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1GD-FTV BATTERY / CHARGING CHARGING SYSTEM Charging Failure

PROCEDURE

1.CHECK GENERATOR PULLEY WITH CLUTCH (ON-VEHICLE INSPECTION)

a. Start the engine and visually check that the generator rotor assembly in the generator assembly is
operating.
OK:
The generator rotor assembly (fan) is operating.

Result:
Result
OK
NG

OK

2.CHECK GENERATOR PULLEY WITH CLUTCH (UNIT INSPECTION)

NG

REPLACE GENERATOR PULLEY WITH CLUTCH

· for 80 A Type:
Click herePower Source / Network>1GD-FTV BATTERY / CHARGING>GENERATOR(for 80A
Type)>DISASSEMBLY
· for 90 A Type:
Click herePower Source / Network>1GD-FTV BATTERY / CHARGING>GENERATOR(for 90A
Type)>DISASSEMBLY

2.CHECK GENERATOR PULLEY WITH CLUTCH (UNIT INSPECTION)

a. Remove the generator assembly.

· for 80 A Type:
Click herePower Source / Network>1GD-FTV BATTERY / CHARGING>GENERATOR(for 80A
Type)>REMOVAL
· for 90 A Type:
Click herePower Source / Network>1GD-FTV BATTERY / CHARGING>GENERATOR(for 90A
Type)>REMOVAL

b. Check the installation condition of the generator pulley cap.

OK:
The generator pulley cap is not loose or missing.

c. Check for the formation of particles due to friction (for dry type pulley) or grease leaks (for wet type
pulley).
OK:
There are no grease leaks (for wet type pulley) or a large amount of particles (for dry type
pulley).

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d. Check the generator pulley with clutch for misalignment (interference with the generator assembly).
OK:
The generator pulley with clutch is not misaligned (no interference with the generator
assembly).

e.

Turn the generator pulley with clutch clockwise and counterclockwise by hand and check for noise.
OK:
Noise does not occur when turned in both directions.

f. Turn the generator pulley with clutch clockwise and counterclockwise by hand and visually check for runout.
OK:
The generator pulley with clutch does not have runout.

g.

*a Protective Tape

Using a screwdriver with its tip wrapped with protective tape, hold the generator rotor assembly in the
generator assembly and check that the generator pulley with clutch locks when turned from
counterclockwise (free turning direction) to clockwise (locking direction).
OK:
The generator pulley with clutch locks when turned clockwise and turns freely when turned
counterclockwise.

Result:
Result
OK
NG

OK

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Print-Toyota Service Information 11/3/17, 11'32 pm

REPAIR OR REPLACE GENERATOR ASSEMBLY

· for 80 A Type:
Click herePower Source / Network>1GD-FTV BATTERY / CHARGING>GENERATOR(for 80A
Type)>DISASSEMBLY
· for 90 A Type:
Click herePower Source / Network>1GD-FTV BATTERY / CHARGING>GENERATOR(for 90A
Type)>DISASSEMBLY

NG

REPLACE GENERATOR PULLEY WITH CLUTCH

· for 80 A Type:
Click herePower Source / Network>1GD-FTV BATTERY / CHARGING>GENERATOR(for 80A
Type)>DISASSEMBLY
· for 90 A Type:
Click herePower Source / Network>1GD-FTV BATTERY / CHARGING>GENERATOR(for 90A
Type)>DISASSEMBLY

© 2012 TOYOTA MOTOR CORPORATION. All Rights Reserved.

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