COMPANY

PRESENTATION
KERN TUNNELTECHNIK GROUP

HEAD OFFICE ENGINEERING / PM / LAB UK HEADQUARTER MANUFACTURE & SERVICE MANUFACTURE & SERVICE
KERN TUNNELTECHNIK SA KERN TUNNELTECHNIK SA KERN TUNNELTECHNIK LTD KTS Kern, d.o.o. KERN Metaltechnic
Viale Zorzi 4 Viale Serfontana 10 City Point 1, Ropemaker Street Dornavska cesta 6/a Pol. Ind. La Mora Nr. 16, 28950
CH-6900 Lugano-Paradiso CH-6834 Morbio Inferiore London EC2Y 9HT SI - 2250 Ptuj - Slovenia Moraleja de En medio – Madrid
700 MACHINES

PROJECTS 70+
 Latest Relevant Projects

H2 Gas Storage Tunnels (AU) Hinkley Point C (UK) Tunnel Visp (CH) Bern (CH) TELT Lot.1 - (F)

Tideway East GRECT (UK) Tideway East MNTLD (UK) Gubrist Tunnel (CH) - Welk Factory Gubrist Tunnel (CH) - Renovation Bridge HBRT Expansion Project - Wall Systems
(US)

Bad Bergzabern (D) Kramer (D) Alberberg (D) HS2 - (UK) Engelberg – Reinforcement Rib Erector (D)
 Products Range

FO RMW O RKS TUN N EL LO G ISTIC SPECIAL MACHIN ES TUN N EL REN O VATIO N

PLC / AUTO MATIO N S KERN PO W ER KERN LAB KERN EDU

TUNNEL LINING FORMWORKS
TUNNEL LOGISTIC
TUNNEL LOGISTIC
OPTION

SPECIAL MACHINES - MSG - MULTI SERVICE GANTRY

SPECIAL MACHINES – TURNTABLE BOGIE
TUNNEL RENOVATION
PLC/AUTOMATION – S.P.S. SHUTTER POSITIONING SYSTEM
KERN POWER - Pre-Assembly & Service
KERN POWER - Pre-Assembly & Service
KERN POWER - Pre-Assembly & Service
KERN POWER - On site - Service
ENGINEERING
Supported by a lasting experience and the application of advanced software, Kern
Tunneltechnik has the possibility to offer calculations, simulations unto the running of tests
for the product industrialization.

Our Engineering is able to grant a product development starting from the initial concept
unto the installation of the complete equipment. Machines and static
calculations are developed according to the current standards.
ENGINEERING – ROLES & HOURS

8 3 2 3
Designers Engineers R&D Kern LAB

35000 70% 15% 10% 5%

PROJECTS R&D PROPOSAL MARKETING

hrs
ENGINEERING - STANDARDS

ISO CE EU

ISO 9001:2015 2006/42/CE 2014/30/EU

Quality management Machinery Directive Low Voltage Directive
systems

EN ISO
EC3 DIN
ISO TR

EN ISO 12100:2010 ISO/TR 14121-2:2013 EN1993 DIN 18218:2010-01

Safety of Machinery Risk Assessment Steel Structures Pressure of Fresh
Concrete on Formwork
ENGINEERING - SOFTWARES

• Solidworks (Dassault System) - Engineering study

and workshop drawings
ENGINEERING - SOFTWARES

• Dlubal Shpe Thin – Section properties definition

• Dlubal RSTAB – Finite Element calculation

ENGINEERING - PROPOSALS
01 02 03
FINAL
DRAFT DESIGN
SUBMISSION
 ENGINEERING - PROJECTS
01 02 03 04 05
ANALYSIS OF THE PRELIMINARY ENGINEERING FINAL MANUFACTURE AND
MAIN PROJECT SCHEME OF THE CONCEPT DESIGN WORK PREPARATION
REQUIREMENTS SECONDARY LINING DEVELOPMENT
• Base concept of the system and layouts • Final Engineering development • Workshop drawings
• Project documents review • System type definition
• Brief Static Check • Revision of the SL system • Realization of all the workshop drawings for
• Specifics and requirements • Production rate
• Draft Risk Assessment and Work Method • Completion of the Engineering solution the manufacture of the machine.
• Any clarification necessary to proceed with the • Prodution cycle
Statement • Parts lists with all the components
stage 2 • Static Calculation
• Draft development program
• Completion of the internal static calculation • Certificates collection

• Approval from the JV Engineering Department
• Final Risk Assessment
• Overall Work Method Statement
• ITP: Inspection and test plan
• Definition of a process with the client for the
inspection and approval of the SL system
manufacture.
• SL SYSTEM Documentation
• General arrangement drawings
• Use and maintenance handbook
• EC Declaration
• Machine protocols
• Machine check-lists
ENGINEERING - PROJECTS
01 02 03 04 05
CUT WORKSHOP ASSEMBLY
GEOMETRY DESIGN
DRAWINGS DRAWINGS DRAWINGS
ENGINEERING – STANDARD COMPONENTS
KERN LAB KERN LAB is a cutting-edge company specialized in high-quality digital process simulations for the
industrial market.
With a passion for innovation, our skilled team of experts combines creativity with technical expertise to
deliver captivating and realistic visual experiences that showcase your industrial product & processes like never
before.
Whether it’s showcasing complex machinery, simulating manufacturing workfl ows, or creating immersive
training concepts, we are committed to providing top solutions that drive effi ciency, engagement, and success.

PROCESS TECHNICAL
SIMULATION MARKETING

TRAINING
AUGMENTED
CONCEPTS
REALITY
SOLUTIONS
Digital training concept developed specifically for the client.
This system provides to the jobsite operatives a real simulation
of the complete process on the machine.
THANKS
FOR WATCHING AND LISTENING