—

M A N UA L

SafeRing / SafePlus 12-24kV

Installation and operating instructions

• No live parts exposed

• High reliability and safety
• Safe and easy for operators in both
maintenance and operating conditions
Contents
1. Safety....................................................................................................................................................................................5

1.1 For your safety.................................................................................................................................................................................5

1.2 Skilled personnel.............................................................................................................................................................................5
1.3 Crucial information.........................................................................................................................................................................5

2. General description ........................................................................................................................................................ 6-7

2.1 Outer assembly............................................................................................................................................................................... 7

3. Transport and handling ..................................................................................................................................................... 8

3.1 By receiving inspection .................................................................................................................................................................8

3.2 Storage ............................................................................................................................................................................................ 8

4. Installation ..................................................................................................................................................................... 9-11

4.1 Standard 3-way switchgear......................................................................................................................................................... 9

4.2 3-way switchgear with base frame (AFL).................................................................................................................................10
4.3 3-way switchgear with base frame (AFLR)...............................................................................................................................11

5. Dimensions....................................................................................................................................................................12-13

5.1 Weight table...................................................................................................................................................................................12

5.2 Dimension ......................................................................................................................................................................................12
5.3 Table AFL/AFLR ............................................................................................................................................................................ 13

6. Internal arc classification (IAC)..................................................................................................................................14-16

6.1 IAC AFLR - with ventilation upwards throuh an exhaust channel....................................................................................... 14

6.2 IAC AFLR or AFL - downwards ventilation................................................................................................................................14
6.3 IAC AFL - backwards ventilation................................................................................................................................................ 16
6.4 Non-arc proof version..................................................................................................................................................................16

7. Cable compartment .................................................................................................................................................... 17-20

7.1 Standard cable compartment.................................................................................................................................................... 17

7.2 Arc proof cable compartment.................................................................................................................................................... 18
7.3 Cable connection.......................................................................................................................................................................... 19

8. Extension of switchgear...................................................................................................................................................21

8.1 External busbar............................................................................................................................................................................. 21

8.2 Side extension............................................................................................................................................................................... 21

9. Motor operation................................................................................................................................................................ 22

10. Relay and current transformers ......................................................................................................................................23

11. Manometer/Pressure indicator................................................................................................................................. 24-25

11.1 Gas pressure ................................................................................................................................................................................. 24

11.2 Altitude........................................................................................................................................................................................... 25
11.3 Adjustment of gas pressure in higher altitudes.................................................................................................................... 25

12. Operation of the switchgear...................................................................................................................................... 26-27

12.1 Operating conditions ................................................................................................................................................................. 26

12.2 General warnings and precautions........................................................................................................................................... 27
12.3 Putting into service...................................................................................................................................................................... 27
12.4 Start-up...........................................................................................................................................................................................27
4 SAFERING / SAFEPLUS 12-24KV

13. Operation ..................................................................................................................................................................... 28-37

13.1 Operation of cable switch...........................................................................................................................................................28

13.2 Operation of cable switch with push-buttons....................................................................................................................... 29
13.3 Operation of vacuum circuit-breaker...................................................................................................................................... 30
13.4 Operation of vacuum circuit-breaker 12 kV/25 kA, 24 kV/20 kA........................................................................................ 32
13.5 Operation of fuse-switch............................................................................................................................................................ 33
13.6 Installation and replacement of fuses......................................................................................................................................34
13.7 Fuse selection tables - CEF/ CEF-S........................................................................................................................................... 37

14. Metering module............................................................................................................................................................... 38

15. Capacitive voltage indicators................................................................................................................................... 39-40

15.1 Voltage indicators VPIS............................................................................................................................................................. . 39

15.2 Voltage indicators VDS............................................................................................................................................................... 40
15.3 Voltage indicators VDS-LRM...................................................................................................................................................... 40

16. Additional equipment ...................................................................................................................................................... 41

16.1 Low-voltage connections............................................................................................................................................................41

16.2 Remote control and monitoring unit ....................................................................................................................................... 41

17. Cable testing ............................................................................................................................................................... 42-43

17.1 Procedure for switchgear with test points............................................................................................................................. 42

17.2 Procedure for testing directly on the cable connector with the cable connected to the switchgear ........................43
17.3 Procedure for testing directly on the cable connector with the cable disconnected from the switchgear ............. 43

18. Service and maintenance............................................................................................................................................44-43

18.1 General warnings and cautions................................................................................................................................................. 44

18.2 Maintenance intervals..................................................................................................................................................................44
18.3 Inspection...................................................................................................................................................................................... 45
18.4 Servicing.........................................................................................................................................................................................45
18.5 Repairs............................................................................................................................................................................................ 46
18.6 Tool list SafeRing/SafePlus........................................................................................................................................................46

19. Environmental certification ............................................................................................................................................48

19.1 Life expectancy of product........................................................................................................................................................ 48

19.2 Recycling capability..................................................................................................................................................................... 48
19.3 End-of-life...................................................................................................................................................................................... 48

ANNEX Sample work instruction ................................................................................................................................................ 49

 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S
1. Safety
1.1 For yuor safety!
• Strictly follow these Installation and operating
instructions.
• Only install switchgear in indoor conditions according
to IEC 62271-1 cl.2.1.
• Ensure that installation, operation and maintenance is only
carried out by professional personnel.
• Comply fully with the standards in force (IEC or local), the
connection conditions of the local power utility and the
applicable safety at work regulations.
• Observe the relevant information in the manual for all ac-
tions involving the switchgear.
• Use gloves when installing or operating switchgear.
1.2 Skilled personnel
All the installation, putting into service, running and main-
tenance operations must be carried out by skilled personnel
with in-depth knowledge of the apparatus.
When carrying out any maintenance work, the regulations in
the country of installation must be strictly obeyed.
Maintenance work must only be performed in a professional
way by trained personnel familiar with the characteristics of
the switchgear, in accordance with all the relevant IEC safety
regulations and those of other technical authorities, and
also respecting other overriding instructions. It is
recommended that ABB service personnel be called in to
perform the servicing and repair work.
WARNING
Make sure that the specified electrical ratings are not
exceeded under switchgear operating conditions.
Keep the manuals accessible to all personnel involved
in installation, operation and maintenance. The user’s
personnel are responsible for all matters regarding
safety in the workplace and correct use of the
switchgear.
5
1.3 Crucial information
Pay special attention to the information shown in the
manual by the following attention symbol:
After this symbol there are four different explanations
indicating what types of injuries or damage can be caused
should the recommended precautions not be followed:
DANGER - identifies the most serious and immediate
hazards which can cause serious personal injury or
death
WARNING - identifies hazards or unsafe practices
which can result in serious personal injury or death
CAUTION - identifies hazards or unsafe practices
which can result in minor personal injury or product
or property damage
NOTE - identifies important procedures or
requirements that, if not followed, can result in
product or property damage
WARNING
Always follow the instructions in the manual and
respect the rules of good engineering practice (GEP)!
Hazardous voltages can cause serious injury or
death! Disconnect the power and earth live parts
before proceeding with any work on the
switchgear. Follow the safety regulations in force in
the place of installation.
6 SAFERING / SAFEPLUS 12-24KV

2. General description

SafeRing is a SF6 insulated ring main unit and SafePlus is a
SF6 insulated compact switchgear for applications in
medium voltage distribution networks. SafeRing and
SafePlus offer a sealed stainless steel tank which contains all
the live components and switching functions. The
transformer is protected either by a switch fuse
combination or a vacuum circuit-breaker.
SafeRing/SafePlus with switch fuse combination in
compliance with IEC 62271-105.
With this unit the transformer will be protected by current-
limiting HV fuses in combination with a load break switch.
The load break switch is equipped with a stored spring
energy mechanism which can be tripped by the fuse striker
pin.

The units are delivered from the factory ready for
installation.
SafeRing can be supplied as a 2, 3, 4 or 5-way unit in
standard configurations with additional equipment
according to customer specification.
Available configurations: DF, CCF, CCC, CCCF, CCFF, CV, CFC,
FCC, CCCC, CFFC, CCVV, CCCCC, CCFFF, CCCFF, CCCCF.
SafeRing/SafePlus with vacuum circuit-breaker in
compliance with IEC62271-100
With this unit the transformer will be protected by a vacuum
circuit-breaker combined with relays and current
transformers.The standard relays are based on digital
technology and do not require an external power supply.
Further information can be found in the product catalogue
for SafeRing and SafePlus.

SafePlus has a unique flexibility due to its extendibility and

the possible combination of fully modular and semi-modular
configurations, with a maximum of 5 modules in one SF6
tank. The units are delivered from the factory ready for
installation. Routine tests are carried out on all units/
modules before dispatch.

No special tools are required for installing the equipment.

Available modules are :
• C - Cable switch
• F - Switch fuse disconnector
• D - Direct cable connection
• De - Direct cable connection with earthing
• V - Vacuum circuit-breaker
• Sl - Busbar sectionalizer, load break switch
• Busrise needed when SL on right side of SF6 tank
• Sv - Busbar sectionalizer, vacuum circuit-breaker
Sv always together with busrise (total width=650 mm)
• Be - Busbar earthing
• M -Metering cubicle
• V20, V25 - Vacuum circuit-breaker 20/25kA
• Sv20, Sv25 - Busbar sectionalizer, vacuum circuit-
breaker 20/25kA.

SafeRing 3-way unit CCV

 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S 7

2.1 Outer assembly

6 7 8 9

Upper front cover 17

1. Manometer SafePlus

1
2. Nameplate of module
2
3. Load break / earthing switch position indicator 3
REJ603 18

4. Short circuit indicator 4

SIGMA

HH
H
HORSTMANN
GERMANY
L1 L2 L3

www.horstmanngmbh.com
Test

5. Capacitive voltage indication 5

IEC 61243-5

L1
LMT

L2
VDS

L3
IEC 61243-5

L1
LMT

L2
VDS

L3

6. Push buttons close/open operation 10

7. Charged spring indicator
8. Self-powered protection relay 12
11
9. Vacuum circuit-breaker position
13
IEC 61243-5 LMT VDS

L1 L2 L3

Lower front cover

10. Nameplate of switchgear
11. Fuse blown indicator
12. Disconnector / earthing switch position indicator
13. Capacitive voltage indication 15

Cable compartment cover 14

14. Ca ble compartment cover standard

15. Cable compartment cover with inspection window
16
16. Support bar (removable)

Side cover
17. Lifting lug
18. Operating handle (suspended on the side wall, by default
on the right-hand side wall)
8 SAFERING / SAFEPLUS 12-24KV
3. Transport and handling
The units are delivered from the factory ready for
installation.
SafeRing/SafePlus is fitted with lifting lugs, but can also be
moved on a pallet with a forklift truck. Make sure to secure
the switchgear.
NOTE - use only approved slings when lifting.
Maximum angle on lifting lugs is set to 90 o
3.1 By receiving inspection
Upon receiving the SafeRing/SafePlus please check that the
delivered equipment has not been damaged during
transport. If any such damage has occurred, a claim must be
submitted to the carrier immediately.
After unpacking, the following must be checked:
1. Operating handle A – one piece should be included,
normally fixed on right-hand side.
2. Check that the pointer on the pressure indicator B is in
the green area.
3. Carry out a function test on the mechanical parts.
4. Visual check of the switchgear. Any faults or omissions
must be reported immediately to the supplier.
3.2 Storage
SafeRing/SafePlus must be stored under cover in a dry and
well ventilated area until it is installed and put into
operation.
B
 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S 9

4. Installation

4.1 STANDARD 3-WAY SWITCHGEAR

5 6

4 3

1 2

Unit A B C
1-way 297 337 370
2-way 622 662 695
3-way 947 987 1020
4-way 1272 1312 1345
5-way 1597 1637 1670

NOTE - the unit must be fixed using the bolts shown NOTE - the tools required for installation and
in the position 1,2,3,4 or 1,2,5,6 or 1,2,3,4,5,6 shown maintenance of the switchgear are specified in the
in red. Use M10 or M12 screws. tool list in chapter 18.6.
10 SAFERING / SAFEPLUS 12-24KV

4.2 3-WAY SWITCHGEAR WITH BASE FRAME (AFL)

Unit A B C
1-way NA NA NA
2-way 623 662 695
3-way 948 987 1020
4-way 1272 1312 1345
5-way 1597 1637 1670

NOTE - Fix the RMU with base frame using the

hole in front (of base frame) and the wall
mounting brackets on the top/rear of RMU.
 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S 11

4.3 3-WAY SWITCHGEAR WITH BASE FRAME (AFLR)

Unit A B C 81/87*
1-way NA NA NA
2-way 623 662 695
3-way 948 987 1020
4-way 1273 1312 1345
5-way 1598 1637 1670

Distance between two units which are connected to

each other by means of external busbars

*) Top extension: 8 mm / 81 mm
Side extension: 14 mm / 87 mm
8/14*
12 SAFERING / SAFEPLUS 12-24KV

5. Dimension

5.1 Weight table

The weights are without additional equipment, except for

transformers for M module. NOTE - ABB wishes to highlight that values of
dimensions and weights provided herein are
preliminary and may change after final design
Module kg
preparation, based on final scope of supply and
SafeRing 2-way DF/CF 300 installation details of the switchgear. As a
3-way CCC/CCF/CFC/FCC 450 consequence, provided values of dimensions and
4-way CCCC/CCCF/CCFF 600 weights are NOT to be considered as final but only
4-way CFFC/CCVV 600 for standard reference purposes.
5-way CCCCC/CCFFF 750
5-way CCCFF/CCCCF 750
ACCORDINGLY, YOU EXPRESSLY ACKNOWLEDGE AND
SafePlus Standard 1-way 150 AGREE THAT VALUES OF DIMENSIONS AND WEIGHTS
2-, 3- and 4-way as for SafeRing PROVIDED HEREIN ARE NEITHER FINAL NOR BINDING
5-way 750 AND THAT THE RESULT OF THEIR USE IS NEITHER
M-metering module incl. trafo 250 FEASIBLE NOR ACCURATE NOR ERROR FREE.

5.2 Dimension

Standard switchgear installed on cable trench Low version switchgear installed on cable trench
 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S 13

1786

1626
1045

885
38 39 38 39

AFLR baseframe Base frame, height 450 mm Base frame, height 290 mm
* Dimensions for 290 mm baseframe

5.3 Table AFL/AFLR

ISC Height of switchgear Roof height Max sets of current
IAC class Ventilation Base frame
(kA/1s) (mm) (mm) transformers

1336 (standard) 2400 (standard) Optional

AFL Backwards 2 2)
1100 (low) 2400 (low) (290/450 mm)

1336 (standard) 2000 (standard) Optional

AFL Downwards 3) 2 2)
1100 (low) 6) 2000 (low) (290/450 mm)
16

1336 (standard) 2000 (standard) Optional

AFLR Downwards 3) 2 2)
1100 (low) 6) 2000 (low) (290/450 mm)

Mandatory 5)
AFLR Upwards 4) 2002 1)
2600 2 2)
(290/450 mm)

1336 (standard) 2400 (standard) Optional

AFL Backwards 2 2)
1100 (low) 2400 (low) (290/450 mm)

1336 (standard) 2000 (standard) Optional

AFL Downwards 3) 2 2)
1100 (low) 6) 2000 (low) (290/450 mm)
20
1336 (standard) 2000 (standard) Optional
AFLR Downwards 3) 2 2)
1100 (low) 6) 2000 (low) (290/450 mm)

Mandatory 5)
AFLR Upwards 4) 2002 1)
2600 2 2)
(290/450 mm)

Mandatory 5)
25 AFLR Upwards 4) 2002 1)
2600 2 2)
(450 mm)

1) Height of exhaust channel is always 2002 mm. This dimension is independent of the height of the base frame and switchgear.
2) In case two sets of CT’s are required, additional base frame is mandatory and it is not allowed with gland plate as second set of CT’s will be installed in base frame.
3) IAC classification is unavailable in case of installation deviating from basic parameter set-up described in "downwards ventilation" section on previous pages.
4) Upwards ventilation solution requires a base frame for attaching the gas exhaust channel. Only available from 2-way to 5-way switchgears.
5) Not allowed with gland plate between switchgear and base frame, gland plate can be installed below base frame.
6) Not allowed with gland plate on low version for this ventilation direction
14 SAFERING / SAFEPLUS 12-24KV

6. Internal arc classification (IAC)

kA2 s
During development of all ABB products, focus is on —
01 Arc duration and
personnel safety. The SafeRing/SafePlus portfolio was damage caused
designed and tested to withstand a variety of internal arc
scenarios at the same current level as the maximum short
circuit current. The tests show that the metal enclosure of
SafeRing/SafePlus is able to protect personnel standing
close to the switchgear during internal arc fault.
Melting
of Steel
Causes and effects of internal arcs
Melting of
Although an internal arc fault is highly unlikely it can theoretically Copper

be caused by various factors, such as: Melting

of Cables

• Insulation defects due to quality deterioration of the

components. The reasons can be adverse environmental 0 100 200 500 ms

conditions and a highly polluted atmosphere.

• Inadequate training of the personnel in charge of the
installation leading to incorrect installation of the
cables. R

• Broken or modified safety interlocks.

• Overheating of the contact area, e.g. when the L

connections are not sufficiently tightened.

• Short circuits caused by small animals that have entered
into the cable compartment (i.e. through cable
entrance). L

The energy produced by the internal arc causes the F

following phenomena:
• Increase of the internal pressure.
• Increase of the temperature.
• Visual and acoustic effects.
• Mechanical stresses on the switchgear structure.
• Melting, decomposing and evaporation of materials.
Tested according to IEC standard 62271-200
The capability of SafeRing/SafePlus switchgear to
withstand internal arc is proven by type tests
performed according to internal arc classification (IAC) as
described in the standard IEC 62271-200 as follows:
F-Front = Access from the front
L-Lateral = Access from sides
R-Rear = Access from the rear
Accessible sides of switchgear = Area that personnel can
enter freely. For accessibility A this means a 300 mm safety
distance + 500 mm or more in safe moving area.
Non-accessible side of switchgear = Area that is
physically blocked or clearly marked as not safe for
personnel.

Accessibility: A and B (switchgear)
A = Accessible to authorized personnel only
300 mm safety distance on accessible sides of the switchgear
(also distance to sensors during testing)
B = public access
100 mm safety distance on accessible sides of the switchgear
(also distance to sensors during testing)
All test specimens passed the following test criteria
according to the standards:
1. Correctly secured doors and covers do not open
2. No fragmentation of the enclosure occurs within the time
specified for the test. Projection of small parts up to an
individual mass of 60 g are accepted
3. Arcing does not cause holes in the enclosure of the
switchgear up to a height of 2 m
4. Indicators do not ignite due to the effect of hot gases
5. The enclosure remains connected to its earthing point
 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S 15

SafeRing/SafePlus is available for a wide range of installa- 6.2 IAC AFLR or AFL - downwards ventilation
tions and applications in order to secure the highest safety With ventilation down to the cable trench.
for operators.
Switchgears are designed and type-tested for internal arc With this setup, hot gases and pressure are evacuated
classification according to the following configurations: downwards in the cavity in the floor beneath the switchgear.
Hot gases are led to the cable trench by means of a back
6.1 IAC AFLR - with ventilation upwards through an plate installed on the rear side of the switchgear, forcing the
exhaust channel hot gases down during an arc fault. The switchgear must be
With this setup, hot gasses and pressure are arranged as instructed according to the basic parameters
evacuated into the safe area of the switchgear room above below.
the switchgear through the gas
exhaust channel. In this setup the switchgear can be Basic parameters of set-up:
installed as free standing. This solution is not available for • IAC AFLR or AFL up to 20 kA / 1s
M-module. With this solution, a base frame of 450 mm • Minimum height of ceiling: 2000 mm
(optional 290 mm) is included as standard. • Recommended distance to back wall:
- 800 mm with accessible rear side
Basic parameters of setup: - 100 mm recommended for non-accessible rear side
• IAC AFLR up to 25 kA / 1s (possible down to 20 mm)
• Minimum height of ceiling: 2600 mm • Back plate installed on the switchgear
• Minimum distance from backwall: • Requires a minimum opening between switchgear and
- 800 mm with accessible rear side cable trench in the “pressure relief area” for each
- 100 mm with non-accessible rear side module shown as opening “A” in illustration “02”.
• Switchgear needs to be installed and fixed to the floor - Opening “A” in a 1-way module: 250 x 205 mm
(see Chapter 5). - Opening “A” in 2-5 way modules: 150 x 205 mm

For number of modules, availability, heights and It is optional to cover opening “B” between the switchgear
specifications, see table 6.3. cable compartment and the cable trench with a gland plate.
This is not an allowed option for low version switchgears.
• Minimum width of cable trench: 475 mm
• Minimum depth of cable trench: 450 mm
• A pressure relief channel to a safe area is required and it
must have a free opening area of 0,1m²
• Switchgear needs to be installed and fixed to the floor
—
(see Chapter 5).
01 *290 mm base frame
available as an option.
Note: The height of the
exhaust channel must
always be 2002 mm in
order to comply with SF6
the requirements in IEC
min. 2600

SF6
standards. When the
base frame is 290 mm,
the exhaust channel
1786 (1626)*

min. 2000

is extended to reach
1336 (1100)*
2002

2002 mm height
—
02 1100 mm version
available as an option
450 (290)*

450

A B

— —
01 100 02 800 475
16 SAFERING / SAFEPLUS 12-24KV

6.3 IAC AFL – backwards ventilation • Arc shields are 100 mm

With ventilation behind the switchgear.
With this setup, hot gases and pressure are evacuated behind
the switchgear. Hot gases are led to the safe areas of the
switchgear room by means of arc shields installed on
accessible lateral sides of the switchgear or as a combined
solution with additional ventilation down into a cable trench.
Basic parameters of set-up:
• IAC AFL up to 20 kA / 1s
• Minimum height of ceiling: 2400 mm
• Arc shields need to be installed if the distance between
the switchgear and respective sidewall(s) is more than 20
mm to maintain its AFL classification. If both sides of the
switchgear are more than 20 mm from any sidewalls then
arc shields are required on both sides.
• Minimum distance to back wall: 100 mm
Larger distances can be accepted if the area between the
switchgear and back wall is non-accessible.
• Switchgear needs to be installed and fixed to the floor
(see Chapter 5).
For number of modules, availability, heights and specifications,
see table 6.3.
6.4 Non-arc proof version
The non-arc proof version of the switchgear is not verified for
any of the IAC-classes. In the highly
unlikely event of an internal arc fault in the switchgear, hot
gases and pressure could evacuate randomly in any direction
at any place of enclosure.

—
01 If the distance
from the side wall is
greater than 20 mm, arc
shields on both sides
are required. Marked
area is restricted, but
SF₆
installation is allowed
if mounting of arc
shield is feasible.
2400

—
min. 2400

02 Arc shield height for

min.

M-module is 1317 mm.

13361336

—
03 Arc shield with
base frame.
650
650

—
04 Non-arc version
1100 mm version
available as option.

— —
01 02
100
100

SF₆

SF₆
min.min.2400
2400

min.2400
1786
1786

2400

1336
min.

1336
1101
1101

— —
03 100100 04 100
100
 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S 17

7. Cable compartment

7.1 Standard cable compartment

Removal of cable cover:

1. Loosen the screws on the cable cover, pull out and lift 2. Removal of front section.
cover off.
A
A

3. Front section removed. 4. The mid-panel can be removed by unscrewing A and B .

18 SAFERING / SAFEPLUS 12-24KV

CAUTION - in case of interlocked cable compartment, NOTE - the tools required for installation and
cover can be opened / closed only when earthing maintenance of the switchgear are specified in the
switch is in closed position. tool list in chapter 18.6.

7.2 Arc proof cable compartment

Removal of cable cover:

1. Lift the handle to remove the cable cover, pull out and lift 2. Removal of front section.
cover up.

A
A

3. Front section removed. 4. The mid-panel can be removed by unscrewing A and B .

 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S 19

7.3 Cable connection

SafeRing/SafePlus is equipped with external bushings which

comply with CENELEC EN 50181, EDF HN 52-S-61 and IEC
60137 for termination of cables.

All bushings are situated in the same height from the floor
and are protected by the cable cover.

SafeRing/SafePlus can be supplied with the following

bushings for the various type of cubicles:

Bushings Type of module

D, De,
C F V
V20/25
Interface A X X
Interface C X X X X

DANGER - the manufacturer’s installation

instructions must be followed. Be sure to lubricate
the bushings thoroughly with the silicone supplied.

Use only isolated cable connections.

Where cables are not connected, the earthing switch

Interface A with plug
200 series, In = 200A must be locked in closed position or the bushings
must be fitted with dead end receptacles before the
unit is put into operation.

Interface C with M16 x 2 metric threads

400 series, In = 630A
20 SAFERING / SAFEPLUS 12-24KV

Adjustable cable support bar A

(additional equipment)
 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S 21

8. Extension of switchgear

8.1 External busbar

SafeRing and SafePlus can be equipped with an external busbar. See separate instruction manual: 1VDD006006.

И ì SafePlus
И ì SafePlus
И ì SafePlus
И ì SafePlus
И ì SafePlus

8.2 Side extension

SafeRing and SafePlus can be equipped with a side extension. See separate instruction manual: 1VDD006106.
22 SAFERING / SAFEPLUS 12-24KV
9. Motor operation
Switches, vacuum circuit-breakers and earthing switches are
operated by mechanisms located behind the front panel.
The mechanisms for all the switches and breakers are
operated manually with the operating lever (standard), or
are fitted with motor operation (additional equipment).
Installation instructions cover the following modules:
3PKE mechanism for load break switch (C-module) 1VDD200001
3PAE mechanism for fuse-switch (F-module) 1VDD200003
The earthing switch and the disconnectors can only be
operated manually. The earthing switches have mechanisms
to achieve fault making capabilities.
Motor operation can be retrofitted. Use the manuals. All
units are delivered with drawings showing the electrical
circuits.
3PKSE mechanism for load break switch (C-module) 1VDD200002
2PA mechanism for circuit-breaker (V-module) 1VDD200004
 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S 23

10. Relay and current transformers

A protection relay is installed in each vacuum circuit-breaker
module. The cables from the protection relay to the current
transformers are installed from the factory and are
terminated in the cable compartment ready for connection
to the three current transformers supplied.
Relays with auxiliary voltage
SafePlus can be delivered with advanced protection relays:
• REF615 (high LV-compartment with hinged door)
• REF630 (high LV-compartment with hinged door)
• REF611 (high LV-compartment with hinged door)
• REF620 (high LV-compartment with hinged door)

Separate manuals with examples of settings

have been prepared for each of these protection relays.

CAUTION - Before installation:

Check that the three current transformers have been

delivered and that they are all of the same type.

Check that the current transformers are of the

correct type, with the correctly rated transformer
ratio, for the distribution transformer’s rated current
and for the adjustment range on the protection relay
(see protection relay manual).

Each current transformer must be mounted onto its high

voltage cable before the cable termination is fitted.

WARNING - the earth shield on the cable must be led

back through the center hole in the current
transformer (see figure on left) and earthed on the
earthing bar in the cable compartment. A mounting
plate for the current transformers is fitted in the
cable compartment.

After the current transformers have been installed in the

unit, the cables from the protection relay are connected.
Consult the manual supplied with the protection relay for Installation of current transformers
a description of the connections. The cable shielding is led back through the center hole and earthed, as
shown in figure.

SafeRing/SafePlus with vacuum circuit-breakers are

delivered with self-powered OC/EF protection relay
ABB type REJ 603 V.1,5.
24 SAFERING / SAFEPLUS 12-24KV
11. Manometer/Pressure indicator
SafeRing/SafePlus is usually supplied with a pressure
indicator in the form of a manometer. Additionally, it is
possible to fit a device for an electric signal if the pressure
is low. This requires auxiliary voltage supply.
11.1 Gas pressure
SafeRing/SafePlus contain SF6 gas with a nominal pressure
of 1,4 bar absolute at 20o C.
SafeRing/SafePlus are «sealed for life» and fitted with
a temperature-compensated pressure indicator.
A
B It is important that the pressure measuring device shows
Pointer in green area A - unit has sufficient pressure.
Pointer in red area B - pressure is too low.
WARNING - operation when pressure is too low
(pointer in red area):
If pointer is in red area, the operation of the
switchgear can not be done under live conditions
(voltage on). SF6 gas needs to be topped up
according to instruction and the filling table on next
page before operation can be done under live
conditions.
For more detailed description, see instruction
manual 1VDD201603
WARNING - replenishment of SF6 gas in SafeRing/
SafePlus
Potential risk!
Operators must be trained and qualified for SF6 gas
handling
The following equipment is needed:
• SF6 gas bottle with new and clean gas in accordance
with IEC 60376
• Manometer and reduction valve
• Bottle for recovery of SF6/air mixture
• Adapter and pressure measuring device
absolute pressure. If you have a pressure measuring device
showing over-pressure.
1. Remove the front cover and if possible the top cover.
Unscrew the pressure indicator by unscrewing the
hexagon nut as shown on the figure at the right.
2. Screw the adapter to the valve. The tightening torque is
max 45 Nm.
3. Before connecting the hose from the gas bottle to the
adapter, the air in the hose must be removed by running
SF6 gas through the hose. The SF6 gas must be
recovered.
4. When gas is flowing into the RMU/switchgear, the
manometer on the gas bottle has to be observed.
When it shows 1,4 bar absolute at ambient temperature
20°C, the gas filling must be stopped.
5. Remove the filling hose and connect the pressure device
to check the pressure inside the RMU/switchgear.
6. When the correct pressure of 1,4 bar absolute is
obtained, remove the adapter, check that the sealing
between the pressure indicator and the valve is smooth
and clean, and screw the pressure indicator to the RMU/
switchgear with tightening torque max 45 Nm as shown
below.
 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S 25

C 11.2 Altitude
SF6 Air

Max height above sea level for installation without reducing

gas pressure is 1500 meters. In the interval from 1500 to
2000 meters, gas pressure has to be reduced according to
the above figure. For installation above 2000 meters, please
contact ABB for instructions.
Spring-
loaded
valve

NOTE - screw/unscrew on this hexagonal nut only C .

The pressure indicator can be dismounted from the
switchgear without SF6 leakage from the SF6 tank.
26 SAFERING / SAFEPLUS 12-24KV
12. Operation of the switchgear
12.1 Operating conditions
Normal ambient conditions
SafeRing/SafePlus is generally equipped for operation/
service in normal indoor conditions in accordance with
IEC 62271-1.
The following limitations apply:
Ambient temperature
• Max. temperature +40°C
• Max. temperature (24-hour average) +35°C
• Min. temperature - 25°C
Humidity
• Max. average relative humidity measured
over 24 hours 95%
• Max. average relative humidity measured
over 1 month 90%
Special conditions
In accordance with IEC 62271-1, the manufacturer and
enduser must agree about special operating conditions
which deviate from operation under normal conditions.
The manufacturer/supplier must be consulted in advance
if especially difficult operating conditions are involved.
When SafeRing/SafePlus is installed more than 1500 meters
above sea level, the atmospheric pressure will be lower and
the overpressure inside the tank will have to be reduced.
Airfreight
Units / modules transported by airfreight are delivered with
reduced overpressure. For topping up, please see procedure
for replenishment of SF6 gas.
Application of the X-ray regulations
One of the physical properties of vacuum insulation is the
possibility of X-ray emissions when the contact gap is open.
The specified test performed by the Physikalisch-Technische
Bundesanstalt (PTB) in Braunschweig demonstrates that the
local dosage output of 1 µSv/h at a distance of 10 cm from
the touchable surface is not exceeded when the rated
voltage is applied.
The results are as follows:
• Testing of the switching device or the vacuum
interrupter to VDE 0671 part 100 or IEC 62271-100 at the
relevant rated power frequency withstand voltage may
only be performed by trained personnel observing the
stipulations of the EU basic standard (Stipulation
96/29/Euratom of the senate from 13 May 1996
(ABI.L 159 from 29 June 1996)).
• Application of the rated power frequency withstand
voltage specified for the switching device by VDE 0671
part 100 or IEC 62271-100 is completely safe.
• Higher voltages than the rated power frequency
withstand voltage or DC test voltage specified in VDE
or IEC standards must not be applied!
• The containment of the above mentioned local dosage
output with the vacuum interrupter in the open position
is dependent on maintenance of the specified distance
between the contacts (which is automatically ensured
with correct mechanism function and force
transmission).
• Safety clearances must be maintained.
WARNING - CONTROL AND MONITORING THE GAS
SafeRing/SafePlus is a pressure-sealed system that
normally does not require special inspections.
However, the gas pressure on the manometer should
always be checked prior to operation.
 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S
12.2 General warnings and precautions
DANGER - do not walk on the top of switchgear
units!.
DANGER - switchgear operations must be carried out
with the doors closed.
WARNING - operations and any type of work must be
carried out by trained and specialized personnel who
are familiar with SafeRing/SafePlus and follow all the
safety regulations in accordance with the IEC
Standards and other regulations in force, as well as
any local work regulations and instructions.
NOTE - the tools required for installation and
maintenance of the switchgear are specified in the
tool list in chapter 18.6.
12.3 Putting into service
Preparatory work
Before connection to the medium voltage network the
following work must be carried out in preparation for
putting into service:
• Check the general condition of the switchgear for any
damage or defects.
• Visually inspect the switching devices, cable bushings,
insulating parts, etc.
• Check the paintwork for any damage and, where neces-
sary paint over scratches to avoid corrosion
• Remove all residues of materials, foreign objects and
tools from the switchgear.
27
• If necessary, clean the switchgear and remove any
traces of greasy or sticky dirt.
• Correctly remount all covers etc. removed during
assembly and testing procedures.
• Switch the auxiliary and control voltage on.
• Carry out testing operations on switching devices
either manually or using electrical control, simultaneously
observing the relative position indicators.
• Check the mechanical and electrical interlocks for
effectiveness, without using force.
• Check the SF6 gas pressure of the tank. It needs to be at
green level before operating the switchgear.
• Instruct local operators regarding the basic features for
correct use of the switchgear.
Other checkpoints
• Depending on the allocation of responsibilities, it may
also be necessary to check the following equipment in
the vicinity of the switchgear:
• Power cables
• Auxiliary cables
• Auxiliary power source
• Remote control system
• Complete earthing system
• Switchgear installation room equipment
• Switchgear installation room characteristics:
- Pressure resistance in the case of an arc fault
- Ventilation
- Temperature
- Humidity
12.4 Start-up
Instructions
Comply with all relevant safety regulations.
Ensure that the switch-disconnectors, circuit-breakers or
fuse-switches in the configuration are in the OPEN position.
Energize the power supply feeders. Connect the switchgear
step by step, observing the signals and indicators.
Where necessary, check that the conductors are in phase
when there are several incoming feeder cables and
switchgear sections. Carry out all measurements and check
that all functions that depend on the medium voltage power
supply are connected. Check there are no irregularities of
any kind.
28 SAFERING / SAFEPLUS 12-24KV

13. Operation

All switches can be operated with the included operating handle. Internal mechanical interlocking between the switch
disconnector/isolator and the associated earthing switches prevents incorrect operation. For detailed interlocking
description, see dedicated overview for each module in catalogue.

The operation of the switch disconnector/circuit-breaker and earthing switches can be further interlocked by means of a
padlock.

The earthing switches are operated by a snap action mechanism, which ensures fast closing. The earthing switch is closed
by turning the operating handle clockwise. Turning the operating handle anti-clockwise opens the switch.

An anti-reflex system, standard on all operating handles, prevents the immediate re-operation of switches.

13.1 Operation of cable switch

Switch disconnector: Earthing switch:

Close: Turn the operating handle clockwise Close: Turn the operating handle clockwise
Open: Turn the operating handle anti-clockwise Open: Turn the operating handle anti-clockwise
 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S 29

13.2 Operation of cable switch with push-buttons

If an additional trip coil is installed in the cable switch module, push-buttons are also mounted on the system.

The switch-disconnector is only switched after pressing these buttons. The spring is always tensioned by turning the
operating handle from position 0 to I (i.e. clockwise) if you want to switch on. From position I to position 0 (i.e. counter-
clockwise) to switch off.

B A

Green push-button closes the switch A

Red push-button opens the switch B

Switch disconnector C
Earthing switch D

Switch disconnector: Earthing switch operation:

To close or open the switch disconnector, the buttons have Open: Turn the operator handle counter-clockwise.
to be used. Charging the spring requires turning the lever Close: Turn the operator handle clockwise.
either clockwise or counter-clockwise, depending on the
current position of the load break switch.

1. Open the loadbreak switch

Charge the spring: Turn the operator handle
counter-clockwise
Push the red button.

2. Close the load break switch

Charge the spring: Turn the operator handle
clockwise
Push the green button.
30 SAFERING / SAFEPLUS 12-24KV

13.3 Operation of vacuum circuit-breaker

The isolator in the V-module can only be opened after the circuit-breaker is opened. Then the circuit-breaker can be closed
for testing purposes.

B A

Mechanical position indicators: Vacuum circuit-breaker:

Green push-button closes the switch A Charging springs: Turn the operating handle clockwise to
Red push-button opens the switch B charge the closing and the opening spring.
Mechanical position indication, circuit-breaker open C Close: Push the green button A
Mechanical position indication, earthing switch closed D Open: Push the red button B
 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S 31

Switch disconnector: Earthing switch:

Close: Turn the operating handle clockwise. Close: Turn the operating handle clockwise.
Open: Turn the operating handle anti-clockwise. Open: Turn the operating handle anti-clockwise.
32 SAFERING / SAFEPLUS 12-24KV

13.4 Operation of vacuum circuit-breaker - 12kV/25kA,

24kV/20kA

Before operating of the vacuum circuit-breaker, check that A B

the spring is charged. If the spring is not charged, it can be
charged by means of the charging lever. The spring is fully
charged when the indicator turns to charged spring
(yellow symbol, about 10 operations needed to fully charge
the spring).

D C

F
CAUTION - if the vacuum circuit-breaker is equipped
with motor operation (optional) it is not necessary to
charge the spring by hand. The motor starts charging
the spring automatically as soon as the auxiliary
voltage is switched on.

Open: push red button A - vacuum circuit-breaker (OFF)

NOTE - the downstream disconnector is mechanically
interlocked with the vacuum circuit-breaker.
Close: push green button B - vacuum circuit-breaker (ON)
Indication C - spring charged / discharged
Vacuum circuit-breaker position indicator D
Counter - closing and opening operations E
Spring-charging lever F

For operation of the downstream disconnector and earthing

switch, see previous page.
 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S 33

13.5 Operation of fuse-switch

B A

WARNING - for correct function of F-module, it is

required to use fuses suitable for rating of protected
distribution transformer, see fuse selection table on
following pages. Use of improper fuse can void the
warranty.

Switch-fuse disconnector:
Charging springs: Turn the operating handle clockwise to
charge the closing and the opening spring.
Close: Push the green button A
Open: Push the red button B

The circuit-breaker can be tripped by the protection relay,

while in switch-fuse configurations the fuse switch
disconnector can be triggered by the fuse striker pin if an
over-current, a short-circuit or an earth-fault occurs.
34 SAFERING / SAFEPLUS 12-24KV

13.6 Installation and replacement of fuse-links

A red indicator below the fuse symbol on the lower front panel indicates that at least one fuse-link has blown. Fuse links are
replaced as shown in the sequence of illustrations. Switch- fuse configurations are supplied without fuse-links installed.

When installing fuse-links for the first time, follow the sequence of illustrations 2-9.

1. Blown fuse indicator C 2. Close earthing switch by turning 3. Unscrew the fuse panel.
operating handle clockwise.
4. Tilt out the fuse panel to gain access
to fuse canisters - If safety wires are
installed, make sure they are latched at
both ends before continuing to step 5.
 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S
5. Applying the operating handle and
turning anti-clockwise opens the fuse
canisters. After initial opening with
safety wires, reattach the fuse panel
for easy detachment of safety wires.
8.Turn the handle on the fuse cover
clockwise to close and seal the fuse
canister. Use the operating handle.
6. Pull out the fuse handle. The fuses
are firmly fixed in the fuse cover.
9. Close the fuse panel. The switches
are ready for operation.
35
7. Fix the fuses to the fuse cover using
the contact screw. Ensure springs are in
correct position to tighten fuse and fuse
adaptor. The striker must point out from
the fuse canister for the fuse to function
properly. Push the fuse tripping lips to
end position for resetting after chaning
fuse links. See more information inside
the fuse panel cover.
36 SAFERING / SAFEPLUS 12-24KV

Fuse cover with contact screw

Fasten contact screw

Fuse tripping lip Be sure that the fastening
screws are well tightened

Striker pin in this direction

Fuse adapter

+0,5
475,5 -1,5

Ensure that this lenght is correct.

 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S 37

13.7 Fuse selection table

Fuse selection table - CEF

Fuse-link
100% Transformer rating (kVA) rated voltage
Un (kV) 25 50 75 100 125 160 200 250 315 400 500 630 800 1000 1250 1600
3 16 25 25 40 40 50 50 80 100 125 160 160
3,3 16 25 25 40 40 50 50 63 80 100 125 160
4,15 10 16 25 25 40 40 50 50 63 80 100 125 160
7,2 kV
5 10 16 25 25 25 40 40 50 50 63 80 100 160 160
5,5 6 16 16 25 25 25 40 50 50 63 80 100 125 160
6 6 16 16 25 25 25 40 40 50 50 80 100 125 160 160
6,6 6 16 16 25 25 25 40 40 50 50 63 80 100 125 160
10 6 10 10 16 16 25 25 25 40 40 50 50 80 80 125 125
11 6 6 10 16 16 25 25 25 25 40 50 50 63 80 100 125 12 kV
12 6 6 10 16 16 16 25 25 25 40 40 50 63 80 100 125
13,8 6 6 10 10 16 16 25 25 25 25 40 50 50 63 80 100
15 6 6 10 10 16 16 16 25 25 25 40 40 50 63 80 100 17,5 kV
17,5 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63 80
20 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63 63
22 6 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63 24 kV
24 6 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63

- The table is based on using fuses type ABB CEF

- Normal operating conditions with no overload
- Ambient temperature -25°C - +40 °C

Fuse-link
120% Transformer rating (kVA) rated voltage
Un (kV) 25 50 75 100 125 160 200 250 315 400 500 630 800 1000 1250 1600
3 16 25 25 40 40 50 63 80 100 125 160
3,3 16 25 25 40 40 50 63 80 80 100 125
4,15 10 16 25 25 40 40 50 63 80 80 100 125
7,2 kV
5 10 16 25 25 25 40 40 50 63 80 80 125 160
5,5 6 16 16 25 25 25 40 50 50 80 80 100 125 160
6 6 16 16 25 25 25 40 40 50 63 80 100 125 160
6,6 6 16 16 25 25 25 40 40 50 63 80 80 100 125
10 6 10 10 16 16 25 25 25 40 40 50 63 80 80 125
11 6 6 10 16 16 25 25 25 25 40 50 50 80 80 100 125 12 kV
12 6 6 10 16 16 16 25 25 25 40 40 50 63 80 100 125
13,8 6 6 10 10 16 16 25 25 25 25 40 50 50 80 80 100
15 6 6 10 10 16 16 16 25 25 25 40 40 50 63 80 100 17,5 kV
17,5 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63 80
20 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63 80
22 6 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63 24 kV
24 6 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63

- The table is based on using fuses type ABB CEF

- Normal operating conditions with 20% overload
- Ambient temperature -25°C - +40 °C
38 SAFERING / SAFEPLUS 12-24KV

14. Metering module

1. Front door locked:: With padlock: Remove pad-

DANGER - make sure there is no voltage in the
busbars and cable terminals and that the risk of 2.
reconnection is eliminated in all units. Any remote
control must also be prevented. 3.
4.
lock, then turn blocking plates 90° A .
With key lock: Unlock door by using the key for
the panel door.
Use handles B to lift door first up (vertical),
then pull the door out (horizontal).
Remove plastic cover C which is placed behind
front door.
Pay attention to label placed inside every
metering module.

DANGER - always check voltage presence before start

of any work inside M-module

NOTE - ensure that HV fuse / dummy fuse is inserted

properly into both upper and lower fuse holder A A

B B

Max. tightening torque: 20 Nm

C
12kV with HV fuse 24kV with HV fuse,
12 and 24kV with
dummy fuse
 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S 39

15. Capacitive voltage indicators

15.1 Voltage indicator VPIS Operating temperature

The VPIS will operate reliably over a temperature range of
VPIS indicators are used to indicate the presence of service –25°C to +50°C.
medium voltage.
Phase comparison and testing of VPIS
Each phase of the integrated voltage presence indicating
system has a connection point on the front panel, which can
be used to perform phase comparison and to test the
voltage presence indicator.

WARNING - the indication of VPIS alone is not

Threshold values for voltage presence indication
sufficient to prove that the system is dead: if
The indication corresponding to “voltage present” appears
operating procedures make it mandatory, relevant
when the actual line-to-earth voltage is between 45% of the
voltage detectors according to IEC 61243-1, IEC
nominal voltage and the rated voltage. The indication
61243-2 and IEC 61243-5 shall be used.
corresponding to “voltage present” does not appear when
the actual line-to-earth voltage is less than 10% of the
nominal voltage.

NOTE - the energized state of the unit is indicated by

a flashing light with frequency of repetition of at
least 1 Hz. Under very bright lighting it may be
necessary to improve visibility by additional means.
40 SAFERING / SAFEPLUS 12-24KV

15.2 Voltage indicator VDS

VDS is used to detect the presence or absence of medium

voltage according to IEC 662271-213.
The VDS are based on the HR system. The system consists of
a fixed device, installed in the switchgear, coupled with a
mobile device to visually detect the presence or absence of
service voltage and phase balance and on which the
indicator lights are installed.
The state of voltage present is visually indicated with at
least 1Hz repetition frequency. A

The “voltage indicators” which are recommended are the

VIM1 type used as a mobile device and VIM3 type used as a
fixed and mobile device. Both are made by Maxeta.
The “voltage indicators” have a maximum operating voltage
threshold of 90 V and a maximum current threshold of 2.5
μA at 50Hz.

Operating temperature
The VDS works reliably with a temperature range from
–25°C to +50°C. Capacitive voltage indicator type HR A

Phase comparator
The phase comparator detects the balance or unbalance of
the phases between the interface and/or the test points.
Detection is by means of a luminous indicator.
The recommended phase comparator of the VDS is the
PCM-HR type, made by Maxeta. It consists of a 1.4 m long
test cable.

Threshold values for voltage indication

When the line-earth voltage is between 45% and 120% of
rated voltage, indication of „voltage present“ must appear.
The „voltage present“ indication must not appear when the
line-earth voltage is less than 10% of the rated voltage.

15.3 VOLTAGE INDICATORS VDS LRM

With VDS LRM system, the following can be indicated:
• Overvoltage
• Nominal voltage presence Phase sequence test
• Isolation problems
• No voltage
• Broken lead indication (Optional feature)

Indication is done visually on the display.

Contact the product manufacturer for detailed descriptions
and manuals.
 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S 41

16. Additional equipment

16.1 Low-voltage connections

Auxiliary contacts (2NO+2NC) can be supplied to indicate

switch positions on all switches/breakers. Access to the
low-voltage connections is obtained by removing the top
front panel. A shunt trip coil (AC or DC) can be fitted on the
transformer switch/breaker.

16.2 Remote control and monitoring unit PUSH OFF PUSH ON

OFF

000 000 000

Test

Test

Test
U U U

age ng

age ng

age ng
CAP Volt nnu

CAP Volt nnu

CAP Volt nnu

s.co S2+

s.co S2+
Spa

Spa

s.co S2+
Spa
m

m
krie DIS

krie DIS

m
krie DIS
SafeRing can be equipped with an integrated remote control 00009

and monitoring unit.

This unit is pre-engineered and can be delivered and 000

Test

U
age ng
CAP Volt nnu

s.co S2+
Spa

m
krie DIS

installed as a retrofit solution or complete from factory.

SafePlus can have the same equipment but needs an

additional low voltage compartment on top of the
switchgear.
42 SAFERING / SAFEPLUS 12-24KV

17. Cable testing

Cable testing and locating cable faults are preformed in
three ways:
• Directly on the testing points if they are fitted on the
unit.
• Directly on the cable connectors with the cable con-
nected to the switchgear.
• Cable connector dismounted from the switchgear.
DANGER - remember that the cable has two ends.
Both ends of the cable need to be isolated. This is
typically done by opening the disconnectors of
SafeRing SafePlus switchgears connected to the
cable. The free end of the tested cable needs to be
secured against accidental access.
17.1 Procedure for switchgear with test points
1. Open switch disconnector.
2. Check voltage status.
3. If voltage is not present, close the earthing switch.
4. Connect the testing equipment on top of the testing
points which hold the earth bar (B).
5. Remove the earth triangle and perform the test. Re-
spect maximum test voltage levels as detailed in table
below. Recommended test values can be applied with
busbars energized.
6. Refit the earth triangle. Tightening torque: 25 Nm.
7. Disconnect test equipment.

CAUTION - cable testing must be carried out in

accordance with the cable manufacturer’s
recommended practice.

CAUTION - sometimes cable testing through the

busbar of the switchgear is preferred. This way
several sections of cable can be tested at the same
time. This is feasable, but remember the following
limitations: DC and VLF voltages must not be applied
to voltage transformers and surge arresters.

Maximum cable test voltages when testing cables using the cable test points of the switchgear
Rated voltage of the switchgear Ur (kV rms) 12kV 17,5kV 24kV Time
Power frequency cable test voltage Uct(ac) (kV rms) 12kV 17,5kV 24kV 15 min.
DC cable test voltage Uct(dc) (kV peak) 24kV 34,8kV 40kV 15 min.
VLF cable test voltage (Sine-wave, 0,1Hz) Uct(VLF) (kV rms) 18kV 26,1kV 28kV 15 min.
VLF cable test voltage (Cosine-rectangular, 0,1Hz Uct(VLF) (kV peak) 25,5kV 36,9kV 40kV 15 min.
 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S 43

17.2 Procedure for testing directly on the cable connector 17.3 Procedure for testing directly on the cable connector
with the cable connected to the switchgear with the cable disconnected from the switchgear

1. Open switch disconnector. Open switch disconnector.

2. Check voltage status. 1. Check voltage status.
3. If voltage is not present, close the earthing switch. 2. If voltage is not present, close the earthing switch.
4. Open cable compartment cover. 3. Open cable compartment cover.
5. Connect test rod or test lead to cable connector, keep- 4. Remove cable connector from the switchgear.
ing the cable connected to the switchgear. 5. Connect test rod or test lead to cable connector.
6. Open earthing switch and perform the test. Respect 6. Perform the test respecting maximum test voltage lev-
maximum test voltage levels as detailed in table below. els as detailed in instructions from cable supplier and
Recommended test values can be applied with busbars cable connector supplier. When the cables are discon-
energized. nected at both ends, the cable testing is independent
7. Close the earthing switch. from the switchgear. Procedures and test values are de-
8. Disconnect the test equipment. termined by the cable, cable terminations and test
9. Complete the cable connector with insulating plugs. equipment. Test procedure and methods must follow
10. Refit cable compartment cover. recommendations and limitations related to the cable,
cable terminations and test equipment.
7. Disconnect test equipment.
8. Refit cable connector to switchgear.
9. Refit cable compartment cover.

Maximum cable test voltages when testing directly on the cable connector with the cable connected to the switchgear
Rated voltage of the switchgear Ur (kV rms) 12kV 17,5kV 24kV Time
Power frequency cable test voltage Uct(ac) (kV rms) 12kV 17,5kV 24kV 15 min.
DC cable test voltage Uct(dc) (kV peak) 24kV 34,8kV 48kV 15 min.
VLF cable test voltage (Sine-wave, 0,1Hz) Uct(VLF) (kV rms) 18kV 26,1kV 36kV 15 min.
VLF cable test voltage (Cosine-rectangular, 0,1Hz Uct(VLF) (kV peak) 25,5kV 36,9kV 51kV 15 min.
44 SAFERING / SAFEPLUS 12-24KV
18. Service and maintenance
18.1 General warnings and cautions
WARNING - pay attention to the following safety
warnings:
Preparing the switchgear for safe assembly
1. For each case, set safe working conditions with the
utility safety officer.
2. Make sure that national safety regulations are
followed.
3. Make sure there is no voltage in the busbars and
cable terminals and that the risk of reconnection is
eliminated in all units. Any remote control must also
be prevented.
4. Make sure that auxiliary circuits are also
disconnected from all possible power supply sources
(including instrument transformers)
Tools required
• Tool list as specified under chapter 18.6
• Vacuum cleaner
• Cleaning cloths
• Mild alkaline cleaning agent. Do not use trichloroethane,
carbon carbotetrachloride or any kind of alcohol, etc.
for cleaning
• Clean water
• Silicone liquid
• In special cases, insulating surfaces can be covered with
a thin layer of silicone liquid such as DC200/100CS or
similar
• Instruction manuals
• Test equipment
Maintenance instructions
Maintenance serves for preserving trouble-free operation
and achieving the longest possible working life of the
switchgear.
It comprises the following closely related activities:
Inspection: Determination of the actual conditions
Servicing: Measures to preserve the specified conditions
Repairs: Measures to restore the specified conditions
The time intervals for maintenance work to be carried out
always depend on the operating conditions of the
switchgear and, above all on the mode of operation, the
number of rated and short-circuit current switching
operations, ambient temperature, pollution, etc.
The maintenance intervals and measures to be taken that
are given in table below are recommended for SafeRing/
SafePlus under normal service conditions. Three year
intervals are recommended for all maintenance measures in
more demanding
conditions (such as areas with high pollution levels).
Other important instruction manuals
The operation of all protection relays should be checked in
accordance with the manufacturer’s instructions.
All components in the SF6 tank are maintenance-free for the
declared life expectancy of the product. The tank is made of
stainless steel.
18.2 Maintenance intervals
We recommend carrying out the maintenance work at the
following intervals:
Activity performed According to section Time interval in years
Inspection 18.3 5 1)
Service 18.4 As required 2)
Repairs 18.5 As required
1)
Under more demanding service conditions, we recommend shortening
this interval appropriately.
2)
According to the results of the inspection.
Other services may be required, as when max number of
operations is reached, please contact ABB to order
inspection.
NOTE - under abnormal operating conditions
(including adverse climatic conditions) and/or
particular environmental conditions (among which,
heavy pollution and aggressive atmosphere),
inspection at shorter intervals may be necessary.
 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S
18.3 Inspection general aspects
Where necessary, the working area must be isolated and
secured against accidental re-connection before inspection,
in accordance with the “Safety Regulations” specified by IEC
standards and corresponding national standards. The
switchgear condition must be monitored by regular
inspections. Under normal operating conditions,
inspections should be carried out once every fifth year by
suitably trained personnel.
Instructions
Carry out the following inspections:
• Visually check for dirt, corrosion and moisture.
• Check for traces of discharges on insulating material
parts.
• If there are test points:
- Visually check the contact points and surrounding
earthed surfaces.
- If there are signs of pollution or dust, please clean the
area.
• Check the operating pressure of the gas-insulated
switching devices where possible. Follow gas-chapter
for further instructions.
• Check condition and life time of installed accessories
and auxilliary devices; change if necessary according to
component data sheet.
• If corrosion is observed on mechanisms, motors or
other accessories please contact ABB to evaluate if any-
thing needs to be replaced.
• Check that there are no visible signs of, or damage
from, partial discharges.
• There should not be any visible signs of overheated
connections.
• All components should perform perfectly and any faulty
components must be replaced.
No discharge should occur on the surfaces of equipment at
the operating voltage. This can, for example, be detected by
characteristic noises, a clearly perceptible smell of ozone, or
visible glowing in the dark.
45
NOTE - should partial discharges occur as a result of
condensation, application of a thin silicone film over
the surface concerned is often effective as a
temporary remedy. It is advisable to ask the ABB
after-sales service department for advice regarding
permanent solutions to this uncommon type of
problem.
Repair measures
If any irregular conditions are detected, appropriate
servicing or repair measures must be taken.
18.4 Servicing instructions
If the need for servicing measures is established during the
course of an inspection, proceed as follows:
1. Clean all parts (e.g motors and mechanisms) with a
vacuum cleaner and visually inspect them. Clean the
surfaces in general: Lightly settled dry dust deposits:
clean with a soft dry cloth.
2. Perform a closing/opening operation on all disconnec-
tors and circuit-breakers, fuse switches, and earthing
switches.
3. Connect the auxiliary control voltage, but ensure that no
remote signals can activate the components. Perform
one electrical operation sequence on all motor-operated
devices and tripping mechanisms.
4. For maintenance of gas-pressure, follow gas-chapter for
further instructions.
5. Completely remove all rust from damaged paint work
areas on steel sheet and other steel parts by mechanical
means, e.g. with a wire brush, and apply appropriate
anti-corrosion treatment.
46 SAFERING / SAFEPLUS 12-24KV

18.5 Repairs

Tools Required
Drill tools
14,4 Volt Drill with battery LSV 034
Extra 14,4V battery
CAUTION - follow the maintenance instructions in the
manuals for the relative components. Charger - DC18RA
Drill heads Ø 1 -13 mm
Bits-set 59/S31
First Aid minikit
M4 tap
NOTE - if the switchgear is damaged, contact ABB to
M5 tap
evaluate necessary repairs. Some advanced repairs/
operations should be carried out only by ABB service M6 tap

personnel. M16 tap

Adapter piece 7mm hex to 1/4“
Carry out repair work immediately after a defect has
Adapter piece 7mm hex to 3/8“
been discovered.
Adapter piece 7mm hex to 1/2“
1/2“ Extender, L = 10“ ( 25 cm )
1/2“ Long pipe - 17 mm
1/2“ Long pipe - 19 mm
18.6 Tool list SafeRing/SafePlus
1/2“ Long pipe - 22 mm
Hand tools
1/2“ Long ratchet L = 42 cm X
1/2“ Pipe set - Content:
NOTE - the following list of tools does NOT cover 1/2“ ratchet L = 24 cm
tools needed for HV or LV cable work/handling or 1/2“ extender, L = 1 3/4“ ( 4,5 cm )
testing. 1/2“ extender, L = 2 1/2“ ( 6 cm )
1/2“ extender, L = 6“ ( 15 cm ) X
1/2“ universal joint L = 7 cm
10 mm 1/2“ pipe X
11 mm 1/2“ pipe
12 mm 1/2“ pipe
The tools marked with an “X“ in the column “ Required“ are 13 mm 1/2“ pipe X
needed for installation and regular maintenance work as 14 mm 1/2“ pipe X
described in chapter 18. 15 mm 1/2“ pipe
16 mm 1/2“ pipe
17 mm 1/2“ pipe X
18 mm 1/2“ pipe
19 mm 1/2“ pipe X
21 mm 1/2“ pipe X
22 mm 1/2“ pipe X
24 mm 1/2“ pipe X
27 mm 1/2“ pipe
30 mm 1/2“ pipe
32 mm 1/2“ pipe
 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S 47

Tools Required Tools Required

Adjustable wrench 10“ Screwdriver - Flat 1,2 x 8 x150
Side cutting plier - ergo X Screwdriver - Flat 1,2 x 6,5 x100
Strippling plier X Screwdriver - Flat 0,5 x 3 x75 X
Universal plier Screwdriver - Flat 1,2 x 5,5 x38
Bits set with screwdriver handle X Screwdriver - Star PZ 2 - 38
3/8“ Long ratchet L = 50 cm X Screwdriver - Star PZ 2 - 75
3/8“ Pipe set - Content: Hex key set 1,5 - 10 mm
3/8“ ratchet L = 24 cm Extra tools
3/8“ extender, L = 3“ ( 7,5 cm ) Head lamp - LED
3/8“ Bits holder Flashlight LED
8 mm 3/8“ pipe Multi-purpose service spray 5-56
10 mm 3/8“ pipe Permanent Marker
11 mm 3/8“ pipe Small cable ties L=203 x 2,5mm
12 mm 3/8“ pipe Large cable ties L=375 x 7,6mm
13 mm 3/8“ pipe Multimeter - UT58B
14 mm 3/8“ pipe Insulation tape - Tesaflex 53948
15 mm 3/8“ pipe Working Gloves
17 mm 3/8“ pipe Specialist Cloth
19 mm 3/8“ pipe Scotch-Brite
Bits PH 1 X Silicon handling glove - Nitrile powder free
Bits PH 2 X Hammer 12 oz
Bits FT 4 Clamp 300 x 100 mm
Bits FT 5,5 Bow saw nr. 10 12““ 300 mm
Bits PZ 1 Extra bow saw blades bi-metal 24T
Bits PZ 2 X Flat file
Bits HEX 5 X Round file
Bits HEX 6 Knife
Bits TX 10
Bits TX 15
Bits TX 20 X
Bits TX 25 X
Bits TX 30 X
7 mm combination wrench X
8 mm combination wrench
10 mm combination wrench X
11 mm combination wrench
12 mm combination wrench
13 mm combination wrench X
14 mm combination wrench X
15 mm combination wrench
16 mm combination wrench
17 mm combination wrench
18 mm combination wrench
19 mm combination wrench
48 SAFERING / SAFEPLUS 12-24KV

19. Environmental certification

19.1 Life expectancy of product

The product is in compliance with the requirements denoted by IEC 62271-200. The design incorporates a life span under
normal “indoor service conditions” (IEC 62271-1 Cl. 4.1). The switchgear is gas tight and classified as “sealed pressure
system” with an expected operating life exceeding 30 years and a leakage rate of less than 0.1 % per year (IEC 62271-1 Cl.
6.16). Referring to the filling pressure of 1.4 bar absolute at 20oC, the switchgear will maintain gas tightness and a gas
pressure better than 1.35 bar throughout its operating life.

19.2 Recycling capability

CCF CCV
% of total % of total
Raw Material Weight (kg) weight Weight (kg) weight Recycle Environmental effects & recycle/reuse processes
Iron 132.80 41.5 132.24 46.7 Yes Separate, utilize in favour of new source (ore)
Stainless steel 83.20 26.0 73.94 25.0 Yes Separate, utilize in favour of new source (ore)
Copper 43.98 13.7 44.40 15.0 Yes Separate, utilize in favour of new source (ore)
Brass 2.30 0.7 1.74 0.6 Yes Separate, utilize in favour of new source (ore)
Aluminium 8.55 2.7 7.83 2.6 Yes Separate, utilize in favour of new source (ore)
Zinc 3.90 1.2 1.45 0.5 Yes Separate, utilize in favour of new source (ore)
Silver 0.08 0.0 0.08 0.0 Yes Electrolysis, utilize in favour of new source
Alternatively sort by sort, granulate, re-use or apply as
Thermoplastic 5.07 1.6 12.00 4.0 Yes
energy additive in refuse incineration
Reclaim or use as high-grade energy additive in refuse
Dielectric coil 0.21 0.1 0.21 0.0 Yes
incineration
SF6 gas 3.09 1.0 3.20 1,1 Yes Reclaim
Total recyclables 283.18 88.4 277.09 95.5
Epoxy incl. 60% quartz 26.75 8.4 7.42 2.5 No
Rubber 1.35 0.4 0.14 0.0 No
Not specified*) 9.00 2.8 5.87 2.0
Total weight **) 320.28 100 % 290.52 100 %
Packing foil 0.20 0.20 Yes High-grade energy additive in refuse incineration
Wooden pallet 21.50 21.50 Yes Re-use of use as energy additive in refuse incineration

*) Not specified amount represents: Stickers, film-foils, powder coating, screws, nuts, tiny components, grease, depending on configuration.
**) All figures are collected from 3-way module with arc suppressor.

19.3 End-of-life
ABB Electrification Products Division is committed to the protection of the environment and follows the ISO 14001 standard.
It is our obligation to assure environmentally clean processes, high recyclablity and facilitate end-of-life recycling for our
products. The switchgear contains SF6 gas with a high global warming potential and the gas must not be released to the
atmosphere. The switchgear is marked with a SF6 Global Warming label.

ABB’s handling and recycling services are in accordance with IEC 62271-4 for end of life of SF6 filled equipment.

Contact us
If you have any further questions about this manual, our field service team will be pleased to help.

See the back cover of this manual for contact information.

 I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N S 49

ANNEX Sample work instruction

Handling of uncontaminated SF6

Works department: Work Instruction Issue date:

Working area:
Work place:
Responsible Person: Activity: Handling of uncontaminated SF6
Sign

HAZARDOUS MATERIAL DESIGNATION

Sulphur hexae (SF6)

HAZARDS TO PERSONS AND THE ENVIRONMENT

Uncontaminated SF6 is odourless, tasteless, colourless and non-toxic. It contains no contaminants
which are harmful to health. On contact with liquid SF6 there is a risk of freeze burns.

SF6 is approximately five times heavier than air, and can accumulate in low-lying spaces. If a
large quan -tity escapes into the working environment, SF6 displaces the oxygen in the air
people breathe (danger of asphyxiation). SF6 is a greenhouse gas, and emissions of SF6 are
therefore to be avoided.
PROTECTIVE MEASURES AND RULES OF BEHAVIOUR

Do not discharge SF6 into the atmosphere.

Use an SF6 servicing unit with ___________ filler system.

Check the connections for gas-tightness.

Work which generates strong heat, e.g. welding, is prohibited.

Do not smoke, eat, drink or store foodstuffs in the switchgear room.

Protect your hands: Wear protective gloves to avoid physical injury and contact with
liquid gas.

PROTECTIVE ACTION AND RULES OF BEHAVIOUR

Leakage: Turn off the gas supply. Ensure that necks and connections are tight and
ventilate the room well with fresh air.
SF6 does not burn, but fire will create decomposition products. Wear protective
equipment when firefighting.
Move cylinders/equipment out of the hazard zone or cool them.

FIRST AID
For all first aid actions: Ensure that you yourself are adequately protected, and contact a
doctor immediately.
On inhalation: Provide fresh air immediately. Lay the person in an inclined position with
the head downwards, and if they have breathing problems ensure they receive medical
treatment.
First Aid staff Emergency tel.:
CORRECT DISPOSAL

Return to the manufacturer if necessary.

50 SAFERING / SAFEPLUS 12-24KV

Sample work instruction

Handling of contaminated SF6

Works department: Work Instruction Issue date:

Working area:
Work place:
Responsible Person: Activity: Handling of contaminated SF6
Sign

HAZARDOUS MATERIAL DESIGNATION

Sulphur hexafluoride (SF6) with decomposition products (contaminated SF6)

SF6 in electrical systems may contain decomposition products – gaseous sulphur fluorides
and sulphur oxyfluorides, solid (dust-form) metal fluorides, sulphides and oxides,
hydrofluorides and sulphur dioxide – as a result of arcing effects.

HAZARDS TO PERSONS AND THE ENVIRONMENT

− Decomposition products can be toxic or hazardous to health on inhalation, swallowing

or contact with the skin or eyes. They can irritate the respiratory organs or skin or
cause acid burns. On inhalation of large quantities there is a risk of lung damage
(pulmonary oedema) which may only become apparent at a much later date.
− On escape of gas, there is a danger of asphyxiation due to displacement of oxygen,
especially at floor level and in deeper spaces.

PROTECTIVE MEASURES AND RULES OF BEHAVIOUR

Filling, emptying or evacuation of SF6 systems:
− Check the condition of the SF6 (e.g. humidity, proportion of air, decomposition products).
− Do not discharge SF6 into the atmosphere. Use servicing equipment and check the
connection for tightness after connecting.
− Only channel contaminated SF6 into marked SF6 pressure vessels.
− Work generating str ong heat and smoking are prohibited in the system room.
Opening of and working on or in opened SF6 gas compartments
(additional measures; please complete and delete where not applicable)
− Only open SF6 gas compartments after complete emptying and equalization with
atmospheric pressure.
− Use personal protective equipment:
Protective gloves, acid resistant Disposable goggles
Protective overalls with hood Overshoes
Breathing mask (filter or closed-circuit type) Skin protection
Safety shoes Helmet
− Remove dust with industrial vacuum cleaner ____________________ .
− Remove adhering decomposition products with ____________________.
− Before breaks and after work, thoroughly clean the face, neck, arms and hands with
large amounts of water.
− Do not store foodstuffs or smoke, eat or drink in the system room.

PROTECTIVE ACTION AND RULES OF BEHAVIOUR

On escape of gas or perception of an unpleasant, pungent odour (like rotten eggs)

indicating SF6 decomposition products, immediately leave or do not enter the system
room or spaces below. Only re-enter the room after thorough ventilation or with
breathing apparatus (isolating equipment ___________________).

FIRST AID
− When decomposition products come into contact with the skin or eyes, immediately
rinse the skin with ample water,
− Thoroughly rinse the eye with water, covering the unaffected eye.
− Move persons with breathing difficulties out of the hazardous area into the fresh
air, ensure they rest, cover them with blankets and call in a doctor (risk of toxic
pulmonary oedema).
− First Aid staff __
____________________ Emergency tel.: ________________________

CORRECT DISPOSAL

− Only dispose of decomposition products, cleaning fluids and materials, disposable

overalls and filters (e.g. from SF6 systems, maintenance units, industrial vacuum cleaners
or breathing masks) in__________________________________ waste containers.
—
ABB Beijing Switchgear Limited
3F, Building No. 2, No. 12 Jingyuan Street,
Beijing Economic and Technological Development Zone,
Beijing, China
Tel: 010-8709 9199

ABB China Customer Service Hot Line

Hotline (China): 400-820 9696，800-820 9696 (fix line only)
Hotline (overseas): +86-21-3318 4688
E-mail: contact.center@cn.abb.com

www.abb.com

1YVA000024_EN_REV F 03-2024
XM-LDZ

© All rights reserved.

Specifications subject to change without notice.