equipment usually is selected when the job site is
soft or wet, because they exert less ground pressure and generally have better traction than wheeled
equipment under such conditions. Construction site access or working area restrictions may limit
the types and sizes of equipment that can be used on a construction site. The necessity to traverse
highways will limit the use of off-highway equipment.
• Versatility. To control total project costs and minimize equipment transportation costs, equipment
should be selected that can perform multiple tasks on a given project site. Using a dozer to excavate
for a foundation, backfill the completed foundation, and carry out rough grading around the newly
constructed building is usually more efficient than using a different type of equipment for each task.
The project must be analyzed in its entirety to select the most cost-effective set of construction
equipment to be used on the project.
The basic criteria that should be used in selecting equipment for specific tasks are:
Selection involves the type and size of equipment, and its manufacturer. If the contractor owns a
fleet of equipment, the choice might be limited to equipment that is available at the time needed. If the
Introduction 3
equipment is to be rented or leased, there may be a wider selection from which to choose. Generally,
contractors select the set of equipment for a project that minimizes the unit cost (e.g., dollars per cubic
yard) of performing the required work. Mobilization and demobilization costs also must be considered,
and a set of multifunctional equipment might represent the best choice to minimize mobilization and
demobilization costs.
attempt to select the size of equipment that will perform the required tasks at the least cost. This involves
determining a unit cost for each activity, considering the equipment productivity and the hourly
ownership or rental, operating, and labor costs.
Introduction
The value of a sum of money will change over time. Its value will increase because of interest earned
if invested or deposited in a bank, while its value will decrease because of interest that must be paid to a
lending institution, such as a bank, for borrowing the money. For example, $1,000 invested in a savings
account at an interest rate of 5% will have a value of $1,050 after one year. However, if you borrow
$1,000 from a bank for one year at a 5% interest rate, you must repay the loan at the end of the year at
a cost of $1,050. The other factor that influences the value of money is the rate of inflation, which is a
result of national monetary policy. We will ignore the rate of inflation in our discussion in this book,
but it can be considered when selecting an interest rate to use for economic analysis. In our analysis, we
will assume a zero rate of inflation and a constant interest rate over the period of analysis.
Because of the cost of money, interest must be considered by contractors when making decisions
regarding their equipment. This requires a cash flow analysis which recognizes that money has a dif-
ferent economic value depending on when it is received or paid. Contractors continually analyze their
equipment fleets to ensure that none of their equipment is losing money for them. Major company
decisions include purchasing, leasing, depreciating, repairing, and replacing equipment. These manage-
ment decisions are based on economic analysis of each alternative course of action. The time value of
money must be considered in order to make the best decisions.
Equivalence Concept
The concept of equivalence means that payments differing in magnitude but made at different time
periods may be equivalent to one another. The interest factors described in the following two sec-
tions can be used to determine the equivalent value of money at a time period different from the one
in which the money is paid or received. This involves consideration of time and the interest rate. For
example, a contractor might be interested in purchasing a truck in five years and wants to determine
how much he or she should invest today to have sufficient funds at the end of the five-year period.
Another example might be a contractor who is considering whether to purchase or to lease a crane.
Each alternative has differing costs that are incurred at different times. To compare both alternatives,
the contractor decides to determine an equivalent cost for each alternative based on its present worth,
which means determining an equivalent cost at today’s value.
To be meaningful, any economic comparison must be based on equivalent costs at the same point in time. In
other words, comparing a future cost of one alternative with the present worth cost of a second alterna-
tive is not valid and therefore not meaningful.
6 Time Value of Money
Single Payments
Single payments may occur either today or at some time in the future. P is used to indicate a sum paid
or received today, that is, a present sum of money; and F is used to indicate a future sum. To determine
the future value of $10 invested at 6% for one year, we would need to apply the following formula:
F = P × (1 + i )
where:
i is the interest rate
F is the future worth value
P is the present sum of money
n
F = P × (1 + i ) (2.1)
The term (1 + i)n is called the single payment compound amount factor (F/P) which is used to determine
the future (F) worth value of a present (P) sum of money.
The reciprocal or 1/(1 + i)n is called the single payment present worth factor (P/F) which is used to
determine the present (P) worth of a future (F) sum of money:
1
P =F× (2.2)
(1 + i )n
In solving economic analysis problems, you can use either a calculator and the formulas for each
factor or a shorthand notation and the interest tables in Appendix C. In this text, we will set up the
example problems both ways, but use the shorthand notation for problem solution.
The shorthand notation for the single payment compound amount factor is written as (F/P, i, n)
which means find a future sum, given a present value, at i interest, for n time periods. The interest rate
identifies which page in Appendix C to look at for the value, for instance 2% interest rate; F/P identi-
fies which column on that page, and n indicates which row in the column to find the numerical value
for the factor.
This means that $1,000 invested today at an effective interest rate of 5% will be worth ($1,000)
(1.629) or $1,629 at the end of ten years.
A similar shorthand notation for the single payment present worth factor would be (P/F, i, n). This
is used to find the present worth of a given future sum, received or paid at the end of n periods, at an
effective interest rate of i. Using the same 5% example discussed above, to find the present worth com-
pound amount factor (P/F) for a sum to be paid at the end of 15 years, we would need to:
This means that the present worth value of $1,000 to be paid at the end of 15 years at an interest rate
of 5% is ($1,000)(0.481) or $481.
Solution
In this problem, the purchase price is a known future value, and the unknown is the present worth
amount. Mathematically, this can be written as:
F $60, 000
P= =
(i + i ) (1 + 0.06 )
n 5
P =F P ( F ) (
, i,n = ( $60,000 ) P ,6%,5
F )
Note that the unknown is always the numerator in the shorthand notation (P/F), and the known is the denomi-
nator. Looking on the page in Appendix C that contains the factors for an interest rate of 6%, the factor
value is determined to be 0.747. Solving the equation yields the following answer:
Solution
In this problem, the purchase price is a known present worth cost and the salvage value is a future
receipt. To determine the present worth of the total cost, we subtract the present worth of the salvage
value from the initial cost. Mathematically, this is written as:
$4,000
P = $15,000 −
(i + 0.08 )
10
(
P = $15,000 − ( $4,000 ) P ,8%,10
F )
Inserting the factor value from the page in Appendix C that contains the factors for an interest rate
of 8% yields the following:
(1+ i )n − 1
(2.3)
F =
A i
( F A , i, n )
Time Value of Money 9
The uniform series present worth factor (P/A) is used to determine the present worth of a series of equal
payments or receipts. Mathematically, this can be written as:
(1 + i )n − 1
P =
(2.4)
A i (1 + i )
n
( P A , i, n )
The uniform series sinking fund factor (A/F) is used to determine a series of equal payments or receipts
that is equivalent to a stated or required future sum. Mathematically, this can be written as:
A i
=
F (1 + i )n − 1 (2.5)
whereas its shorthand notation is:
( A F , i, n )
The uniform series capital recovery factor (A/P) is used to determine a series of equal payments or receipts
that is equivalent to a given present worth sum. Mathematically, this can be written as:
i (1 + i )n
A =
(2.6)
P
(1 + i ) − 1
n
( A P , i, n )
Example 2.4: Contractor Saving Plan
A contractor is investing $20,000 per year in savings certificates at an interest rate of 6% and plans to
continue the investment program for six years. He is doing this so he will have a down payment for
some new construction equipment. What will the value of the contractor’s investment be at the end
of six years?
Solution
In this problem, the annual investment is an annual uniform series, and the unknown is the future
worth. Mathematically, we can use Equation 2.3 as follows:
10 Time Value of Money
6
A × (1+ i ) − 1 ( $20,000 ) × (1+ 0.06 ) − 1
n
F= =
i 0.06
(
F = ( $20,000 ) F
A
,6%,6 )
Inserting the factor value from the page in Appendix C that contains factors for an interest rate of
6% yields the following:
Solution
In this problem, the purchase price is given as a present value and the salvage value as a future value. The
unknown is a series of equal annual payments. Mathematically, we can use Equations 2.5 and 2.6 as follows:
0.1(1 + 0.1)6
0.1
A = ( $125,000 ) − $30,000
( )
(1 + 0.1) − 1
6
(1 + 0.1)6 − 1
( ) (
A = ( $125,000 ) A ,10%,6 − ( $30,000 ) A ,10%,6
P F )
Inserting the factor values from the page in Appendix C that contains factors for an interest rate of
10% yields the following:
690
690
691
Lead tremors,
429
683
Leptomeningitis, cerebral,
716
spinal,
749
Lesions in the nervous system, localization of,
65
Lethargy,
344
384
in cerebral anæmia,
782
783
lucid,
385
Levinstein's method of treating the opium habit,
672
762
1049
Lithæmic insomnia,
379
603
607
Local convulsive disorders,
461
77
OCALIZATION OF
ESIONS IN THE
ERVOUS
YSTEM
65
Cranio-cerebral topography,
93-98
in base of brain,
91
in cerebellum,
90
in encephalic mass,
81-93
in medulla oblongata,
79
80
65-69
in spinal cord,
69-79
795
800
969
988
1056
of the spine,
1100
517
1150
Locomotor ataxia,
826
hysterical,
240
1131
Lumbo-abdominal neuralgia,
1235
608
658
676
M.
Magnesium sulphate, use of, in chronic lead-poisoning,
691
749
790
444
Malarial epilepsy,
472
neuralgias,
1212
Male sex, prevalence of hysteria in,
215
778
591
Mammillary neuralgia,
1235
Mania,
161
chronic,
163
following epilepsy,
482
in alcoholism,
631
192
592
188
Marriage, influence on recovery from epilepsy,
498
115
141
978
in hysteria,
280
1157
in lead palsy,
691
in melancholia,
160
in neuralgia,
1223
in neurasthenia,
360
361
702
in symmetrical gangrene,
1261
in vaso-motor neuroses,
1255
in writers' cramp,
536
983
778
of epilepsy,
474
of insanity,
119
276
1159
in writers' cramp,
540
135
136
1172
localization of lesions in,
79
1250
40
Melancholia,
155
agitata,
158
in alcoholism,
631
in children,
158
188
746
28-30
Ménière's disease,
422
710
Diagnosis,
714
Etiology,
711
Pathological anatomy,
713
Prognosis,
715
Symptoms,
712
Synonyms,
710
Treatment,
715
754
Meningitis, acute,
716
399
spinal,
749
chronic spinal,
752
ENINGITIS
,T
UBERCULAR
723
723
Diagnosis,
732