12 Weeks Internship at Jyoti CNC Automation LTD: Narigara Kishan Jitendrabhai

12 Weeks Internship at Jyoti CNC Automation Ltd
A PROJECT REPORT
Submitted by
NARIGARA KISHAN JITENDRABHAI
200210119031
In partial fulfillment for the award of the degree of
BACHELOR OF ENGINEERING
In
Mechanical Engineering Dept.
Government Engineering College, Bhavnagar.
Gujarat Technological University, Ahmedabad
[Jan-Feb,2024]
Government Engineering College,
Vidyanagar, Bhavnagar.
CERTIFICATE
This is to certify that the project report submitted along with the project
entitled 12 Weeks Internship at Jyoti CNC Automation Ltd has been carried
out by Narigara Kishan Jitendrabhai under my guidance in partial fulfillment
for the degree of Bachelor of Engineering in Mechanical Engineering, 8th
Semester of Gujarat Technological University, Ahmedabad during the
academic year 2023-24.
Prof. S.H. Zala Prof. (Dr.)A.N.Prajapati

(Internal Guide) (Head of the Department)
Government Engineering College,
Vidyanagar, Bhavnagar.
DECLARATION
We hereby declare that the Internship report submitted along with the
Internship entitled 12 weeks Internship at Jyoti CNC Automation Ltd
submitted in partial fulfillment for the degree of Bachelor of Engineering in
Mechanical Engineering to Gujarat Technological University, Ahmedabad, is
a Bonafide record of original project work carried out by me at Government
Engineering College, Bhavnagar under the supervision of Prof. S.H. Zala and
that no part of this report has been directly copied from any student report
or taken from any other source, without providing due reference.
Narigara Kishan Jitendrabhai

Acknowledgement
I wish to express our sincere gratitude to our External guide Mr. Burhanuddin
Vohra for continuously guiding me at the company and answering all my
questions with patience. I would also like to thank my Internal Guide Prof.
S.H. Zala for helping us through our internship by giving us the necessary
suggestions and advice along with their valuable co-ordination in completing
this internship.
We also thank our parents, friends and all the members of the family for the
precious support and encouragement which they provided in the completion
of our work. In addition to that, we would also like to mention the company
personals who gave us permission to use and experience the valuable
resources required for the internship.
Thus, in conclusion to the above said, we once again thank the staff members
of Jyoti CNC Automation Ltd for their valuable support in the completion of
the project.
Thank You,
Narigara Kishan Jitendrabhai
(200210119031)
i
Abstract
Main objective of internship is to related position in my field where I can use
my skills & abilities to the organization. An engineering internship is also an
opportunity to see how classroom and textbook learning applies to the real
world. In other words, internships can help you connect the dots between
theory and practical work experience. Engineering internships can also get
you relevant work experience, helping you become workforce ready before
entering the job market as a graduate. Ability to identify when new
engineering knowledge is required and apply it.
Ability to integrate existing and new technical knowledge for industrial
application. Understanding of lifelong learning processes through critical
reflection of internship experiences.
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List of Figures
Fig 1.2 Organization Layout ......................................................... 3
Fig 2.1 Reserch & Development .................................................. 7
Fig 2.3.1 CNC Coordinate Measuring Machine .............................. 8
Fig 2.3.2 Roundness Testing ........................................................... 8
Fig 2.3.3 Autocollimator ................................................................. 9
Fig 2.3.4 Laser Measurement system ............................................. 9
Fig 2.4 Foundry ............................................................................ 10
Fig 2.5 Sheet Metal ..................................................................... 10
Fig 2.6 Paint ................................................................................. 11
Fig 2.7 Store ................................................................................ 11
Fig 2.8 Tech Centre ...................................................................... 12
Fig 2.9 Assembly line ................................................................... 12
Fig 4.1 DX 100 .............................................................................. 17
Fig 4.2 DX 200 .............................................................................. 18
Fig 4.3 DX nvu .............................................................................. 19
Fig 4.4 DX 250 .............................................................................. 20
Fig 4.5 DX 750 .............................................................................. 21
Fig 4.6 AX 300 .............................................................................. 22
Fig 4.7 DXG 100 ........................................................................... 23
Fig 4.8 TS 120 .............................................................................. 24
Fig 4.9 VTL 750 ............................................................................ 25
Fig 4.10 VST 160 ............................................................................ 26
Fig 4.11 ATM 160 .......................................................................... 27
Fig 4.12 i-Sect ................................................................................ 28
Fig 4.13 Tachyon 7 ......................................................................... 29
Fig 4.14 Mill Tap 20 ....................................................................... 30
Fig 4.15 PX 20 ................................................................................ 31
Fig 4.16 RX 20 ................................................................................ 32
iii
List of Figures
Fig 4.17 RDX 20 ............................................................................ 33
Fig 4.18 VMC 1060 ....................................................................... 34
Fig 4.19 VMC 850nvu ................................................................... 35
Fig 4.20 VMC 1880 ....................................................................... 36
Fig 4.21 K Mill 10 ......................................................................... 37
Fig 4.22 KX 10 ............................................................................... 38
Fig 4.23 EXF 1680 ......................................................................... 39
Fig 4.24 NX 3222 .......................................................................... 40
Fig 4.25 HX 600 ............................................................................ 41
Fig 4.26 HSX 540 ........................................................................... 42
Fig 4.27 MuTech 6 ........................................................................ 43
Fig 4.28 U MILL 6 .......................................................................... 44
Fig 4.29 GU 5 ................................................................................ 45
Fig 4.30 ABX 40 ............................................................................ 46
Fig 4.31 K3 X8 5 ............................................................................ 47
Fig 4.32 MX 4 ............................................................................... 48
Fig 4.33 EXP 1680 ......................................................................... 49
Fig 4.34 KX 200 ............................................................................. 50
Fig 4.35 KXG 90-23 ....................................................................... 51
Fig 4.36 MTX 300 .......................................................................... 52
Fig 4.37 MX 10 ............................................................................. 53
Fig 4.38 TMX 200 .......................................................................... 54
iv
Table of Contents
Acknowledgement ............................................................................. i
Abstract .............................................................................................. ii
List of Figures ..................................................................................... iii
Table of Contents ............................................................................... v
Chapter 1 Overview of the company .............................................. 1
1.1 History ....................................................................................... 1
1.2 Organization Layout .................................................................. 3
1.3 Mission & Vision ........................................................................ 4
1.4 Awards ....................................................................................... 5
Chapter 2 Overview of Departments ............................................. 6
2.1 Research & Development .......................................................... 7
2.2 Design Engineering .................................................................... 7
2.3 Quality Assurance ...................................................................... 9
2.4 Foundry ...................................................................................... 10
2.5 Sheet Metal Shop ...................................................................... 10
2.6 Paint Shop .................................................................................. 10
2.7 Central Store .............................................................................. 11
2.8 Technology Center ..................................................................... 11
2.9 Assembly .................................................................................... 12
Chapter 3 Store Department Process ............................................. 13
3.1 Material Palletizing .................................................................... 13
3.2 Material Verification .................................................................. 15
3.3 Material Picking & Issue ............................................................ 16
v
Table of Contents
Chapter 4 Company Products ......................................................... 17
Chapter 5 CNC Machine Main Parts ................................................ 57
Conclusion ..................................................................................... 59
References ..................................................................................... 60
vi
1.0 Overview of the Company
1.1 History:
Mr. P.G. Jadeja and Mr. S.L. Jadeja, the promoters of Jyoti, were involved in
the machine tools business since 1989. This business including
manufacturing of CNC machine was continued by them in Jyoti since 2002.
Driven by a vision to build the company into a temple of technology through
teamwork, the organization has grown manifold from manufacturing gear
boxes for machines to developing precision all- geared head lathe machines
and later on sophisticated CNC Machines. Continuous process improvement
and fast adoption of State-of-the-art technology has led Jyoti in becoming a
leader in innovating manufacturing techniques.
Driven by a vision to build the company into “A Temple of Technology” Jyoti
was established in 1989 and today it is one of the largest multinationals. Since
inception the company has grown manifold from manufacturing gear boxes
for machines to developing precision all-geared head lathe machines. Later
on, Jyoti has rightly identified shift from conventional machines to highly
sophisticated CNC machines.
Jyoti was the first company to manufacture CNC machines in Gujarat. It was
not an end, there are many firsts attached with Jyoti since then. The company
has a wide product basket consisting of series of CNC Turning Centers, CNC
Turn Mill Centers, CNC Vertical Machining Centers, CNC Horizontal
Machining Centers, CNC Vertical Line Machines and High-tech CNC 3 axis and
5 axis machining centers.
Company has three different plants located at GIDC, Metoda, RAJKOT –
Gujarat, having a present plant capacity of manufacturing 3000 machines p.a.
equipped with world class infrastructure like state of art machine shops with
latest and technologically advanced plant and machineries, Assembly Shops,
Foundry, Sheet Metal, Paint shop and other allied infrastructure.
Jyoti caters the machines to Automobile, Aerospace, Allied Machinery,
Agriculture, Die & Mould, Jewlery, Medical Equipment, Plastic Machineries,
Power and Textile Machinery. Jyoti is having technology centers at Rajkot and
has its sales and service branches in all the major cities of India.
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Jyoti has acquired a 150-year-old French Machine Tool giant in 2007 – Huron
Graffenstaden SAS, Huron is having two manufacturing plant at Strasbourg
and a strong sales and service network all over Europe. The acquired
company is a pioneer across the world for its 5 axis machining centers, having
a renowned clientele like Volkswagen, Ferrari, Roles Royce’s, Siemens,
Boeing, Air Bus, Fiat, BMW, Mercedes, GE etc.
Jyoti – Huron has a strong sales network internationally at ASEAN countries,
Argentina, Austria, Australia, Azerbaijan, Bangladesh, Belarus, Brazil, China,
Czech Republic, France, Germany, Great Britain, Hungary, Italy, Middle East,
Netherland, Portugal, Russia, Slovakia, South Africa, Sri Lanka, Spain,
Switzerland, Tunisia, Turkey and USA.
2
1.2 Organization Layout:
Fig 1.2 Layout
3
1.3 Mission & Vision:
• To Provide- High Quality, Low Cost, Easy to Use products for our
customers that integrates technology and innovation enabling Jyoti to
be one of the most trusted and recognized manufacturing solution
providers in the World by 2025.
• Having presence in all major engineering hubs globally.
• Contributing humbly to the making of a developed nation by
technological advancements, catering to 20% of the domestic market,
establishing Technology Centers in 10 major cities.
• Patronizing technical education by instituting a Machine Tool
Academy.
• Promoting Eco-friendliness by developing energy efficient solutions.
• Considered to be the most preferred organization to work with by all
our business associates including the team members.
• Facilitating all the team members to enjoy the higher standards of
living for a happier & healthier life.
• Creating a work environment that fosters passion, creativity and
optimism with fun, respect and pride for all individuals.
• Being exceptionally customer centric, delighting all our customers by
all means and action.
• Deeply admired brand among the machine tool fraternity.
4
1.4 Awards:
1. Meaningful Technological Innovation Award at Engimach’08 held at
Ahmedabad.
2. Black Pearl Award for Display & Demonstration of Best Innovative
Technology at ENGIMACH 2006.
3. Best Entrepreneurship Award for the year 2004-05.
4. CMTI-PMT Trust Award in IMTEX' 2004 for the Best Innovative
Machine Design "VMC 70 Linear".
5. FIE for Engineering Excellence in the IMTEX 2004 "SECT".
6. Mr. Parakram Sinh Jadeja, CMD, Jyoti CNC Automation Pvt. Ltd., has
recently achieved a National award for Best Entrepreneurship: Year
2003 from his Excellency President of India Dr. APJ Abdul Kalam on
behalf of Ministry of Small Industries, Govt. Of India.
7. Award for the Best Innovative Technology Display in Engimach’02.
8. CMTI-PMT Trust Award in IMTEX 2001 for the Best Innovative Machine
Design.
9. The Machinist Award in IMTEX 2001.
5
2.0 Overview of different department/shop of the organization
and Layout of the production/process being carried out in
company
2.1 Research & Development
Ability to deliver high precision multi-purpose products is also enabled by our
dedicated research and development (R&D) facility at Rajkot, Gujarat and our
R&D team in Strasbourg, France. R&D is a key element of our ability to offer
customized products to our customers. It is also a critical aspect of product
development and is integral to our process optimization which ensures that
we continue to evolve with the changing industry landscape. Jyoti’s R&D
capabilities are supported by design and development tools such as Pro/E
Foundation, Pro/E advance assembly extensions, Pro/Mechanical solutions,
Pro/Manufacturing UNIGR APHICS and Altair Hyper works.
As of June 30, 2023, Jyoti’s R&D team aggregated 129 employees in Rajkot,
Our R&D team focuses on continually developing and customizing our
products and solutions. For instance, we have developed ‘7th Sense’
solution, TPM (Total Productive Maintenance) friendly machines, CNC
Machines with ‘Linear Motor Technology’, software such as ‘Piston Oval
Turning Software’ (POTS). Jyoti’s ‘7th Sense’ solution incorporates features
such as virtual machine screen that displays an updated status of the process,
intelligent navigation to reduce errors, and enables ‘smart analysis’ and
comes equipped with a customized dashboard which measures inter alia the
efficiency and productivity of machines. Jyoti’s CNC Machines with ‘Linear
Motor Technology’ are geared towards enabling higher productivity due to
reduced friction and other advantages.
The R & D Center of Jyoti has been dedicated to Leonardo Da Vinci.
6
Fig 2.1 Research & Development
2.2 Design Engineering:

Jyoti has imbibed the objective of designing and manufacturing technology
driven and innovative machines. Jyoti has a team of Engineers who are
dedicated to continually re-engineering our machines to deliver customized
solutions to our customers.
Jyoti’s engineers are striving to develop new machines which can cater to the
needs and applications of our industrial customers. We take utmost care of
facilitating the designing with the help of Computer-Aided- Design software
such as Pro/E Foundation, Pro/E advance assembly extensions,
Pro/Mechanical solutions, Pro/Manufacturing UNIGR APHICS and Altair
Hyper works.
2.3 Quality Assurance:

Jyoti believes in the quote “Quality is avoidance of financial loss to society
after the product is shipped.” Jyoti strives to achieve best-in-class quality and
reliability of performance of all products through a systematic approach that
emphasizes quality at every stage of product development through
manufacturing. Before leaving the plant, the Jyoti CNC machine is passed
through a series of quality assurance tests. Jyoti has established a system of
quality in line with the ISO 9001:2015.
7
Jyoti is aspiring to be recognized as the quality manufacturers in the industry
we serve by providing solutions to customer’s problems by engineering and
manufacturing quality machines at competitive prices.
Quality Testing Equipment's

Jyoti has enhanced quality testing and measuring capabilities that
incorporate sophisticated measuring equipment's like CMM, Roundness
Tester, and Autocollimators.
Fig 2.3.1 CNC Coordinate Measuring Machine (CMM)
3D Coordinate measuring machine which is compatible for providing increased

accuracy and measuring speed that helps to increase the quality of processes and
products. CMM is also used for Reverser Engineering
Fig 2.3.2 Roundness Testing
Jyoti uses the state of art roundness testing to check cylindricity, circularity,
roundness, concentricity and perform piston analysis of machine parts.
8
Fig 2.3.3 Autocollimator
A quality testing instrument for checking the flatness, straightness, angle and
squareness of machine parts through Precision electro-optical measurement
programs in conjunction with a DA series autocollimator & reflector having an
interface with the computer. Its dual axis digital systems are capable of
measuring accuracy in terms of fraction of microns.
Fig 2.3.4 Laser Measurement system
The ultimate in precision machine performance measurement and calibration

provides effective linear position and feedback solutions for a broad range of
precision applications.
2.4 Foundry:
• The company has a captive foundry located in Rajkot, Gujarat with a
capacity of 1,500 metric tons per month. where our Company
manufactures small, mid and large sized castings of up to 15 tons.
• The Moulding process is carried out with 2 parts chemically bound flask
less, fast loop Moulding technique and a maximum cake size, comprising
base, saddle, headstock, table, tailstock, of 1.8m x 2.5m x 0.75m can be
molded.
• The company’s melting facility includes a dual track 3 tons induction
furnace supported by a 10 tons induction holding furnace.
• Foundry is also supported by chemical and physical testing facilities.
9
Fig 2.4 Foundry
2.5 Sheet Metal Shop:
Fig 2.5 Sheet Metal
2.6 Paint Shop:

Jyoti has also set up a paint shop for its Indian manufacturing operations
comprising 7 stank pre-treatment process followed by a cathodic electro
deposited primer coating and conveyorized baking with powder coating
booths. There are 4 powder coating booths for different colors. The finished
machined and sheet metal components are processed for surface coatings of
liquid painting or powder coating as per the requirement at the paint shop.
10
Fig 2.6 Paint
2.7 Central Store:
Fig 2.7 Store
2.8 Technology Centre:

Like our social status of republic country we are by the people, for the people
& with the people. At Jyoti maintain the same culture. As social status we also
believe that we are here, by the society, for the society & with the society and
understanding our responsibility towards that we framed and started our
technology centers.
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Fig 2.8 Tech Centre
2.9 Assembly:
Fig 2.9 Assembly Line
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3.0 Store Department Process
3.1 Material Palletizing:

1. In - House Finish Materials Palletizing:
• Unloaded & Verify Qty. with documents of material ready slip or goods
movement note storage location to storage location by material
verification supervisor.
• Material verification supervisor makes sign on documents of material
ready slip or goods movement note storage location to storage location
with material received time.
• Then documents hand over to inward in-charge to make entry in inward
sheet.
• The palletizer supervisor handed over documents to palletize material
on binlocation.
• Palletizer moves materials to defined binlocation & put materials in
defined bin on FIFO basis.
• Palletizer update bin card for materials recieved entry, balance qty &
signature.
• The palletizer makes sign on documents of MRS with the start time, end
time with date & then handover to the palletizer supervisor. Palletizer
supervisor checks document of MRS and makes sign on it, then handover
to inward in-charge. Inward in-charge update record likes palletizer
name, storage binlocation, FIFO maintained or not, etc. in inward sheet.
• Inward InCharge verify documents of MRS or and makes posting and
write posting no and request other details in inward in-charge write
posting no. and inward entry serial no. on documents of MRS and file it.
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2. FBO Suppliers/Vendor Materials Palletizing:
• After entry in inward register by inward in-charge, inward in-charge
verifying document and handing it to GRN person with entry in “daily
incoming bought out material palletizing cycle” to make GRN.
• Without error GRN person makes GRN in SAP & take printout, after that
GRN person fill required details in inward register, GRN print & daily
incoming bought out material palletizing cycle.
• GRN person handed over GRN Printout to inward QA team.
• QA team check materials or if ok then material tagging by QA team for
materials palletizing at defined storage binlocation.
• If QC not ok GRN collect by palletizers & NC generate in materials detail
mail out & mentioned inward sr.no. & month on mail print after hard
copy handover to palletizer for materials move to scrap location after
informing to inward in-charge to updated scrap binlocation in inward
sheet & parallel inform to NC handling supervisor materials binlocation
for further procedure. After ok GRN materials collect from inward area
& move to defined storage binlocation area.
• When materials move to binlocation by palletizer materials move to
binlocation before going to new binlocation creator supervisor for
binlocation generate in system.
• Materials put on defined storage binlocation area & update bincard.
Materials are put in a defined location then palletizer sign on GRN for
where they put materials who physical move materials at defined
storage locators.
• After palletizing GRN hard copy submit to inward in-charge for update in
storage binlocation in inward sheet.
• After updating storage binlocation in inward sheet and file the
document.
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3.2 Material Verification:
1. Materials Verification Process for intra plant incoming Materials:
• Materials received from various intra plant [IC-1, IC-2, Sheet Metal, Paint
Shop, Sub-Assembly].
• Materials received from IC-1. First visual check materials in vehicle and
click photos then materials upload at that time verification person
verified materials with GRN document.
• If found any discrepancy in materials against document inform to inward
supervisor also verification person signed on document with date and
time and verification documents hand over to inward supervisor.
• They drop mail to the concern department or JC-1 inward through
system confirmation for short or excess materials. Stock generates in
store as actual received materials.
• Above same process follows for incoming materials from JC-2, sheet
metal, paint shop, sub assembly.
2. Materials Verification Process for outside incoming Materials:

• First of all, incoming materials received from various outside areas at
that time check all documents as per our requirement of documents.
• After clicking the photo of materials loaded vehicle and driver with
another photo click for materials condition or parcels damage or missing
as per document ok or not.
• If parcels are ok and not damaged, then unload materials.
• After unload parcel verify with supplier document [challan] then signed
on transporter LR copy with date hand over to driver.
• After unloading materials unpack and come out from the box put on
pallets. After verifying each and every material as mentioned in
document, if materials quantity ok then signed and stamp behind on
documents.
• If materials are short or excess inform to inward InCharge for further
action.
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3.3 Material Picking & Issue:
• Store executives collect requirements (daily task) of our customers on a
daily basis.
• store line in-charge download cools against task production order.
• Print out copy of task and handover to picking person for picking the
material.
• In printout mentioned FIFO and physical stock column in order.
• Hard copy of picklist with daily zero report sheet handover to material
picker. Daily zero report sheet for physical stock zero but stock showing
in system for correction done same day only.
• Required qty picking and tick on list and update in bincard with sign of
picker. After the task is completed by picker hard copy handover to line
in-charge for posting in system.
• After picking materials physical move to our customer at that time
customer person came and verified materials after collect pending list
from picker and signature on hard copy of material received and pending
list handover to pickers.
• After rest of materials picking pending and some materials not in stock,
so that line in-charge mention “P” in sheet as pending.
• Every day the line in-charge checks how many items stock showing in
systems against pending, so they give pending list against stock showing
and picker pick the materials against order than post by line in-charge.
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4.0 Company Product’s
1. DX 60 & DX 100:
To fulfill meet the need of industry for smaller component Jyoti offers DX 60/
DX 100 from DX series. They offer a perfect blend of precision, power and
perfect automation. The Monoblock slant bed structure permits higher
dynamics and greater vibration damping resulting in high precision, metal
cutting capacity and tool life. Linear tooling arrangement provides benefits of
reduced cycle time by elimination of indexing time. Productivity enhancement
can be possible with integration of Bar Feeder and Gantry loading options.
These machines find its wide successful application for small sized disc type
components.
Fig 4.1 DX 100
Key Features
• Monoblock slant bed structure for rigidity.
• 3-Point leveling to quick re-location.
• Rigid headstock & spindle.
• Gang Liner tooling with table surface with T-slots.
• High precision L.M. guide ways.
• AC spindle and AC servo digital drive.
• Hydraulic chucking.
• Auto and manual coolant system.
• Electrical with quality devices & panel with A.C. Centralized &
programmable lubrication.
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2. DX 200:
• Variants: DX 200-3 / 4 / 5 / 7 / 12
• For revolutionary and competitive market DX 200 series serves a
platform to perform greater on high productivity and superior surface
finish as it has derived from continuous development and innovation
since Jyoti has begun to CNC machine tool manufacturing. The series is
most demanding due to its rigid step-up structure and construction with
versatile application which covers optimum dimension ranges of
workpiece.
Fig 4.2 DX 200
Key Features
• Rigid bed and single piece 30° slant saddle construction.
• Rigid headstock & Heavy-duty spindle.
• High precision L.M. guide ways.
• Bi-directional high speed servo turret.
• The fastest tool changing time is just 0.5 sec.
• Efficient chip disposal.
• Tail stock with hydraulic quill.
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3. X nvu Series:
• Variants: DX 135nvu / DX 170nvu / DX 200-5A nvu / DX 200-5B nvu / DX
250-500nvu
• For revolutionary and competitive market DX 200nvu introduce with
new aesthetic look and feature, which serves a platform to perform
greater on high productivity and superior surface finish as it has derived
from continuous development and innovation since Jyoti has begun to
CNC machine tool manufacturing. The series is most demanding due to
its rigid step-up structure and construction with versatile application
which covers optimum dimension ranges of workpiece.
Fig 4.3 DX nvu
Key Features
• Rigid bed and single piece 30° slant saddle construction.
• Rigid headstock & Heavy-duty spindle.
• Electro-spindle available High precision L.M. guide ways.
• Bi-directional high speed servo turret.
• The fastest tool changing time is just 0.5 sec.
• Rear side efficient chip disposal.
• 90° Tilting operator panel Tail stock with hydraulic quill.
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4. DX 250/350:
• Variants: DX 250-500,250-700 / 1000, DX 350-700 / 1000 / 1500 / 2000
• Taking turning technology, a step ahead towards performance in hard
part machining DX Series offers greater flexibility to complete machining
in single setup and distinct competitive edge. Monoblock 45° slant bed
structure and roller type L.M. Guideways to provide advanced rigidity
and durability to reduce vibration effect and to get increased tool life.
With an 8-station bi-directional turret, the series is benchmarked for
power, torque, heavier cuts, accuracy, precision and load carrying
capacity. Along with large diameter of component, the series finds its
suitability for hard complex jobs with cost effective solution.
Fig 4.4 DX 250
Key Features
• Rigid bed and single piece 45°slant structure.
• Powerful high torque spindle with rigid headstock.
• Wide liner motion roller type guide ways.
• High speed – high precise bi-directional servo turret.
• Live tool turret option available for milling operations.
• Ergonomically design concept.
• Efficient chip removal without disturbing machines.
• Electrical with quality devices & panel with A.C.
• Centralized & programmable lubrication.
20
5. DX Large Series:
• Variants: DX 500-1000 / 1250 / 2000, DX 750-1250 / 3000
• The DX Large series machines are designed for heavy components and
interrupted cutting there by allowing machining with superior finishing
and to retain accuracy for longer time along with ease of service,
excellent maintainability and flexibility. The series is an ideal partner for
machining large diameter components used in automotive, heavy
machinery, oil & gas and infrastructure application.
Fig 4.5 DX 750
Key Features
• Single piece slant saddle construction.
• Rigid and durable structure for hard part turning.
• Powerful high torque spindle with rigid headstock.
• Wider liner motion type guide ways.
• Step-up construction for vibration free heavy cutting.
• Heavy duty – high precise bi-directional servo turret.
• Live tool turret option available for milling operations.
• Ergonomically design concept.
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6. AX Series:
• Variants: AX 200-M / MY / MSY, AX 300-M / MY/MSY
• AX series can deliver higher level of accuracy and precision for
sophisticated machining of bar, shaft and chucking components for
automotive, instruments, hydraulic or electronics industries, aerospace
industries etc. The frame size with different variants makes them unique.
Tailormade solutions made it possible to meet varying demands of the
market. Multitasking was made possible with the combination of two
electro-spindle and live tool turtles with Y-Axis. Single piece slat bed rigid
structure takes minimum floor space requirement and reduces effect of
vibration and increases machined surface quality, provides excellent
precision, stability and accuracy even for hard part turning.
Fig 4.6 AX 300
Key Features
• Unique single piece slant bed construction.
• 12-station live tool turret with independent Y axis.
• High speed electro spindle with C-axis and rigid headstock.
• Secondary spindle available.
• High rapid rates up to 35 m/min with higher acceleration Directly
Coupled and precision linear axis.
• Ergonomic designed, improved operating condition and aesthetic look.
Hydraulic chucking.
• Efficient chip flow and easy chip handling.
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7. DXG 100/DXG 100i SP:
To meet the mass production demand for small disc type components with un-
attended operation DXG 100 would be a complete automation solution.
Monoblock structure allows high rigidity and higher dynamics. An integrated 2-
Axis gantry and auto feeder to assist job handling automation to help
unmanned operation. The series offers perfect multi process integration in
mass production system for small disc - type precision components in huge
quantities.
Fig 4.7 DXG 100
Key Features
• CNC Chucker with 2-axis gantry robot.
• Slant bed Monoblock design and construction.
• Rigid headstock & spindle.
• Un-manned loading to unloading operations.
• Auto feeder and changeover station available.
• Efficient chip disposal. Hydraulic chucking.
• Gang type linear tooling.
• Fully tooled up solution to meet customer need.
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8. TS Series:
• Variants: TS 120 / 200
• Maximum automation is an ideal solution to gain maximum productivity.
TS Series is an automation solution offered by Jyoti in turning machine
with gantry robot to attain higher productivity with unmanned
operation. Rigid Monoblock structure design allows greater stability at
high cutting dynamics and retains accuracy for longer time. Twin spindle,
high speed 8-station servo type twin turret, input stacker, output job
conveyer and robotic gantry offer perfect blend of productive
automation for components up to 210 mm diameter in mass production.
Change over job conveyor system, 2 identical operation or turn around
station are flexible application possible with the machine.
Fig 4.8 TS 120
Key Features
• Twin spindle chucker with 3 axis gantry robots.
• Twin servo turtles with 8-station on each.
• Un-manned loading to unloading operations.
• Auto feeder and changeover station available.
• Job measuring, cleaning & orientation unit available Hydraulic chucking
on both spindles.
24
9. VTL Series:
• Variants: VTL 400 / VTL 500-5,7 / VTL 750
• To meet the requirement of heavy engineering industries such as Oil &
Gas, Earth Moving, Automobile VTL series machines deliver their best.
Graded cast iron bed and column assures thermal stability and better
machine life accuracy along with great rigidity, stability and
performance. Box type construction, heavy duty spindle, high speed bi-
directional servo turret and wider box guide ways assures vibration free
cutting. VTL finds its wide application for machining of bigger diameter
heavy components like valve body, motor body, break drum, disc brake
etc.
Fig 4.9 VTL 750
Key Features
• Heavy and rigid single piece structure.
• Heavy duty box type guide ways.
• Rigid saddle and ribbed column structure.
• High-performance heavy-duty spindle.
• Counterbalance Z axis.
• Bi-directional 8-station high precise fast servo turret.
• Live tool turret available for milling operations Hydraulic chucking.
• Rear side efficient chip disposal from center of bed.
• Easy accessibility for job loading from top and front.
• Ergonomic design and improved operating features.
25
10. VST 160:
Looking at the current growth and consumption of EV vehicles as well as other
electrical and power transmission components JYOTI has developed 4-Axis
vertical turning center with heavy material removal rate for shaft and other
similar components which is named as VST 160. This machine is highly
acceptable in industries where production is planned for small batches to mass
production with the help of integrated automation system.
Fig 4.10 VST 160
Key Features
• Siemens 828D & Fanuc 0i TF Plus CNC Controller.
• Linear Glass Scale.
• Job Feeder with 12+12=24 Pallets.
• Twin Turret 9 Station.
• Chip Conveyor Rear.
• Digital Tailstock.
• Auto & Manual Coolant System.
• Centralized Programmable Lubrication.
• Roller Type Linear Motion Guideways.
• Electrical Cabinet with Controlled Temperature.
• Tool Life Management
26
11. AT/ATM 160:
With the help of automated job loading and unloading, the series is well
suitable for mass production jobs. With special modular tooling concept
machine performs wide range of operation like Turning, Milling, Drilling-
Tapping and even Grinding. With automation of direct job pick-up, simplicity
and compactness, vertical line machine can easily replace horizontal single
spindle machine. The concept of inverted vertical moving electro-spindle head
keeps front space available for customized tooling makes this series unique.
Single piece rigid base construction adds other structural benefits. Particular
applications such as differential case machining made easy and effective with
vertical line machines.
Fig 4.11 ATM 160
Key Features
• Concept of moving inverted vertical spindle.
• Ridged single piece base design to sustain all dynamic load.
• High speed electro-spindle.
• Automatic job stacking unit.
• Y-axis and live tool turret for turn mill option.
• High speed servo tool turret.
• Very high rapid traverse up to 50m/min.
• Ideal chip flow ensures easy maintenance.
• Compact footprint.
27
12. I-Sect:
One of the technological innovations in turning technology is I-Sect which is
designed to machine Oval shaped component such as piston, where high
degree of accuracy is demanded. The machine offers great performance with
its structural design and special linear motor concept which is unique in its
class. Highest accuracy of arc second can be achieved with the machine.
Precision Oval Turning Software (POTS) precisely developed by Jyoti for oval
turning application.
Fig 4.12 I-Sect
Key Features
• Special innovative design for oval turning.
• High Precision Machine.
• Y axis with liner motor.
• High acceleration rate for Y-Axis up to 100 m/sec2.
• Inbuilt synchronized motor.
• Simultaneous 4 axis control.
• Equipped with Piston Oval Turning Software.
• 4-station tool turret available.
• Tailstock for end support.
• Compact footprint.
28
13. Tachyon Series:
• Variants: Tachyon 4 / 5 / 7
• To meet up focused demand of fastest drill-tap in Automobile, Surgical
and Telecom industries Jyoti has developed high speed drill-tap center
known as Tachyon Series. The series is equipped with fast electro-
mechanical type integral pallet changer, fast tool changer and dynamic
rapid of 60 m/min for axis. This moving column drill tap centers ideally
fit for small and mid-sized components for continuous drilling-tapping
operations with greater productivity offering.
Fig 4.13 Tachyon 7
Key Features
• Optimized Construction to support 60 m/min rapid rates.
• High acceleration up-to 15 m/sec² Roller type high precision linear
motion guideways.
• Directly coupled high speed BT-30 spindle.
• Integral work-piece changer (APC) with changing time is 4 sec.
• 16 tool drum type ATC with tool changing time 1 sec.
• Hyd. fixture & Rotary production system available.
• 90° tilting operating panel to view machining area.
• Ergonomic design and aesthetic look.
• Efficient chip removal and easy disposal.
• Auto & manual coolant.
29
14. Mill Tap Series:
• Variants: Mill Tap-10 / 20 / 30 / 40, VMC 430-3 / 4
• The Mill Tap Series offers capability to deliver high speed-performance
& productivity requirement of industries seeking performance for
multiple drilling-tapping holes. This 3-Axis series with C-frame, fixed
column, ribbed structure wall with FEM proven structure delivers
sufficient rigidity with higher rapid rates has compatibility to cope up
with various arena of demanding manufacturing industry. Twin arm type
faster tool change and efficient chip removal system marginally saving
non-cutting time places it efficiently in 3 & 4 axis machining segment.
Fig 4.14 Mill Tap 20
Key Features
• High dynamics structure support rapid up to 40m/min.
• Strong and rigid base and column structure construction.
• BT30/40 Spindle with 8000rpm Twin Arm Type 20 tool ATC.
• Electrical with quality device and panel AC.
• Auto and manual coolant.
• Efficient chip disposal & easy chip evacuation.
• TPM friendly design.
• High speed drill-tap and milling application.
• Centralized and programmable lubrication.
30
15. PX nvu series:
• Variants: PX 10 / 20 / 30 / 40 PX
• Series have been developed with the aim to deliver ability to cope up
with various arenas of demanding for production type application of
manufacturing industry. Graded cast-iron heat-treated C-frame
structure provides consistent accuracy for long time and gives
mechanical performance which maximizes structure rigidity. This series
has been designed to achieve better surface finishing, improved cycle
time and process capabilities for various applications.
Fig 4.15 PX 20
Key Features
• Broader base footprint and stiff column.
• Precision linear motion guideways.
• High Performance 6000rpm rigid BT-40 spindle.
• Twin arm type auto tool changer with 20 tools.
• 4th & 5th axis machining by using rotary table.
• Wide working area.
• Electrical with quality device and panel A.C.
• Auto and manual coolant.
• Rear side efficient chip flow.
• TPM friendly design.
• Centralized and programmable lubrication.
31
16. RX/RAX Series:
• Variants: RX 10 / RX 20 / RX 30nvu / RAX 20
• Jyoti has specially developed the RX Series to match the demand of
greater accuracy and total reliability with higher speed. Robust single
piece base and broader column structure made up of graded cast iron
for better vibration damping. Rigid saddle provides excellent stability
during high cutting condition and heavy weight components. The series
finds widespread applications to get the production work.
Fig 4.16 RX 20
Key Features
• High dynamics support rapid up to 40 m/min.
• High precision 8000 rpm, BT-40 spindle.
• Fast Auto tool changing, just 2.4 sec.
• Wider high precisions liner motion guide ways.
• Pallet changer option available.
• 90° tilting operator panel.
• 4th & 5th axis machining by using rotary table.
• Ergonomic design.
• Easy chip evacuation.
• Electrical with quality device & panel AC.
32
17. RDX Series:
• Variants: RDX 10 / RDX 20 / RDX 30nvu
• Jyoti has specially developed RDX Series for die-Moulds application with
greater accuracy. Robust single piece base and broader column structure
made up of graded cast iron for better vibration damping. Rigid saddle
provides excellent stability during high cutting condition and heavy
weight components. The series finds widespread applications to get
pace with the growing die-Mould market.
Fig 4.17 RDX 20
Key Features
• High dynamics support rapid up to 30 m/min.
• Optimum surface quality for Die-Mould application.
• High precision 8000 rpm, BT 40 spindle.
• Fast Auto tool changing, just 2.4 sec.
• Wider high precisions liner motion guide ways.
• Easy chip evacuation.
33
18. VMC Performance Series (C-FRAME VMC):
• Variants: VMC 640 / 1050 / 1060
• To match greater accuracy and higher reliability at higher speed the
series is developed with high dynamic structure support and rapid axis
acceleration. Broad base and twin layer heavy column improve vibration
damping and balance the machine during machining with heavy cutting
parameter. Broad table supported by precision LM guideways to offer
high load carrying capacity. The series is best suited for high material
removal from casting and forging preferred in die Mould application.
Fig 4.18 VMC 1060
Key Features
• Broad column structure and robust construction.
• High dynamics structure and high acceleration up to 5m/sec2.
• Table with high load carrying capacity.
• Wider Linear Motion guide ways.
• High performance 10000rpm BT-40 ceramic bearing spindle for DM-
version.
• High Torque & High-Power spindle motor for P-version.
• Electricals with quality device & panel AC. 90° tilting operator panel.
• Ergonomic design and improved operating condition.
• Efficient chip disposal and easy chip evacuation Wide working area.
34
19. VMC Performance nvu Series:
• Variants: VMC 430nvu / VMC 850nvu / VMC1260nvu
• To match greater accuracy and higher reliability at higher speed the
series is developed with high dynamic structure support and rapid axis
acceleration. Broad base and twin layer heavy column improve vibration
damping and balance the machine during machining with heavy cutting
parameter. Broad table supported by precision LM guideways to offer
high load carrying capacity. The series is best suited for high material
removal from casting and forging preferred in die Mould application.
Fig 4.19 VMC 850nvu
Key Features
• Broad column structure and robust construction.
• High dynamics structure and high acceleration up to 5m/sec2.
• Table with high load carrying capacity.
• Wider Linear Motion guide ways.
• High performance 10000rpm BT-40 ceramic bearing spindle for DM-
version.
• High Torque & High-Power spindle motor for P-version.
• Electricals with quality device & panel AC.
• Ergonomic design and improved operating condition.
• Efficient chip disposal and easy chip evacuation Wide working area.
35
20. VMC Performance Large Series (T-BASE VMC):
• Variants: VMC 1570 / 1580 / 1870 / 1880
• To match greater accuracy with stability during high cutting condition for
large size of components, Jyoti has developed Performance Large Series
Vertical Machining Centers. Unique T-Base design and twin layer broad
column structure sustains the vibrations & balances the machine against
heavy cutting load and higher machining parameters. This machine finds
its place in applications where heavy material removal and where direct
machining is required from casting and forgings. The Series finds its
application for injection Moulding, investment castings, shell castings,
forging dies, pressure die casting, pattern making and production work.
Fig 4.20 VMC 1880
Key Features
• High dynamics, unique T-Base step-up structure.
• Throughout base support to rigid triangular saddle.
• Broad column design for stable and balanced conditions.
• Higher load carrying capacity of table throughout full working area.
• Wider roller type precision liner motion guideways.
• Direct coupled ball screw.
• High performance 8000 rpm BT-40 spindle.
• Electricals with quality device & panel AC.
• Efficient chip flow and disposal.
• Wide working area.
36
21. K Mill nvu Series:
• Variants: K-Mill 8 / 10
• The portal type structure enables 3 -Axis machining operation from
roughing to finishing with broad job envelope makes it at the highest
level in its category. The combination of dynamics and accuracy allows
us to obtain greater surfacing quality. High structural rigidity provides
optimized harmonic stability and damping during demanding cutting
condition. Powerful high torque electro-spindle suited for higher
material removal makes it HSM (High Speed Machining) capable. The
series finds its wider application in die-Mould manufacturing of injection
Moulds, forging dies, punching dies, cutting tools and aeronautic
component manufacturing.
Fig 4.21 K Mill 10
Key Features
• Bridge type structure with portal in ribbed cast iron with stiff wall.
• Hard material machining in a minimal time makes it HSM capable.
• Higher load carrying capacity of table.
• High speed 15000rpm, BT-40 electro-spindle.
• Wider roller type liner motion guide ways.
• Box guideways in Z-axis for K-Mill 10 Very large accessibility from the
top.
• Fast Auto Tool Changer with 24 tools ATC.
37
22. KX/K2X Series:
• Variants: K2X 8 / 10 / 20, KX 10 / 20
• This portal type high performance machining center enables machining
operation in 3-Axis from roughing to finishing with a broad job envelope.
High Performance structure which maximizes structural rigidity & allows
optimum harmonic stability & maximum damping during demanding
cutting conditions. A powerful spindle with high torque allows a high
mental removal rate & spindle vibration monitoring allowing a high level
of harmonic stability.
Fig 4.22 KX 10
Key Features
• Bridge type structure with portal in ribbed cast iron with stiff wall.
• Hard material machining in a minimal time.
• Accurate roughing to finishing operation.
• Higher load carrying capacity of table.
• Box type guideways for KX Series Very large accessibility from the top.
Electrical with quality device & panel AC.
38
23. EX-F Series:
• Variants: EX-F 1280 / EX-F 1680 / EX-F 2480
• The Series matches demand of the performance and versatility for
manufacturing of smaller complex shapes to larger heavy components
manufacturing for aviation and allied sector. Modular, rigid & thermally
stable architecture of large part machining for roughing to finishing
operations. Options to choose for spindle and table arrangement
provides wide range penetration for component manufacturing with
high speed and heavy material removal rate. Applications like Mould
machining, blade machining, heavy geared shaft, heavy gear, large
housing and intricated profiles are best suited with the series.
Fig 4.23 EXF 1680
Key Features
• Moving column structure.
• It is a very high-speed machine with high material removal rates.
• Higher load carrying capacity of stationary table.
• High precision 8000rpm, BT-40 spindle.
• 20 tool fast ATC kept outside of working area.
• Very large accessibility from the top.
39
24. NX Series:
• Variants: NX 2215 / 3215 / 3222 / 4222
• The Series developed on double column structure and greatly increased
working envelop concept permitting machining large size heavy
component and wider range of tool length to be accommodate in same
setup. The series is available with greater load carrying capacity and
option of horizontal head for 5-face machining. Axis Z is hydraulically
counter balanced to improve stability. Machining of complex workpieces
such as injection Moulds, forging dies, large plates, heavy engineering
workpieces finds application with the series.
Fig 4.24 NX 3222
Key Features
• Heavy duty double column structure.
• Higher load carrying capacity of table up to 10 ton.
• High torque 6000rpm, BT 50 spindle.
• High Torque geared head available.
• Wider roller type liner motion guide ways for X & Y-axis.
• Z-axis on ram type head.
• Counterbalance for Z-axis.
• 90° horizontal head available for 5 face machining.
• Esthetic new look guarding.
• 24 tool arm type fast ATC kept outside of working area.
40
25. HX Series:
• Variants: HX 400 / 500 / 510 / 600 / 610
• Multi-face machining in single setup with high material removal and
precision for heavy components like engine and cylinder head, gearbox
casings, valve and pump body, motor body etc. Heavily ribbed robust T-
Base, step-up structure, excellent balancing and high torque belt driven
spindle offers suitability for roughing to precise finishing work. With 180°
swing type auto pallet hanger with online fixture interface and auto tool
changer machine serves as perfect productive solution in the segment.
Fig 4.25 HX 600
Key Features
• Heavy duty rigid and dynamically balanced structure.
• Wide T-bed and step-up construction with triangular column.
• Powerful high torque belt driven BT-50 spindle.
• High torque geared head available.
• 180° swing type automatic pallet changer.
• 1° indexing rotary table.
• Online hydraulic fixture interfacing possible.
• Bi-directional 40 tool chain type ATC.
• Large accessibility for loading/unloading from top.
• Large working envelope.
• Efficient chip flow from the center of the machine.
41
26. HSX Series:
• Variants: HSX 540 / 650 / 860 / 1080 / 1210
• HSX is perfect blend of world best design features and productive option
for demanding requirement of multi-face machining. High speed, high
performance 4-axis HMC equipped with high-speed electro spindle to
meet the demand of industry from roughing to precise finishing
operations using different types of tools starting from the heavy milling
cutters to the small drills and taps. Precise rotary table with TRIM
technology makes the series distinct in its class. To meet various
productive requirements of different industrial sectors, the series has
many alternates in spindle, palletization and tool changer options.
Fig 4.26 HSX 540
Key Features
• High speed high precision HMC.
• Structurally rigid & dynamic.
• Direct driven table (TRIM) available for greater indexing accuracy.
• High speed & high toque electro-spindle.
• Precision roller type LM guideways.
• High rapid traverse rate up-to 50 m/min.
• 40 tool fast chain type ATC.
• 180° swing type automatic pallet changer.
• Online hydraulic fixture interfacing possible.
• 6-Pallet automation system available for higher productivity.
• Very large accessibility for loading/unloading from top.
• Efficient chip flow and effective chip handling design.
42
27. MuTech 6:
MU Tech Series is an ideal choice for a modern machine shop which offers
versatile milling applications with high speed, power, geometrical accuracies
and larger clamping surface. Large and complex 5-axis components can be
easily operated in single set-up and in minimum cycle time. Symmetrical design
of heavily ribbed cast iron structure leads to greater stability, excellent anti-
damping and improved geometrical accuracies at the rapid of 30m/min. Tilting
head on Y-axis with +30°/ -120° enabling machining on 5 sides. Fixed table with
integrated rotary table, electro-spindle and twin arm type ATC makes machine
more productive for intricated machining.
Fig 4.27 MuTech 6
Key Features
• Versatile high-performance machine.
• Heavy rigid and excellent anti-damping structure.
• Geometrically stable machine.
• Fixed table with integrated rotary table on Z-axis traverse.
• 12000rpm electro-spindle Swiveling Head (+30° / -120°).
• 24 tool arm type faster ATC placed outside of working area.
• Greater working envelope for large size component.
• Wide door opening for better approach.
43
28. U Mill Series:
• Variants: U Mill 5 / U Mill 6
• U-Mill 6 is a 5-axis machining center designed with portal structure and
cradle mounted swiveling rotary table to perform versatile applications
with greater speed, accuracy and reliability. The innovative compact
design served minimal footprint without compromising fundamental
characteristics of accuracy and performance. Directly coupled high
speed spindle and high load carrying capacity of table improves adds to
the machine performance. The series finds its suitability for high
precision mechanical parts, automotive, railway, energy and aerospace.
Fig 4.28 U MILL 6
Key Features
• Broad column structure & robust construction.
• Dual Synchronized A-axis for blade machining process.
• High speed electro spindle 12000 rpm with Ceramic bearing for longer
spindle life.
• 24 Tools arm type sliding ATC that travels on LM guideways.
• Greater working envelops for blade machining process.
• Linear glass scale.
• Chip Conveyor.
• Customized clamping solution.
• Electrical with Quality device & panel A.C.
• Centralized & Programmable lubrication.
44
29. GU 5:
• Rigid Structure
• High Speed Machining
• Thermal Stability
Fig 4.29 GU 5
Key Features
• Direct Driven C-Axis.
• Ball screw (nut) / LM cooling for Thermal Stability.
• Spindle Chiller.
• AC Servo Spindle & Axis Drive.
• Roller Type L.M. Guideways.
• HSK 63, 18,000 rpm Electro spindle.
• 40 Tool ATC Pickup Type.
• Air gun.
• Chip Conveyor.
• Electrical with Quality Devices & Panel A.C.
• Ethernet Network Connectivity.
• 3-Tier Tower Light.
• Complete Safeguard.
45
30. ABX Series:
• Variants: ABX 40 / ABX 60
• To meet the demand of Gas & Steam turbine blades machining in 5-Axis
machining center. for the power generation sector, Jyoti developed a 5-
axis blade machining center known as the ABX Series. ABX is equipped
with 12000 rpm electro spindle, tilting head on Z-axis with enabling on 5
sides & Dual synchronized rotary table with customized clamping
system.
Fig 4.30 ABX 40
Key Features
• Broad column structure & robust construction.
• Dual Synchronized A-axis for blade machining process.
• High speed electro spindle 12000 rpm with Ceramic bearing for longer
spindle life.
• 24 Tools arm type sliding ATC that travels on LM guideways.
• Greater working envelops for blade machining process.
• Linear glass scale.
• Chip Conveyor.
• Customized clamping solution.
• Electrical with Quality device & panel A.C.
• Centralized & Programmable lubrication.
46
31. KX Five nvu Series:
• Variants: K3X8 Five nvu / K2X10 Five
• KX Five Series, HSM concept enabling operation in 5-axis simultaneous
from roughing to finishing of variety of complex high precision
applications. The fix portal design combines high dynamics and accuracy
with improved surface quality. Powerful high speed electro-spindle
assures high metal removal rate. Rotary table is equipped with TRIM
technology and offers inclination at 55° allowing negative angle which
can be rotated up to 50 rpm with area of φ 500mm, -30°/+180° tilting.
Multiple variants in multiple pallet and ATC adds productive advantage
with the series. These series are specially designed for injection Moulds,
complex aerospace components or high integrity mechanical parts.
Fig 4.31 K3 X8 5
Key Features
• Structure with fixed portal in ribbed cast iron with stiffness wall.
• Harmonically stable Machine for complex part machining.
• A & C axis TRIM table with high torque capacity.
• 20° negative angle in table for 6th side machining.
• Large accessibility from the top for better approach.
• Incremental measurement by optical encoders.
• High speed 24000rpm electro-spindle.
• Multiple variants in palletization up to 6 pallets.
• 20 tool fast auto tool changer.
• Efficient chip disposal and easy chip evacuation.
• Ergonomic design and aesthetic look.
47
32. MX 4:
To get high performance in 5-axis, MX 4 provides greater multi-functionality in
roughing to finishing as well as in turning operation. The portal structure
configuration of machine allows flexibility to adapt to a variety of mechanical
requirements. Linear Motor and high precision L.M guideways allow high speed
at high acceleration rates. High speed electro-spindle assures high material
removal rate. Table is equipped with TRIM on a 45° plane allowing tilting of -
45° /+180°. The machine is equipped with a twin pallet whose, large number of
tool ATC which are very useful in sector of aerospace industries, energy as well
as in for precise and complex job.
Fig 4.32 MX 4
Key Features
• Portal type rigid structure.
• Harmonically and thermally stabled machine.
• Linear motor technology enabling rapid of 120m/min.
• High Speed 24000rpm electro-spindle.
• Rotary Swiveling Table (A-Axis: -45/+180 C-Axis: 360).
• TRIM table with 100rpm for turning operations.
• Faster automatic work piece changer.
• Fast 36 tool chain type ATC Electrical with quality device & panel AC.
• Efficient chip flow and effective chip removal.
48
33. EX Series:
• Variants: EX-P / N-1280 / 1680 / 2480
• The Series matches demand of the performance and versatility for
manufacturing of smaller complex shapes to larger heavy components
manufacturing for aviation and allied sector. Modular, rigid & thermally
stable architecture for large part machining for roughing to finishing
operations. Options to choose for electro-spindle and rotary table
arrangement provides wide range penetration for component
manufacturing with high speed and heavy material removal rate.
Applications like Mould machining, blade machining, heavy geared shaft,
heavy gear, large housing and intricate profiles are best suited with the
series.
Fig 4.33 EXP 1680
Key Features
• Moving column structure.
• It is a very high-speed machine with high material removal rates.
• Higher load carrying capacity of stationary table.
• Cont. servo P-type head for 5-axis machining (B-Axis: ±100°).
• 2-position N-type head.
• Different types of rotary table (A or C-axis) options.
• 36 tool fast ATC kept outside of working area.
49
34. KX Series:
• KX Large Series Variants: KX 50M / KX 50L / KX 100 / KX 200 / KX 300
• KX Large series is a range of high performance 5-axis double column
machining centers for complex 3D contouring machining. The rigid
structure loaded with fork type with 2-rotary axis milling head allows
high speed cutting, feed rates and acceleration at minimum jerk. Optical
measuring scale adds to greater accuracy and cuts performance. Several
high torque electro-spindle and auto tool changer options are available
for different application base requirements. Exclusively fit for large sized
die-Mould, tool room, aerospace and precision engineering component.
Fig 4.34 KX 200
Key Features
• Portal, rigid, double column gantry type structure.
• Forked milling head with 2 rotational direct driven B & C axes.
• Harmonically & thermally stable machine.
• High acceleration and high rapid rate up to 40m/min.
• Incremental measurement by optical encoders.
• High speed 20000rpm electro-spindle.
• Large door opening for better accessibility.
• High precision wider roller type liner motion guide ways.
• 30, 40 tool fast ATC Placed outside of working area.
• Efficient chip flow and effective chip evacuation.
50
35. KXG Series:
• Variants: KXG 45-14 / KXG 45-23 / KXG 60-23 / KXG 90-23
• The KXG series enables 5-axis, precision machining of large sized
complex components in single setup from roughing to finishing
operations. Machine is built with very high static and dynamic rigidity.
Fixed walls in concrete specifically adapted to the harmonic
requirements of the machine which maximizes structure rigidity and
allows maximum damping during demanding cutting conditions. 2-axis
fork head with integrated torque motor and linear motor for linear axis
enables high speed machining. Powerful high torque electro-spindle
helps for high metal removal rate. The series finds a wide range of
applications in Die-Mould machining, punches & tool machining and
precision part machining for aeronautic and automotive.
Fig 4.35 KXG 90-23
Key Features
• Moving gantry type rigid concrete wall's structure.
• Fork type milling head with 2 rotational direct driven B & C-axis.
• Structure integrating large glasses allowing easy control of machining.
• Incremental measurement by optical encoders & glass scale.
• Powerful high speed high torque electro-spindle.
• 40 tool ATC outside of working area. 60 m/min.
• rapid rates with high acceleration.
• linear motors enable acceleration rates up to 18 m/s2.
• Table dimensions up to 9000 x 2500 with load carrying capacity of 52
tons.
51
36. MTX Series:
• Variants: MTX 200-1050/1550 / 300-1280/2150/3150 / 400-2150
• This series of state-of-art designed machines from Jyoti caters to special
needs of those complex (small or large) single piece components,
demanding both 5-Axis complex precise milling + precise turn-mill
operations in single machine. A complete multi-tasking possible with
main electro-spindle with C-axis and secondary electro spindle with Z3-
axis for turning, one milling spindle (with X1/Y/Z1 & B-axis), live tool
turret (X2/X2-axis) and Y-axis with stroke of 150mm. Also equipped with
large number of tool ATC and special deep boring operation up to 1mtr
long and 150kg boring bar can be offer. Multitasking with uninterrupted
& unmanned machining of typical applications demanding close
tolerance machining for industries like aerospace, automotive,
mechanical, power, oil & gas etc.
Fig 4.36 MTX 300
Key Features
• Rigid single piece bed.
• High precision roller type LM with rapid of 40m/min.
• 6-sided complete milling and turning operations.
• ±150mm Y-axis for off center machining.
• Powerful motorized main and sub spindle and milling spindle.
• Lower live tool turret with 2-axis.
• 40 tool auto tool changers outside of machining area.
• Optional ATC available for 1000mm and 90kg long boring bar.
• Servo driven steady rest available.
• Efficient chip flow and effective chip removal.
• Wide door opening for better approach.
52
37. MX Series:
• Variants: MX-8/MX-9/10/11/MX 12L M/MT, MX 16M, MX20 M
• The MX Series is a multifunction high flexible machine enabling Milling
& Turning operation roughing to finishing in one setup part clamping. A
structure with mobile column, milling head equipped with integrated
torque motor and swivels on 45° plane, tilting from -45 ̊ to 180 ̊. Powerful
electro-spindle has two working positions vertical and horizontal. C-Axis
rotary table with 250rpm enables turning of large diameter components.
The series accommodate large job envelope with constant accuracy and
precision with rapid of 40 m/min. Machine is equipped with a twin pallet
whose changing time is less than 1 minute and have large number of tool
ATC which are very useful in sector of aerospace industries as well as in
energy sector for heavy jobs.
Fig 4.37 MX 10
Key Features
• High speed & high precision 5-axis mill-turn machine.
• Mobile columns have an extremely rigid structure.
• Harmonically stable machine.
• Rotary table with direct driven torque motor.
• Swiveling head of -45° /+ 180°.
• Two position head vertical & horizontal.
• Powerful electro-spindle with high torque.
• Fork type head available for negative angle machining.
• High rapid of 40 m/min.
• Faster automatic work piece changer.
53
38. TMX 200:
TMX 200 allows the simultaneous machining of several parts and various
operations in order to obtain significant gains in productivity and profitability.
Multi-tasking is possible with combination of main electro-spindle with C-axis
and secondary electro spindle with Z3-axis. There is an upper live tool servo
type turret with 3-axis (X1/Y/Z1-axis) movement and a secondary lower live
tool turret is available with 2-axis (X2/Z2-axis) movement. Dual spindle and
dual turrets reduce the setup time and allow multitasking operation in the field
of aerospace as well as.
Fig 4.38 TMX 200
Key Features
• Single piece slant bed structure.
• 3-axis in upper turret & 2-axis in lower turret.
• Main & secondary high torque electro-spindle.
• High rapid rate allows up-to 30m/min.
• Complex part machining in single setup.
• High precision linear motion guideways Liner Glass scale on all axes.
• High speed electro spindle with C-axis and rigid headstock.
• Directly coupled and precision linear axis.
• Hydraulic chucking for both spindles.
54
39. HP Series:
• Variants: HP 5000 / 6000
• The next generation High performance and High precision of HP Series is
based on 3 specific pillars that give the best result to the user in the form
of Productivity as well as Reliability. Based on the 5 axes platform, HP
Series horizontal machining center allows complex & precise machining
operations from various angels with assured consistency. Due to its rigid
structure, the machine is capable of heavy material removal with
different spindle options.
Fig 4.39 HP 5000
Key Features
• The Next generation HMC 2.0.
• Wide T-bed and step-up construction with triangular column.
• High speed horizontal machining center with better acceleration &
dynamic. High speed & high toque electro-spindle.
• Higher rapid rate of 60 m/min.
• Servo ATC with servo door for cycle time saving.
• Faster auto tool changer.
• Faster auto pallet changer.
• Bigger working envelope.
• Direct driven table (TRIM) for greater indexing accuracy.
• Precision Roller type LM guideways
55
5.0 CNC Machine Main Parts
1.Spindle:
• The spindle is directly coupled with the spindle motor refer Figure 4 and
avoids any errors in indirect drive mechanism. This high speed spindle is
specially designed to meet the requirement of small component
machining with high precision and dynamism. Spindle is having BT-40
and 50Tool, HSK 100 interface taper for VMC machines.
2.Saddle:
• Saddle is the part of CNC which is mounted on the Linea Motion guide
ways (LM). They provide for the linear motion in either X or Y axis.
3.Base:
• Base is the base structure of CNC on which the entire operation of CNC
is performed. It is made of rigid structure of Cast Iron because of good
compressive strength and vibrational damping capacity.
4.Linear Motion Guideways:

• Linear motion guide ways or LMs are V or U-shaped solid structure
mounted on base for saddle and on saddle for pallet to allow the
saddle and pallet to slide over them linearly along X and Y axis
respectively.
5.Pallet:
• Pallet is used to clamp or unclamp job piece. It is mounted on LM
which are mounted on saddle. They are perpendicular to the LM
mounted on base. That is, if one is in X direction then other one is in
Y- direction.
56
6.Automatic Tool Changer:
• The tool changer is a umbrella type Servo ATC having a 12 Tool
magazine. The tool change time is 3.5 seconds. Its main function is to
change the tool during the machining according to the requirement. It
works with 3 servo motors. One for vertical motion updown, one for
rotary action about Z-axis and one for clamping and releasing the tool.
7.Head Stock:
• It supports chuck and its mechanism. It possesses system which
clamps and de- clamps of work-piece.
8.Tail Stock:
• It possesses the supporting elements. It is also used for supporting the
long job pieces and also used for centering and drilling purpose.
9.Turret Assembly:
• It is that part of machine which has tools to work on job. Generally, it
has ten to twelve tools. It is used for holding the tools to carry out
machining operations.
10.Controller:
• It contains Siemens or Fanuc controller which controls the whole
machine.
57
11.Pumps:
• There are generally two pumps in CNC. One is for hydraulic oil
transmission and another for coolant circulation. Thus pump keeps the
cooling and the lubrication system of the CNC alive.
12.Motors:
• There are many different motors used mainly for revolving of chuck,
another two for boltscrew, revolving of turret, and motion of work
table i.e pallet in X and Y.
58
6.0 Conclusion and Discussion
In the 21st century there will be an increasing demand for highly accurate
machining and that too in very less time for machinery. For this the best
possible option as of now is Computer Numerical Control Machines. This
internship in Jyoti CNC Automation PVT Ltd has offered a great learning
experience in the field of automated lathe machines that is CNC machines
and exploiting its various aspects starting from their casting in their casting
industry, machining of that casted components for surface finishing,
assembly of all the components and their quality testing through various
techniques.
It was an interesting and dynamic tenure. I learn a lot regarding about
Industry how they work, what requirements and skills we should practice,
which parameters we should observe and how to utilize the maximum
utilization with minimum loss better productivity. In these 12 weeks
internship was worth it and had great opportunity to brainstorming
regarding planning all procedure operation with coordination and to present
our point of view towards others also increased confidence in public
speaking. Employees of the company were very co-operative towards any
doubt. It was a fascinating experience in this internship program
This 12-week training has been very helpful in bringing out the thinking that
real engineering requires mainly focused on manufacturing concepts and the
creativity of an engineer’s mind.
59
References
1. https://jyoti.co.in/
2. https://huron.fr/
3. Flow Charts in Plant
60

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12 Weeks Internship at Jyoti CNC Automation LTD: Narigara Kishan Jitendrabhai

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12 Weeks Internship at Jyoti CNC Automation Ltd

NARIGARA KISHAN JITENDRABHAI

In partial fulfillment for the award of the degree of

Mechanical Engineering Dept.

Government Engineering College, Bhavnagar.

Gujarat Technological University, Ahmedabad

Prof. S.H. Zala Prof. (Dr.)A.N.Prajapati

Narigara Kishan Jitendrabhai

Fig 1.2 Layout

2.2 Design Engineering:

2.3 Quality Assurance:

Quality Testing Equipment's

Fig 2.3.1 CNC Coordinate Measuring Machine (CMM)

3D Coordinate measuring machine which is compatible for providing increased

Fig 2.3.2 Roundness Testing

Fig 2.3.4 Laser Measurement system

The ultimate in precision machine performance measurement and calibration

2.5 Sheet Metal Shop:

Fig 2.5 Sheet Metal

2.6 Paint Shop:

2.7 Central Store:

Fig 2.7 Store

2.8 Technology Centre:

Fig 2.9 Assembly Line

3.1 Material Palletizing:

2. Materials Verification Process for outside incoming Materials:

Fig 4.1 DX 100

Fig 4.2 DX 200

Fig 4.3 DX nvu

Fig 4.4 DX 250

Fig 4.5 DX 750

Fig 4.6 AX 300

Fig 4.7 DXG 100

Fig 4.8 TS 120

Fig 4.9 VTL 750

Fig 4.10 VST 160

Fig 4.11 ATM 160

Fig 4.12 I-Sect

Fig 4.13 Tachyon 7

Fig 4.14 Mill Tap 20

Fig 4.17 RDX 20

Fig 4.18 VMC 1060

Fig 4.19 VMC 850nvu

Fig 4.20 VMC 1880

Fig 4.21 K Mill 10

Fig 4.23 EXF 1680

Fig 4.24 NX 3222

Fig 4.25 HX 600

Fig 4.26 HSX 540

Fig 4.27 MuTech 6

Fig 4.28 U MILL 6

Fig 4.30 ABX 40

Fig 4.33 EXP 1680

Fig 4.34 KX 200

Fig 4.35 KXG 90-23

Fig 4.36 MTX 300

Fig 4.38 TMX 200

Fig 4.39 HP 5000