SSA Motors - HPU O&M Manual

Submersible Motors / Hydraulic Power Units
For Schilling Robotics

Operation & Maintenance Manual
Sub-Atlantic Ltd.
Woodburn Road,
Blackburn Business Park.
Blackburn, Aberdeen.
AB21 0PS Scotland. U.K.
Tel: ++44 (0) 1224 798660
Fax: ++44 (0) 1224 798661
e-mail: sales@sub-atlantic.co.uk
http://www.ssaalliance.com
Version: REV 1: 29/09/2006

User Manual - HPU - Schilling - Rev 1
Record of Revisions
Rev By Date Description Appr.

1 DAN 29/09/06 Original Issue CMI
Version: REV 1: 29/09/2006

User Manual - HPU - Schilling - Rev 1 1
User Manual
Hydraulic Power Units
Various Configurations
Thank-you for purchasing this high quality Hydraulic Power Pack from Sub-Atlantic a
world leader in the design and manufacture of Remotely Operated Vehicles and
Propulsion Systems. Used correctly, this product should provide you with many years
of reliable service in a sub-sea environment.
This Hydraulic Power Unit comprises a submersible motor that can be fitted with
various sizes of pump kit to either end of the motor. The motor has two ends,
designated ‘Main’ & ‘Auxiliary’. The main end pump has a right hand rotation, while
the Auxiliary end pump requires a left hand rotation. They cannot be swapped. If
only a single pump is required, then a blanking kit is fitted to the auxiliary end of
the motor.
Every unit is supplied to the customer fully run-in and tested at full load in water for
a period of one hour. A certified test data sheet for every unit is supplied with the
delivery documentation
This user manual has been devised with the intention of being simple, yet
informative. The comprehensive set of quality pictorial assembly drawings show
how the unit is built in a step-by-step manner, allowing a technician to carry out any
maintenance or repair work whilst in the field.
Sub-Atlantic operates a policy of continual development and product improvement.

If there are any areas of this product (or even this manual) which you believe could
be enhanced or improved, we would value your comments. Every attempt will be
made to include them in future product updates
Sub-Atlantic 2006
Version: REV 1: 29/09/2006

Whenever you see the symbols shown below, heed their instruction! Always follow
safe operating and maintenance practices.
! WARNING !
This warning symbol identifies special instructions or
procedures that if not correctly followed, could result in
personal injury, or loss of life.
CAUTION
This caution symbol identifies special instructions or
procedures that if not strictly observed, could result in
damage to or destruction of the equipment.
NOTICE
This note symbol indicates points of particular interest
for more efficient or convenient operation.
Contents
1. SPECIFICATION................................................................................................. 4
2. INSTALLATION .................................................................................................. 5
3. OPERATION ....................................................................................................... 7
4. PREVENTATIVE MAINTENANCE..................................................................... 7
5. SERVICING & SPARES ..................................................................................... 7
6. WARRANTY ....................................................................................................... 7
7. SERVICE AND SUPPORT ................................................................................. 8
8. DRAWINGS ........................................................................................................ 9
Version: REV 1: 29/09/2006

1. SPECIFICATION
20 HP Winding 150 HP Winding 200 HP Winding

Output Speed - 1800 @ 60 HZ 1800 @ 60 HZ 1800 @ 60 HZ
Synchronous
Output Speed – Full 1760 @ 60 HZ 1755@ 60 HZ 1750 @ 60 HZ
Load
Voltage 3000 VAC 3 Phase as Standard (2400 VAC and 1100 VAC also
available as specials)
Current – Full Load 4.8 Amps 27.6 Amps 37.4 Amps
Power Factor 0.82 0.91 0.91
Input Power – Full 20.4 kW 130 kW 174 kW
load
Shaft Power – Full 20hp/15 kW 150hp/111kW 200hp/149kW
Load
Hydraulic Power – Full 17hp/13kW based 127hp/95kW 170hp/127 kW
Load on 28cc motor at based on 140cc based on 180cc
200 bar motor at 250 bar motor at 280 bar
Overall Efficiency – 64% (depending on 73% (depending on 71% (depending on
Elec In-Hyd Out pump) pump) pump)
Temperature sensor PT 100 x 2 (Output to Pin 7-8 on Secondary connector)
Main Electrical
Water Blocked Oil Filled Tube And Pigtails
Connector
Secondary Connector
(Schilling Temp Burton 8-Way Male Bulkhead 5507-1508
Sensor)
Mounting 4 x M12 Bolts
Body Material Aluminium Alloy
Drive Couplings Flexible Spider Type
Oil Volume 8 Litres Approx. 14.5 Litres Approx 15 Litres Approx
Weight in Air/Sea
Water 110kg / 82kg 322kg / 248kg 412kg / 321kg
(Oil filled Motor Only)
Version: REV 1: 29/09/2006

2. INSTALLATION
Mounting
(Refer to General Arrangement Drawing. See Section 8)
The HPU should be mounted horizontally and attachment to the supporting structure
by means of 4 off M12 stainless steel screws. Some users may choose to fit the unit
to sliding rails to allow fast access to components inside the ROV.
Compensation Oil Filling

The unit should be filled with compensation oil. The amount of oil will depend on the
motor style purchased, refer to Specification Table. Acceptable oils are Shell Tellus
32 Hydraulic oil or equivalent and Shell 148 Transformer Oil or equivalent. Users
generally prefer to use the hydraulic oil option to minimise oil consumables. Ensure
that all air is removed from the motor using the bleed points provided
Compensator
The oil volume must be pressure compensated using a positive pressure diaphragm
type compensator. A minimum of 10% of the total (HPU + compensator) oil volume
is recommended. Sub-Atlantic can supply a compact sprung compensator for this
purpose in corrosion resistant plastic. (270cc, 380cc, 860cc & 2700cc are available.)
This compensation system must be in addition and separate from the main hydraulic
system compensation.
It is important that all air is bled from the unit by using the highest bleed screw
located on the end caps.
Electrical Connections
(Refer to General Arrangement Drawing and Electrical Schematic. See Section 8)
! WARNING !
The motor uses 3000 vac (or higher) power at high
current levels.
Observe all relevant safety codes and practices when
working with high voltages.
For the power input a Water Blocked Tygon Tube Adaptor is fitted. This allows the
user to connect directly to an oil filled junction box or an oil filled type connector.
A secondary Burton Type 5507-1508 8-pin bulkhead connector accommodates the

PT 100 temperature sensor and the Schilling temperature and water ingress sensor.
A mating connector whip is available from Sub-Atlantic. A mating connector plug will
be required (Burton Part No. 5501-1508 not supplied). This can be supplied by Sub-
Atlantic or through your local Burton distributor.
Version: REV 1: 29/09/2006

Hydraulic Connections
When pumps are supplied by Sub-Atlantic ensure that all pipe work has been
thoroughly cleaned before connection to the pump. Connect the hydraulic pipes to
the pump(s) in accordance with current hydraulic practices and manufacturers pump
manual.
CAUTION
The rotational direction of the pumps is important.
The ‘Main End’ pump has a right hand rotation when

looking on shaft of pump.
The ‘Auxiliary End’ pump has a left hand rotation when

looking on shaft of pump.
The pumps and supplied specifically with the correct

rotation, therefore THEY ARE NOT INTERCHANGEABLE
BETWEEN EACH END OF THE MOTOR
Soft Start
To prevent excessive current inrush a suitable soft start system will be required in
the topside control and power distribution.
Auxiliary Pump Kit

The user may fit an Auxiliary pump at a later date. When ordering, be sure to state
that the pump is for the Auxiliary end, as it will require a left hand rotation. Refer to
Sub-Atlantic for part number details
Version: REV 1: 29/09/2006

3. OPERATION
! WARNING !
The motor uses 3000 vac power at high current levels.
Observe all relevant safety codes and practices when
working with high voltages.
The pump(s) must be set on unload during starting of the motor. This is normally
done using an un-loader valve incorporated within the users plumbing or valve pack.
4. PREVENTATIVE MAINTENANCE
Preventative maintenance is minimal and consists of carrying out the following
checks: -
• Compensation Oil - Check the oil occasionally for any moisture or air ingress.
Bleed air or replace oil as required.
• Check that the ROV has suitable anodic protection to minimise corrosion.
• Replace anodes when half depleted.
5. SERVICING & SPARES

Other than removing and replacing pumps or bearings, the motor unit should be
returned to Sub-Atlantic for major servicing or repair.
If the pumps are removed, the relevant O-Rings and the flexible drive couplings
should be inspected and replaced if required. One spare O-Ring and spider coupling
should be carried as spares. Additional items can be ordered using the part
numbers on the relevant assembly drawings.
6. WARRANTY
Sub-Atlantic warrant their products on a back to base basis for a period of 12
months. Replacement parts will not be issued until the defective items have been
returned for inspection. Costs of returning defective components to Sub-Atlantic
shall be at the buyer’s expense. This warranty does not apply to any product that
has been misused, modified or damaged by accident. The warranty does not include
shaft seals or any other part subject to wear under normal operating conditions.
Sub-Atlantic will not warrant any unauthorised modifications to their products and
will not accept liability for such alterations. Equipment sold by but not manufactured
by Sub-Atlantic such as cameras, video monitors, sonar heads and processors etc.
will be warranted only to the extent and in the manner of that warranted to Sub-
Atlantic by the seller and then only to the extent that the seller is able to enforce
such a warranty.
Version: REV 1: 29/09/2006

7. SERVICE AND SUPPORT
Sub-Atlantic operates a comprehensive sales support and technical after sales
service based in Aberdeen Scotland. Most spare parts will be held in stock at our
premises. When ordering spare parts, the Sub-Atlantic part number references on
the drawings should be quoted.
Any technical queries should be directed to our technical department. A 24 hour

helpline is normally in operation. A number will be available on the answering
system after normal working hours.
Please have a system manual available before calling about technical queries, this
will help our technical department to answer questions.
Sub-Atlantic Ltd.
Woodburn Road, Blackburn Business Park,
Blackburn,
Aberdeen. Scotland. U.K. AB21 OPS
Tel: 0044 (0)1224 798660

Fax: 0044 (0)1224 798661
E-Mail: sales@sub-Atlantic.co.uk
Web www.ssaalliance.com
Version: REV 1: 29/09/2006

8. DRAWINGS
The following drawings attached should be used for installation and maintenance.
Title 20 HP Winding 150 HP Winding 200 HP Winding

General Arrangement
3788-GA 3787-GA 3790-GA
Drawing
HPU Main Assembly
3605-MAS 3645-MAS 3660-MAS
Drawing
Submersible Motor
3656-MAS-3000-02 3656-MAS-3000-15 3656-MAS-3000-20
Assembly
Electrical Schematic
1359-WIS
Diagram
Water Block Assembly
2664-MAS-4 2644-MAS-8
Drawing
PUMP KITS
Pump Kit – Rexroth
N/A 3742-MAS-I
AA10VSO-71
Pump Kit – Rexroth
2210-MAS-I 3738-MAS-I
AA10VSO-28
Pump Kit – Linde HPR 105D N/A 2640-MAS-M
Blanking Kit 2109-MAS 2639-MAS
Version: REV 1: 29/09/2006

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SUB-ATLANTIC LTD. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SUB-ATLANTIC IS PROHIBITED THIRD ANGLE PROJECTION
IF IN DOUBT - ASK! REMOVE SHARP EDGES
BURTON 5507-1508 ELECTRICAL CONNECTOR

WATER INGRESS AND TEMPERTURE SENSORS OUTPUT
VIEW ON TOP BLANKING PLUG
HIGH VOLTAGE CONNECTION 281

WATER BLOCKED OIL FILLED CABLE
LIFTING EYES 25mm DIA X 2m LONG TUBE AND AN 115
ADDITIONAL 2m OF TAILS
REXROTH AA10VSO-28 PUMP
(NOT SUPPLIED) FILL / COMPENSTOR
CONNECTION
ISOMETRIC VIEW
329
145
AUX. PUMP
INTERFACE KIT DRAIN PLUG
DRAIN PLUG SIDE ELEVATION
MOUNTING FEET
VIEW ON ELECTRICAL END (MAIN)
474.9
13.183
260 REF 70 334.9 70 31.75
BOLT CENTRES
BOLT CENTRES
8.661
220
NOTES ISOMETRIC VIEW

1. VARIOUS PUMP DISPLACEMENTS AND TYPES CAN BE
SUPPLIED AND FITTED. CONTACT SUB ATLANTIC FOR DETAILS
2. THE DESIGN OF THE MOTOR END CAPS ALLOW MAXIMUM
HEAT DISSIPATION AND ALSO ALLOW THE STATOR TO BE
RE-WOUND WITHOUT PRESSING THE STATOR FROM THE
MOTOR HOUSING AND THE SUBSEQUENT SHRINK FITTING.
3. INTEGRAL WATER INGRESS SENSOR INCORPORATED.
VIEW OF UNDERSIDE 4. AVAILABLE IN 2 OR 4 POLE AND VARIOUS VOLTAGES AND
FREQUENCIES.
4 X 14 HOLES
FOR M12 [0.500] MOUNTING BOLTS
MATERIAL WT AIR WT WATER PROJECT
-
HYDRAULIC POWER UNITS
- kg (E) - kg (E)
DRAWN DAN TITLE
FINISH
DATE 29/09/2006 Woodburn Road,
20HP SUBMERSIBLE HPU (SCHILLING)
- Blackburn Business Park, Blackburn, SA-H02P4V1MBKA07E2S2
- - - - CHECK AJA Aberdeen. U.K. AB21 0PS
GENERAL ARRANGMENT Sheet 1 of 1
Tel: ++44 (0) 1224 798660
1 DAN 29/09/2006 APPROVED FOR MANUFACTURE USO, TOLERANCES TO BE
-
APPRV. CMI Fax: ++44 (0) 1224 798661
3788-GA 1
REV BY DATE DESCRIPTION APP SCALE (USO) ORIG. SIZE DOC. REV
ALL SIZES NOMINAL
RECORD OF REVISIONS ENGR. DAN 1:5 A2 No.

ISOMETRIC WITH BLANKING KIT FITTED

BLANKING KIT FITTED (SCALE 1:10)
WHEN NO AUX. PUMP
BLANKING PLUG
VIEW ON TOP (BLANKING KIT FITTED)
380
HIGH VOLTAGE CONNECTION
LIFTING EYES WATER BLOCKED OIL FILLED CABLE
REXROTH AA10VSO-71 PUMP 165
(NOT SUPPLIED) FILL / COMPENSTOR 25mm DIA X 2m LONG TUBE AND AN
CONNECTION ADDITIONAL 2m OF TAILS
426
339
195
LINDE HPR105D PUMP
(NOT SUPPLIED)
AUX. PUMP
INTERFACE KIT MAIN PUMP INTERFACE KIT
DRAIN PLUG DRAIN PLUG VIEW ON ELECTRICAL END (MAIN)
SIDE ELEVATION
MOUNTING FEET
312.7 REF 694.9
ISOMETRIC WITH AUX PUMP FITTED
16.530 (NOT SUPPLIED)
137.5 419.9 137.5 527.5 REF (SCALE 1:10)
BOLT CENTRES
BOLT CENTRES
11.024
280
NOTES
4. AVAILABLE IN 2 OR 4 POLE AND VARIOUS VOLTAGES AND
VIEW OF UNDERSIDE FREQUENCIES.
4 X 14 HOLES MATERIAL WT AIR WT WATER PROJECT

FOR M12 [0.500] MOUNTING BOLTS - - kg (E) - kg (E)
DRAWN DAN TITLE
FINISH 150HP SUBMERSIBLE HPU (SCHILLING)
DATE 29/09/2006 Woodburn Road, SA-H15P4V1M06ABKE2S2 WITH
- Blackburn Business Park, Blackburn,
- - - - CHECK AJA Aberdeen. U.K. AB21 0PS AUX PUMP KIT 3742-MAS-I
1 DAN 29/09/2006 APPROVED FOR MANUFACTURE - USO, TOLERANCES TO BE
APPRV. CMI
Tel: ++44 (0) 1224 798660
Fax: ++44 (0) 1224 798661 GENERAL ARRANGMENT Sheet 1 of 1
3787-GA 1
ALL SIZES NOMINAL

ISOMETRIC WITH BLANKING KIT FITTED

BLANKING KIT FITTED (SCALE 1:10)
WHEN NO AUX. PUMP
BLANKING PLUG
VIEW ON TOP (BLANKING KIT FITTED)
REXROTH AA10VSO-28 PUMP 380
HIGH VOLTAGE CONNECTION
(NOT SUPPLIED) LIFTING EYES WATER BLOCKED OIL FILLED CABLE 165
25mm DIA X 2m LONG TUBE AND AN
FILL / COMPENSTOR CONNECTION ADDITIONAL 2m OF TAILS
426
339
195
AUX. PUMP LINDE HPR105D PUMP
INTERFACE KIT (NOT SUPPLIED)
MAIN PUMP INTERFACE KIT
SIDE ELEVATION DRAIN PLUG
DRAIN PLUG VIEW ON ELECTRICAL END (MAIN)
MOUNTING FEET
834.9
ISOMETRIC WITH AUX PUMP FITTED
22.041 (NOT SUPPLIED)
259 REF 137.5 559.9 137.5 527.5 REF (SCALE 1:10)
BOLT CENTRES
BOLT CENTRES
11.024
280
NOTES
VIEW OF UNDERSIDE 4. AVAILABLE IN 2 OR 4 POLE AND VARIOUS VOLTAGES AND
FREQUENCIES.
4 X 14 HOLES MATERIAL WT AIR WT WATER PROJECT
FOR M12 [0.500] MOUNTING BOLTS -
- kg (E) - kg (E)
DRAWN DAN TITLE
FINISH 200HP SUBMERSIBLE HPU (SCHILLING)
DATE 29/09/2006 Woodburn Road, SA-H20P4V1M06ABKE2S2 WITH
- Blackburn Business Park, Blackburn,
- - - - CHECK AJA Aberdeen. U.K. AB21 0PS AUX PUMP KIT 3738-MAS-I
1 DAN 29/09/2006 APPROVED FOR MANUFACTURE - USO, TOLERANCES TO BE
CMI
Tel: ++44 (0) 1224 798660
Fax: ++44 (0) 1224 798661 GENERAL ARRANGMENT Sheet 1 of 1
APPRV.
3790-GA 1
ALL SIZES NOMINAL
Item No. Qty Description Sub-Atlantic Part Ref. Material IF IN DOUBT - ASK!
1 1 Submersible Motor Assembly Size 160-26 3656-MAS-3000-02
2 1 Pump Kit AA10VSO-28 7~8 Splined Shaft (Imperial) 2210-MAS-I
3 1 Blanking Kit - Size 180 - 160 2109-MAS
LUBRICATE WITH
2 SILICON GREASE
1
PUMP IS SUPPLIED BY
SCHILLING ROBOTICS
SUB-ATLANTIC PROVIDE ROTATION
PUMP INTERFACE KIT ONLY 1
1
TORQUE TO 65Nm
NOTE: PUMP IS LEFT HAND ROTATION

THERFORE IS FITTED TO AUXILLIARY END LUBRICATE WITH
OF THE MOTOR SILICON GREASE
3
1
AUXILLIARY END MAIN END
TORQUE TO 65Nm
SUB-ATLANTIC PART NUMBER

SA-H02P4V1MBKA07E2S2
SEE BILL OF MATERIALS
- kg (E) - kg (E) TITLE
FINISH DRAWN DAN HPU ASSEMBLY 20HP 3000V -
- DATE 30/05/2006
Unit 12, Airways Industrial Estate
Pitmedden Road, Dyce.
REXROTH AA10VSO-28 OIL FILLED CABLE
USO, TOLERANCES TO BE CHECK CMI
Aberdeen. U.K. AB21 0DT SPECIAL SENSOR CABLE FOR SCHILLING
1 DAN 30/05/2006 ISSUED FOR MANUFACTURE Tel: ++44 (0) 1224 723623
Fax: ++44 (0) 1224 723822
MAIN ASSEMBLY Sheet 1 of 1
REV CMI
1
DATE DESCRIPTION APP
3605-MAS
BY APPRV.
- SCALE (USO) ORIG. SIZE DOC. REV
RECORD OF REVISIONS ENGR. DAN - A3 No.
IF IN DOUBT - ASK! Item No. Qty Description Sub-Atlantic Part Ref. Material
1 1 Submersible Motor Assembly Size 225-58 3656-MAS-3000-150
2 1 Pump Kit - Linde HPR-105D (No Pump) 2640-MAS-M
3 1 Blanking Kit - Size 225 2639-MAS
TORQUE TO 65Nm
4 1 Nameplate 2426-DET
5 1 Pump Kit - Rexroth AA10VSO-71 Splined Shaft (No Pump) 3742-MAS-I
3 NOTES
1 IF NO PUMP KIT IS FITTED BLANKING KIT (3) MUST BE USED
LUBRICATE WITH 1
SILICONE GREASE 1
4 FIT NAMEPLATE USING
1 EXISITING SCREWS AND WASHERS
5
1
PUMP IS SUPPLIED BY ROTATION LUBRICATE WITH
SCHILLING ROBOTICS SILICONE GREASE
SUB-ATLANTIC PROVIDE
PUMP INTERFACE KIT ONLY
AUXILIARY END WITH PUMP KIT FITTED

MAIN END
TORQUE TO 95Nm
PUMP IS SUPPLIED BY 2
SCHILLING ROBOTICS 1
PUMP INTERFACE KIT ONLY
SA-H15P4V1M06ABKE2S2
FINISH DRAWN DAN HPU ASSEMBLY 150HP 3000V-
-
DATE 31/05/2006
Woodburn Road, LINDEHPR105D OIL DILLED CABLE -
- - - - Blackburn Business Park, Blackburn,
Aberdeen. U.K. AB21 0PS SPECIAL SENSOR CABLE FOR SCHILLING
CMI
1 DAN 31/05/2006 ISSUED FOR CONSTRUCTION USO, TOLERANCES TO BE CHECK Tel: ++44 (0) 1224 798660
Fax: ++44 (0) 1224 798661
REV CMI
1
3645-MAS
BY APPRV.
1 1 Motor Assembly - Various Sizes 3656-MAS-3000-200
2 1 150-200HP Motors - Pump Kit AA10VSO-28 7~8 Splined Shaft (No Pump) 3738-MAS-I
3 1 Pump Kit - Linde HPR-105D (No Pump) 2640-MAS-M
4 1 Blanking Kit - Size 225 2639-MAS
5 1 Nameplate 2426-DET NOTES
IF NO PUMP KIT IS FITTED BLANKING KIT (4) MUST BE USED
4
TORQUE TO 65Nm 1 LUBRICATE WITH
SILICONE GREASE
1
1
5 FIT NAMEPLATE USING

EXISITING SCREWS AND WASHERS
1
TORQUE TO 65Nm
SCHILLING ROBOTICS 1 LUBRICATE WITH ROTATION LUBRICATE WITH
SILICONE GREASE
SUB-ATLANTIC PROVIDE SILICONE GREASE
PUMP INTERFACE ONLY
AUXILIARY END WITH PUMP KIT FITTED MAIN END
TORQUE TO 95Nm
SCHILLING ROBOTICS
PUMP INTERFACE ONLY
SA-H20P4V1M06ABKE2S2
FINISH DRAWN DAN HPU ASSEMBLY 200HP 3000V-
-
DATE 18/07/2006
Woodburn Road, LINDEHPR105D OIL FILLED CABLE -
- - - - Blackburn Business Park, Blackburn,
Aberdeen. U.K. AB21 0PS SPECIAL SENSOR CABLE FOR SCHILLING
CMI
1 DAN 18/07/2006 ISSUED FOR CONSTRUCTION USO, TOLERANCES TO BE CHECK Tel: ++44 (0) 1224 798660
Fax: ++44 (0) 1224 798661
REV GDU
1
3660-MAS
BY APPRV.
Item No.Qty Description Sub-Atlantic Part Ref.Material Item No.Qty Description Sub-Atlantic Part Ref.Material Item No.Qty Description Sub-Atlantic Part Ref.Material
1 1 Rotor - Size 160-26 3534-DET 1 1 Rotor - Size 225-58 3135-DET 1 1 Rotor - Size 225-86 2607-DET
2 1 Stator Housing Intermediate assembly - Size 160-26 3657-IAS-3000-02 2 1 Stator Housing Intermediate assembly - Size 225-58 3657-IAS-3000-150 2 1 Stator Housing Intermediate assembly - Size 225-86 3657-IAS-3000-200
3 2 Torque Key 1908-DET 3 2 Torque Key 1908-DET 3 2 Torque Key 1908-DET
4 1 End Cap - Size 160 - Main End 3540-DET 4 1 End Cap - Size 225-86 - Main End 2629-DET 4 1 End Cap - Size 225-86 - Main End 2629-DET
5 1 End Cap - Size 160 - Auxilliary End 3541-DET 5 1 End Cap - Size 225-86 - Auxilliary End 2628-DET 5 1 End Cap - Size 225-86 - Auxilliary End 2628-DET
6 4 Retainer Bar Size 160-26 3601-DET 6 4 Retainer Bar - Various Sizes 3141-DET 6 4 Retainer Bar - Various Sizes 2634-DET
7 1 Temp and Ingress Electrical Connector - Schilling SR-101-5343 7 1 Temp and Ingress Electrical Connector - Schilling SR-101-5343 7 1 Temp and Ingress Electrical Connector - Schilling SR-101-5343
8 1 Water Block Assembly - 4 pin x 6mm - 4 Wire 2644-MAS-4 8 1 Water Block Assembly-4 Pin x 6mm - 8 Wire 2644-MAS-8 8 1 Water Block Assembly-4 Pin x 6mm - 8 Wire 2644-MAS-8
9 2 Coupling Retainer - Size 160 to 180 1907-DET 9 2 Coupling Retainer - Size 225 2633-DET 9 2 Coupling Retainer - Size 225 2633-DET
10 8 Round Nut - M16 x 24 x 35 1900-DET 10 8 Round Nut - M16 x 24 x 35 1900-DET 10 8 Round Nut - M16 x 24 x 35 1900-DET
11 2 Jaw Coupling - Type A48 Alu - 45mm Bore 1909-DET-45 Aluminium 11 2 Jaw Coupling - Type A75 - 60mm Bore 2636-DET 11 2 Jaw Coupling - Type A75 - 60mm Bore 2636-DET
12 2 Deep Groove Ball Bearing - 6211 BRG-6211 12 2 Deep Groove Ball Bearing - 6014 BRG-6014 12 2 Deep Groove Ball Bearing - 6014 BRG-6014
13 2 External Circlip - 55 Dia F-CIR-EXT-55-CS 13 2 Circlip external - 70 Dia F-CIR-EXT-70-CS Carbon Steel 13 2 Circlip external - 70 Dia F-CIR-EXT-70-CS Carbon Steel
14 2 O-RING 4.0 x 255.0 SOR-400-2550-N70 Nitrile 70 14 2 O-RING 3.53 x 355.2 SOR-353-3552-N70 Nitrile 70 14 2 O-RING 3.53 x 355.2 SOR-353-3552-N70 Nitrile 70
15 2 Internal Circlip - 100 Diameter F-CIR-INT-100-CS 15 2 Circlip internal - 110 Dia F-CIR-INT-110-CS Carbon Steel 15 2 Circlip internal - 110 Dia F-CIR-INT-110-CS Carbon Steel
16 8 Plain Washer M12 F-PW-M12-SS Stainless Steel 16 8 Plain Washer M12 F-PW-M12-SS Stainless Steel 16 8 Plain Washer M12 F-PW-M12-SS Stainless Steel
17 4 Nylok Hex Nut M12 F-NL-M12-A480 Stainless Gr A4-80 17 4 Nylok Hex Nut M12 F-NL-M12-A480 Stainless Gr A4-80 17 4 Nylok Hex Nut M12 F-NL-M12-A480 Stainless Gr A4-80
19 4 Spring Washer M8 F-SW-M8-SS Stainless Steel 19 4 Spring Washer M8 F-SW-M8-SS Stainless Steel 19 4 Spring Washer M8 F-SW-M8-SS Stainless Steel
20 4 Socket Head Cap Screw M8 x 25 long F-SHCS-M8-25-A270 Stainless Gr A2-70 20 4 Socket Head Cap Screw M8 x 25 long F-SHCS-M8-25-A270 Stainless Gr A2-70 20 4 Socket Head Cap Screw M8 x 25 long F-SHCS-M8-25-A270 Stainless Gr A2-70
22 1 Spring Washer M6 F-SW-M6-SS Stainless Steel 22 1 Spring Washer M6 F-SW-M6-SS Stainless Steel 22 1 Spring Washer M6 F-SW-M6-SS Stainless Steel
23 1 Socket Head Cap Screw M6 x 10 long F-SHCS-M6-10-A270 Stainless Gr A2-70 23 1 Socket Head Cap Screw M6 x 10 long F-SHCS-M6-10-A270 Stainless Gr A2-70 23 1 Socket Head Cap Screw M6 x 10 long F-SHCS-M6-10-A270 Stainless Gr A2-70
24 2 Eyebolt M12 LFT-0006 24 2 Eyebolt M12 LFT-0006 24 2 Eyebolt M12 LFT-0006
25 2 C-Sunk Head Socket Screw M10 x 20 long F-CHSS-M10-20-A270Stainless Gr A2-70 25 2 C-Sunk Head Socket Screw M10 x 20 long F-CHSS-M10-20-A270Stainless Gr A2-70 25 2 C-Sunk Head Socket Screw M10 x 20 long F-CHSS-M10-20-A270Stainless Gr A2-70
26 1 Plug - 5~8 x 18 UNF Hex Head 0717-DET 26 1 5-8 x 18 UNF Plug 0717-DET 26 1 5-8 x 18 UNF Plug 0717-DET
27 1 O-RING 1.78 x 18.77 (BS-018) SOR-178-0188-N70 Nitrile 70 27 1 O-RING 1.78 x 18.77 (BS-018) SOR-178-0188-N70 Nitrile 70 27 1 O-RING 1.78 x 18.77 (BS-018) SOR-178-0188-N70 Nitrile 70
28 4 SAE Hex Plug 9~16 - 18 UNF HYD-0161 28 4 3-8 BSPP Plug HYD-0015 Stainless Steel 28 4 3-8 BSPP Plug HYD-0015 Stainless Steel
29 4 O-RING 1.98 x 11.89(SAE 906) SOR-198-0119-N70 29 4 Dowty - 3~8 Inch BSPP SEA-0025 29 4 Dowty - 3~8 Inch BSPP SEA-0025
30 5 100 x 2.3 Cable Tie CAA-0001 30 5 100 x 2.3 Cable Tie CAA-0001 30 5 100 x 2.3 Cable Tie CAA-0001
31 1 Motor Assembly Oil Fill - Tellus 32 - 16 liters LUB-0004 31 1 Motor Assembly Oil Fill - Tellus 32 - 23 liters LUB-0004 31 1 Motor Assembly Oil Fill - Tellus 32 - 24 liters LUB-0004
32 2 Socket Head Cap Screw M5 x 20 F-SHCS-M5-20-A270 Stainless Gr A2-70 32 2 C-Sunk Head Socket Screw M5 x 20 long F-CHSS-M5-20-A270 Stainless Gr A2-70 32 2 C-Sunk Head Socket Screw M5 x 20 long F-CHSS-M5-20-A270 Stainless Gr A2-70
33 2 Key 18 x 11 x 70 2635-DET 33 2 Key 18 x 11 x 70 2635-DET
MOTOR ASSEMBLY 160-26-3000V-20HP

PART NUMBER 3656-MAS-3000-02 MOTOR ASSEMBLY 225-58-3000V-150HP MOTOR ASSEMBLY 225-86-3000V-200HP
PART NUMBER 3656-MAS-3000-150 PART NUMBER 3656-MAS-3000-200
THIS DRAWING SHOWS THE ASSEMBLY DETAILS FOR VARIOUS MOTOR SIZES
REFER TO SHEET 2 - 7 FOR PRODUCT EXPLOSION (SIZE 225-58 SHOWN) THESE INSTRUCTION APPLIES TO ALL SIZES
REFER TO THE RELEVANT BILL OF MATERIALS ABOVE
LARGE HPU'S
SEE SPECIFIC BILL OF MATERIALS
FINISH DRAWN DAN MOTOR ASSEMBLY VARIOUS SIZES
2 DAN 25-09-2006 ITEM 26 AND 27 UPDATED ITEMS No REVISED NOTES UPDATED ON SHEET 7
- DATE 30-05-2006
Woodburn Road,
Blackburn Business Park, Blackburn, SCHILLING VERSIONS ONLY
1 DAN 30-05-2006 ISSUED CONSTRUCTION USO, TOLERANCES TO BE CHECK AJA
Aberdeen. U.K. AB21 0PS
Tel: ++44 (0) 1224 798660 ASSEMBLY DRAWING Sheet 1 of 7
Fax: ++44 (0) 1224 798661
REV DATE DESCRIPTION APP CMI
3656-MAS 2
BY APPRV. SCALE (USO) ORIG. SIZE DOC.
- REV
RECORD OF REVISIONS ENGR. DAN 1 : 10 A3 No.
IF IN DOUBT - ASK! 225-58 VERSION SHOWN, ALL OTHER VERSIONS SIMILAR
NOTES REFER TO SHEET 1 FOR RELEVANT BILL OF MATERIALS
32 TRIAL FIT JAW COUPLINGS (11) FOR CLOSE SLIDING FIT ON KEYS
2 THEN REMOVE FOR LATER INSTALLATION.
IDENTIFY AUXILIARY END OF SHAFT (SHORTER END) AND DRIVE
33 ON BEARING (12) AND SECURE WITH EXTERNAL CIRCLIP (13).
2 FIT KEYS TO SHAFT IF REQUIRED
13 12 KEY SUPPLIED WITH ROTOR SIZE 160

2 2
32 33
2 2
KEY SUPPLIED WITH ROTOR SIZE 160
NOTE: JAW COUPLINGS (ITEM 11)

MUST BE A SLIDING FIT ON SHAFT ENDS.
MAKE SURE TO TRIAL FIT (WITH KEYS)
PRIOR TO ROTOR ASSEMBLY.
NOTE: MAIN AND AUXILLARY SHAFT ENDS ARE DIFFERENT LENGTHS !!!
147 152 116 141
PROJECT
LARGE HPU'S
TITLE
MOTOR ASSEMBLY VARIOUS SIZES
Woodburn Road,
Blackburn Business Park, Blackburn,
SCHILLING VERSIONS ONLY
AUXILIARY END
Tel: ++44 (0) 1224 798660
ASSEMBLY DRAWING Sheet 2 of 7
MAIN END Fax: ++44 (0) 1224 798661
AUXILIARY END MAIN END SIZE 160 ROTORS
3656-MAS 2
SCALE (USO) ORIG. SIZE DOC. REV
SIZE 225 ROTORS - A3 No.
REFER TO SHEET 1 FOR RELEVANT BILL OF MATERIALS
NOTES
14
2 PLACE AUXILIARY END CAP (5) ON FLOOR
PROVIDING PROTECTION FROM DAMAGE
WITH WOOD OR SIMILAR MATERIAL. READ
NOTE BELOW BEFORE FITTING TORQUE KEYS.
3 FIT 1 OFF TORQUE KEY (3) TO CASING.
2 LUBRICATE AND FIT O-RINGS (14) TO STATOR
HOUSING AND LOWER ASSEMBLY INTO
END CAP (5) ENSURING ALIGNMENT WITH
LUBRICATE WITH TORQUE KEY IN CAP. FIT REMAINING TORQUE
SILICONE GREASE KEY (3) TO UPPER END OF HOUSING.
2
1
LUBRICATE WITH
SILICONE GREASE
14 REMOVE ANODISING IN KEY SLOTS

2 WITH MINATURE BUFF AND CHECK
ELECTRICAL CONTINUITY THROUGH
3 KEYS WHEN INSTALLED.
2
5
1
PROJECT
LARGE HPU'S
TITLE

REFER TO DRAWING No. Woodburn Road,
1359-WIS Aberdeen. U.K. AB21 0PS
FOR WIRING DETAILS Fax: ++44 (0) 1224 798661
3656-MAS 2
- A3 No.
NOTES
READ NOTES BELOW AND CARRY OUT PROCEDURE
DESCRIBED BEFORE FITTING BEARING & CIRCLIPS.
PLACE MAIN END CAP (4) ON BENCH PROVIDING
PROTECTION WITH WOOD OR SIMILAR MATERIAL.
FIT LOWER INTERNAL CIRCLIP (15) INTO POSITION.
15 DRIVE BEARING (12) INTO CASING AND SECURE
2 WITH REMAINING INTERNAL CIRCLIP (15).
12
2
15
2
RUN M6 TAP DOWN EARTH

CONNECTIONS AND CHECK FOR
4 GOOD ELECTRICAL CONTINUITY
1
15
2
12
2
15
2
4
EARTH LOCATION 1
SEE SHEET 6
A A A-A
PROJECT
LARGE HPU'S
TITLE

REMOVE ANODISING IN KEY SLOT Woodburn Road,
WITH MINATURE BUFF AND CHECK
ELECTRICAL CONTINUITY THROUGH
Fax: ++44 (0) 1224 798661
KEY WHEN INSTALLED.
3656-MAS 2
- A3 No.
NOTES REFER TO SHEET 1 FOR RELEVANT BILL OF MATERIALS
M10 x 1.5 EYEBOLT
PLACE STAGE 3 ASSEMBLY ON FLOOR
PROVIDING PROTECTION FROM DAMAGE
WITH WOOD OR SIMILAR MATERIAL.
USING THE M10 EYEBOLT LOWER ROTOR
ASSEMBLY INTO BEARING. WHEN ALIGNED
REMOVE EYE BOLT AND DRIVE ROTOR SHAFT
FULLY INTO BEARING AND SECURE WITH
EXTERNAL CIRCLIP (13)
STAGE 1 ROTOR
ASSEMBLY
STAGE 3
ASSEMBLY
13
2
13 PROJECT
HPU'S
2 TITLE

Woodburn Road,
Fax: ++44 (0) 1224 798661
3656-MAS 2
- A3 No.
SUPPLIED WITH ITEM 7 EARTH EYE REFER TO SHEET 1 FOR RELEVANT BILL OF MATERIALS
CHECK TO ENSURE IT ATTACHED USING 21,22 & 23
IS FITTED. (BS-116 SEAL) SEE SHEET 4 FOR LOCATION
SA PART No SOR-262-0187-N70 VIEW LOOKING FWD WITH MAIN END CAP
19 20 REMOVED TO SHOW CABLE ROUTING
STAGE 2 4 4
ASSEMBLY
18 CUT STATOR TAILS TO A SUITABLE
7 4 LENGTH TO ATTACH TO WATER BLOCK
1 RE-SOLDER CONDUCTORS TO STATOR
SEE NOTES TAILS
BEFORE FITTING SOLDER STATOR TALE CONDUCTORS
TO BACK OF WATER BLOCK ASSEMBLY
6
4 8
1
LUBRICATE WITH
SILICONE GREASE
16 LUBRICATE WITH
8 SILICONE GREASE
SUPPLIED WITH ITEM 8
CHECK TO ENSURE IT
IS FITTED. 30
5
24 ENSURE PCB ON ITEM 8 IS TIED AS CLOSE AS POSIBLE TO
2 THE BOTTOM OF THE STATOR WINDINGS USING ITEM 30.
TIE CABLE (8) TO WINDINGS AS STAGE 4 IS BEING LOWERED
INTO POSITION USING ITEM 30
NOTES
INSTALL ITEM 7 TO MAIN END CAP (4) AND REMOVE AND DISCARD END
CAPS FITTED TO CABLE TAILS ON ITEM 8, CUT STATOR SENSOR CABLES
TO A SUITABLE LENGTH AND SOLDER TO CABLE TAILS ON ITEM 7 IN
ACCORDANCE WITH 1359-WIS.
COVER JOINTS WITH HEATSHRINK SLEEVING AND SECURE CABLE IN
A SUITABLE POSITION USING ITEM 30.
TIE THE TWO SPARE STATOR SENSOR TAILS TO THE MAIN CABLE.
PLACE M10 EYEBOLT IN MAIN END OF ROTOR AND LIFT AS SHOWN.
STAND STAGE 2 ASSEMBLY ON FLOOR PROVIDING PROTECTION WITH
WOOD OR SIMILAR MATERIAL. USING EYEBOLT LOWER STAGE 4
ASSEMBLY UNTIL THE CAP IS APPROX 150mm CLEAR OF THE STATOR.
16 MAKE ELECTRICAL CONNECTIONS AS PER WIRING DIAGRAM AND ROUTE
8 24 CABLE AS SHOWN. TIE CABLE INTO POSITION USING CABLE TIES.
2 STAGE 4 CONTINUE LOWERING UNTIL BEARING IS FULLY IN POSITION IN
17 ASSEMBLY AUXILIARY END CASING. SECURE ENDS WITH 4 OFF RETAINER BARS (6)
TORQUE NUTS 4 21 WASHERS (16) AND NYLOC NUTS (17). TIGHTEN NUTS TO 70 Nm.
TO 70 Nm 1 SCREW EYEBOLTS (23) INTO END CAPS TO ALLOW UNIT TO BE
USE SWAGELOK 22 LIFTED HORIZONTALLY.
'SWAK' TO PREVENT 1 REMOVE M10 EYEBOLT AFTER ASSEMPLY
GALLING 23 EARTH PROJECT
HPU'S
1 SCREW TITLE

REFER TO DRAWING No. Woodburn Road,
1359-WIS
FOR WIRING DETAILS
Fax: ++44 (0) 1224 798661
3656-MAS 2
- A3 No.
IF IN DOUBT - ASK!
NOTE: JAW COUPLINGS (ITEM 11) MUST SLIDING FIT ON SHAFT ENDS.
MAKE SURE TO TRIAL FIT (WITH KEYS) PRIOR TO ROTOR ASSEMBLY.
DO NOT FORCE FIT ONTO SHAFT!!!
LUBRICATE WITH
SILICONE GREASE
28 29 USE SILICONE
4 4 SEALANT TO
USE LOW STRENGTH 25 9
THREAD RETAINER BOND IN PLACE
2 2
10 28 29
11 8 4 4
2
LUBRICATE WITH
SILICONE GREASE
USE SILICONE
10 SEALANT TO
8 BOND IN PLACE
USE SILICONE
SEALANT TO 10 USE SILICONE
BOND IN PLACE 8 10 SEALANT TO
8 BOND IN PLACE
28
NOTE: JAW COUPLINGS (ITEM 11) MUST SLIDING FIT ON
4 29 SHAFT ENDS.
4 MAKE SURE TO TRIAL FIT (WITH KEYS) PRIOR TO ROTOR
ASSEMBLY.
LUBRICATE WITH DO NOT FORCE FIT ONTO SHAFT!!!
SILICONE GREASE
11
2
9
2 25
10 2
8
USE LOW STRENGTH
USE SILICONE THREAD RETAINER
SEALANT TO
BOND IN PLACE
29 28
10 4 4 NOTES
8 27 26 LUBRICATE WITH SECURE JAW COUPLINGS (11) TO BOTH ENDS OF ROTOR
1 1 SILICONE GREASE SHAFT WITH COUPLING RETAINERS (9) AND CSK HEAD
LUBRICATE WITH SCREWS (25).
SILICONE GREASE BOND ROUND NUTS (10) IN END CAPS WITH SILCONE SEALANT.
ENSURE THREADS OF NUT ARE PARALLEL WITH THE HOLES
ON END CAP FACE
SEAL PORTS WITH 5 OFF PLUGS (26) (28) AND SEALS (27)(29)
DEPENDING ON BUILD.
PROJECT
HPU'S
TITLE

Woodburn Road,
225-58 VERSION SHOWN, ALL OTHER VERSIONS SIMILAR Fax: ++44 (0) 1224 798661
3656-MAS 2
- A3 No.
Item No. Qty Description Sub-Atlantic Part Ref. Material
IF IN DOUBT - ASK!
1 1 1 inch OD Hose Barb-Square Flange 2646-DET
2 1 4 Pin Water Block-6 mm 2647-DET
3 1 O-RING 3.00 x 33.00 SOR-300-0330-N70 Nitrile 70
4 1 Spiral Retaining Ring -Housing 40 Dia F-SRR-INT-40-SS Stainless Steel
6 1 Sheath - 1in Bore Tygon Tube x 1864 Lg MIS-0026
7 1 Hose Clamp 25-35 mm F-WOR-25-35-SS Stainless Steel
8 3 Cable - 1X or 2X wire CAB-0049
9 1 Cable - 1X or 2X wire Earth Insulation CAB-0091
6
1
7
1
1
1
8
3
3
2 1
4 1
5 1
1
THIS DRAWING RELATES TO PART NUMBERS
2644-MAS-4 AND 2644-MAS-8
9 REFER TO SHEET 2 FOR DIFFERENCES
1
AND ENSURE THE CORRECT P/N IS USED
4 1 7 8 6 (NOTE: 8 WIRE CONFIGURATION SHOWN
1 1 1 3 1 ON THIS SHEET)
WIRES FROM SUBMERSIBLE 5
MOTOR TO BE SOLDERED 1
TO THIS SIDE OF WATER BLOCK 2
1
3
1
SECTION VIEW (1 : 2)
LARGE HPU'S
4 DAN 28/07/06 ITEM 9 REPLACED 1 OFF ITEM 8
3 CMI 06/04/06 ITEM 1 AT ONE END ONLY
FINISH DRAWN EBR WATER BLOCK ASSEMBLY - 4 PIN x 6mm
-
2 EBR 12/01/04 ITEMS 4 & 6 CHANGED IN BOM
DATE 25/10/04
Woodburn Road,
Blackburn Business Park, Blackburn, MAIN ASSEMBLY DRAWING
1 EBR 25/10/04 APPROVED FOR MANUFACTURE USO, TOLERANCES TO BE CHECK MBL
Tel: ++44 (0) 1224 798660
Sheet 1 of 2
Fax: ++44 (0) 1224 798661
- CMI
4
REV DATE DESCRIPTION APP
2644-MAS
BY APPRV. SCALE (USO) ORIG. SIZE DOC. REV
RECORD OF REVISIONS ENGR. CMI A3 No.
IF IN DOUBT - ASK!
3000
2000 2
8 x 4mm WIRE
8 WIRE CONFIGURATION (150 kW)

(4 x PAIRS OF WIRES)
PART No. 2644-MAS -8
3000
2000 2
4 x 4mm WIRE
4 WIRE CONFIGURATION (UP TO 93 kW)

(4 x SINGLE WIRES)
PART No. 2644-MAS-4
PROJECT
LARGE HPU'S
TITLE
HPU WATER BLOCK ASSEMBLY- 4 PIN x 6mm

Woodburn Road,
DETAIL DRAWING
Aberdeen. U.K. AB21 0PS Sheet 2 of 2
Tel: ++44 (0) 1224 798660
Fax: ++44 (0) 1224 798661
2644-MAS 4
A3 No.
1 1 Pump Adaptor AA10VSO-28 (Imperial) 3647-DET-I 7 6 5
IF IN DOUBT - ASK!
2 1 AA10VSO-28 (Imperial Sizes) SEE NOTES 4 4 4
5 4 Socket Head Cap Screw M16 x 90 long F-SHCS-M16-090-A270 Stainless Gr A2-70 9
6 4 Spring Washer M16 F-SW-M16-SS Stainless Steel 1
7 4 Plain Washer M16 F-PW-M16-SS Stainless Steel
8 1 Jaw Coupling - Type A48 Alu - 7~8" Splined Bore 3707-DET Aluminium
9 1 Jaw Coupling Element - Type 48 (Red 98 Shore) MIS-0091 14 13
10 2 Plain Washer M12 F-PW-M12-SS Stainless Steel 1 1
11 2 Spring Washer M12 F-SW-M12-SS Stainless Steel
12 2 Socket Head Cap Screw M12 x 35 long F-SHCS-M12-35-A270 Stainless Gr A2-70
13 1 C-Sunk Head Socket Screw 1-4 UNC x 3-4 long F-CHSS-1/4 UNC 3/4 Stainless Gr A2-70
14 1 Coupling Retainer AA10VSO-28 1-4 UNC CSK 3736-DET
8
12 11 10 1
2 2 2
SECTION VIEW
LUBRICATE WITH
SILICONE GREASE
1 4
3 2 3
1 1
1 1 1
4 LUBRICATE WITH
1 SILICONE GREASE
PUMP IS SUPPLIED 2
BY CUSTOMER 1
9
5 1
4
6
4
7
4
NOTES
1. PUMP (2) IS SUPPLIED BY THE CUSTOMER.
2. LUBRICATE O-RING (3) AND LOCATE ON PUMP SPIGOT
3. LOCATE PUMP ADAPTOR (1) ON MOTOR SPIGOT OF PUMP (2) 8
4. SLIDE JAW COUPLING (8) ON TO SHAFT UNTIL IT IS FIRMLY UP AGAINST PUMP 1
SHOULDER. SECURE USING CPUPLING RETAINER (14) AND CSK SCREW (13) 14
5. SECURE PUMP ADAPTOR (1) WITH 2 OFF SOCKET HEAD CAPSCREWS (12) 1 13
WASHERS (10) AND SPRING WASHERS (11). 1
6. LUBRICATE O-RING (4) AND LOCATE ON SPIGOT OF PUMP ADAPTER (1)
7. POSITION JAW COUPLING ELEMENT (9) IN JAW (8).
PUMP KIT ASSEMBLY -
FINISH DAN
-
DRAWN
REXROTH AA10VSO-28 (IMPERIAL)
- - - -
DATE 16/05/2006 Pitmedden Road, Dyce.
Aberdeen. U.K. AB21 0DT
MAIN ASSEMBLY DRAWING
1 DAN 17/05/2006 ISSUED FOR CONSTRUCTION USO, TOLERANCES TO BE CHECK AJA Tel: ++44 (0) 1224 723623
Fax: ++44 (0) 1224 723822
Sheet 1 of 1
REV GDU
1
2210-MAS-I
BY APPRV. SCALE (USO)
- ORIG. SIZE DOC. REV
Item No. Qty Description Sub-Atlantic Part Ref. Material REMOVE SHARP EDGES
1 1 AA10VSO-71 Pump Unit Splined Shaft IF IN DOUBT - ASK!
2 1 Pump Adaptor AA10VSO-71 3743-DET-I
3 1 Jaw Coupling - Type A75-Alu 3741-DET-I PUMP IS SUPPLIED 1 6 2 4
BY CUSTOMER 1 1 1 1
4 1 O-RING 4.0 x 180.0 SOR-400-1800-N70 Nitrile 70 3
5 1 Jaw Coupling Element - Type S75 MIS-0162 1
7 6 Plain Washer M16 F-PW-M16-SS Stainless Steel 5
1
9 2 Hex Bolt M16 x 40 F-HB-M16-40-A270 Stainless Gr A2-70 11
11 1 Coupling Retainer - AA10VSO-71 5-16 UN CSK 3740-DET 12
12 1 C-Sunk Head Socket Screw 5-16 UNC x 1 long F-CHSS-5/16 UNC 1 Stainless Gr A2-70 1
12
1
11
1
5 LUBRICATE WITH
1 6
1 SILICONE GREASE
3
1
LUBRICATE WITH 4
SILICONE GREASE 1 1
2 1
1 PUMP IS SUPPLIED
BY CUSTOMER
7
6
NOTES 8
1. PUMP (1) IS SUPPLIED BY THE CUSTOMER. 6 10
5. SECURE PUMP ADAPTOR (2) WITH 2 OFF SOCKET HEAD CAPSCREWS (9)
WASHERS (7) AND SPRING WASHERS (8). 8
6 9
6. LUBRICATE O-RING (4) AND LOCATE ON SPIGOT OF PUMP ADAPTER (2) 2
- - PUMP KIT ASSEMBLY
kg (E) kg (E) TITLE
FINISH DAN
REXROTH AA10VSO-71(IMPERIAL)
DRAWN
- Woodburn Road,
20-07-2006
- - - -
DATE Blackburn Business Park, Blackburn,
Aberdeen. U.K. AB21 0PS ASSEMBLY DRAWING
AJA
1 DAN 20-07-2006 ISSUED FOR MANUFACTURE USO, TOLERANCES TO BE
-
CHECK Tel: ++44 (0) 1224 798660
Fax: ++44 (0) 1224 798661
Sheet 1 of 1
REV GDU
1
3742-MAS-I
Item No. Qty Description Sub-Atlantic Part Ref. Material 5 3 4
1 1 AA10VSO-28 (Imperial Sizes) SEE NOTES
IF IN DOUBT - ASK!
4 4 4 11
1
7 2 Spring Washer M12 F-SW-M12-SS Stainless Steel 13 14
8 2 Socket Head Cap Screw M12 x 35 long F-SHCS-M12-35-A270 Stainless Gr A2-70 1 1
9 1 Pump Adaptor AA10VSO-28 (Imperial) 3725-DET-I
10 1 Jaw Coupling - Type A75-Alu 3726-DET-I
12 1 Jaw Coupling Element - Type S75 MIS-0162
SECTION VIEW
13 1 Coupling Retainer AA10VSO-28 1-4 UNC CSK 3736-DET
14 1 C-Sunk Head Socket Screw 1-4 UNC x 3-4 long F-CHSS-1/4 UNC 3/4 Stainless Gr A2-70
15 4 M18 to M12 Thread Insert 3758-DET
PUMP IS SUPPLIED 3
BY CUSTOMER 4 4
4 1 10 12
1 1 9 1
5 1
1 1
4
LUBRICATE WITH
SILICONE GREASE
11
8 1
2
7
2
6
2
2
1
LUBRICATE WITH 15
SILICONE GREASE
4
USE LOCTITE 2701 9
SEE NOTE
1
NOTES
1. PUMP (1) IS SUPPLIED BY THE CUSTOMER.
2. FIT INSERTS (15) INTO POSITION AND SECURE USING LOCTITE 2701
ENSURE INSERTS SIT FLUSH OR JUST UNDER SURFACE OF PUMP ADAPTER (9).
6. SECURE PUMP ADAPTOR (9) WITH 2 OFF SOCKET HEAD CAPSCREWS (8) 1 13 14
WASHERS (6) AND SPRING WASHERS (7). 1 1
7. LUBRICATE O-RING (11) AND LOCATE ON SPIGOT OF PUMP ADAPTER (9)
PUMP KIT ASSEMBLY
FINISH DAN
-
DRAWN
150-200HP UNITS -
2 DAN 21/08/2006 ITEM 15 ADDED AND NOTES REVISED
DATE 18/07/2006 Pitmedden Road, Dyce.
REXROTH AA10VSO-28 (IMPERIAL)
1 DAN 18/07/2006 ISSUED FOR CONSTRUCTION USO, TOLERANCES TO BE CHECK AJA Tel: ++44 (0) 1224 723623
Fax: ++44 (0) 1224 723822
REV GDU
2
3738-MAS-I
BY APPRV. SCALE (USO)
- ORIG. SIZE DOC. REV
1 1 Pump Adaptor Linde HPR105D 2651-DET IF IN DOUBT - ASK!
2 1 Gasket - Linde HPR105D pump 2642-DET NOTES
3 1 Coupling Retainer - Size 225-86 2641-DET
4 1 Jaw Coupling - Type A75-Alu 2637-DET 1. VARIOUS MODELS OF THE HPR105D PUMP ARE AVAILABLE GIVING DIFFERENT
5 1 Jaw Coupling Element - Type S75 MIS-0162 CONTROL FUNCTIONALITY. IF PUMP IS TO BE FITTED TO THE 'MAIN' END OF
6 1 O-RING 4.0 x 180.0 SOR-400-1800-N70 Nitrile 70 THE SUBMERSIBLE MOTOR THEN A RIGHT HAND ROTATION PUMP IS REQUIRED.
7 1 O-RING 3.53 x 209.15 SOR-353-2090-N70 Nitrile 70 IF PUMP IS TO BE FITTED TO 'AUX' END OF THE SUBMERSIBLE MOTOR THEN
8 1 3-8 BSPP Plug HYD-0015 Stainless Steel A LEFT HAND ROTATION PUMP IS REQUIRED.
9 1 Dowty - 3~8 Inch BSPP SEA-0025
10 8 Plain Washer M12 F-PW-M12-SS Stainless Steel 2. SLIDE COUPLING (5) ON TO PUMP SHAFT, AGAINST SHOULDER.
11 4 Socket Head Cap Screw M12 x 70 long F-SHCS-M12-70-A270 Stainless Gr A2-70 SECURE WITH COUPLING RETAINER (4) AND CSK HD SCREW (16). FIT GASKET
12 4 Nylok Hex Nut M12 F-NL-M12-A270 Stainless Gr A4-80 (3) TO PUMP FLANGE. LUBRICATE 'O' RING (8) AND LOCATE ON PUMP SPIGOT.
13 4 Plain Washer M16 F-PW-M16-SS Stainless Steel LOCATE PUMP ADAPTER (2) ON MOTOR SPIGOT, SECURE WITH 4 OFF
14 4 Socket Head Cap Screw M16 x 60 long F-SHCS-M16-60-A270 Stainless Gr A2-70 M12 SOCKET HEAD CAP SCREWS (12), NYLOK NUTS (13) AND 8 OFF WASHERS (11).
15 1 C-Sunk Head Socket Screw M12 x 25 long F-CSHS-M12-25 Stainless Gr A2-70 FIT DOWTY WASHER (10) AND PLUG (9) TO PUMP ADAPTER. LUBRICATE 'O' RING (7)
16 1 HPR-105D pump AND LOCATE ON SPIGOT OF PUMP ADAPTER.
THE PUMP IS NOW READY TO BE SECURED TO MOTOR UNIT (2623-MAS) WITH 4 OFF
M16 SOCKET HEAD CAP SCREWS (15), AND WASHERS (14).
8
5 1
3 Use Loctite 222
1
1 15 9
1 1
1
1
11
4 10
8
2
17
1 4
LUBRICATE WITH 1
SILICONE GREASE
USE ANTI-SEIZE COMPOUND
ON ALL FASTENERS.
14 10
4 13 6 LUBRICATE WITH
8 12
4 1 SILICONE GREASE
4

FINISH DRAWN MBL PUMP KIT - LINDE HPR015D - SIZE 225
-
-
DATE 09/11/04
Woodburn Road,
- - -
1 09/11/04 USO, TOLERANCES TO BE CHECK EBR
Aberdeen. U.K. AB21 0PS Sheet 1 of 1
MBL APPROVED FOR MANUFACTURE Tel: ++44 (0) 1224 798660
Fax: ++44 (0) 1224 798661
REV - -
1
2640-MAS
RECORD OF REVISIONS ENGR. MBL 1:6 A3 No.
1 1 Blanking End Plate 1918-DET
1
1
1
3 5 4
4 4 4
1
1
SECTION VIEW
3
4
5
4
4
4
NOTES
BLANKING KIT TO BE FITTED TO
2 LUBRICATE WITH AUXILIARY END OF MOTOR UNIT
1 SILICONE GREASE ONLY IF AN AUXILLIARY PUMP
IS NOT REQUIRED.

- -
kg (E) kg (E) TITLE
BLANKING KIT-
FINISH CMI
-
DRAWN
Unit 12, Airways Industrial Estate SIZE 180
20/06/03
- - - -
DATE Pitmedden Road, Dyce.
SSM
1 EBR 27/08/03 ISSUED FOR CONSTRUCTION CMI USO, TOLERANCES TO BE CHECK Tel: ++44 (0) 1224 723623
Fax: ++44 (0) 1224 723822
Sheet 1 of 1
REV - CMI
1
2109-MAS
RECORD OF REVISIONS ENGR. CMI 1:2 A3 No.
1 1 Blanking End Plate - Size 225.86 2650-DET
1
1
1 3 5 4
1 4 4 4
2
1
SECTION VIEW
3
4
5
4
4 NOTES
4
BLANKING KIT TO BE FITTED TO
AUXILIARY END OF MOTOR UNIT
ONLY IF AN AUXILLIARY PUMP
IS NOT REQUIRED.
2 LUBRICATE WITH
1 SILICONE GREASE

FINISH DRAWN MBL BLANKING KIT- SIZE 225
-
DATE 09/11/04
Pitmedden Road, Dyce.
-
1
-
MBL
-
09/11/04
-
APPROVED FOR MANUFACTURE - USO, TOLERANCES TO BE CHECK EBR
Tel: ++44 (0) 1224 723623
Sheet 1 of 1
Fax: ++44 (0) 1224 723822
REV - -
1
2639-MAS
RECORD OF REVISIONS ENGR. MBL 1:2 A3 No.

SSA Motors - HPU O&M Manual

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SSA Motors - HPU O&M Manual

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Submersible Motors / Hydraulic Power Units

For Schilling Robotics

Version: REV 1: 29/09/2006

Rev By Date Description Appr.

Version: REV 1: 29/09/2006

Sub-Atlantic operates a policy of continual development and product improvement.

Version: REV 1: 29/09/2006

5. SERVICING & SPARES ..................................................................................... 7

7. SERVICE AND SUPPORT ................................................................................. 8

Version: REV 1: 29/09/2006

20 HP Winding 150 HP Winding 200 HP Winding

Version: REV 1: 29/09/2006

Compensation Oil Filling

A secondary Burton Type 5507-1508 8-pin bulkhead connector accommodates the

Version: REV 1: 29/09/2006

The ‘Main End’ pump has a right hand rotation when

The ‘Auxiliary End’ pump has a left hand rotation when

The pumps and supplied specifically with the correct

Auxiliary Pump Kit

Version: REV 1: 29/09/2006

5. SERVICING & SPARES

Version: REV 1: 29/09/2006

Any technical queries should be directed to our technical department. A 24 hour

Tel: 0044 (0)1224 798660

Version: REV 1: 29/09/2006

Title 20 HP Winding 150 HP Winding 200 HP Winding

Version: REV 1: 29/09/2006

IF IN DOUBT - ASK! REMOVE SHARP EDGES

BURTON 5507-1508 ELECTRICAL CONNECTOR

VIEW ON TOP BLANKING PLUG

HIGH VOLTAGE CONNECTION 281

NOTES ISOMETRIC VIEW

IF IN DOUBT - ASK! REMOVE SHARP EDGES

ISOMETRIC WITH BLANKING KIT FITTED

4 X 14 HOLES MATERIAL WT AIR WT WATER PROJECT

IF IN DOUBT - ASK! REMOVE SHARP EDGES

ISOMETRIC WITH BLANKING KIT FITTED

NOTE: PUMP IS LEFT HAND ROTATION

AUXILLIARY END MAIN END

SUB-ATLANTIC PART NUMBER

AUXILIARY END WITH PUMP KIT FITTED

5 FIT NAMEPLATE USING

AUXILIARY END WITH PUMP KIT FITTED MAIN END

MOTOR ASSEMBLY 160-26-3000V-20HP

13 12 KEY SUPPLIED WITH ROTOR SIZE 160

KEY SUPPLIED WITH ROTOR SIZE 160

NOTE: JAW COUPLINGS (ITEM 11)

14 REMOVE ANODISING IN KEY SLOTS

MOTOR ASSEMBLY VARIOUS SIZES

RUN M6 TAP DOWN EARTH

MOTOR ASSEMBLY VARIOUS SIZES

MOTOR ASSEMBLY VARIOUS SIZES

MOTOR ASSEMBLY VARIOUS SIZES

MOTOR ASSEMBLY VARIOUS SIZES

8 WIRE CONFIGURATION (150 kW)

4 WIRE CONFIGURATION (UP TO 93 kW)

HPU WATER BLOCK ASSEMBLY- 4 PIN x 6mm

MATERIAL WT AIR WT WATER PROJECT

MATERIAL WT AIR WT WATER PROJECT

MATERIAL WT AIR WT WATER PROJECT

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