Method Statement For Cast In-Situ Concrete

Method Statement for Cast in-situ Concrete
1 Scope of Work
This Method Statement defines the Methodology, Sequence, and Execution of Works for Cast in Situ Concrete.
This Method Statement describes the procedures that will be used for casting in situ-concrete according to the
project specification and requirements at the Project for the Secondary Infrastructure construction for Six Senses
State all Concrete Elements for Cast-in-Situ as (Pump Station).
Six Senses -Zone 6 (Pump Station).
Concrete Casting: Start date 23, Apr 2024 and the Completion date will be 30, Apr 2024.
Drawings:
a. 1TB02017-017C62-ACN-00-XX-SDW-UT-50050
b. 1TB02017-017C62-ACN-00-XX-SDW-UT-50051
c. 1TB02017-017C62-ACN-00-XX-SDW-UT-50052
d. 1TB02017-017D03-ACN-00-XX-SDW-UT-50001
2 Methodology
6.1 General
• Obtain the Permit for the Concrete pouring activity and ensure the Permit receiver to be
available full time at site during the executing the work.
• Ensure the compaction test had been signed off (if required).
• Compaction test certificates had been submitted and approved by the Engineer (if any).
• Approved mix design shall be used.
• Approved reinforcement steel rebar shall be used
• Remove all loose particles and other foreign materials.
• Clean all the concrete structure’s locations properly.
• Clean all the water proofing area properly.
• Clean the surface completely by using compressed air.
• Remove all loose particles and other foreign materials.
6.2 Survey
• Establish cutting level of the concrete structures as per drawings and project specification
• Check of establish level of the structures.
• Temporary control stations shall be maintained and protect well.
• Mark the grid line and coordinates for concrete structures.
6.3 Reinforcement
• Check for any puncture in water proofing system, if any, repair it before steel erection,
clearance required from water proofing subcontractor.
• Fix steel as per approved bar bending schedule, make sure enough lap length has been
provided.
• After fixing steel, all MEP fittings to be carried out as per approved Builders work drawings
• All MEP works shall be offered for consultant inspection, and tested and obtain approval
from consultant.
• Cover blocks as required shall be provided as clear cover to reinforcement.
• Adequate binding shall be provided for reinforcement works.
• minimum cover to ends and sides of reinforcement, unless otherwise indicated on
drawings shall be as follows which is in accordance with the table 5.14 of Momra
specification.
• The tolerance on the spacer dimension providing the cover shall be ±1 mm for
covers/heights up to 75 mm and ±2 mm for larger cover/heights over 75 mm
Page | 1
• Spacers and chairs arrangement shall comply with BS 7973-2:2001
Structural Element Cover

EARTH FACE 75 mm
EXPOSED FACE 50 mm
SIDES AND TOP FACES OF BASE SLAB 75 mm
ACE OF BASE SLAB 75 mm
6.4 Formwork
• Form work shall be done in accordance with ACI-347 and SECTION 031100 CONCRETE
FORMING.
• Inspection and cleaning openings for the formwork shall be provided so that they can be
conveniently closed before placing the concrete
• MEP clearance shall be obtained before formwork and pouring of concrete.
• Formwork shall be clean and free from dust and other loose particles.
• All shutters shall be applied with shutter release oil.
• Formworks shall be made as per approved shop drawing.
• All erected formwork shall be aligned, level and plumb.
• All support, struts shall be secured properly and shall be inspected by Amaala team
together with QA/QC Engineer. Prior to consultant inspection.
• Pour heights shall be marked clearly, Surveyor needs to check and confirm.
• The formwork will be inspected before every casting to ensure that it is as per the IFC.
6.5 Inspection
• Inspection shall be offered on completion for form work layout and level of the concrete
structures for approval.
• The reinforcement shall be checked and carried out by consultant and Amaala engineer.
• After getting engineer approval order the concrete as required quantity.
6.6 Pouring Concrete
• Concrete shall be poured using suitable method either mobile pumps or bucket.
• Provide level pods to maintain top level.
• Surface to receive concrete shall be laid by polyethylene sheet in case of any structure at
or under ground level.
• Surface to receive concrete shall be maintained in clean, free from dust, trash, debris sand
and other foreign matters.
• Layout of concrete level shall be clearly marked on the polyethylene sheet.
• Layout shall be made of concrete that will serve as a guide level of during concreting
• All concrete handling operation should minimize segregation
• Concreting shall be continuous so as not to allow any cold joint.
• Pouring shall be done layers, care shall be taken to form a homogeneous concrete, each
layer shall be well vibrated before putting next layer.
• Care shall be taken not to damage any embedded items during concrete.
• Care shall be taken to vibrate the concrete for 30 seconds per immersion. Pokers shall be
withdrawn slowly to give the proper vibration and to avoid slurry accumulation on top and aggregate
deposition at bottom of raft.
6.7 Concrete quality test
Inspections that must be carried out during Concrete Casting as follows:
1. Inspection of Delivery Note/Batch Ticket.
2. Temperature Control Check.
3. Slump Test.
Page | 2
4.Concrete Sampling (Cylinder or Cubes).
1. Control of Delivery.
Driver of delivery trucks shall be provided with trip tickets, which shall be signed by a
responsible member of the central plant staff, for submission to the Employer’s
Representative and Assistants. The ticket shall contain the Following information.
1) Name and address of the Central Plant.
2) Serial number of the ticket and date.
3) Truck number.
4) Class and/or strength of concrete.
5) Cement content of the mix.
6) Loading time.
7) Slump
8) Any other type of relevant information.
2. Temperature Control Check.
The temperature of the concrete at the time of placing shall not be permitted
To exceed 33 degrees C. Concrete materials shall be stored in a cool
Shaded position away from the direct rays of the sun. Aggregates shall
be cooled, if necessary, prior to mixing and water shall be cooled by means
of a proprietary water chilling plant.
3. Slump Test.
The water /cement ratio and slump adopted in the preliminary tests
For each class of concrete shall be used in the Works concrete. It shall
be such that, if selected for use at the Site, the concrete can be
Worked readily into the corners and angles of the forms and around
The reinforcement without permitting the materials to segregate,
or free water to collect on the surface.
Slump Limits
Concrete Type Slump Limit* (mm)
Compacted by vibration 70 – 80
Compacted by rod 100
*If chemical additives are used to enhance the concrete super plasticization,
Then above limits will not be valid.
4.Concrete Sampling (Cylinder or Cubes).
The cubes shall be tested by the Testing Laboratory, two specimens shall
Be tested at 7 days, two shall be tested at 28 days and two specimens shall
be kept for re-testing at 56 days if 28-day tests fail. The number of cubes and
age at testing shall only be varied on the instruction of the Engineer. All test cubes
shall be made, cured, stored and tested strictly in accordance with ACI 301
and ASTM C39/relevant ASTM standards for Methods of Testing Concrete.
6.8 Finishing of Concrete
• After de shuttering Project/Site Engineer together with QA/QC Engineer will check the
Concrete Finish for any defects.
• Concrete defects found, such as honey combs, cold joints, blowholes, voids, pin holes, and
other related concrete minor irregularities, if any, shall be treated with approved concrete
repair material as per specification and instruction by the consultant.
6.9 Curing
• After operation is done and the setting of concrete has to Occur, curing must
be followed in order to avoid shrinkage cracking.
Page | 3
• Cover the concrete to avoid rapid drying due to evaporation in the hot weather.
• Curing will be done by placing Hessian cloth and to keep in water for a period of 3 days.
• Curing and protection of concrete shall be done accordance with ACI-308.308R.
• Curing water and compound as per project specifications. The saturated burlaps shall be
covered with a plasticized sheet vapor barrier, minimum 0.15 mm (6 mils) in thickness and
shall be kept in contact with the concrete surface at all times.
• On concrete surfaces which are to be waterproofed, shall not be used curing compound.
• Concrete curing compound / bond breaker shall be used for the curing.
3. Project Organization Key Personnel and Responsibilities
a. Project Manager:
It is the overall responsibility of PM to organize resources to perform construction activities as per
project specifications in compliance with quality, schedule and safety requirements.
b. Construction Manager:
It is the responsibility of CM that construction activities are being executed according to the
relevant project specifications, in compliance with quality, schedule and safety requirements of
Concrete Works in Construction Works. in Construction
c. Site Engineer:
shall monitor all the construction activities in accordance with project specifications, IFC drawings
by following the safe conditions under the contractor’s site safety plan.
d. MEP Engineer
will coordinate with the Construction Manager or Site Engineer in advance in all MEP installation
works interfacing in line with work schedules and progress. He will coordinate with MEP
subcontractor and ensure that all MEP services/openings identified and located are completed at
required areas.
e. QA / QC Manager:
will check/Involve a strict internal quality control and inspection to ensure that the work is executed
fully in accordance with the requirements of the contract specifications and drawings.
f. QA/QC Engineer:
Shall make sure the following items and carry out all field inspections. Under project specification
related to the quality control services:
• He will ensure the material shall conform to project specification and approved samples.
• Work should be carried out as per latest revision of drawings.
• He will confirm the storage and placing of the materials on site and other arrangements as
per IFC drawings.
• He will monitor the quality of works and in conformance with the IFC drawing as per
approved checklist.
• He will keep records of all inspections and testing related to the activity.
g. The Surveyor:
• Will ensure the location & levels of all the structures are as per approved drawings.
• After the concreting and before setting of concrete the foundations and other connection
points (especially but not limited to anchor bolts) are checked by surveyor to confirm them
location, orientation, elevation and condition.
h. Safety Officers:
• He will make sure that all construction activities would be carried out under approved RAMS.
• He will make sure that all workers have proper PPEs.
• He will make sure that proper certifications and inspections of equipment are updated prior to
start the work.
• He will inspect and confirm all steps for tiles installation defined under RAMS.
• He will make sure the provision of safety arrangements for work area and will carry out the
required inspections.
• He makes sure the presence of work permit and list of involved personal at site.
• He shall ensure placement of all signals, signs and barricades until work completion.
• He will produce the Job Risk Assessment prior to work commencement and will identify the
Page | 4
hazards (if any) before start of all construction activities.
I. Third Party Lab Technician:
• The Third-party laboratory technician is responsible for performing sampling testing, and
produce test reports.
4. Interface Requirements
ASTRA Construction Manager/Project Manager to coordinate with AMAALA delivery team regarding any site
interfaces with other CONTRACTORS. The CM/PM is responsible to share with AMAALA Engineer the work looks
ahead plan and coordinates with other work disciplines to avoid any site issues and work delays.
Collaborate with other construction activities, ensuring seamless integration and avoiding conflicts, adhering to
ISO 21500:2012 for project management.
5. List of Sub-Contractors
NA
6. Permit and Licensing Requirements
• ASTRA Construction Manager and Health & Safety Manager will coordinate all the site work in advance, and they
will be responsible for securing all the required work permits for different site activities.
• Toolbox Talk (TBT) to be given to all site team twice a week and will explain the hazards related to the work
activity and permits with other required documents to be filled accordingly.
7. Resources and Materials
Manpower resource Materials
Site Engineer Form work.
Safety Officers Polythene sheet
Foreman/Supervisor Concrete repair material.
Technician Rebar Curing compound
General Labors Cast in situ concrete
Pipe fitter, fixer Rebar
Welder Hessian cloth.
8. Equipment and Tools
1. 10.1. Tools and Equipment

 Concrete Pump.
 Transit mixers.
 Air Compressor.
 Mechanical Vibrators.
 Aluminum Straight edge.
 Masonry Tools.
 Cube molds.
 Slump Cone.
Page | 5
 Concrete / Weather thermometer.
 Dumpy Level.
 Power Float Machine. (If required)
 Safety Shoes, Safety Goggles Face shield, Hand gloves,
 Trowel, Steel Brush
 Wood float, Straight Edge,
 Buckets, Spirit level, Mixture plaster machine
 Plum bob, Line dory, Wheel barrow.
Lifting Gears
 All lifting and rigging tools shall have valid Third-Party Certification.
 All slings shall have valid Third-Party Certification.
 All lifting gear and shackles shall be visually inspected by the user before each day’s
use to identify defects or questionable condition. Any damage lifting equipment shall
be remove immediately on site and reported to Supervisor for corrective action.
Boom Loader
 Boom Loader shall have valid Third-Party Certification & Registration Card
 Boom Loader shall be inspected at site by Client equipment inspector.
 Testing Certificate shall state as a minimum boom length used and Safe Working
Load at various angles.

 Certificate shall have been issued within the last 12 months and in addition, shall fulfill
all relevant legislative requirements.
Operator & Rigger Certification
 Operator shall be having valid Driving License and third-party Certificate for the type
of crane being operated.
 Rigger shall be having Third Party Certificate, medical fitness with regard to eyesight,
hearing and reflexes. The rigger shall be adequately trained and experience on the
general principles of rigging activity.
9. Training and Competency Requirements
There are specific skilled workers needed for this role/job. Only time served workers competent in their task will
be used. However, in the interest of maintaining good work quality throughout the period of execution on site
will maintain the same team of workers throughout. The competent personnel on site will be during execution:
• Civil Engineer
• Supervisors
• Foremen
• Machine Operators (Only trained and competent personnel will be operating the plant and
machinery)
• Truck Drivers
• Surveyors
• Skilled Worker
• Skilled Welders
• Crane Operator
• Forklift Operator
• Loader Operator
Page | 6
10. Environmental and Quality Requirements
1.There is a potential for noise and minor dust being created during these activities, therefore the surface will be
periodically treated with water to keep the dust at an acceptable level. Further that ASTRA Site Safety Dept. will
monitor all activities throughout the execution of work. If any special environmental consideration require will be
informed accordingly.
2. Probably there is a small quantity of wastage so minimize wastage of material.
3. ASTRA QAQC Dept. will monitor all activities throughout the execution of work. If any special QAQC
consideration require will be followed as per Pain ISO 9001:2015.
4. Material Inspection Request Shall be raised by Quality Engineer upon the receiving of
Materials at MOBCO store/ Ware house prior to installation the following documents shall
be attached with MIR.
a) Delivery Note
b) Approved Material Submittal
c) Factory Test Certificates
All received materials shall be as per approved Project Quality Plan refer. (1TB02017-017C62-ACN-PLN-QM-
0001) store at ware house properly.
11. First Aid and Emergency Response Procedures
First Aid & Medical Requirements the Following Emergency numbers will be displayed on site:
PROJECT EMERGENCY CONTACT NUMBERS

NAME POSITION CONTACT #
Kondalarao Medical Nurse Paramedics 0570402102

Tareq Abughanam Project Manager 0561556606
Kashif Khan Hs Manager 0545358790
Mohammad Houjairy Construction Manager 0559672571
Muhammad Aizaz Hs Engineer 0534946512
Adel Aldabbas Logistic Manager 0539735651
Amaala Eoc Sos International 0543514849
In case of any incident we will comply and follow AMALA requirements. ASTRA will follow the following steps
in case of emergency.
Stay Calm: It is important to remain calm and composed during an emergency situation. Panicking can hinder
your ability to make rational decisions and potentially put yourself and others at further risk.
Assess the Situation: Quickly assess the nature and severity of the incident. Determine if there are any
immediate dangers, such as falling hazards, traffic risks, or exposure to hazardous materials. This initial
assessment will help you prioritize and take appropriate actions.
Alert Others: If necessary, immediately notify any nearby workers, supervisors, or emergency response
personnel about the incident. Use available communication devices to relay the information accurately and
clearly.
Provide First Aid: If there are any injuries, provide first aid to the best of your ability while waiting for
professional medical assistance to arrive. This may include assessing the injured person's condition,
controlling bleeding, or performing CPR if necessary and trained to do so.
Establish a Safe Zone: Create a safe zone around the incident area by setting up barriers, cones, or caution
signs to prevent access by unauthorized personnel or vehicles. This will help minimize the risk of further
accidents or injuries.
Follow Emergency Protocols: Follow the established emergency protocols specific to your company or
worksite. This may involve contacting emergency services, such as the local fire department, police, or
medical services, and providing them with all relevant information about the incident.
Page | 7
Document the Incident: It is essential to document the incident thoroughly. Take photographs or videos of
the scene, gather witness statements, and record any relevant details about the incident. This
documentation will be important for future investigations or insurance claims.
Conduct Incident Review: After the immediate situation is resolved and everyone is safe, review the
incident to identify the root cause and determine if any changes or improvements are needed to prevent
such incidents in the future. Learn from the experience and update safety procedures accordingly.
10.1 First Aid Training:

 Provide first aid training to on-site personnel.
 Maintain well-equipped first aid kits at strategic locations.
10.2 Emergency Contacts:
 Display emergency contact information prominently on-site.
Establish communication procedures for reporting and responding to emergencies
12. Supervision and Monitoring/Inspection Arrangements
1. ASTRA Supervisor/Foreman shall Monitor the activity and ensure the Valid Permit
available at site prior to execute the activity.
2. ASTRA Safety Verify the Validation of Permit and all the tools and inspected and can be
use at site for the work.
3. ASTRA Supervisor and Safety officer shall ensure that all the person attained the safety
training/Induction and are available with proper PPE.
4. Safety Officer shall conduct the Toolbox meeting for awareness for Hazard/Risk during the
activity.
5. Environmental department ensure that there is no any impact at environment during the
execute the activity.
6. Quality Engineer will monitor that the work has been carryout as per Client Specification.
Page | 8
13. Heat Stress Management
The term “heat stress” includes several different conditions that occur when the body is stressed because of
overheating.
• ASTRA shall implement the AMAALA Heat Stress Management, Document Ref. AMA-HSOCH-0003
 AMAALA WBGT.
Page | 9
 COLOR-CODED FLAG SYSTEM
14. Risk Assessment
Please refer to the attached RAM.
See the end...
Page | 10
Document Cover Page Document Ref. AML-DEV-GOV-STDFRM-
0016
Policy Document Management Revision 0.1
Document No - 1TB02017-017C27-ACN-ITP-CI-0005
Rev-C0
ITP for Concrete Works

Page - 1 of 9
Document Cover Page Document Ref. AML-DEV-GOV-STDFRM-

0016
Policy Document Management Revision 0.1
Revision History
Revision Revision Revision Approved
No. Date by by Description of Revision Status
Isam Tareq
C0 21- Apr-2024 Ghawadreh Abu ghanam First Issue For Review
Distribution
Name Title Department Date Issued
PROJECT: PACKAGE: CONTRACTOR:
AMAALA Triple Bay for Six Senses Resort Secondary Infrastructure Package ASTRA
ITP NO.: 1TB02017-017C27-ACN-ITP-CI-0005 0 Date: 21 Apr 2024
Forms/Recor Level of Inspection Points

Inspection / test Reference ds
SN Activity Description Acceptance Criteria Frequency
method Verification/ Contractor ITL Consultant Client
Document
1 Document Review
Project Spec. SEC
Shop
Document Approved Construction 033000 , SEC 032000 prior to
1.1 Shop Drawing
Review Drawing start Work
Drawing R - R S
Submittal
Project Spec. SEC
033000 , SEC 032000 Method
Document Approved Method prior to
1.2 Method Statement Statement R - R R
Review Statement start Work
Submittal
1TB02017-017C27-
Document Approved Material prior to Material
1.3 Material Submittals MOO-MAT-CI- R - R R
Review Submittals 0003_C1 start Work Submittal
1TB02017-017C27-
Document Conform to Project MOO-MAT-CI-
prior to Material
1.4 Concrete Mix Design R - R R
Review Specification 0003_C1 start Work Submittal
2 Testing
2.1 Steel Reinforcement
Project Spec. SEC
Tensile Tensile strength min 620 032000 clause part 2 Mill test
Tensile strength and For each
2.1.1 strength and MPA Yield strength min and part 3, ASTM certificate R R R
elongation 420MPA Elon. min 7-9 % delivery
elongation , A615 : /Test Report
Project Spec. SEC Mill test

Cracks Visual inspection ,
032000 clause part 2 For each
2.1.2 Bending and Re-bending Bending test bending visual with pin certificate
dia 3.5 – 5 Dia and part 3, ASTM delivery
A615 : /Test Report
Page - 2 of 5
Forms/Records Level of Inspection Points
Inspection / Reference
SN Activity Description Acceptance Criteria Frequency Verification/
test method
Document Contractor ITL Consultant Client
2 Testing
2.2.1 Fresh Concrete
1TB02017-
017C27- CPR
2.2.1.1 Workability Slump test 160mm+/-40mm Each delivery H W R
MOO-MAT- (pouring report)
CI-0003_C1
The maximum SECTION
temperature of wet and 033000 part CPR
2.2.1.2 Temperature Temp. test 3.2.A Each delivery
unset concrete is to be (pouring report)
limited to 30oC
2.2.2 Hardened concrete
2 samples for 7 days/30 SECTION

m3 033000 part
2.12.B
2 samples for 28 days/30
Temperature CPR
2.2.1 Sampling m3 Each delivery H W R
test (pouring report)
2 samples spare/30 m3
12 samples for
durability/250 m3
The average strength SECTION
determined from any 033000 part
3.13.F
group of four consecutive
test results shall exceed
compressive the For each
2.2.2 Compressive Strength strength @ 7 , specified characteristic pouring Test Report H W R
28 days strength by 3.0N/mm2. process
,individual variation of the
specimens should not be
more than ± 15%
Page - 3 of 5
Forms/Records Level of Inspection Points
Inspection / test
SN Activity Description Acceptance Criteria Reference Frequency Verification/
method
Document Contractor ITL Consultant Client
3 Inspection
Permissible deviations/ SEC033000
tolerances Position clause 3.6
Surveying setting out and Setting out and each activity WIR / survey
3.1 tolerance : Footing +/-
levelling leveling inspection report
30 mm
Other elem. +/-10mm
3.2 Reinforcement steel
All earth face element SECTION
to be for 032000 P2
each activity
3.2.1 Concrete Cover Visual EARTH FACE 75 mm WIR H - H S
inspection
+/-2mm , EXPOSED
FACE 50 mm +/- 1mm
SECTION each activity
3.2.2 Splicing Visual splicing >50 Dia 032000 part WIR H - H S
3.3.A inspection
Lateral spacing +/-25mm SECTION
Longitudinal Location +/- 032000 part
3.2.3 spacing Visual 50mm 3.3.B
Discontinuous Ends +/-
20mm
Visual Inspection Approval of pre Project Spec.
SEC 033000 each activity
3.3 MEP Embedment /survey concrete pouring WIR H - H s
Part 3.6.C inspection
measurement release
Supporting system , SEC033000
tolerances as clause 3.6
Position tolerance :
Footing +/- 30 mm each activity
3.4 Formwork and support Visual Inspection WIR H W S
Other elem. +/-10mm , inspection
levels +/- 15mm for
footing and +/- 5mm for
other elem.
shall be discharged SECTION
and placed in its final 033000 part each pouring
3.1.B CPR
3.5 Concrete pouring Visual Inspection position in the form activity H H W S
(pouring report)
within 120 minutes of inspection
time of loading
Minimum wet hessian SECTION
033000 Part each pouring
curing period shall be
3.6 Curing Application Visual 3.5.D activity W - S S
7 days
inspection
Page - 4 of 5
Forms/Records Level of Inspectio
Inspection / test Activity
SN Activity Description Acceptance Criteria Reference Frequency Verification/ Inspectio SN n / test
method Description
Document n Points method
3 Inspection
Sch. Of form STRIKING SECTION
timing , compressive 031100 Clau.
strength test results 3.6 each pouring
Formwork Test Report/CPR
3.7 Visual Cols , walls , Footing activity W - S S
STRIKING(Removal) (pouring report)
min 12 Hrs inspection
Slabs min 7 days
Project Spec.
SECTION each pouring
Post pouring Test Report/CPR
3.8 Visual Cracks < 200 micron 033000 clause activity H - W S
investigation (pouring report)
3.7.E inspection
Page - 5 of 5
CHECKLIST FOR INSTALLATION OF FORMWORK WIR NO:
Project/
PROJECT TITLE Contract Number
CONTRACTOR / SUBCONTRACTOR
TRIPLE BAY, SECONDARY INFRASTRUCTURE ITB02017 ASTRA CONSTRUCTION

SERVICE / LINE NUMBER EQUIPMENT DESCRIPTION
LAYOUT DRAWING NUMBER REV. NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME AREA /ZONE/LOCATION
APPROVED ITP NUMBER & ACTIVITY NUMBER SUB-CONTRACTOR INSPECTION LEVEL (IF ANY) WORK PERMIT REQUIRED?
CLIENT INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

YES
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A Documentation
Method
A1 Verify the Method Statement Approval by Client
Statement
Method
A2 Verify the Material available at site as per Approved Material Sabmittal
Statement
Method
A3 Verify the Material Inspection completed and Accepted by Client
Statement
Method
A4 Verify the Team have Valid Permit for the Avtivity
Statement
B Setting-Out
Approved Setting-Out Details: Showing details of reinforcement,
Method
B1 Placement schedule, coordinates, elevation etc. (Survey report
Statement
must be provided)
Method
B2 Termite control prior to start concrete under foundations.
Statement
C Formwork Installation Inspection
Sizes (i.e. thickness, depth etc.) & shape comply with approved shop Method
C1
drawing requirements. Statement
Method
C2 Elevation & position comply with approved shop drawing.
Statement
Sides of formworks should be sound, sufficiently rigid & termination Method

C3
joints properly sealed. Statement
Double check formwork (i.e. Bracing, shoring & retightened form ties Method
C4
where necessary) prior to concrete placement. Statement
Method
C5 Form release agent must be applied prior to placement of concrete
Statement
Double check formwork (i.e. Bracing, shoring & retightened form ties Method
C6
where necessary) prior to concrete placement. Statement
Method
C7 Construction joint (i.e. clean & bonding agent applied)
Statement
Method
C8 Temporary openings / must be closed & sealed prior to cast concrete
Statement
CHECKLIST FOR INSTALLATION OF FORMWORK WIR NO:
Project/
ITEM
No.
Method
C9 Cleanliness of formworks (i.e. dust, dirt etc. must be removed)
Statement
Method
C10 Level Alignment & Tolerance
Statement
Top of Footing Supporting Masonry: ½ Inch, Top of other Footings: ½ Method
C11
Inch, Top of Slab on Grade: ¾ Inch Statement
Relative Alignment: Footing side & top surface not exceeding10 feet =
Method
C12 1
Statement
Inch
REMARKS:
Sub-Contractor / Contractor Client

Construction Representative* PMC Representative
T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
QA/QC Inspector CLIENT Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified

CHECKLIST FOR INSTALLATION OF STEEL
WIR NO:
REINFORCEMENTS INCLUDING EMBEDDED ITEMS
Project/


YES
ITEM
No.
A Documentation
Method
Statement
Method
Statement
Method
Statement
Method
Statement
B Embedded Items
Approved Setting-Out Details: Showing details of reinforcement,
Method
B1 Placement schedule, coordinates, elevation etc. (Survey Report must
Statement
be provided)
Place & secure anchorage devices & other embedded items required
for adjoining work that is attached to or supported by cast-in-place Method
B2
concrete (i.e. Pipe Sleeves, anchor bolts, dovetail anchor etc.) and as Statement
per approved drawing.
Method
B3 Minimum Clearance to Reinforcement: 1.0 inch (25MM)
Statement
C Installation of Steel Reinforcements Method Statement
Sizes, type & spacing etc. shall be as per approved shop drawing Method
C1
requirements. Statement
Concrete cover as per approved shop drawing or ACI requirements Method

C2
below Statement
Lapping complies with approved shop drawing or as per ACI 318 class Method
C3
B tension lap splice. Statement
Ties at intersections shall be made with 1.5 mm diameter annealed
Method
C4 wire with wire ends directed into concrete, not toward exposed
Statement
concrete surfaces.
Method
C5 Welded wire fabric shall be 1.0 mesh
Statement
Method
C6 Welding shall not be permitted, unless otherwise approved.
Statement
CHECKLIST FOR INSTALLATION OF STEEL
WIR NO:
REINFORCEMENTS INCLUDING EMBEDDED ITEMS
Project/
ITEM
No.
Steel reinforcements having reduce section, kink visible cracks at Method

C7
bends will not be used Statement
Cleanliness of reinforcement (i.e. rust, flakes, concrete laitance etc. Method

C8
must be removed) Statement
Method
C9 Concrete cast against permanently expose to earth: 75 MM
Statement
Beams & Column: primary reinforcements, ties, stirrups & spiral shall Method
C10
be 40MM Statement
Concrete not exposed to weather or in contact with ground (Slabs, Method
C11
Walls, Joist): Bars #43 & #57 = 40MM; Bars #36 & smaller = 20MM Statement
At the time concrete is placed, reinforcement shall be free from mud, Method
C12
oil, or other nonmetallic coatings that decrease bond. Statement
REMARKS:



CONCRETE CASTING STRIKING OF FORMWORKS &
WIR NO:
CONCRETE CURING
Project/


YES
ITEM
No.
A Documentation
Method
Statement
Method
Statement
Method
Statement
Method
Statement
B Concrete Casting
Concrete Class/Grade: As per approved Mixed Design based on

Method
B1 the type of structure & intended use. Check delivery note if all
Statement
information (i.e. time of batching, slump etc.)
Concrete Temperature & Slump: Shall be check upon arrival of Method
B2
Concrete & during sampling stage as per ASTM C1064 / 1064M. Statement
Air temperature 32 deg. C & below: Delivery time until its final
Method
B3 position in the form is 60 minutes & above 32 deg. C delivery time
Statement
not exceeding 45 minutes.
Method
B4 Addition of water at point of discharge is strictly prohibited
Statement
Concrete must be deposited in forms continuously or in horizontal
Method
B5 layers no deeper than 450mm & in a manner to avoid inclined
Statement
construction joints
Drop height of concrete shall be 1.5 meters nor through dense Method
B6
reinforcing steel, which cause segregation of coarse aggregates. Statement
Consolidate concrete during placement operation so that concrete
Method
B7 is thoroughly work around reinforcement & other embedded items
Statement
& into corners.
Reinforcement must maintain in its position on chairs during Method
B8
concrete placement. Statement
Concrete temperature shall not exceed 32 deg. C and the
Method
B9 temperature differential shall not exceed 25 deg. C.
Statement
No concreting operation shall be carried out at ambient
Test Specimen Cylinder/Cubes: 4 cylinders/cubes per 25 cubic
Method
B10 meters; 1-cylinder for 7 days, 2-cylinder for 28 days & 1-spare for
Statement
future test.
WIR NO:
CONCRETE CURING
Project/


YES
ITEM
No.
C Sampling Freshly Mixed Concrete Field Inspection

All Ready-Mix Concrete shall be delivered to the site with a batch ticket
listing the following according to ACI C94
C1 ACI C94
Concrete should hard enough & not be damaged by form removal Method
C2
operations. Statement
Minimum allowable time after the last cast concrete is placed before
forms, shoring, or wall bracing may be removed; during which the air
surrounding the concrete is above [50 degrees F (10 degrees C)].
C3 ACI 347R
WIR NO:
CONCRETE CURING
Project/
ITEM
No.
Wet moist Curing: Obtain curing continuously for not less than 7 days Method
C4
with water. Statement
Provide wet hessian cloth/burlap or polythene sheet for moisture Method
C5
retaining cover Statement
Curing Compound Shall be approved by the engineers and
Method
C6 compatible with the coating required & use as per manufacturer
Statement
recommendations (coverage rate 4.0 -5.5 m2 / liter).



RISK ASSESSMENT
Six Senses Hotel & Residences Secondary
Infrastructure Package
ACTIVITY: Cast in Situ Concrete

Date: 21/05/2024
No. Sub-Activities Hazards Risks Involved Risk Rating Control Measures Resid
Identified ual
(Generic & (People & Property) Initial Risk Control Measures Risk
Serial Severity Probability
Task)
1 Site Clearance • Service cutting, electrocution, competent supervision and Job specific PPE.
obstructing the burn, fatality, and fire · Area will be barricaded with safety with signs.
work area 2 4 8 · All points mentioned in the permit are to be conveyed to
hazards the workforce by the supervisory staff through TBT, Risk 4
assessment & Method Statement briefing.
2 Human factors of Lack of communication, Accidents, incidents, · Laid-down procedures are in place for the task. Brief
operatives engaged in supervision, damages, serious procedures for individuals, groups, and supervisors.
Activity. competency, Adopting · Ensure Amaala Permit to work.
injuries, damage to
short cut methods, 2 3 6 · Frequent site inspections as per the checklist and task
Horseplay, Violation ofproperties, loss of observations to prevent violation of procedures. 3
procedures men/machinery and · Warnings and strict disciplinary actions.
materials. · Approved first aider will be on the site.
3 Working in Extreme Adverse weather Employee · Ample Shaded areas to be provided.
weather conditions conditions, heavy winds, collapses/requiring · Working in cooler hours of the day if necessary, rotating
dust storms, extreme heat 2 4 8 workers, regular short rest periods, and cool hydration
and humidity, and poor
medical attention/death 4
drinks.
visibility. heatstroke, dehydration, · Trained Nurse on duty at all times plus first aiders. Briefing
heat cramps, sunburn e, personnel on the symptoms of heat stroke/stress.
etc. Monitoring of employees.
· Working hours will be reviewed based on Saudi Arabia
Municipality summer timings.
· Approved first Aider will available.
· Approved first aid will be on the site.
4 Welfare Facilities. Lack of shaded areas, Dehydration, fatigue, · Provide sufficient drinking water & dehydration drinks,
drinking water, and heat stroke. 2 shaded rest areas, mobile toilets & wash areas.
toilets. 2 4 · Suitable storage area for food and drinking water, providing
bus storage on break time to shift workers to the rest area. 2
5 General Movements Personnel/materials Minor & Major body · Suitable means of access by ramps and ensuring that all
& Manual Handling falling injuries. 2 2 materials are maintained safely.
4 · Safe Manual Handling techniques shall be adopted 2
· Team lifting, splitting the load into small pieces, suitable
access, and egress.
· Approved first aider will be on site.
6 Carpentry work and Power tools, Minor & Major body · Use all power tools with guards, Unguarded machines
Rebar work Bench, circular saw, injuries. Poor should be replaced or repaired, maintain good
(Use of hand and Unguarded housekeeping in the working area, only competent workers
power tools) machines,
workmanship, ear 2 3 to use power tools. All hand tools should be maintained
Protruded nails, impact, fire, toxic fume. 6 defect-free, Safe storage of sharp hand tools, Regular
Manual handling. removal of wood waste, color cording of hand and 4
Sharp hand tools, power tools,
Defective or · Designated de-nailing area in carpentry yard, retains string
incorrect tools, on the tools to secure them from falling. Barricading the
Tools falling from a wearing Wear hand gloves and eye protection, and place
height, end caps on exposed rebar.
Sharp-edged tools. · Competent supervision and adequate inspection provide
training and instruction, conduct TBT meetings prior to
starting the job, and usage of appropriateness.
7 Use of Small Spills, noise, vibration, Injuries, poor · Suitable maintenance, and replacement of damaged
Equipment smoke, fume. workmanship, ear equipment, only trained people have to use Proper
6 enclosures around the Generators and sound-generating
impact, fire, toxic fume. 2 3 equipment. 4
· Use of earplugs and earmuffs, Training, PPE &
Supervision
· Competent supervision and adequate inspection provide
training and instruction, conduct TBT meetings prior to
starting the job, and usage of appropriate PPEs.
8 Working at confined Low level of oxygen Breathing 3 3 9 · Oxygen level should be checked prior to
space ·Unauthorized and Problem · enter the work area.
untrained · Continuous monitoring/proper supervision
· Fatality
workers · should be available at the workplace.
· Suffocation · The area should be barricaded properly.
· Don’t allow any unauthorized persons.
· Get permits to work (PWT) from the HSE dept.
· Only trained and competent persons should
· Do the work.
· Suitable type of breathing apparatus should
· Be provided if there is a deficiency of
· oxygen.
· No person must be allowed to enter until a
· competent person is satisfied that entry is
· safe.
· Emergency arrangements should be
· available.
· Continue to monitor this area.
9 Formwork and Protruding rebar, Cuts, eye injuries, and · Barricading the area, Wearing hand gloves and eye
supports installation Improper storage of impalcauseausing major protection, aplacingace end caps on exposed rebar.
& de-installation reinforcement bars. 2 3 6 Maintain proper housekeeping. Should keep designated
loss of blood and pain. material storage area. 3
training and instruction, conduct TBT meetings before
· Approved
10 Working with ladder • Person/ material falling Sprain and strain · The ladder should extend a minimum of one meter
from • Fracture \ · from the top for safe movement
height · Heavy materials should not be carried
• Overreaching
• Injury to the 3 5 15 · Do not erect on a slippery, uneven surface
• Overloading person · Should be set up with a 4 vertical to 1 5
• Obstructing the access · horizontal slope (4:1)
way · Inspection and maintenance to be registered
• Slippery or uneven
· and recorded by the storekeeper
surface
· Step ladder must fully open and lock and the
· devices to be as per the manufacturer
· Defective ladder should not be used and report
· it immediately
· Do not work from the top of two rungs
· Remember the 3-point contact.
11 Concreting Concrete, Defective Health hazards, e.g., · Employees should wear rubber gloves, Gum boots, 2
vibrators, concrete burns, dermatitis, goggles, etc., Trained personnel to be deployed to
splashes to eyes and skin 2 2 4 operate the vibrators.
Frostbites, and Personal
injuries.
Concrete pump/ Road Struck against a concrete · Employees should wear rubber gloves, Gumboots, and 2
Traffic / Sharp edges pump will cause injuries gog, glass, etc., Trained personnel to be deployed to
objects
or potential fatalities. 2 4 4
operate the vibrators.
Struck by passing Competent supervision and adequate inspection provide
vehicles, personal starting the job, and use appropriate PPEs.
injuries.
Concrete Pump / Road Struck against a concrete 8 · Movement of concert pump to be controlled by bank men,
Traffic / Sharp edges pump will cause injuries delivery hose to be tied with guide rope to control its
objects 2 4 movements. Assign traffic signal man, Use required PPEs. 4
or potential fatalities. · Competent supervision and adequate inspection provide
Struck passing vehicles, training and instruction, conduct TBT meetings before
personal injuries. starting the job, and usage of appropriate PPEs.
12 Operating with Defective Machine Cuts · Polythene sheets to be laid and drip trays to be
Thread ·Improper use of • Crush · placed below the machine to prevent spillages.
Machine · Defective machine should not be used to 4
• Skin Effect
·Poor maintenance 3 4 12 · Approved first aider will be on site.
13 Curing Movement of water Fatality or injury to · Operator/Driver with a valid license, relevant certification
tanker people working in that for equipment/vehicle, FLAGMAN should control the
movement of the Water Tanker, Reverse alarm and light
vicinity, damages to the 2 4 8 should fix on the vehicle, competent supervision, and PPE. 4
vehicle and machinery · Flagmen will be provided at each drop-off & pick-up area.
Warning signs will be placed, all workers should use
reflective jackets. Competent supervision.
14 Welding work (arc Fire Electric Shock · PTW to be applied and obtained before the start,
• Untrained, •Burns · If spark-producing activity is performed
Unauthorized · Certified person only undertakes the welding
•Skin Effect
Worker · job
• Poor signage and •Eye Injury 3 5 · All Flammable /combustible materials should
barricade •Property damage 15 · be removed from the area where welding & gas
• Lighting and ventilation · cutting operations are carried out.
· Fire blankets should be used to contain sparks
· and molten metals within the floor and should
· not be allowed to fall from height.
· Warning signs and boards should
· Approved first will be on site.
15 Handling chemicals Unauthorized, untrained Skin injury · Ensure the chemicals are stored as per the
(Solvent cement) workers · Ingestion manufacturer recommendation and
• Spillage · identification.
• Poor ventilation
• Eye injury 15 · Adequate lighting and ventilation to be provided
• Fire • Environment 3 5 · MSDS to be referred before and follow the
• Health hazards affects · manufacturer instruction 5
(External / • Property damage · Trained and authorized person to do the job
Internal) • Occupational health · Only required quantity to take for the work
· Do not store chemicals in non-designated areas.
· Old/ empty containers returned to the store for proper
· Dispose
· Container should check for leakage before
· Handling
· Personnel hygiene to be maintained while
· after the use of chemicals
· All spillage shall be cleaned by sand or other
· absorbent materials
· • Rubber gloves, overall, helmet, vest, shoe,
· Goggles, and mask to be worn during the
· Activity
· Approved first aid will be on site.
16 Flushing, pressure Untrained, unauthorized Fatality · PTW to be applied and obtained before
and Workers • Property damage · start work
leakage testing • Faulty pressure gauge · Calibrated pressure gauge only to be used for
• Poor lighting
• Fractures
· pressure testing
• Improper identification • Full body injury · Never pressure test the system/ pipe above
• Bursting of pipes 4 4 · its designed pressure.
12 · Never do hot work on a pressurized system ( 12
· always de-pressurize)
· Close supervision to be done at all times
· Proper lighting to be provided around the
· working area.
· Use always regulators and never pressurize
· the system directly without a regulator.
· Warning signs and boards should be provided
· And area to be well barricaded
· ∙Only qualified and trained person to do the job.
· Emergency procedure to be briefed to all
· personnel before starting the activity.
· emergency evacuation plan shall be readily
· available according to site condition and briefed
· to the workforce before starting.
· Trained first aider, fire warden, and emergency
· vehicle to be available at the site during the
· activity.
· • Calibrated instrument only to be used
· Approved first aid will be on site.
17 Working at nighttime Poor visibility due to Incidents/accidents 4 4 16 · Ensure a proper night work permit is obtained. 4
darkness /poor · Proper lighting systems should be in place.
illumination · Ensure proper Communication / Coordination and close
supervision4.
Lone worker · Industrial safe torches to be available for emergency
situations.
· High visibility Traffic Vest for personnel on
· night shift.
· Avoid lone working and always ensure a buddy system
while working at night.
· Employees to be trained and understand Amaala
procedures.
18 Waste management Handling of waste. The Liquid waste and 2 2 · Proper housekeeping shall be maintained. Tasks to be 2
and housekeeping the solid waste if not carried out under close supervision. Remove all wooden
planks with protruding nails from the work area. Make de-
disposed of well will 4 nailing a habit. Properly dispose of the waste materials in
lead to deterioration of designated areas. The liquid waste will be collected by a
aesthetics and designated team with tankers every day and sent for
contamination of recycling.
surroundings. · The solid waste at the site will be properly segregated in
skips a Conduct TBT meeting, Materials shall be
segregated and stacked properly, keep the access free from
obstacles to prevent trip and fall hazards. And disposed to
authorized agencies.
Six Senses Hotel & Residences Secondary

Infrastructure Package
ACTIVITY: C a s t I n S i t u C o n c r e t e
Date: 21 /04/2024
RISK MATRIX
Probability
A B C D E
Improbable Remote Occasional
Probable Frequent
Severity People Assets Environment Reputation 1 in 100,000 1 in 10,000 1 in 1000
1 in 100 years 1 in 10 years
Years Years years
Multiple
fatalities or
Extensive International
5-Catastrophic permanent Massive effect
damage impact
total
disabilities
Single
fatalities or
4-Severe permanent
Major
Major effect National impact
High Risk
damage
total
disabilities
Major injury
Local Considerable
Medium Risk
3-critical or health Localized effect
effects
damage impact (ALARP)
Minor
Minor
2-Marginal injury or Minor effect Minor impact
damage
health effects
Slight injury
Slight
1-Negligible or health
Damage
Slight effect Slight impact Low Risk
effects

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Method Statement for Cast in-situ Concrete

Structural Element Cover

3. Project Organization Key Personnel and Responsibilities

7. Resources and Materials

Manpower resource Materials

Site Engineer Form work.

Safety Officers Polythene sheet

Foreman/Supervisor Concrete repair material.

Technician Rebar Curing compound

General Labors Cast in situ concrete

Pipe fitter, fixer Rebar

Welder Hessian cloth.

8. Equipment and Tools

1. 10.1. Tools and Equipment

Load at various angles.

9. Training and Competency Requirements

11. First Aid and Emergency Response Procedures

PROJECT EMERGENCY CONTACT NUMBERS

Kondalarao Medical Nurse Paramedics 0570402102

10.1 First Aid Training:

12. Supervision and Monitoring/Inspection Arrangements

14. Risk Assessment

Please refer to the attached RAM.

See the end...

ITP for Concrete Works

Document Cover Page Document Ref. AML-DEV-GOV-STDFRM-

ITP NO.: 1TB02017-017C27-ACN-ITP-CI-0005 0 Date: 21 Apr 2024

Forms/Recor Level of Inspection Points

Project Spec. SEC Mill test

2.2.1 Fresh Concrete

2.2.2 Hardened concrete

2 samples for 7 days/30 SECTION

TRIPLE BAY, SECONDARY INFRASTRUCTURE ITB02017 ASTRA CONSTRUCTION

LAYOUT DRAWING NUMBER REV. NO.

CLIENT INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

C Formwork Installation Inspection

Sides of formworks should be sound, sufficiently rigid & termination Method

TRIPLE BAY, SECONDARY INFRASTRUCTURE ITB02017 ASTRA CONSTRUCTION

Sub-Contractor / Contractor Client

QA/QC Inspector CLIENT Representative

Name, Initials and Date: Name, Initials and Date:

TRIPLE BAY, SECONDARY INFRASTRUCTURE ITB02017 ASTRA CONSTRUCTION

LAYOUT DRAWING NUMBER REV. NO.

CLIENT INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

C Installation of Steel Reinforcements Method Statement

Concrete cover as per approved shop drawing or ACI requirements Method

TRIPLE BAY, SECONDARY INFRASTRUCTURE ITB02017 ASTRA CONSTRUCTION

Steel reinforcements having reduce section, kink visible cracks at Method

Cleanliness of reinforcement (i.e. rust, flakes, concrete laitance etc. Method

Sub-Contractor / Contractor Client

QA/QC Inspector CLIENT Representative

Name, Initials and Date: Name, Initials and Date:

TRIPLE BAY, SECONDARY INFRASTRUCTURE ITB02017 ASTRA CONSTRUCTION

LAYOUT DRAWING NUMBER REV. NO.

CLIENT INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

Concrete Class/Grade: As per approved Mixed Design based on

TRIPLE BAY, SECONDARY INFRASTRUCTURE ITB02017 ASTRA CONSTRUCTION

LAYOUT DRAWING NUMBER REV. NO.