No.

Task Time Taken (s) Distance (m) Frequency

Manpower Recommendation
No. Task Time Taken (s) Distance (m) Frequency
Manpower Recommendation
No. Task Time Taken (s) Distance (m) Frequency
Manpower Recommendation
No. Task Time Taken (s) Distance (m) Frequency
Manpower Recommendation
No. Task Time Taken (s) Distance (m) Frequency
Manpower Recommendation
No. Task Time Taken (s) Distance (m) Frequency
Manpower Recommendation
No. Task Time Taken (s) Distance (m) Frequency
Manpower Recommendation
No. Task Time Taken (s) Distance (m) Frequency
Manpower Recommendation
No. Task Time Taken (s) Distance (m) Frequency
Manpower Recommendation
No. Task Time Taken (s) Distance (m) Frequency
Manpower Recommendation
No. Task Time Taken (s) Distance (m) Frequency
Manpower Recommendation
No. Task Time Taken (s) Distance (m) Frequency
Manpower Recommendation
No. Task Time Taken (s) Distance (m) Frequency
Manpower Recommendation
No. Task Time Taken (s) Distance (m) Frequency
Manpower Recommendation
 Distance (m) Time (s) Frequency
1. Sample Collection 1 39 95 6
2. Sample Collection 2 130 190 12
3. Dust/ Stem Loading 270 260 4
4. Transfer of Vacuum Discharge Box 246 265 0.3
5. Transfer of Sand Box 246 265 0.3
6. Transfer of Vibrating Sleeve RIFTAB 453 430 0.3
7. Misc. - Monitoring the Process 1 7200 1
8. Aligning Box at Machine Guarding Cage 5 300 1

1390 11678
0.270
Total Time
570
2280
1040
79.5
79.5
129
7200
300
 Distance (m) Time (s) Frequency
1. Solution & Slurry Preparation 10 360 1
2. Guar Gum Loading 128 450 1
3. Glycerin Loading 270 260 1
4. Mixer Chute Cleaning 23 330 1
5. Sample Collection 210 675 12
6. Stem Moisture Monitoring 20 150 1
7. Fibre Condition Monitoring 40 85 4
8. Lecithin Preparation and Transfer 40 350 5
9. Waste OV Tank Discharge and Cleaning 30 700 1
10 Misc. - Monitoring the Process 1 7200 1

772 19640
0.455

39600
0.91666667
43200
Total Time
360
450
260
330
8100
150
340
1750
700
7200
 Distance (m) Time (s) Frequency
1. Doctor Knife Replacement 99 2005 5
2. Hot Plate Sampling Inspection 101 560 3
3. Manual Strapping 14 55 1
4. Under Coater Waste Clearing 65 75 1
5. Guar Ball Clearing 32 115 1
6. Shredder Area Cleaning 23 105 1
7. Transfer of Waste/ Add Back 21 70 2
8. End of Shift Cleaning 50 360 1
9.
10. Misc. - Monitoring the Process 1 7200 1

406 19755
Estimated Man-Hours Required 0.499
Total working hours (sec.) 12 43200
Total Rest Hours (sec.) 1 3600
Actual Working Hours 11 39600
Efficiency of Manpower Rate 91.67%
Total Time
10025
1680
55
75
115
105
140
360
0
7200
 Distance (m) Time (s) Frequency
1. Carton Box Preparation 1 x 1 box 26 80 10
2. Carton Box Preparation 2 x 4 boxes 44 140 1
3. Packing Process 23 190 1
4. Finished Goods Storage 402 360 1
5. 1
6. 1
7. 2
8. 1
9.
10. Misc. - Monitoring the Process 1 7200 1

496 8690
Estimated Man-Hours Required 0.219
Total working hours (sec.) 12 43200
Total Rest Hours (sec.) 1 3600
Actual Working Hours 11 39600
Efficiency of Manpower Rate 91.67%
Total Time
800
140
190
360
0
0
0
0
0
7200
 Area 1A Area 1B
Preparation (sec) 28800 3600
Inspection/ Checking (hourly) 10080
Collecting Sample 180
Routine Cleaning 1
Routine Cleaning 2
Routine Cleaning 3
Takt
Cycle Time
Change Over Time
Uptime %
Scrap/ Waste
Shifts 3
Manpower/shift (PMM) - 2
Manpower/shift (Contract) - 1
Total Manpower/ shift - 3
Total Manpower - 12
Storage Capacity 1
Storage Capacity 2
Storage Capacity 3
Storage Capacity 4

Output Capacity kg/hr 1800

Total Time 28800 13860

Man-hour required per day shift 0.49
30% allowance 0.64
Area 2 Area 3 Area 4

2 5 2
1 1 1
3 6 3
12 24 12
2000 300 kg/hr 6500
60000 1300 kg/hr
1000 50 kg/hr
200 40 kg/hr

6000 877 1700