2F 734 224 4385 560 B83 A3 BC 214 F75 F01

B B 2 F
F7 7342 2243 3856 60B 83AA3B C2 14F 75F F010 03A
34 24 85 0B 83 3B C2 14F 75 01 3A 2F
34 224 385 60B 83 A3B C2 14F 75 F01 03A 2F 734
2 A F
42 243 3856 60B 83A 3B C21 14F 75F 010 03A 2F7 7342 2243
24 85 0B 83 3B C2 4F 75 01 3A 2F 34 24 85
24 385 60B 83 A3B C2 14F 75 F01 03A 2F 734 224 385 60B
3 A F 0 7
43 856 60B8 83A 3B C21 14F7 75F 010 3A2 2F7 342 2243 3856 60B 83A
85 0B 3A 3B C2 4F 5F 01 3A F 34 24 85 0B 83 3B
38 60 83 3 C 14 75 0 03 2F 73 22 38 60 8 A3 C
56 B A B 2 F F 10 A 7 42 4 5 B 3A B 2
56 0B8 83A 3BC C21 14F7 75F0 010 3A2 2F7 342 243 3856 60B 83A 3B C21 14F7
0 3 3 2 8 C
60 B83 3A3 3BC 214 4F75 5F01 103 A2F F73 422 438 8560 0B8 3A3 3BC 214 4F75 5F0

force.
B8 A BC 21 F7 F0 03 A2 73 42 43 56 B8 3A B 21 F7 F 10
B8 3A 3BC 21 4F7 5F0 103 A2 F73 42 243 856 0B8 3A 3B C21 4F7 5F 010 3A2

material.
3A 3B 21 4F 5F 10 A F7 42 243 856 0B 3A 3B C2 4F 5F 010 3A F7
3B C2 4F 75F 010 3A 2F7 342 24 85 0B 83A 3B C2 14F 75F 01 3A 2F 34

operations.
C2 14F 75 01 3A 2F 34 24 385 60B 83 3 C2 14 75 01 03A 2F 734 224
14 75 F01 03 2F 734 22 38 60 83 A3 BC 14 F75 F0 03 2F 73 22 38
F7 F0 03 A2 73 22 43 56 B8 A BC 21 F7 F0 10 A2 7 42 43 56
5F 10 A F7 42 43 856 0B 3A 3B 2 4F 5F 10 3A F7 342 24 85 0B
Max Marks: 60

01 3A 2F 34 24 85 0B 83 3B C2 14F 75 01 3A 2F 34 24 385 60 83
Course: B. Tech.

03 2F 73 22 38 60 8 A3 C 14 7 F0 03 2 73 22 38 60 B8 A

operation in details
A2 73 42 43 56 B 3A B 21 F7 5F 10 A2 F7 42 43 56 B 3A 3B
F7 42 243 856 0B 83A 3B C2 4F 5F 010 3A F7 342 24 85 0B 83A 3B C2
34 24 85 0B 83 3B C2 14F 75 01 3A 2F 34 24 385 60 83 3 C 14
22 38 60 8 A3 C 14 7 F0 03 2 73 22 38 60 B8 A BC 21 F7
Subject Code & Name:

43 56 B8 3A B 21 F7 5F 10 A2 F7 42 43 56 B 3A 3B 21 4F 5F

explain any two of them.

85 0B 3A 3B C2 4F 5F 01 3A F 34 24 85 0B 83 3B C2 4F 75 01
60 83 3 C 14 75 01 03 2F 73 22 38 60 8 A3 C 14 75 F0 03
B8 A BC 21 F7 F0 03 A2 73 42 43 56 B8 3A B 21 F7 F 10 A2
Instructions to the Students:

3A 3B 21 4F 5F 10 A F7 42 243 856 0B 3A 3B C2 4F 5F 010 3A F7

3B C2 4F 75F 010 3A 2F7 342 24 85 0B 83A 3B C2 14F 75F 01 3A 2F 34
C2 14F 75 01 3A 2F 34 24 385 60B 83 3 C2 14 75 01 03A 2F 734 224

Q.2 Solve Any Two of the following.

Q. 1 Solve Any Two of the following.

Q. 3 Solve Any Two of the following.

14 75 F01 03 2F 734 22 38 60 83 A3 BC 14 F75 F0 03 2F 73 22 38
Branch :

F7 F0 03 A2 73 22 43 56 B8 A BC 21 F7 F0 10 A2 7 42 43 56
5F 10 A F7 42 43 856 0B 3A 3B 2 4F 5F 10 3A F7 342 24 85 0B
01 3A 2F 34 24 85 0B 83 3B C2 14F 75 01 3A 2F 34 24 385 60 83
03 2F 73 22 38 60 8 A3 C 14 7 F0 03 2 73 22 38 60 B8 A
A2 73 42 43 56 B 3A B 21 F7 5F 10 A2 F7 42 43 56 B 3A 3B
1. All the questions are compulsory.

F7 42 243 856 0B 83A 3B C2 4F 5F 010 3A F7 342 24 85 0B 83A 3B C2

34 24 85 0B 83 3B C2 14F 75 01 3A 2F 34 24 385 60 83 3 C 14
22 38 60 8 A3 C 14 7 F0 03 2 73 22 38 60 B8 A BC 21 F7
43 56 B8 3A B 21 F7 5F 10 A2 F7 42 43 56 B 3A 3B 21 4F 5F
85 0B 3A 3B C2 4F 5F 01 3A F 34 24 85 0B 83 3B C2 4F 75 01
60 83 3 C 14 75 01 03 2F 73 22 38 60 8 A3 C 14 75 F0 03
B8 A BC 21 F7 F0 03 A2 73 42 43 56 B8 3A B 21 F7 F 10 A2
3A 3B 21 4F 5F 10 A F7 42 243 856 0B 3A 3B C2 4F 5F 010 3A F7
3B C2 4F 75F 010 3A 2F7 342 24 85 0B 83A 3B C2 14F 75F 01 3A 2F 34

(All dimensions are in mm)

Date: 27/08/2022

C2 14F 75 01 3A 2F 34 24 385 60B 83 3 C2 14 75 01 03A 2F 734 224

14 75 F01 03 2F 734 22 38 60 83 A3 BC 14 F75 F0 03 2F 73 22 38
F7 F0 03 A2 73 22 43 56 B8 A BC 21 F7 F0 10 A2 7 42 43 56 C) Write the advantages of products made from sheet metal.
5F 10 A F7 42 43 856 0B 3A 3B 2 4F 5F 10 3A F7 342 24 85 0B
01 3A 2F 34 24 85 0B 83 3B C2 14F 75 01 3A 2F 34 24 385 60 83
03 2F 73 22 38 60 8 A3 C 14 7 F0 03 2 73 22 38 60 B8 A
A2 73 42 43 56 B 3A B 21 F7 5F 10 A2 F7 42 43 56 B 3A 3B
F7 42 243 856 0B 83A 3B C2 4F 5F 010 3A F7 342 24 85 0B 83A 3B C2

2F73422438560B83A3BC214F75F0103A
34 24 85 0B 83 3B C2 14F 75 01 3A 2F 34 24 385 60 83 3 C 14
Mechanical Engineering

22 38 60 8 A3 C 14 7 F0 03 2 73 22 38 60 B8 A BC 21 F7 A) Explain the concept of Piercing and blanking with neat sketches.

43 56 B8 3A B 21 F7 5F 10 A2 F7 42 43 56 B 3A 3B 21 4F 5F
3. Use of non-programmable scientific calculators is allowed.

85 0B 3A 3B C2 4F 5F 01 3A F 34 24 85 0B 83 3B C2 4F 75 01

A) Distinguish between bending and drawing in sheet metal operation.

60 83 3 C 14 75 01 03 2F 73 22 38 60 8 A3 C 14 75 F0 03
B8 A BC 21 F7 F0 03 A2 73 42 43 56 B8 3A B 21 F7 F 10 A2
A) What are the desirable properties of materials in sheet metal forming?

3A 3B 21 4F 5F 10 A F7 42 243 856 0B 3A 3B C2 4F 5F 010 3A F7

4. Assume suitable data wherever necessary and mention it clearly.

3B C2 4F 75F 010 3A 2F7 342 24 85 0B 83A 3B C2 14F 75F 01 3A 2F 34

Regular End Semester Examination – Summer 2022

C2 14F 75 01 3A 2F 34 24 385 60B 83 3 C2 14 75 01 03A 2F 734 224

14 75 F01 03 2F 734 22 38 60 83 A3 BC 14 F75 F0 03 2F 73 22 38
F7 F0 03 A2 73 22 43 56 B8 A BC 21 F7 F0 10 A2 7 42 43 56

C) Estimate the length of sheet necessary to manufacture the component as

shown in the fig. The thickness of the sheet is 2.3mm and it is made of C10
diameter from a C20 steel sheet whose thickness is 1.5 mm. Shear strength
C) Determine the punch and blank sizes for blanking a circular disc of 20 mm

of annealed C20 steel is 294 MPa. Also determine the required punching
B) List out different sheet metal operations and explain perforating and lancing

B) Describe with neat sketches the V-Bending and Wipe (Edge) bending
B) Enlist the materials used in automotive sheet metal part manufacturing and

5F 10 A F7 42 43 856 0B 3A 3B 2 4F 5F 10 3A F7 342 24 85 0B
01 3A 2F 34 24 85 0B 83 3B C2 14F 75 01 3A 2F 34 24 385 60 83
03 2F 73 22 38 60 8 A3 C 14 7 F0 03 2 73 22 38 60 B8 A
on which the question is based is mentioned in ( ) in front of the question.

A2 73 42 43 56 B 3A B 21 F7 5F 10 A2 F7 42 43 56 B 3A 3B
F7 42 243 856 0B 83A 3B C2 4F 5F 010 3A F7 342 24 85 0B 83A 3B
BTMPE405B - Elective I: Sheet Metal Engineering

34 24 85 0B 83 3B C2 14F 75 01 3A 2F 34 24 385 60 83 3 C
Duration: 3.45 Hr.

22 38 60 8 A3 C 14 7 F0 03 2 73 22 38 60 B8 A BC
43 56 B8 3A B 21 F7 5F 10 A2 F7 42 43 56 B 3A 3B 2
2. The level of question/expected answer as per OBE or the Course Outcome (CO)

85 0B 3A 3B C2 4F 5F 01 3A F 34 24 85 0B 83 3B C2
Semester : IV
DR. BABASAHEB AMBEDKAR TECHNOLOGICAL UNIVERSITY, LONERE

60 83 3 C 14 75 01 03 2F 73 22 38 60 8 A3 C 14
(CO)

(CO2)
(CO3)
(CO3)
(CO2)
(CO2)
(CO1)
(CO2)
(CO2)
(CO2)

B8 A BC 21 F7 F0 03 A2 73 42 43 56 B8 3A B 21
3A 3B 21 4F 5F 10 A F7 42 243 856 0B 3A 3B C2 4F
3B C2 4F 75F 010 3A 2F7 342 24 85 0B 83A 3B C2 14F
C2 14F 75 01 3A 2F 34 24 385 60B 83 3 C2 14 7
14 75 F01 03 2F 734 22 38 60 83 A3 BC 14 F75
F7 F0 03 A2 73 22 43 56 B8 A BC 21 F7 F
5F 10 A F7 42 43 856 0B 3A 3B 2 4F 5F
Marks

6
6
6
6
6
6
6
6
6

01 3A 2F 34 24 85 0B 83 3B C2 14F 75 0
03 2F 73 22 38 60 8 A3 C 14 7 F0
A2 73 42 43 56 B 3A B 21 F7 5F 10
F7 42 243 856 0B 83A 3B C2 4F 5F 010
34 24 85 0B 83 3B C2 14F 75 01 3
22 38 60 8 A3 C 14 7 F0 03
43 56 B8 3A B 21 F7 5F 10 A
8 C 0 3
2F 734 224 4385 560 B83 A3 BC 214 F75 F01
B B 2 F
F7 7342 2243 3856 60B 83AA3B C2 14F 75F F010 03A
34 24 85 0B 83 3B C2 14F 75 01 3A 2F
34 224 385 60B 83 A3B C2 14F 75 F01 03A 2F 734
2 A F
42 243 3856 60B 83A 3B C21 14F 75F 010 03A 2F7 7342 2243
24 85 0B 83 3B C2 4F 75 01 3A 2F 34 24 85
24 385 60B 83 A3B C2 14F 75 F01 03A 2F 734 224 385 60B
3 A F 0 7
43 856 60B8 83A 3B C21 14F7 75F 010 3A2 2F7 342 2243 3856 60B 83A
85 0B 3A 3B C2 4F 5F 01 3A F 34 24 85 0B 83 3B
38 60 83 3 C 14 75 0 03 2F 73 22 38 60 8 A3 C
56 B A B 2 F F 10 A 7 42 4 5 B 3A B 2
56 0B8 83A 3BC C21 14F7 75F0 010 3A2 2F7 342 243 3856 60B 83A 3B C21 14F7
0 3 3 2 8 C
60 B83 3A3 3BC 214 4F75 5F01 103 A2F F73 422 438 8560 0B8 3A3 3BC 214 4F75 5F0

parts.
B8 A BC 21 F7 F0 03 A2 73 42 43 56 B8 3A B 21 F7 F 10
B8 3A 3BC 21 4F7 5F0 103 A2 F73 42 243 856 0B8 3A 3B C21 4F7 5F 010 3A2
3A 3B 21 4F 5F 10 A F7 42 243 856 0B 3A 3B C2 4F 5F 010 3A F7
3B C2 4F 75F 010 3A 2F7 342 24 85 0B 83A 3B C2 14F 75F 01 3A 2F 34
C2 14F 75 01 3A 2F 34 24 385 60B 83 3 C2 14 75 01 03A 2F 734 224
components.

14 75 F01 03 2F 734 22 38 60 83 A3 BC 14 F75 F0 03 2F 73 22 38

F7 F0 03 A2 73 22 43 56 B8 A BC 21 F7 F0 10 A2 7 42 43 56
5F 10 A F7 42 43 856 0B 3A 3B 2 4F 5F 10 3A F7 342 24 85 0B
01 3A 2F 34 24 85 0B 83 3B C2 14F 75 01 3A 2F 34 24 385 60 83
03 2F 73 22 38 60 8 A3 C 14 7 F0 03 2 73 22 38 60 B8 A
A2 73 42 43 56 B 3A B 21 F7 5F 10 A2 F7 42 43 56 B 3A 3B
F7 42 243 856 0B 83A 3B C2 4F 5F 010 3A F7 342 24 85 0B 83A 3B C2
34 24 85 0B 83 3B C2 14F 75 01 3A 2F 34 24 385 60 83 3 C 14
22 38 60 8 A3 C 14 7 F0 03 2 73 22 38 60 B8 A BC 21 F7
43 56 B8 3A B 21 F7 5F 10 A2 F7 42 43 56 B 3A 3B 21 4F 5F
85 0B 3A 3B C2 4F 5F 01 3A F 34 24 85 0B 83 3B C2 4F 75 01
60 83 3 C 14 75 01 03 2F 73 22 38 60 8 A3 C 14 75 F0 03
B8 A BC 21 F7 F0 03 A2 73 42 43 56 B8 3A B 21 F7 F 10 A2
3A 3B 21 4F 5F 10 A F7 42 243 856 0B 3A 3B C2 4F 5F 010 3A F7
3B C2 4F 75F 010 3A 2F7 342 24 85 0B 83A 3B C2 14F 75F 01 3A 2F 34
C2 14F 75 01 3A 2F 34 24 385 60B 83 3 C2 14 75 01 03A 2F 734 224
Q.4 Solve Any Two of the following.

Q. 5 Solve Any Two of the following.

14 75 F01 03 2F 734 22 38 60 83 A3 BC 14 F75 F0 03 2F 73 22 38

product highlighting the following.

F7 F0 03 A2 73 22 43 56 B8 A BC 21 F7 F0 10 A2 7 42 43 56
5F 10 A F7 42 43 856 0B 3A 3B 2 4F 5F 10 3A F7 342 24 85 0B
01 3A 2F 34 24 85 0B 83 3B C2 14F 75 01 3A 2F 34 24 385 60 83
03 2F 73 22 38 60 8 A3 C 14 7 F0 03 2 73 22 38 60 B8 A
A2 73 42 43 56 B 3A B 21 F7 5F 10 A2 F7 42 43 56 B 3A 3B
A) Explain Progressive die with neat sketch.

F7 42 243 856 0B 83A 3B C2 4F 5F 010 3A F7 342 24 85 0B 83A 3B C2

34 24 85 0B 83 3B C2 14F 75 01 3A 2F 34 24 385 60 83 3 C 14
stating their advantages and disadvantages.

22 38 60 8 A3 C 14 7 F0 03 2 73 22 38 60 B8 A BC 21 F7
43 56 B8 3A B 21 F7 5F 10 A2 F7 42 43 56 B 3A 3B 21 4F 5F
85 0B 3A 3B C2 4F 5F 01 3A F 34 24 85 0B 83 3B C2 4F 75 01
60 83 3 C 14 75 01 03 2F 73 22 38 60 8 A3 C 14 75 F0 03
B8 A BC 21 F7 F0 03 A2 73 42 43 56 B8 3A B 21 F7 F 10 A2
3A 3B 21 4F 5F 10 A F7 42 243 856 0B 3A 3B C2 4F 5F 010 3A F7
3B C2 4F 75F 010 3A 2F7 342 24 85 0B 83A 3B C2 14F 75F 01 3A 2F 34
C2 14F 75 01 3A 2F 34 24 385 60B 83 3 C2 14 75 01 03A 2F 734 224
14 75 F01 03 2F 734 22 38 60 83 A3 BC 14 F75 F0 03 2F 73 22 38
F7 F0 03 A2 73 22 43 56 B8 A BC 21 F7 F0 10 A2 7 42 43 56

*** End of paper***

5F 10 A F7 42 43 856 0B 3A 3B 2 4F 5F 10 3A F7 342 24 85 0B
01 3A 2F 34 24 85 0B 83 3B C2 14F 75 01 3A 2F 34 24 385 60 83
03 2F 73 22 38 60 8 A3 C 14 7 F0 03 2 73 22 38 60 B8 A
A2 73 42 43 56 B 3A B 21 F7 5F 10 A2 F7 42 43 56 B 3A 3B
Metal operations involved d) Sequence of Operations.
F7 42 243 856 0B 83A 3B C2 4F 5F 010 3A F7 342 24 85 0B 83A 3B C2
A) Give any two applications of each of the following operations.

2F73422438560B83A3BC214F75F0103A
34 24 85 0B 83 3B C2 14F 75 01 3A 2F 34 24 385 60 83 3 C 14
22 38 60 8 A3 C 14 7 F0 03 2 73 22 38 60 B8 A BC 21 F7
1. Perforating 2. Lancing 3. Notching and 4. Bending operations.

1. Cup 2. Washbasin 3. Part which contains array of holes 4. Coin

43 56 B8 3A B 21 F7 5F 10 A2 F7 42 43 56 B 3A 3B 21 4F 5F
85 0B 3A 3B C2 4F 5F 01 3A F 34 24 85 0B 83 3B C2 4F 75 01
60 83 3 C 14 75 01 03 2F 73 22 38 60 8 A3 C 14 75 F0 03
B8 A BC 21 F7 F0 03 A2 73 42 43 56 B8 3A B 21 F7 F 10 A2
3A 3B 21 4F 5F 10 A F7 42 243 856 0B 3A 3B C2 4F 5F 010 3A F7
3B C2 4F 75F 010 3A 2F7 342 24 85 0B 83A 3B C2 14F 75F 01 3A 2F 34
C2 14F 75 01 3A 2F 34 24 385 60B 83 3 C2 14 75 01 03A 2F 734 224
14 75 F01 03 2F 734 22 38 60 83 A3 BC 14 F75 F0 03 2F 73 22 38
F7 F0 03 A2 73 22 43 56 B8 A BC 21 F7 F0 10 A2 7 42 43 56
C) Compare the Mechanical press with Hydraulic press used in sheet metal

a) Generic name of the product b) Material Used c) Types of Sheet

B) Suggest which sheet metal operations are used to manufacture the following
B) Explain the process of spinning for manufacturing of Axi-Symmetric

C) Describe in brief any one case study of sheet metal manufacturing of a

5F 10 A F7 42 43 856 0B 3A 3B 2 4F 5F 10 3A F7 342 24 85 0B
01 3A 2F 34 24 85 0B 83 3B C2 14F 75 01 3A 2F 34 24 385 60 83
03 2F 73 22 38 60 8 A3 C 14 7 F0 03 2 73 22 38 60 B8 A
A2 73 42 43 56 B 3A B 21 F7 5F 10 A2 F7 42 43 56 B 3A 3B
F7 42 243 856 0B 83A 3B C2 4F 5F 010 3A F7 342 24 85 0B 83A 3B
34 24 85 0B 83 3B C2 14F 75 01 3A 2F 34 24 385 60 83 3 C
22 38 60 8 A3 C 14 7 F0 03 2 73 22 38 60 B8 A BC
43 56 B8 3A B 21 F7 5F 10 A2 F7 42 43 56 B 3A 3B 2
85 0B 3A 3B C2 4F 5F 01 3A F 34 24 85 0B 83 3B C2
60 83 3 C 14 75 01 03 2F 73 22 38 60 8 A3 C 14
(CO1)
(CO3)
(CO3)
(CO5)
(CO1)
(CO4)

B8 A BC 21 F7 F0 03 A2 73 42 43 56 B8 3A B 21
3A 3B 21 4F 5F 10 A F7 42 243 856 0B 3A 3B C2 4F
3B C2 4F 75F 010 3A 2F7 342 24 85 0B 83A 3B C2 14F
C2 14F 75 01 3A 2F 34 24 385 60B 83 3 C2 14 7
14 75 F01 03 2F 734 22 38 60 83 A3 BC 14 F75
F7 F0 03 A2 73 22 43 56 B8 A BC 21 F7 F
5F 10 A F7 42 43 856 0B 3A 3B 2 4F 5F
6
6
6
6
6
6

01 3A 2F 34 24 85 0B 83 3B C2 14F 75 0
03 2F 73 22 38 60 8 A3 C 14 7 F0
A2 73 42 43 56 B 3A B 21 F7 5F 10
F7 42 243 856 0B 83A 3B C2 4F 5F 010
34 24 85 0B 83 3B C2 14F 75 01 3
22 38 60 8 A3 C 14 7 F0 03
43 56 B8 3A B 21 F7 5F 10 A
8 C 0 3