Professional Documents
Culture Documents
Hydrotest - MST
Hydrotest - MST
: 10043
DOCUMENT TITLE:
CONSULTANT: CONTRACTOR:
Table of Contents
3.0 RESPONSIBLITIES…………………………………………………………………… 3
7.0 ATTACHMENTS……………………………............................................................. 13
Page 2 of 13
Document Title: Doc No: LUS-CP13C2C4-AAI-MST-ME-00030
Rev: 00
METHOD STATEMENT FOR HYDROTEST DC Date: 05-05-2024
PRIMARYSIDE NETWORK Page 3 of 13
1.0 INTRODUCTION
1.1 PUPROSE
• To define the procedure and methodology to be followed for Pressure Testing of District
Cooling Network of CONSTRUCTION PACKAGE CP-13 C2 & C4 PWC PLANTS at Lusail. This is to
ensure the safety, reliability, and leak tightness of the system.
• Pressure test is required for a new pressure system prior to use. Pressure test must be always
being performed under controlled conditions, following an approved test plan, and
documented in a test record. This is also to ensure compliance with the applicable standards,
local codes practice and the project specifications.
1.2 ABBREVIATIONS
❖ Abbreviations:
• QCS 2014 : Qatar Construction Specifications version 2014
• PQP : Project Quality Plan
• HSE : Health, Safety and Environment
• MST : Method Statement
• MAT : Material Approval Request
• PPE : Personal Protective Equipment
• CC : Civil Construction works.
• MC : Mechanical Construction Works
• PTW : Permit to work.
• ITP : Inspection and Test Plan
• TPA : Third Party Agent
• DD : Detailed Design
Page 3 of 13
Document Title: Doc No: LUS-CP13C2C4-AAI-MST-ME-00030
Rev: 00
METHOD STATEMENT FOR HYDROTEST DC Date: 05-05-2024
PRIMARYSIDE NETWORK Page 4 of 13
• LRDEC Section 01 3523 - Safety, Health, and Environment Procedures (SHE) clause 4.8
• QCS 2014, Section 11, Part 1.04- Plant and Equipment
• QCS 2014, Section 11, Part 1.05- Other Hazardous Activities (Regulatory Document)
• QCS 2014, Section 11, Part 2.3.11- Permit to Work
• Project HSE Plan: LUS-CP13C2C4-AAI-PLN-HSE-00001
• Construction Environment Management Plan
• Heat Stress Management Plan
• Emergency Response Plan,
• HSE General Requirements
• Permit to Work Procedure
• Project Quality Plan: LUS-CP13C2C4-AAI-PLN-QL-00001
• In the absence of any information on the drawings, the above documents will be referred to in
the order shown.
2.0 SCOPE
2.1 GENERAL DESCRIPTION
• This method statement describes the general procedure to be followed for the Hydro Pressure
Testing of Primary Side Chilled water network Pipe & Fittings works.
3.0 RESPONSIBLITIES
✓ Project Manager
• It is Project Manager duty to ensure controlling the project entire activities and for the overall
coordination with all concern engineers. Ensure that adequate welfare facilities and equipment
are provided to the project to avoid injury, health impairment or damage and to ensure providing
quality works within the planned timescale. Shall be responsible for the implementation of
company HSE & Quality policy.
✓ Construction Manager
• The Construction Manager shall be responsible in organizing the work, Liaising, and
coordinating with the Project Manager, ensuring the work done in accordance with the Quality,
HSE Plan, Method Statement, Project Specification, Approved drawings, Manufacturer’s
recommendation, Site instructions and latest international standards. And also, he is
responsible to ensure that no activity is commenced without the presence of Supervisor.
Page 4 of 13
Document Title: Doc No: LUS-CP13C2C4-AAI-MST-ME-00030
Rev: 00
METHOD STATEMENT FOR HYDROTEST DC Date: 05-05-2024
PRIMARYSIDE NETWORK Page 5 of 13
✓ Project Engineer
• The Project Engineer shall be responsible to carry out detailed engineering and manpower
planning within the scope of contract, preparation, checking of all related drawings and
procurement of material as per approved by the consultant.
✓ HSE Manager
• The HSE Manager shall be responsible for advising line management on all aspect of HSE as
defined in the Project HSE Plan. He will arrange and direct all activities relating to HSE through
his team.
✓ Quality Manager
• The Quality Manager shall be responsible for the work entire quality assurance , quality control
and Inspection programs. Receiving inspection stages records in conjunction with the quality
assurance controller and quality assurance inspectors and recommend for improvements,
corrective / preventive actions where necessary.
✓ QA/QC Engineer
• The QC/QC Engineer shall be responsible for the QA/QC inspection programs. Provide written
procedures in coordination with the site engineers describe the work specific processes for
each stage / activity. Make sure that the site team is carrying out the work as per method
statement, INR has submitted as per ITP &the Engineer has approved the INR. In case of any
comment from Engineer, QC Engineer will follow the comments with QA/QC Manager &
Construction Manager.
✓ Site Engineers
• The Site Engineers will be responsible for the construction as well as to coordinate and monitor
works on site and to deal with Foreman & supervisors. He also shall be the dedicated person
to daily check/inspect the installation activities. Adheres to the project specific method
statements, Procedures, Inspection Programs and HSE instruction to get the activities
performed Engineer’s satisfaction with full coordination with the HSE and Quality personnel.
✓ Safety Officers
• The Safety Officer shall be responsible to follow up all safety procedure and to ensure that
during construction HSE Plan has been followed as well as the Risk Assessment control
measures are on site. Ensure that all workers have a safe place of work, advice safe system of
work and provide adequate instruction, training, and supervision to enable employees to work
Page 5 of 13
Document Title: Doc No: LUS-CP13C2C4-AAI-MST-ME-00030
Rev: 00
METHOD STATEMENT FOR HYDROTEST DC Date: 05-05-2024
PRIMARYSIDE NETWORK Page 6 of 13
in safety. Report, determine and analyze the cause of any accident or dangerous occurrence
and recommend measure for preventing recurrence.
✓ Environmental Officer
• Environmental Officer is responsible for carrying out measures for protecting public health,
including administering, and enforcing legislation related to environmental health and
providing support to minimize health and safety hazards. He is involved in a variety of activities,
for example inspecting food facilities, investigating public health nuisances, and implementing
disease control. Environmental health officers are focused on prevention, consultation,
investigation, and education of the community regarding health risks and maintaining a safe
environment.
✓ Site Supervisors
• The Site Supervisor's duty to organize the work force in a safe manner and to ensure that safety
and protective equipment are being properly utilized. He must also ensure that the method
statement procedure is followed. Lone working is not allowed in remote or isolated areas. It is
the responsibility of the site supervisor to ensure that a task is to be carried out at least by two
workers. In case of any misshapen to a worker, his colleague will contact the emergency help
line.
✓ QA/QC Inspector
• The QA/QC Inspector shall be responsible for all inspection activities and verify the correct
implementation of the project specification in the execution of Setting out, Bedding, Pipe
laying, Witnessing of tests. Fill surround, Backfilling, shall also be the responsibility to check
the correct implementation of consumable control procedure. Also responsible for instigating
and controlling the non-destructive examination programmed. To ensure that all welders are
qualified to the welding qualification procedures applicable to the task they are undertaking.
Should be having qualified certifications in AWS-CWI or CSWIP 3.1.
✓ Work Force
• Carry out their work in such a way they do not create for themselves or any other person risk
to health and Safety and do not impact the environment to the maximum extent possible or
affect the quality of work. Follow Supervisor’s / General Foreman’s instructions.
Page 6 of 13
Document Title: Doc No: LUS-CP13C2C4-AAI-MST-ME-00030
Rev: 00
METHOD STATEMENT FOR HYDROTEST DC Date: 05-05-2024
PRIMARYSIDE NETWORK Page 7 of 13
Page 7 of 13
Document Title: Doc No: LUS-CP13C2C4-AAI-MST-ME-00030
Rev: 00
METHOD STATEMENT FOR HYDROTEST DC Date: 05-05-2024
PRIMARYSIDE NETWORK Page 8 of 13
• Prior to Hydrostatic test WIR will be raised for approval of installation of piping work.
• The chilled water piping shall be tested according to the approved procedures and
standards.
• Estimate the piping volume and make arrangement for required quantity of clean water.
• Trained Personnel will conduct the test monitored by a responsible site engineer and
safety department.
• Arrange for temporary piping / hose pipe connections for filling and draining the water.
• Ascertain that gauges and instruments to be used are with valid calibration certificates
from a third-party testing agency approved by consultant.
• Furnish appropriate pumps, test equipment and qualified personnel required for these
tests.
• Make provisions for the transfer and/or removal of test equipment each time testing is
successfully completed.
• Strict and close supervision is necessary before, during, and after the test so to minimize
water damage and/or unnecessary stains to finished items within the confines of testing
location.
• Always coordinate with safety and construction departments for a safe and methodical
conduct of hydrostatic testing works.
Page 8 of 13
Document Title: Doc No: LUS-CP13C2C4-AAI-MST-ME-00030
Rev: 00
METHOD STATEMENT FOR HYDROTEST DC Date: 05-05-2024
PRIMARYSIDE NETWORK Page 9 of 13
• Only potable water will be used as medium, a separate water tank will be provided for
potable water to be used for testing.
• Open the manual air vents to release the air. This shall remain open until the air are
removed on the system and closed immediately upon ensuring that no more air is trapped
on the lines.
• All permeant installed valves must be in open position and install plug where required.
6.3.2 PREPARATION:
• Make sure the entire network (Supply + Return) shall be hydrotested at the same time
since the network is looped on the tie-in and heat exchanger ends.
• Verify that all NDT has been completed in compliance with the specification and has been
accepted by the consultant.
• All valves must remain open.
• Organized a toolbox meeting and discussed the method statement prior to start the
works.
• Make sure that all the preparation prior to testing has been done and followed.
• After confirming in advance, the location, investigate the site and identify test equipment
routing, source of water test medium, and approved area for test medium disposal.
• Ensure that the circuit to be tested is completed.
• Check physically whether all joints are finished properly.
• A visual / physical check will be made to the pipe system prior to Hydrostatic testing to
ensure all joints have been completed and all system valves are in the open position.
• Coordinate with safety Department for possible access restriction of the test area during
the test to non – involved workers and/or personnel.
• Account the qualified testing personnel, test equipment, gauges, and instruments prior
to actual test.
• Make sure test pump base stability with adequate support or clamp. Connect pump
discharge point to the designated test water entry point of chilled water pipes to be
tested with appropriate valves.
Page 9 of 13
Document Title: Doc No: LUS-CP13C2C4-AAI-MST-ME-00030
Rev: 00
METHOD STATEMENT FOR HYDROTEST DC Date: 05-05-2024
PRIMARYSIDE NETWORK Page 10 of 13
• Ascertain that control valves are operational and are easily accessible for any immediate
need of controlling it.
• Correct scale dial gauges will be installed in a visible and accessible location, one at the
start of the system, one at intermediate and one at the index to ensure a balanced
pressure is achieved throughout the system under test.
• Check and confirm that all pipe ends and/or openings are appropriately plugged, except
at air venting points.
• The fill point will be installed at the lowest point of the system, and a valve vent at the
highest point of the system to be kept open for air venting until all air is out.
• When all preparation and everything is in place, initiate the pressure test. Place signageto
inform that the testing is ongoing and to maintain caution.
• Pressure gauges with valid calibration certificates/stickers will be fitted adjacent to the
pressure pump.
• Run the pressure pump and increase the pressure by 1 bar. Hold for 30-60 minutes for
visual inspection and to allow for the location of any major leaks. Open the highest
elevation of vent located at Pump manifold and the other one is located on the loop, to
escape air on the system to avoid air pocket and then closed. The pressure of the pipes
will be recorded continuously for the test duration.
• Once the system has been inspected / checks and concluded that there is no leak occur,
the pressure will then increase slowly only and scaled way, with increment not greater
than 1 bar for every 30-60 minute until it reaches 5 bar and hold it for minimum 4 hour.
• Once the pressure is stabilized at 5bars, start to increase the entire network will then be
gradually pressurized till 16 bars by adding 1 bar pressure every 30 to 60 mints.
• Once 16 bars pressure is stabilized, it will be hold for 01 to 02 hours and pressure gauge
first readings should be witness by Client/Consultant’s representatives.
• Once witnessed and approved by Client/Consultant’s representatives, pressure will be
again increased gradually by 1 bar every 60mints till we achieve 23 bars and hold it for 6
hours.
• once the system is stabilized to 23 bar pressure, the temperature and pressure chart
recorder will be connected and shall be set to start the recording of pressure/temperature
for agreed time period and documentation will be signed for reference and records. The
location and time for chart recorder should agree with by Client/Consultant’s
representative.
• Hold the Pressure of 23 bars for 6 hours, during this period, the system will be monitored
at every 1 hour and after 6 hours, the pressure gauge final readings should be witness by
Client/Consultant’s representatives.
Page 10 of 13
Document Title: Doc No: LUS-CP13C2C4-AAI-MST-ME-00030
Rev: 00
METHOD STATEMENT FOR HYDROTEST DC Date: 05-05-2024
PRIMARYSIDE NETWORK Page 11 of 13
• If the above step is satisfactory and successful, releases the pressure up to 16 bars
gradually and safely. The temp / press chart recorder to be kept connected while
depressurizing the network from 23 bar to 16 bar. Maintain 16bar pressure up to 18 hours
and chart recorder to be kept connected during this 18-hour duration.
• During the testing period, system will be monitored at every 1 hour, after 12 hours, the
pressure gauge final readings should be witness by Client/Consultant’s representatives.
• To release the pressure in a gradual and safe manner, pressure to be reduced from 23 bar
to 16 bar in first step and then from 16bar to 5 bar in second step.
• Upon reducing and maintaining 5 bars pressure, then the system is now ready for flushing
activities.
Note: The chances of leak are very low since the pipe is already NDT tested 100%, however if in case
the leak occurs on DC network Side, in this scenario, The repair work will be done accordingly.
Page 11 of 13
Document Title: Doc No: LUS-CP13C2C4-AAI-MST-ME-00030
Rev: 00
METHOD STATEMENT FOR HYDROTEST DC Date: 05-05-2024
PRIMARYSIDE NETWORK Page 12 of 13
• If the leak is due to a damage flange gasket, drain the pipeline, remove the bolts, replace
the gasket with new one and tighten the bolts as per manufacturer’s instruction.
• In some cases, leaks come from a pipe end plug. Drain the pipeline and unscrew the plug.
Examine closely its threaded, if damage, replace such plug.
• If the leak is coming from a fitting joint, drain the pipeline and rectify.
• If the leak is coming from a flanged fitting, drain the pipeline and check the Flanges and
welding of each fitting and its pipe ends.
• Also check the fitting for any scratch or internal surface damage.
• Find grind the groove or pipe end when required or replaced the fitting if necessary.
Emergency Back Up
Crew
Supervisor
Group A Group B
4 Pipe Fitters 4 Pipe Fitters
Page 12 of 13
Document Title: Doc No: LUS-CP13C2C4-AAI-MST-ME-00030
Rev: 00
METHOD STATEMENT FOR HYDROTEST DC Date: 05-05-2024
PRIMARYSIDE NETWORK Page 13 of 13
6.8. Training
1. Contractor has the procedure for the Employees Training and Development. The purpose
of this procedure is to ensure that all employees perform their work in accordance with
Quality guidelines and standards, and that they are properly trained to continuously improve
their skills..
2. Before commencing work on the project, all workers performing the described work will
undergo a safety induction session.
3. Tool box training shall be conducted before starting the works and regularly.
4. Skill or Trade specific instructions will be given to all workers involved in the activity.
5. Awareness of Health and Safety matters and precautions.
7.0 ATTACHMENTS
7.1 CHECKLISTS
Page 13 of 13
Project Name : Construction Package CP-13-C2 & C4 PWC Plants @ Lusail
Package No. : 10043
Contractor Prj. No. : PD-147 Doc No.:
Client: PMCM/Consultant : Contractor:
PRESSURE TEST
LOCATION: Plant: Floor: Area: Date:
DESCRIPTION:
Drawing No. :
Duration of Test : Start Date and time: _______________________ / End Date and time: _______________________
Design Pressure :
Test Pressure :
Range of Gauge :
Test Medium :
REMARKS:
indicate reducers
The submitted drawing considered as coordinated and clash free. All pipes,
KEYPLAN: RK
OF WO
LIMIT7.9 56
0+10 F6
1 2 3 4 5 6 7 8
ROAD
ATIONA
L DIST
RICT
EDUC B
C1
CP07 ES T
ANT -W
ING PL
CT COOL
DISTRI
N
TATIO
SUBS
66kV
3 0+040
A
1+640
FCU FAN COIL UNIT 0+100
0+080
0+060
0+020
0+640
0+660
1+660 B 0+620 )
AA2 W 600 (TYP
ROAD 0+0+ 0 0 0+
5800 BI KE
LANE
0+500
0+520
0+540
0+560
0+480 0+660
TRANSFORMER ROOM 0+460 0+0640
0+00
0+440 ) 0+620
1+700 0+420 (TYP 0+600
15.9 m² 5 CHW CHILLED WATER PIPES SUPPLY & RETURN 0+380
0+400 BI KE
0 520
LANE
0+540
0+560
0+580
0+020
1+720 0+000+
0+500
0+480
0+460 0+040
0+440
6 IV ISOLATING VALVE 1+740 0+420 0+020
12 TYP TYPICAL
B 13
MODEL REFERENCE
LV ROOM FC FLEXIBLE CONNECTION WITH FLANGES OR UNIONS
26.3 m²
815
D09 E 228083.199 m 10.54 L/s C14 N:407175.977 E:228033.168 D14 N:407175.830 E:228083.199
E 228078.645 m REFER DWG NO. LUS-CP13C4-AAI-SD-
N 407175.702 m IL:5605 655 HYDRO TEST MANIFOLD N 407181.430 m
SHOP DRAWING
1585
1895
DC PIPE SUPPLY & RETURN E 228083.422 m LONGITUDINAL PROFILE FOR C7 DN100 TEMPORARY VALVE DN 125/225 PRE-INSULATED BURIED
E 228110.301 m DN 125/225 PRE-INSULATED BURIED N 407182.990 m
2275
E 228078.501 m N 407175.734 m ø125 CHWS/R DC PIPE SUPPLY & RETURN E 228119.465 m
Ø20mm CHWS T/A D D12 C12 C13
SECONDARY DC UNDERGROUND CHAMBER DCN DC PIPE SUPPLY & RETURN N 407181.057 m C16 N:407174.600 E:228083.809 D16 N:407174.569 E:228083.663
Ø20mm CHWR F/A N 407175.216 m C14 E 228083.568 m C FOR CONTINUATION REFER TO DWG NUMBER NETWORK D7 CONNECTION E 228110.373 m 10.54 L/s N 407183.465 m
1675 C4 IL:4555 C3
0.11L/s E 228078.770 m
D13 D14 C15 1525
LUS-CP13C4-AAI-SD-ME-00117 E 228119.871 m C17 N:407174.493 E:228084.130 D17 N:407174.346 E:228084.161 A- Approved As Submitted C- Revise /Resubmit
N 407175.247 m ø20 CHWS/R
D3 N 407183.090 m
ø20 CHWS/R DN 20/90 PRE-INSULATED BURIED DC C5 C18 N:407176.361 E:228092.912 D18 N:407176.214 E:228092.944
E 228078.913 m 0.08 L/s D15 ø20 CHWS/R E 228120.452 m
IL:5950 0.00 L/s 0.08 L/s PIPE SUPPLY & RETURN C2
N 407175.151
FOR CONTUINATION REFER : m
IL:5950 IL:5950 ø20 CHWS/R
D5 N 407180.303 m D4 N 407182.612 m C19 N:407176.421 E:228093.361 D19 N:407176.508 E:228093.025 B- Approved as Noted D- Rejected
E 228079.282 m
LUS-CP13C4-AAI-SD-ME-00117 DN 20/90 PRE-INSULATED BURIED N 407178.967 m E 228101.542 m D2
0.08 L/s E 228120.033 m
455
C18 D19 C19 IL:5950 REFER DWG NO. LUS-CP13C4-AAI-SD-ME-00121-001 FOR DN 125/225 LONGITUDINAL PROFILE FOR PRIMARY DC UNDERGROUND NETWORK
N 407179.746 m
E 228079.317 m
N 407174.569 m D17 D18 N 407176.421 m
N 407179.431 m
E 228100.898 m E 228101.236 m ø125 CHWS/R
QND ±7.30 FFL
FINISH ROAD
DEVELOPER:
E 228083.663 m
N 407174.600 m REFER DWG NO. LUS-CP13C4-AAI-SD-ME-00121-002 FOR DN 20/90 LONGITUDINAL PROFILE FOR SECONDARY DC UNDERGROUND NETWORK
E 228093.361 m
N 407176.508 m
10.54 L/s
IL:4555
PAVEMENT LEVEL
960 (TRENCH)
LEVEL LUSAIL CITY REAL ESTATE
GB E 228083.809 m
N 407174.493 m
E 228084.130 m
E 228093.025 m
N 407176.361 m
A
DEVELOPMENT COMPANY
N 407174.346 m E 228092.912 m E=228120.504
E 228084.161 m N=407179.452
G1 G2 N 407176.214 m
E 228092.944 m E=228121.341
APPROVED BACKFILL
D1 C1 N=407179.630 COMPACTED MECHANICALLY
(100kPa MAX.)
CLIENT:
2010
indicate reducers
QATARI DIAR REAL ESTATE
CWHR
CWHS
400mm width, 250mm micro thickness.
600
600x900
MANHOLE PROJECT MANAGER:
BLIND
FLANGE
COVER
UNDER GROUND FLOOR PLAN_CHW PIPING indicate tie in pipe size
Ø50 BYPASS
field insulation to be provided for flange 1 The submitted drawing considered as coordinated and clash free. All pipes,
APPROVED BACKFILL
250
900
such issues noticed at site during installation contractor must provide the
(TEMPORARY
DC CONNECTION) 3NOS.-∅40 HDPE DUCT
FOR FIBER OPTIC CABLES
resolution to avoid such clash/ Issues without any additional Claim)
200
WITH CONCRETE
VALVE CHAMBER SURROUND
(SIZE INDICATIVE
a) As noted, this approval does not relieve contractor of his contractual obligation under the CONSULTANTS/CONSTRUCTION SUPERVISION:
200
ONLY)
PLAN DN125/225 CHW S/R
IL:4.640 PRE-INSULATED PIPE
contract to design, construct, test, commission, and handover the system in accordance with the
600x900 Ø50 BYPASS LINE FOR PERIODIC
MANHOLE WATER
250
COVER RE-CIRCULATION TO AVOID PIPE SAND
contract, code, specification, and authority regulation.
F.G.L. DETERIORATION
BEDDING
150
900 X 600
PRE-INSULATED
regulations, codes and standard is considered as contractor scope of work.
MARAFEQ QATAR LLC
CHILLED WATER UNDERGROUND BURRIED PIPE
DC PIPE
BLINDING
4
SECTION
level? FIELD INSULATED
KIT 1 : 50
NOTE: indicate level
VALVE CHAMBER DETAIL DWG WILL BE SUBMITTED SEPERATELY
REFER DWG NO:-LUS-CP13C4-AAI-SD-ME-00130 MAIN CONTRACTOR:
VALVE CHAMBER DETAIL (FOR DC TEMPORARY CONNECTION)
AL
ICT
ATION
1B
DISTR
CP07C
EDUC
JUNCTIO 8
N
PA
AL
1B
ICT
ATION
CP07C
DISTR
E
EDUC
OF WORK
EL.
EL. +7.35
+7.30 m
m F.F.L
LIMIT
EL.
EL. +7.35
+7.30 m
m F.F.L
F.F.L EL.
EL. +7.35
+7.30 m
m F.F.L
F.F.L F.F.L ROAD
F6
DESIGN CONSULTANT:
GROUND FLOOR GROUND FLOOR
OF WORK
GF GF ROAD LEVEL BASEMENT LEVELGF 14
AL
BASEMENT LEVEL 14 BASEMENT LEVEL 14
ICT
ATION
1B
LIMI T
DISTR
CP07C
EDUC
F6
ROAD
7350 7350 7150
AL
1B
HDPE CWS .TANK
ICT
ATION
CP07C
DISTR
ø82 VP
EDUC
FILLING LINE
BOP:-685
ø110 SP
HDPE CWS ELV SSD CABLES BOP:-975 ø110 WP T HER MAL
ST ORA
GE TAN
K
K
GE TAN
ducts? BOP:-815 T HER MAL
ST ORA
AT-2 k V
VC
B L
A E
H N
TRE CH
.415
11/0
PWC-C4 7C1B.010.3
NT
7C1B.010.3
E
L
AB
C
LV
N CH
TRE
G PLA
PLOT
VC
B L
A E
H
N CH
T RE
AT-1k V
.415
LIMIT OF TEMP.LOOP
11/0
REF-P004
LIMIT OF
CO OLIN
E
L
WORK(RET)
AB
C
LV
N CH
T RE
WORK(SUP)
1000kVA
1000kVA
AT-2
11/0
.415kV
E=228120.504 E=228121.341
AT-1
.415kV
N=407179.452
N=407179.630
11/0
DIST RICT
VALVE IN 7C1B.010.2 7C1B.010.2
HE RS) CHAMBER(RET) VALVE IN
(BY OT CHAMBER(SUP)
TION
u tiln e o ra il
o
f
n
o
ø125 CHWS/R
M
O
SUBSTA
ø125 CHWS/R
DN150/2
Envac Qatar WLL
f
o
10.54 L/s
u ltin e a
r il
o
O M n
o
50 DCN
10.54 L/s
50
10
1B
9
57
8
9
10
6
8
12
3
4
7
UP
CP07C
65
4
31
2
UP
CP24
BOP:4555
SUPPLY
E-
2
BOP:4555
E-
2
STAI RCAS
STAI RCAS
J.001
DN
DN
63
12
3
46
5
FAR
P
810
9
DBGH
73
OM
1B
D FFL
UP
RO
GU +0.450
CP07C
AR
EL.
CP24
Doha, Qatar
LIGHTING CONDUIP :6940 mm
ERS
BY OTH
CP07C1
B Tel: +974 44322549
BOP CHWS/S : 5950 mm
BOP HDPE CWS : 6775 mm
ERS
BY OTH
BOP ELV SSD :5715 mm
BOP WP : 6545 mm
BOP SP : 6390 mm
2
BOP VP : 6665mm
B
CP07C1 B SW-ST
AA2 W
CONDUIT BOTTOM : 6725 mm
BOP CWS :4555 mm
ROAD
ø125 CHWS/R
BOP SW :5765 mm
10.54 L/s
PROJECT: LUSAIL DEVELOPMENT
BOP CHWS/R :5950 mm
BOTTOM OF FO-03 : 5220mm
BOP:4555
BOP CWS : 6415 mm
BOP CWS : 6360 mm
BOP SP :6140 mm
AA2
ROAD WB
7
BC.C2/0
BC.C2/0
6
COMMERCIAL BOULEVARD (CP13-C4)
3D TEMPORARY CHILLER CONNECTION
E DCN NETWORK TIE-IN POINT
DRAWING NAME: PNEUMATIC WASTE
2 COLLECTION PLANT-CP13C4
1 : 500
EL. +0.00 m F.F.L
EL. +0.00 m F.F.L GENERAL NOTES: SITE PLAN CHILLED WATER SYSTEM
EL. +0.00 m F.F.L EL. +0.00 m F.F.L
QND LEVEL 1) IN COJUNCTION WITH THIS DRAWING REFER UNDERGROUND SHOP DRAWING
QND LEVEL QND LEVEL QND LEVEL DRAWING NO: REV:
REFERENCE DRAWINGS:
SECTION B SECTION C LUS-CP13C4-AAI-SD-ME-00218_001 LUS-CP13C4-AAI-SD-ME-00116 02
SECTION A SECTION D
A B C D LUS-CP13C4-AAI-SD-ME-00218_002
1 : 65 1 : 65 1 : 65 1 : 65 SCALE: SIZE: DRAWN BY: CHECKED BY: REVIEWED BY: SHEET NO:
LUS-CP13C4-AAI-SD-ME-00218_003 1:100 A1 SW NA AE 1 OF 1
C2 HYDROTEST MANIFOLD LOCATION
3 4 5 G1 6 G2
G2
5 seperate detailed
chamber drawing to be
submitted.
GA GA
check size
note: structural
calculation to be TEMPORARY
CHILLER CONNECTION
N 408458.650 m
submitted for chamber E 229237.361 m 1600
design N 408457.398 m
1 2 E 229238.920 m
HYDRO TEST
04
1600
PREINSULATED ISOLATING VALVE
N 408457.091 m N 408455.839 m
MANIFOLD GB GB
N 408460.939 m E 229236.109 m E 229237.668 m Note: Pipe size not as per IFC.( proposed 125mm instead of
E 229227.933 m N 408447.907 m N 408447.124 m 100mm.) Technically no objection with no additional cost.
N 408460.746 m ø125 CHWS/R
N 408454.262 m E 229244.166 m
N 408460.588 m E 229244.422 m
E 229227.454 m BOP:2270 E 229236.250 m however Approval subject to ETS teams final acceptance.
E 229227.651 m N 408447.556 m N 408447.193 m
N 408461.379 m N 408453.911 m
DN 125/225 PRE-INSULATED BURIED ø125 CHWS/R E 229243.885 m E 229245.055 m
E 229227.384 m E 229235.968 m
DC PIPE SUPPLY & RETURN 9.43 L/s
BOP: 2220 QND
C11 C10 C9 C8 C7 C6
ETS WORKS INFRASTRUCTURE
1
ø125 CHWS/R
9.43 L/s
BOP: 2479 QND
2 RAMP UP
3 E 229244.409 m
N 408444.512 m 4 5 REFER DWG: LUS-CP13C2-AAI-SD-ME-00123-001 FOR
6
E 229243.776 m DN 125/225 LONGITUDINAL PROFILE FOR PRIMARY DC UNDERGROUND NETWORK 001
C
Pipe routing are not as per IFC. Moreover indicate the Tie in
A A level
coordination dwgs are not yet submitted. approval
of this drawing subject to approval of coordination
03
dwg. if any clash noticed at site contractor fully
DN 125/225 LONGITUDINAL PROFILE FOR PRIMARY DC UNDERGROUND NETWORK 002
B B
3 4 5 G1 6 G2
G2
AK-UT/02
AL KHAREEJ
5 seperate detailed
chamber drawing to be
submitted.
GA GA
AK-OS/05
8
CWP 2PCS DN1300/1500
1600
F1
E 229237.361 m
AD
design N 408457.398 m AK-UT/04
1 2
RN
AK-UT/03
04
TU
RO
E 229238.920 m 4:1A (BALL VALVE CHAMBER)
HYDRO TEST
RE
DN15 0/250
8
A PWC-CP13C2
F1
1600
8
PREINSULATED ISOLATING VALVE
F1
B
GB GB
4:2 VERTICAL MITER.2°
AD
AD
A
S
MANIFOLD
RO
S
A 4:1 BRANCH DN1300-150
RO
R
TEMPORARY LOOP A
4:1B V.MITER 2°
R
Note: Pipe size not as per IFC.( proposed 125mm instead of
NOTES:
S
N 408460.939 m E 229236.109 m E 229237.668 m
4 BRANCH DN1300-150
G AK-UT/04
E 229227.933 m N 408447.907 m N 408447.124 m
R
S
A
LUS-CP13C2-AAI-M3-ST-00001 STRUCTURE MODEL
A
CHWR 0
level CHWS
coordination dwgs are not yet submitted. approval No. ABBREVIATIONS DESCRIPTION
C1
NORTH
N:408436.148
EAST
E:229254.913 D1
NORTH
N:408435.797
EAST
E:229254.632
REV MODEL NUMBER MODEL TITLE
of this drawing subject to approval of coordination 1 AHU AIR HANDLING UNIT C2 N:408443.146 E:229246.196 D2 N:408443.090 E:229245.546 IFC DRAWING REFERENCE
03
dwg. if any clash noticed at site contractor fully 2 FAHU FRESH AIR HANDLING UNIT
C3 N:408444.581 E:229244.409 D3 N:408444.512 E:229243.776
DN 125/225 LONGITUDINAL PROFILE FOR PRIMARY DC UNDERGROUND NETWORK 002
4 CHWS/R CHILLED WATER SUPPLY/RETURN C7 N:408447.907 E:229244.166 D7 N:408447.556 E:229243.885 1 LUS-CP13C2-AAI-IFC-ME-00020 SCHEMATIC RISER DIAGRAM - CHILLED WATER SYSTEM
C8 N:408454.262 E:229236.250 D8 N:408453.911 E:229235.968 1 LUS-CP13C2-AAI-IFC-ME-00017 GROUND FLOOR PLAN CHILLED WATER SYSTEM
5 CHW CHILLED WATER PIPES SUPPLY & RETURN
C9 N:408460.617 E:229228.333 D9 N:408460.226 E:229228.051
0 LUS-CP13C2-AAI-IFC-ME-00015 TYPICAL DETAILS-04 HVAC SYSTEM
B B
6 C10 N:408460.961 E:229227.905 D10 N:408460.610 E:229227.623
IV ISOLATING VALVE
C11 N:408461.379 E:229227.384 D11 N:408460.746 E:229227.454 0 LUS-CP13C2-AAI-IFC-ME-00014 TYPICAL DETAILS-03 HVAC SYSTEM
7 L/S LITERS PER SECOND C12 N:408452.336 E:229219.400 D12 N:408452.054 E:229219.751 0 LUS-CP13C2-AAI-IFC-ME-00013 TYPICAL DETAILS-02 HVAC SYSTEM
C13 N:408452.339 E:229219.396 D13 N:408452.054 E:229219.751 0 LUS-CP13C2-AAI-IFC-ME-00012 TYPICAL DETAILS-01 HVAC SYSTEM
8 PG PRESSURE GUAGE
C14 N:408444.404 E:229213.026 D14 N:408444.425 E:229213.627 0 LUS-CP13C2-AAI-IFC-ME-00007 GENERAL NOTES AND LEGENDS-HVAC SYSTEM
C15 N:408443.605 E:229213.117 D15 N:408443.630 E:229213.713
9 PICV PRESSURE INDEPENDENT CONTROL VALVE 1 LUS-CP13C2-AAI-IFC-ME-00016 GROUND FLOOR PLAN - HVAC SYSTEM
C13 D13
C16 N:408442.816 E:229214.100 D16 N:408443.122 E:229214.346
N 408452.054 m 10 GV GATE VALVE
REV DRAWING NO. DRAWING TITLE
E 229219.751 m
N 408452.339 m
AAV AUTOMATIC AIR VENT DRAWING REVISION
E 229219.396 m 11
check solid type OR 600
600x900
MANH OLE
12 TYP
COVER
TYPICAL recessed type. BLIN D
FLAN GE
C C 0
Ø50 BYPASS
PRE-INSULATED D C PIPE
900
Ø25 BALL VALVE
(TEMPORARY
14 TH TEMPERATURE GAUGE CONNECT ION)
Ø100 PRE-INSULATED
BALL VALVE
ø125 CHWS/R
9.43 L/s
15 FA FROM ABOVE VALVE CHAMBER
(SIZ E I NDICATIVE
ONLY)
REV DATE DESCRIPTION DRWN CHKD RVWD APRV
BOP: 2479 QND PLAN
16
SHOP DRAWING
Ø50 BYPASS LINE FOR PERIODIC
FB FROM BELOW 600x900
MANHOLE WATER
RE-CI RC ULATION TO AVOID PIPE
COVER
F.G.L. DETERIORATION
17
150
TA TO ABOVE 70
D D
9.43 L/s
N 408444.425 m BOP: 3075 QND the system. (if any such issues noticed at site during installation 22 INSULATION BOX
E 229213.627 m
N 408444.404 m
contractor must provide the resolution to avoid such clash/ Issues DEVELOPMENT COMPANY
E 229213.026 m D14 without any additional Claim) 23 PDT PRESSURE DIFFERENTIAL TRANSMITTER
D15 D16
C14 Approval of this drawing is subject to ETS teams acceptence. update the detail. size
a) As noted, this approval does not relieve contractor of his contractual obligation not matching with
01 C15 C16 under the contract to design, construct, test, commission, and handover the system in layout CLIENT:
GENERAL NOTES:
ETS ROOM DWG WILL BE accordance with the contract, code, specification, and authority regulation.
N 408443.605 m
E 229213.117 m
N 408443.630 m b) As noted, this is the design and built contract. Contractor must note that any
) FOR SUPPORTS MFSD VCD FD AND MD INSTALLATION DETAILS PLEASE REFER TO DWG NO:
QATARI DIAR REAL ESTATE
E 229213.713 m
SUBMITTED SEPARATELY G6 material, work required for the successful completion of work as per the tender document,
G7 LUS CP C AAI SD ME
N 408443.122 m
E 229214.346 m authority regulations, codes and standard is considered as contractor scope of work.
N 408442.816 m LUS CP C AAI SD ME
E 229214.100 m
Incorporate the comments and PROJECT MANAGER:
LUS CP C AAI SD ME
E E resubmit the drawing for final LUS CP C AAI SD ME
G5 approval. ) FCU AIR OUTLET AND DUCTS RELOCATED DUE TO COORDINATION WITH OTHER MEP SERVICES
rremove irrelavant COORDINATED WITH CEILING FI TURES FUTURE ACESS FOR MAINTAINCE
notes.(dwg is for ) DUCT SI ES INCREASED BY CONSIDERING INTERNAL ACOUSTIC LINER.
CONSULTANTS/CONSTRUCTION SUPERVISION:
burried network)
) DUCT LOCATION DEVIATED FROM DD DUE TO COORDINATION ISSUE
) TYPICAL INSTALLTION DETAILS DRAWING WILL BE SUBMITTED SEPERATLEY
2.12.2 ) A REMOVABLE FLANGE DUCT SHALL BE PROVIDED FOR FD ACCESS IF THE DUCT SI E IS MARAFEQ QATAR LLC
1 00_SITE PLAN CHW LAYOUT MM OF LESS AS PER NFPA . .
) ALL DUCTS CHILLED WATER PIPES CONDENSATE DRAIN IN PLANT AREA ANDROOF SHALL BE
00115 SCALE 1 : 100
CLADDED WITH .MM THIC ALUMINUM MAIN CONTRACTOR:
DESIGN CONSULTANT:
1 reflect duct & warning
tape
reflect duct & warning
tape
EARTHING
02_GROUND_LEVEL 02_GROUND_LEVEL 02_GROUND_LEVEL 02_GROUND_LEVEL
EL. +0.00 m S.S.L PWCS DESIGN BUILD CONTRACTOR:
01_ROAD_LEVEL
166
Envac Qatar WLL
200
25mm BALL VALVE QND ±7.30 FFL
800 60 122
960 (TR EN CH) FIN ISH ROAD
PAVEMENT LEVEL LEVEL P.O. Box 23291
820
Doha, Qatar
PREINSULATED Tel: +974 44322549
1950
9MM Ø ELV ISOLATING VALVE
CONDUIT
PROJECT:
APPROVED BACKFILL
LUSAIL DEVELOPMENT
25mm Ø LIGHTNING CONDUIT BOP+ 3610
(100kPa MAX.)
2010
90mm Ø ELV CONDUIT BOP+ 3400
UPVC
125mm Ø CHWS/R BOP+ 2220
125mm Ø CHWS/R BOP+ 2529
DRAWING NAME:
2050
PNEUMATIC WASTE
APPROVED BACKFILL
COMPACTED MECH AN ICALLY
(100kPa MAX.)
250
COLLECTION PLANT-CP13C2
3NOS.-Ø40 HDPE DUCT
EL. -4.00m EL. -4.00m EL. -4.00m EL. -4.00m EL. -4.00m FOR F IBER OPTIC CABLES
WITH CONCRETE
200
SUR ROUND
QND LEVEL QND LEVEL QND LEVEL QND LEVEL QND LEVEL
SITE PLAN CHILLED WATER SYSTEM
200
DN125/225 CHW S/R
IL:4.640 PRE-INSULATED PIPE
SAND
250
BEDDING
Page No: 1 of 1
Inspection / INSPECTION
Activity Testing Requirement/
Activity Description Reference Document Testing Verifying Documents
No. Acceptance Criteria
Frequency AAL MQ PARSONS
Prior to start of
1.01 Shop Drawing Approved from the Consultant Approved shop drawings H H R
work
Prior to start of
1.02 Material Submittals Approved from the Consultant Approved Material submittal H H R
work
Prior to start of
1.03 Method Statement Approved from the Consultant Approved Method statement H H R
work
1.04 Calibration Certificates of Survey Instruments As Required Third Party Certification Valid Calibration Certificate H R R
Prior to start of
1.05 All necessary Permits Approved from HSE Valid Permit H R R
work
3.0 TESTING
3.01 HPT @ 23 Bars for 6 hours Approved method Statement Every Stage Project Specification Inspection Request for pressure test H H W
3.02 HPT @ 16 bars for 18 hours Approved method Statement Final Stage Project Specification Inspection Request for pressure test H W W
4.01 NCR close out (If any NCR issued) NCR Regsiter As Required Approved PQP NCR / CAR close out approval H H R
4.02 Review of Complied ITP Records Completion of inspection request, checklist, snag-lists As Required Approved PQP Final Documentation H H R
4.03 As-built dimension check and approval IFC Drawings As Required After all rectification appoval done As built Drawing H H R
INSPECTION POINTS:
H / HOLD POINT: The contractor shall raise INR for a reasonable time of 24 hours before inspection (and CSC to close the Workflow in Aconex within 48 hours), for the operation/item that must be visually examined, tested or measured by the Consultant to verify conformance to quality requirement. The contractor shall not proceed with
the work beyond such hold points, except by written agreement from the Consultant.
W / WITNESS POINT: The contractor shall raise INR for a reasonable time of 24 hours before inspection (and CSC to close the Workflow in Aconex within 48 hours), for the operation/item that must be visually examined, tested or measured by the Consultant to verify conformance to quality requirement. The contractor may proceed with
the work beyond such witness points in case the Consultant's inspector cannot turn up for the inspection at the specified time.
S / SURVEILLANCE POINT: In process monitoring of Contractor's activities to the degree necessary that confidence is gained that the work process /Methods are in compliance with criteria.
R / REVIEW: Reviews of the inspection and Testing records recorded by the contractor and by the Consultant for correctness and completeness.
Prepared By: Reviewed and Endorsed for Consultant Approval Approved By:
Specialist Consultant
RISK ASSESMENT
HSSE Risk Assessment Form
RISK MATRIX HAZARDOUS SITUATIONS TO CONSIDER
Lookup details: User selects one CONSEQUENCE and one LIKELIHOOD (result is determined automatically) 1 Can anyone be struck by, or come into contact with
anything?
CONSEQUENCE Can anyone be caught in, on, under, against or
2
1 2 3 4 5 between anything?
Minor Medium Serious Major Catastrophic Can anyone slip, trip or fall?
1st Aid MTI RWI LTI Fatality 3
Can anyone be exposed to environmental hazards
First Aid Medically Restricted Lost Time 4 (e.g.: fumes, lack of oxygen, noise, temperature,
Injury Treated Work Injury Injury extremes, dust, vibrations, radiation, chemical)?
Injury Qr20k – Qr50k - > Qr100k 5 Can anyone be exposed to physical limitations (e.g.:
Qr.1 - Qr10k Qr10K - Qr20k Qr50k Qr100k
not enough space, lack of access to tools fit for
A – Almost Certain purpose, uncomfortable work position)?
MODERATE HIGH EXTREME EXTREME EXTREME
> 1 per week 6 Is anyone at risk from others working in close
11 16 20 23 25
(>25%) proximity?
B – Likely 7 Could process energy be reduced?
MODERATE HIGH HIGH EXTREME EXTREME
1/week – 1/month 8 Is any environmental damage possible?
7 12 17 21 24
(10-25%)
LIKELIHOOD
Priority Control
EXTREME Unacceptable CEO / COO ELIMINATION - complete elimination of the hazard
1
/ removal of energy source
HIGH Undesirable Lusail Project Manager SUBSTITUTION - use something less hazardous
2
Tolerable, but risk should be reduced if ISOLATION / ENGINEERING - physical barriers,
MODERATE Supervisory Staff 3
reasonably practical guarding
4
ADMINISTRATIVE - procedures, training
LOW Broadly acceptable Procedural Control 5
PPE - last form of control to be implemented
Contractor: Al Aali International Date of Assessment: 21/03/2023 Assessor Name: Saravana Kumar
LREDC -PWC Plants at
Project: Seef Lusail – North & Date of Previous Assessment: 11/01/2023 Approved By:
Commercial Boulevard
Assessment No. Scope of Work: HYDROTEST DISTRICT COOLING PRIMARYSIDE NETWORK
All personnel to be
Unfit scaffold Maintain Good
physically fit to work at
Housekeeping.
height attend
Incompetent
persons Keep the loose materials
Working at height
in box or aside where
Direct contact of awareness training to
toe board protected
Electrical cable be attended and
on scaffold certified. If the visibility is poor,
structure please communicated to
Working at height
Work Crew supervisor and HSE.
Improper people must free from
Never overreach from
Guardrail fear of height trauma. Project Engineer
Clients platform
Working at Height in / Construction
2.2. Scaffold/Mobile Non-usage of full Main Access scaffolding C 4 18 E 3 6 Manager /
Visitors Ensure adequate
Scaffold body harness must be erected for all Supervisor /
illumination Safety Officer
Objects fall from Property crossing and level to
height levels (temporary
Use lanyards and
access)
High wind toolbox for Tool’s
velocity handling
Follow strictly the
scaffolding tagging
Height Trauma Ensure the usage of
system / regulation.
safety harness while
Fatigue
working at height and tie
Ensure Continuous
off.
edge protection at top
and each edge levels.
Ensure the mobile
scaffold wheel stopper
Ensure guard rail edge
are in working
protection with toe
board. condition
Ensure usage of
industrial standard
electrical components
and installed properly
4. EMERGENCY
In case of any
emergency all work will
be stopped, shutdown AL AALI & LREDC
all running equipment C 2 8 Emergency Procedure to D 1 2
Project Engineer
&machineries and be followed
Emergency Work Crew / Construction
Poor- reported to muster
4.1. procedure/ Manager /
communication point.
Response Visitors Supervisor /
Emergency contact
Safety Officer
All Workforces shall number should be
know the muster Point D 3 9 aware and displayed to D 2 5
location. all personnel.
5. COVID – 19
Temperature
Mandatory compliance Conducting heat stress
Work
of summer working campaign to increase
Crew
Humidity hours as recommended the awareness about
by ministry guidelines. Project Engineer
heat stress to employees / Construction
Heat Stress B 3 17 D 2 5 Manager /
6.1. Radiant Heat Visitors Continuous monitoring
Management Report heat stress Supervisor /
and of temperature and illness symptoms and Safety Officer
humidity in work areas incidents such as sun
burn, heat cramp,
Air velocity Property Maintain the records of nausea, headache,
heat index at work dizziness immediately to