350MH

INDUSTRIAL MACHINE
350MH

OPERATING INSTRUCTIONS

Original operating instructions. Language version: en

Version: 2011-04

Order number: 6151342

From vehicle ID no.: 350M301550

 Atlas Maschinen GmbH
Stedinger Strasse 324
27751 Delmenhorst
Deutschland
Tel. + 49(0)4221/491-0

www.atlasgmbh.com
E-Mail: info@atlasgmbh.com

Project number: 6151342

Editorial deadline: 04/2011

Please fill in before commissioning the industrial machine:

Vehicle type: .........................................................................................

Vehicle ID no.: .........................................................................................

Year of construction: .........................................................................................

Commissioned on: .........................................................................................

Dealer:

These instructions have limited copyright protection. They can be duplicated and used by the
user/operator.
Table of Contents 1
1 Table of contents ....................................................................................................................... 1
2 Introduction ................................................................................................................................. 4
2.1 About these operating instructions ........................................................................... 4
2.1.1 Safety warning system .................................................................................................. 4
2.1.2 Additional instructions .................................................................................................... 4
2.2 Requirements of staff .................................................................................................. 4
2.3 Intended use ................................................................................................................ 5
2.4 Use other than intended ............................................................................................. 5
2.5 Warranty ....................................................................................................................... 5
2.6 Declaration of conformity ........................................................................................... 5
2.7 Ordering spare parts ................................................................................................... 5
3 Safety .......................................................................................................................................... 6
3.1 General safety .............................................................................................................. 6
3.1.1 Safety warning system .................................................................................................. 6
3.1.2 Danger classification ..................................................................................................... 6
3.1.3 Structure of safety notes ................................................................................................ 6
3.1.4 Description of symbols and danger illustrations ............................................................ 6
3.1.5 Safety signs and information signs ................................................................................ 8
3.1.6 Safety markings – maintenance and replacement ...................................................... 11
3.2 Personal safety .......................................................................................................... 11
3.2.1 Personal protective equipment .................................................................................... 11
3.3 Workspace safety ...................................................................................................... 12
3.3.1 General guidelines for workspaces - Safe working methods ....................................... 12
3.3.2 Parking the industrial machine and securing it to prevent unauthorised use .............. 12
3.4 General safety notes ................................................................................................. 12
3.5 Safety equipment ....................................................................................................... 14
3.6 Hazard zone ............................................................................................................... 15
3.7 Transporting persons ............................................................................................... 15
3.8 Stability on sloping ground ...................................................................................... 15
3.9 Driving and work operation ...................................................................................... 15
3.9.1 Driving ......................................................................................................................... 15
3.9.2 Work operation ............................................................................................................ 16
3.10 Guides ........................................................................................................................ 17
3.11 Danger due to items dropping down ....................................................................... 17
3.12 Working in the hazard zone of overhead lines and underground lines ............... 17
3.13 Working in confined spaces ..................................................................................... 17
3.14 Changing attachments, maintenance and servicing .............................................. 18
3.14.1 Hydraulic hoses and lines ............................................................................................ 19
3.15 Recovering, loading and transport .......................................................................... 20
3.16 Fire protection ........................................................................................................... 20
3.17 Fuel ............................................................................................................................. 20
4 Initial installation and settings ............................................................................................... 21
4.1 Initial briefing ............................................................................................................. 21
4.1.1 Handing over the machine and briefing the operator and the maintenance staff ........ 21
5 Description of the industrial machine .................................................................................... 22
5.1 Overview of assembliest ........................................................................................... 22
5.2 Work attachments ..................................................................................................... 24
5.3 Display and control devices ..................................................................................... 25
5.3.1 Inside the cab .............................................................................................................. 25
5.3.2 Control and display panel ............................................................................................ 28
5.3.3 Display ......................................................................................................................... 29
5.3.4 Operating hours counter ........................................................................................... 31
5.3.5 Outside the cab ........................................................................................................... 32
5.4 Fuses .......................................................................................................................... 34

 indicates optional equipment.

1
1 Table of Contents
5.4.1 Fuse allocation ............................................................................................................ 35
5.5 Type platesr ............................................................................................................... 36
5.5.1 Industrial machine ....................................................................................................... 36
5.5.2 Engine ......................................................................................................................... 36
6 Inspection ................................................................................................................................. 37
6.1 Inspection intervals ................................................................................................... 37
6.2 Inspection material .................................................................................................... 38
6.2.1 Fuels, lubricants and coolants ..................................................................................... 38
6.3 Service schedule and inspection plan .................................................................... 38
6.3.1 Initial inspection ........................................................................................................... 38
6.3.2 Service schedule and inspection plan ......................................................................... 39
6.3.3 Maintenance hints ....................................................................................................... 40
6.3.4 Maintenance date processing ..................................................................................... 40
7 Operation .................................................................................................................................. 43
7.1 Before operation ........................................................................................................ 43
7.1.1 Opening and closing .................................................................................................... 43
7.1.2 Battery isolator switch .................................................................................................. 44
7.1.3 Cab .............................................................................................................................. 44
7.1.4 Side window ................................................................................................................ 47
7.1.5 Windshield ................................................................................................................... 48
7.1.6 Sunblind ....................................................................................................................... 48
7.1.7 Adjusting the seat ........................................................................................................ 49
7.1.8 Safety belt .................................................................................................................... 51
7.1.9 Seat heating ............................................................................................................. 52
7.1.10 Steering column adjustment ........................................................................................ 52
7.1.11 Cigarette lighter ........................................................................................................... 52
7.1.12 Ash-tray ....................................................................................................................... 53
7.1.13 12 V socket ................................................................................................................. 53
7.1.14 Lighting ........................................................................................................................ 53
7.1.15 Windscreen washer ..................................................................................................... 55
7.1.16 Loudspeaker muting .................................................................................................... 56
7.1.17 Equipment for rear area monitoring .......................................................................... 56
7.1.18 Heating and air conditioning system ............................................................................ 57
7.1.19 Adjusting the nozzles ................................................................................................... 59
7.1.20 Auxiliary heating ....................................................................................................... 59
7.1.21 Setting on the display panel ........................................................................................ 59
7.2 Operation .................................................................................................................... 70
7.2.1 Checks to be carried out prior to the engine start ........................................................ 70
7.2.2 Pilot control .................................................................................................................. 70
7.2.3 Ignition lock .................................................................................................................. 71
7.2.4 Test run ....................................................................................................................... 72
7.2.5 Starting and switching off the engine ........................................................................... 72
7.2.6 Before operation .......................................................................................................... 73
7.2.7 Travelling by the industrial machine ............................................................................ 74
7.2.8 Driving on public roads ................................................................................................ 78
7.2.9 Stopping/parking .......................................................................................................... 79
7.2.10 Working with the industrial machinea .......................................................................... 80
7.2.11 Changing the work attachments .................................................................................. 88
8 Transport .................................................................................................................................. 95
8.1 Loading the industrial machine ............................................................................... 95
8.2 Unloading the industrial machine ............................................................................ 96
8.3 Lifting the industrial machine .................................................................................. 96
8.4 Recovering and towing ............................................................................................. 98
8.4.1 Towing out of the hazard zone .................................................................................... 98

 indicates optional equipment.

2
 Table of Contents 1
9 Maintenance ........................................................................................................................... 101
9.1 Cleaning the industrial machine ............................................................................ 101
9.1.1 Dry cleaning with compressed air .............................................................................. 101
9.1.2 Cleaning with water and cleaning agents .................................................................. 101
9.1.3 Cleaning with a high-pressure washer ...................................................................... 102
9.1.4 Cleaning the outside of the engine ............................................................................ 102
9.1.5 Cleaning the combined cooler ................................................................................... 102
9.1.6 Maintenance and replacement of safety markings .................................................... 103
9.2 Lubrication ............................................................................................................... 104
9.2.1 Lubricating points of the industrial machine .............................................................. 104
9.2.2 Lubricating points of the cab lift .............................................................................. 105
9.2.3 Lubricating points of the vario cab .......................................................................... 105
9.2.4 Lubricating points on the work attachment ................................................................ 105
9.2.5 Centralised lubricating system, electrical .................................................................. 105
9.2.6 Lubrication in case of fail of the central lubrication system ....................................... 106
9.2.7 Filling the central lubrication system .......................................................................... 107
9.3 Maintenance and inspection works ....................................................................... 107
9.3.1 Engine maintenance .................................................................................................. 108
9.3.2 Maintaining the cooling system ................................................................................. 112
9.3.3 Diesel particulate filter (DPF) ..................................................................................... 116
9.3.4 Maintaining the air filter system ................................................................................. 116
9.3.5 Maintaining the fuel system ....................................................................................... 117
9.3.6 V-belt ......................................................................................................................... 120
9.3.7 Maintaining the transmission ..................................................................................... 122
9.3.8 Wheels and tyres ....................................................................................................... 125
9.3.9 Maintenance of the hydraulic system ........................................................................ 127
9.3.10 Windshield washer .................................................................................................... 132
9.3.11 Maintaining the electrical system ............................................................................... 133
9.3.12 Maintaining the heating and air conditioning system ................................................. 141
9.4 Shutdown ................................................................................................................. 143
9.4.1 Preserving the industrial machine ............................................................................. 143
9.4.2 Disposal of the industrial machine ............................................................................. 143
10 Specifications ......................................................................................................................... 144
10.1 Weights and performance data .............................................................................. 144
10.2 Dimensions .............................................................................................................. 145
10.3 Fuels, lubricants and coolants and filling quantities ........................................... 147
10.3.1 Specification for fuels, lubricants and coolants .......................................................... 147
10.3.2 Filling quantities ......................................................................................................... 148
11 Rectifying faults ..................................................................................................................... 149
11.1 Finding and rectifying faults .................................................................................. 149
11.2 Indications for malfunctions in the display .......................................................... 149
11.2.1 Error messages ......................................................................................................... 149
11.2.2 Malfunctions .............................................................................................................. 151
11.3 Malfunctions and unusual operating states ......................................................... 154
12 Stichwortverzeichnis ............................................................................................................. 159

 indicates optional equipment.

3
2 Introduction
2 Introduction
2.1 About these operating
instructions
These operating instructions contain important in-
formation on operating the industrial machine sa-
fely, properly and economically. They are in-
tended for use by:
 The operator
 Auxiliary staff
 Operating staff
 Maintenance staff
These operating instructions describe how to
operate and maintain the industrial machine.
They are not a training manual.
The operating instructions must be read carefully
and understood prior to initial operation of the in-
dustrial machine and must always be available
where the industrial machine is being used.
These operating instructions describe the indust-
rial machine and its various work attachments.
2.1.1 Safety warning system
In conjunction with the text which follows
it, this safety alert symbol is used as a
"safety alert system" in these operating
instructions.
The safety warning symbol indicates a
risk of personal injury. Follow all instruc-
tions which appear after this safety war-
ning symbol in order to avoid injury or
fatal accidents.
2.1.2 Additional instructions
Note
identifies supplementary information.
 identifies optional accessories.
4
2.2 Requirements of staff
The operator must make sure that the staff em-
ployed are in possession of at least the following
qualifications as appropriate for their specific
remit.
Auxiliary personnel (guides and slingers):
 must be trained in and able to administer first
aid,
 must show knowledge and understanding of
national safety regulations for slinging, mo-
ving and storing the goods encountered at the
site of operation,
 must be informed of the potential risks emana-
ting from the industrial machine;
 must be of the minimum age required by nati-
onal regulations.
The operating staff:
 shall have the same qualifications as the auxi-
liary staff,
 must be physically and mentally capable of
working with the industrial machine,
 must hold the relevant national permit for wor-
king with the industrial machine,
 must be informed of the potential risks to
which they will be exposed when working with
the industrial machine,
 must show knowledge and understanding of
all safety-related instructions, sources of
danger and safety precautions,
 must have been instructed in what to do in the
event of an accident,
 must have read and understood the operating
instructions carefully before putting the indus-
trial machine into operation.
The maintenance staff:
 shall have all the qualifications as the auxiliary
staff and the operating staff,
 must have been given task-related training by
ATLAS or a person authorised by ATLAS for
the maintenance and inspection works de-
scribed in these operating instructions.

2.3 Intended use
The industrial machine is used
 for moving earth, stones and other materials
(e.g. scrap) with a dipper,
 for lifting loads with a load hook.
Other work attachments (such as load lifting ma-
gnet etc.) may be mounted and operated after
Introduction 2
2.6 Declaration of conformity
The industrial machine meets the
requirements of the European di-
rectives on the subject.
ORIGINAL-KONFORMIT˜TSERKL˜RUNG / ORIGINAL DECLARATION OF CONFORMITY

being approved by an Atlas dealer. ATLAS MASCHINEN GMBH

STEDINGER STRASSE 324

In case of an industrial machine with a cab lift 27751 DELMENHORST

or a vario cab, operator's field of vision may be BESCHEINIGT, DASS DIE BAUMASCHINE / CERTIFIES THAT THE CONSTRUCTION MACHINE

ART / NATURE: WHEELED HYDRAULIKBAGGER / HYDRAULIC EXCAVATOR

de / en

adjusted to the work area. FABRIKMARKE / TRADE MARK: ATLAS TYP / TYPE: 350 MH
NUMMER / NUMBER: 350 M 301580 BAUJAHR / YEAR OF CONSTRUCTION: 2011
DIESELMOTOR / DIESEL ENGINE: DEUTZ TYP / TYPE: TCD 6.1

Note NENNLEISTUNG / RATED POWER: 175 KW BEI / AT: 2000 min-1

BETREFFEND EG-GER˜USCHEMISSIONSPEGEL / REGARDING EC- NOISE EMISSION LEVEL

All national legislation and regulations in the IN BEREINSTIMMUNG MIT DER RICHTLINIE 2000/14/EG HERGESTELLT WORDEN IST, WIE IN
DER NACHSTEHENDEN BERSICHT ANGEGEBEN.
HAS BEEN MANUFACTURED ACCORDING TO DIRECTIVE 2000/14/EC, AS STATED IN THE SUMMARY
countries in which the industrial machine is used BELOW MENTIONED.

must be observed. KONFORMIT˜TS-

BEWERTUNGSVERFAHREN
CONFORMITY-
GEMESSENER MITTLERER
SCHALLLEISTUNGSPEGEL LWA
MEASURED MEDIAN
GARANTIERTER
SCHALLLEISTUNGSPEGEL LWA
GUARANTEED
BENANNTE STELLE
NOTIFIED BODY

ASSESSMENT SOUND POWER LEVEL LWA SOUND POWER LEVEL LWA

The operating instructions and the additional NACH ANHANG VI

FACHAUSSCH SSE BAU & TIEFBAU
PR F- UND ZERTIFIZIERUNGSSTELLE
IM DGUV TEST

operating instructions enclosed, e.g. the sepa- ACCORDING TO ANNEX VI

101,5 dB (A) 103 dB (A)
LANDSBERGER STRASSE 309
D - 80687 M NCHEN
NOTIFIED BODY NUMBER: 0515

rate operating instruction for the engine, must BETREFFEND EG-MASCHINENRICHTLINIE / REGARDING EC- MACHINERY DIRECTIVE

be carefully read and understood before com- DEN BESTIMMUNGEN ENTSPRICHT / CORRESPONDS TO THE REGULATIONS
2006/42/EG

missioning the industrial machine. ANGEWENDETE HARMONISIERTE EUROP˜ISCHE NORMEN / APPLICABLE HARMONIZED EUROPEAN STANDARDS
EN ISO 12100-1:2003
EN ISO 12100-2:2003
EN 474-1:2006
EN 474-5:2006
EN ISO 14121-1:2007

The operating instructions must be available at HEBEZEUGEINSATZ ERFORDERT LEITUNGSBRUCHSICHERUNG AM HEBEZYLINDER UND BERLASTWARNEINRICHTUNG /

the industrial machine's site of operation. LIFTING DEVICE OPERATION REQUIRES PIPE FAILURE PROTECTION ON THE LIFTING RAM AND OVERLOAD
WARNING DEVICE.

It is essential that their content, in particular the BETREFFEND EG-EMV-RICHTLINIE / REGARDING EC- EMC DIRECTIVE

safety notes, are observed. Please ask an

DEN BESTIMMUNGEN ENTSPRICHT / CORRESPONDS TO THE REGULATIONS
2004/108/EG
ANGEWENDETE HARMONISIERTE EUROP˜ISCHE NORMEN / APPLICABLE HARMONIZED EUROPEAN STANDARDS
EN 61000-6-3:2007 EN 13309:2000

ATLAS dealer if you are in any doubt. EN 61000-6-4:2007

DOKUMENTENBEAUFTRAGTER / DOCUMENTS OFFICER UNTERSCHRIFTBEVOLLM˜CHTIGTER/ SIGNATURE AUTHORIZED AGENT

ERIK UNGER RAINER BILKE

ATLAS MASCHINEN GMBH ATLAS MASCHINEN GMBH

2.4 Use other than intended

STEDINGER STRASSE 324 STEDINGER STRASSE 324
27751 DELMENHORST 27751 DELMENHORST

Any use other than that stated in "Intended use" Ganderkesee

ORT / PLACE
2011.10.05
DATUM / DATE
i.A. Rainer Bilke
UNTERSCHRIFT / SIGNATURE
QUALIT˜TSKONTROLLE / QUALITY ASSURANCE

shall be considered impermissible. FB-080/00

The manufacturer shall not be held liable for any

resulting damage. The risk is borne by the user
alone.
2.5 Warranty
Please complete the enclosed handover declara-
tion carefully with your Atlas dealer and ask him
or her to send it in.
The warranty conditions are outlined in the war-
ranty and service documentation supplied with
your industrial machine or can be obtained from
your Atlas dealer.
The manufacturer shall not be held liable for any
warranty claims resulting from use other than as
intended, improper operation, insufficient mainte-
nance or the use of unapproved fuels, lubricants
and coolants.
Conformity shall be certified.
Related documentation and a copy of the original
declaration of conformity are available through
the dealer.
The original declaration of conformity and a trans-
lation thereof are enclosed to the sales documen-
tation.
2.7 Ordering spare parts
Only use original Atlas spare parts. The following
information has to be provided when placing or-
ders:
For the industrial machine:
 type of vehicle,
 vehicle identification number,
 order no. from the spare parts catalogue.
type plates, see page 36.

For the engine:

 engine number,
 type of engine.
type plates, see page 36.

5
3 Safety
3 Safety
3.1 General safety
3.1.1 Safety warning system
In conjunction with the text which follows
it, this safety alert symbol is used as a
"safety alert system" in these operating
instructions.
The safety warning symbol indicates a
risk of personal injury. Follow all instruc-
tions which appear after this safety war-
ning symbol in order to avoid injury or
fatal accidents.
3.1.2 Danger classification
Together with the safety warning symbol, the fol-
lowing signal words indicate the level of possible
danger.
DANGER - indicates situations which are directly
dangerous and which, if not avoided, may result
in fatal or serious injury.
WARNING - indicates dangerous situations
which, if not avoided, may result in fatal or serious
injury.
CAUTION - indicates dangerous situations,
which, if not avoided, may result in slight or mo-
derately serious injury.
NOTICE - indicates dangerous situations, which,
if not avoided, may result in damage to property.
Note
Signal words without a safety warning symbol
indicate possible damage to property.
6
3.1.3 Structure of safety notes
DANGER
Type of danger
Consequence of danger
 Measure to avoid danger
3.1.4 Description of symbols and
danger illustrations
The symbols used in these operating instructions
indicate the following dangers:
Warning of a danger area
 Fatal accidents, serious injuries or
damage may result if the required
precautionary measures are not
taken.
Warning of dangerous voltages
 Fatal accidents, serious injuries or
damage may result from high vol-
tages, high working currents (on
terminals, condensers, parts of
housings and on plug-in boards) if
the required precautionary mea-
sures are not taken.
Warning of a risk of explosion
 Fatal accidents, burns or blindness
may be caused by explosive gases
or by contact with corrosive acids if
the required precautionary mea-
sures are not taken.
Warning of a risk of burns
 Injuries caused by burns may result
if the required precautionary mea-
sures are not taken.
Danger due to rotating parts
 Injuries caused by rotating parts
may result if the required precautio-
nary measures are not taken.
Warning of a risk of crushing
 Injuries caused by crushing may re-
sult if the required precautionary
measures are not taken.
Warning of suspended loads
 Fatal accidents, serious injuries or
damage may result from sus-
pended or falling loads if the re-
quired precautionary measures are
not taken.
 Safety 3
Warning of hazardous dust
 Injuries caused by inhaling hazar-
dous dust may result if the required
precautionary measures are not
taken.
Warning of substances that are
harmful to health
 These substances may cause inju-
ries and damage health if the re-
quired precautionary measures are
not taken.
Warning of environmentally hazardous
substances
 These substances may seriously
harm the environment if the re-
quired precautionary measures are
not taken.

7
3 Safety
3.1.5 Safety signs and information signs

8
 Safety 3
Explanation of safety signs and information
signs
1 Warning of a risk of crushing
2 Keep off the bonnet!
3 Warning of a risk of burns
4 Warning of corrosive substances, risk of ex-
plosion and dangerous pressurised hydraulic
fluid
5 Symbol for the lifting points for the lifting gear
6 Reflectors
7 Warning for the hazard zone of the industrial
machine
8 No access for unauthorised persons
9 Warning of danger of falling
10 Information about lubricating the oscillating
axle centre of rotation.
11 Symbol for the main fuse F1
12 Warning of damage to the electrical system,
switch off the battery isolator switch
13 Warning of corrosive substances and risk of
explosion when working on the batteries
14 Welding work on the industrial machine not
permitted
15 Warning for the hazard zone of the industrial
machine
16 Lubrication schedule
17 Operation schedule
18 Load chart
19 Inspection plan for the engine
20 Indication for emergency lowering of the cab
lift/vario cab
21 Information about lubricating the tooth flanks
of the slewing ring
22 Warning for emergency lowering of the cab
lift/vario cab
23 Information about lubricating the cab lift

9
3 Safety
Explanation of safety markings

Danger Description Pictogram for Description

pictogram avoiding the
danger
Risk of crashing and crushing Keep your distance

Risk of burns Do not touch hot surfaces

Risk of crashing and crushing Keep your distance

Falling hazard Use handles and access stairs

Risk of chemical burns Avoid naked flames and

sparks. Relieve pressure from
the system.
Read carefully and understand
the operating instructions
Risk of explosion/ Read the operating instruc-
Risk of chemical burns tions carefully and make sure
you understand them

Risk of short circuits Read the operating instruc-

tions carefully and make sure
you understand them

Risk of crushing and being Only open the bonnet when the
pulled in engine is switched off.

10

3.1.6 Safety markings – maintenance and
replacement
 Safety signs and information signs must be
clearly legible.
 Safety signs and information signs which have
been damaged or are missing must be re-
placed.
 Use mild detergents and water to clean safety
signs and information signs. Do not use any
cleaning agents containing solvents.
3.2 Personal safety
WARNING
Personal injury and damage to pro-
perty
Injury or damage may be caused if the in-
dustrial machine is not operated and
maintained by qualified persons.
 The industrial machine may only be ope-
rated and maintained by qualified per-
sons, see page 4 „Requirements of staff“.
 The operating instructions and the safety
markings must be read and understood
by any person working with the industrial
machine.
3.2.1 Personal protective equipment
WARNING
Personal injury
Carrying out work without the use of the
appropriate personal protective equip-
ment may cause injuries and damage
health.
 Protective equipment as prescribed by
national regulations and appropriate for
the task at hand must always be worn
when carrying out all work, see page 12
„General guidelines for workspaces –
Safe working methods“.
 Wear tight-fitting and closed protective
clothing for work.
 Remove rings and scarves.
 Wear a snug-fitting head covering or hair-
net to tie back long hair.
Work with protective clothing
 Injuries may be sustained if work is
carried out without wearing protec-
tive clothing as specified.
Work with protective gloves
 Hand injuries may be sustained if
work is carried out without wearing
protective gloves as specified.
Safety 3
Work with safety goggles
 Eye injuries and blindness may be
sustained if work is carried out wit-
hout wearing safety goggles as spe-
cified.
Work with safety shoes
 Foot injuries may be sustained if
work is carried out without wearing
safety shoes as specified.
Work with safety lines
 Injuries may be sustained if work is
carried out without wearing safety
lines as specified.
Work with a safety helmet
 Head injuries may be sustained if
work is carried out without wearing
a safety helmet as specified.
Work with a visor
 Facial injuries may be sustained if
work is carried out without wearing
a visor as specified.
Work with a dust mask
 Working without a dust mask as
specified may be harmful to health.
Work with a high-visibility vest
 Accidents can happen if work is car-
ried out without wearing a high-visi-
bility vest as specified.
Work with hearing protection at noise
levels greater than 85 db (A)
 Hearing may become impaired if
work is carried out without wearing
hearing protection as specified.
Work with breathing protection
 Working without breathing protec-
tion as specified may be harmful to
health.
Work with a protective cap/hairnet
 Head injuries may be sustained if
work is carried out without wearing
a protective cap/hairnet as speci-
fied.
11
3 Safety
3.3 Workspace safety 3.4 General safety notes
3.3.1 General guidelines for
DANGER
workspaces - Safe working methods
In addition to the operating instructions, the rele- Personal injury
vant valid national regulations on the following Serious injury or even death may result if
must be observed: first aid cannot be administered or cannot
be administered quickly enough in the
 occupational safety; event of an accident.
 accident prevention;  To ensure that first aid can be administe-
 health protection; red quickly, operators must find about first
aid and rescue plans in the event of an ac-
 environmental protection;
cident (paramedics, emergency doctors,
 traffic on public roads fire brigade, emergency medical services,
etc.) before commencing work.
WARNING  Check that a first aid kit is available and
Danger of accident that it has all the necessary equipment as
per applicable regulations.
Failure to observe safety regulations may
result in accidents.  Store the first aid kit safely inside the cab
 The owner and users of the industrial ma- and mark it clearly with a corresponding
chine are responsible for compliance with safety marking.
safety regulations.
 All applicable local regulations have to be DANGER
observed.
Personal injury and damage to pro-
perty
3.3.2 Parking the industrial machine Injuries or damage may result in the event
and securing it to prevent of a fire if people do not know where the
unauthorised use fire extinguisher is stored.
 Park the industrial machine on solid ground  Before commencing work, the operator
which is as level as possible before taking a must find out where the fire extinguisher is
break or finishing work. stored in the industrial machine and how
to use it.
 Only park the industrial machine where it does
not cause any obstruction, e.g. block public  The operator must find out about local
roads or traffic to and from construction sites. methods of reporting and fighting fires be-
fore commencing work.
 Lower the work attachment and, if necessary,
the dozer blader to the ground, see  Store the fire extinguisher safely inside
page 87. the cab and mark it clearly with a corres-
ponding safety marking.
 Lower the outrigger support to the ground or
lock the paws, see page 78 and page 82.
 Switch off the engine and remove the ignition
DANGER
key. Personal injury
 Close the windows and always lock the indus- Inhaling toxic gases or fluids can pose
trial machine. hazard to health and impair the ability to
concentrate.
 Do not store or transport any substances
which are harmful to health in the cab.

WARNING
Personal injury
There is a risk of slipping and falling if the
footsteps and floor space are dirty or icy.
 Keep the footsteps, the floor space and
shoes free of dirt (e.g. mud, clay, snow or
ice) and wear non-slip shoes.
 Do not climb onto the jib equipment; use a
ladder or a work platform instead.

12

WARNING
Personal injury and damage to pro-
perty
Injuries or damage may result from im-
proper operation or maintenance of the
industrial machine.
 Do not undertake any operations which
restrict safety.
 The operating instructions must be follo-
wed for operation, maintenance and
transport.
 The industrial machine may only be ope-
rated in perfect working order.
 Safety equipment on the industrial machi-
ne may not be switched off during opera-
tion.
 The operator must supplement safety re-
gulations with special instructions adap-
ted to local operating conditions as and
where necessary.
 The operating instructions, information of
relevance to safety and the safety notes
are to be stored safely at the seat; they
must be complete and legible.
NOTICE
Damage to property
Careless driving and operation of the in-
dustrial machine may cause damage.
 Observe the dimensions of the industrial
machine.
 Do not leave the industrial machine.
 Ask another person for assistance when
driving in blind areas.
 Loose parts such as tools and other ac-
cessories must be secured.
Safety 3
WARNING
Personal injury and damage to pro-
perty
There is a risk of the industrial machine
falling over on downhill edges and ver-
ges. This may lead to injury or damage.
 Prior to commencing work, specify a mini-
mum distance to the edge of a drop, de-
pending on the carrying capacity and the
slope of the subsoil, mark this and main-
tain this distance at all times while wor-
king.
 Secure the industrial machine against rol-
ling down or slipping down.
 Pay attention and drive particularly care-
fully on slopes. Note the risk of the indus-
trial machine tipping over.
 Do not swivel the uppercarriage. Drive
with the work attachment in front and
keep it as close to the ground as possible.
 Allow the work attachment to drag on the
ground when driving down a slippery slo-
pe.
WARNING
Personal injury and damage to pro-
perty
Injuries or damage may result if the door,
windows, hoods, flaps etc. are unintenti-
onally slammed shut.
 The door, windows, hoods, flaps, etc.
must be secured against unintentional
closing when they are open.
 Make sure that the open door locks into
place and keep hoods and flaps closed
during operation.

WARNING
Personal injury and damage to pro-
perty
If the hydraulic system is damaged the
work attachment and the outrigger sup-
port may drop down and cause injury or
damage.
 Lower the work attachment (and the doz-
er blader if necessary) and the outrigger
support to the ground or lock the paws
when leaving the industrial machine.

13
3 Safety
The fire extinguisher and the first aid box may be
stored behind the seat.

M+P-05C-0124a

CAUTION M+P-05C-1300

1 Fire extinguisher
Personal injury and damage to the
environment
Failure to comply with applicable envi-
ronmental regulations may cause injury
and damage the environment.
 Applicable environmental regulations
must be observed. 2
 Make sure that environmentally hazar-
dous substances such as lubrication gre-
ases, hydraulic and lubricants oils, fuels,
coolants and detergents containing sol-
vents do not enter the ground or sewage
water systems.
 Environmentally hazardous substances
have to be stored, transported, collected M+P-05C-1301

and disposed of in suitable tanks.

2 First aid box
 If any of the above fluids get into the
earth, the leak must be stopped and the
fluids bound with suitable binding agents.
The earth should be dug out if necessary.

3.5 Safety equipment

Depending on national regulations, safety equip-
ment comprises e.g.:
a fire extinguisher, a first aid box, a warning tri-
angle and a safety vest.
 Store safety equipment safely inside the cab.

M+P-05C-0123a

 By information signs mark clearly the place of

storage of the fire extinguisher and the first-aid
box.

Safety equipment has to be accessible at all

times.
 Check safety equipment regularly and replace
if and when necessary.

14

NOTICE
Damage to property
Improper handling of a fire extinguisher
may impair its ability to function.
 Protect fire extinguishers from direct sun-
light.
 Follow the manufacturer's instructions.
3.6 Hazard zone
DANGER
Personal injury
Improper operation of the industrial ma-
chine may cause a serious or fatal acci-
dent.
 During operation (when the engine is run-
ning), other than the operator there must
be no other persons in the cab, on the in-
dustrial machine or in the industrial ma-
chine's hazard zone.
The area around the excavator is a hazard zone
in which persons may be hit:
 by a rotating uppercarriage,
 possible movements of an work attachment,
 suspended loads or
 other hazards resulting from industrial ma-
chine use
 Persons are not permitted to be within the ha-
zard zone of the industrial machine.
 Warning signs have to be given if persons are
at risk.
 Stop any work being carried out with the in-
dustrial machine if persons do not leave the
hazard zone despite being warned.
 Sufficient clearance (at least 0.5 m/1.64 ft) is
to be maintained all around fixed components
such as structures, scaffolding or other ma-
chines in order to avoid crushing.
Cordon off the working area if it is not possible
to ensure sufficient safety clearance.
 Ask another person for assistance when dri-
ving in blind areas.
 Make sure there are no people under the cab
lift/the vario cab when the cab is lifted.
Safety 3
3.7 Transporting persons
DANGER
Personal injury
A serious or fatal accident may result if
persons are transported on the industrial
machine.
 Persons must not be transported on the
industrial machine.
3.8 Stability on sloping ground
 Secure the industrial machine against rolling
down or slipping down once it has been parked.
3.9 Driving and work operation
 Carry out a visual inspection for damage,
loose parts and oil, fuel and coolant leaks be-
fore starting the engine.
 Pay attention to unusual noises and vibra-
tions.
 Adjust the seat, the mirror and the controls be-
fore starting up the industrial machine.
 Fasten the safety belt.
 In the case of an industrial machine with a
high cab, a cab lift or a vario cab close
the door cab and the windshield.
 Keep the window panes clean and free of ice.
3.9.1 Driving
 Prior to travel, determine where the travel
drive is located.
 Switch off the pilot control, see page 70.
 Switch off the oscillating axle locking device,
see page 80.
 Check the carrying capacity before driving on
bridges, cellar ceilings or vaults.
 Observe the clearance dimensions of struc-
tural works before driving into subways, tun-
nels, etc.
Observe the dimensions and weight of the in-
dustrial machine, see page 145.
 The operator is responsible for ensuring that
the industrial machine is fitted in accordance
with national legal requirements, for example
with a first-aid box, a warning triangle and a
type-tested warning lamp.
Only qualified persons may be commissioned
to work with/on the industrial machine, see
page 4 "Requirements of staff".
 When driving, keep the work attachment as
close as possible to the ground.
 Drive slowly in order to avoid oscillating, rol-
ling or pitch motions because of the large di-
mensions of the industrial monoblock boom.
15
3 Safety
3.9.2 Work operation
WARNING
Personal injury and damage to pro-
perty
In case of an industrial machine with a
cab lift or a vario cabinjures or dama-
ge may result if the cab is used improper-
ly or is misused.
 Loads may not be transported or lifted by
the cab.
WARNING
Personal injury and damage to pro-
perty
Depending on the position of the upper-
carriage the travel drive may be at the
front or at the rear. If the travel drive is at
the rear, the direction of travel and the
steering direction are opposite. Careless-
ness may lead to personal injury or dama-
ge to property.
 Operate the industrial machine with due
care.
NOTICE
Damage to property
Additional moments of force may cause
damage in certain jib positions and simul-
taneous pressure on the tip of the articu-
lated jib.
 Never use the jib equipment to make wi-
ping movements.
 Wear appropriate personal protective equip-
ment, e.g. acid-resistant gloves, safety helmet
and safety goggles, when carrying out all
work.
 Light up the work area when visibility is poor.
 Do not overload vehicles, and load them in
such a manner that the load cannot be lost or
slip out of place.
 Do not swing round over occupied truck
driver's cabs.
 When working, make sure that the industrial
machine does not lift up off the ground.
 Find out if there are any objects located under
the ground and note this information when
operating the industrial machine.
 Check the slope and the carrying capacity of
the ground prior to commencing work.
 Do not use the industrial machine for work that
would put its stability at risk.
 Always support the industrial machine when
carrying work.
 Use a mattress when digging on soft ground.
 Maintain a safe distance from downhill edges
and verges.
16
 Prior to operate a cab lift or a vario cab
make a second person acquainted with the
emergency lowering.
 Operate the cab lift or the vario cab only if
the industrial machine is stationary.
 Do not strike parts of the industrial machine
(e.g. the cab or cab windows) with jib equip-
ment or suspended loads.
 When levelling turn the undercarriage so that
the dozer bladeris at the front.
 Lift only material that meets the criteria stated
in the specification of the work attachment
(weight and volume).
Crane operations
WARNING
Personal injury and damage to pro-
perty
The industrial machine may tip due to an
excessively high load moment when it is
lifting and may cause injury or damage.
 Crane operations (e.g. load hook) are
only permitted when the overload warning
device has been switched on.
 Only attach loads to the load hook or to lif-
ting rings, and observe the safe working
load when doing so (see the load chart in
the cab).
WARNING
Personal injury and damage to pro-
perty
Suspending loads on unsuitable work at-
tachments may cause injury and damage
the environment.
 Use only work attachments and slinging
equipment (e.g. a load hook) that corres-
pond to the load.
WARNING
Personal injury
Material may drop down while lifting
loads with a dipper because of vibratory
movements. This may cause injury.
 Persons are not permitted to be within the
hazard zone of the industrial machine.
 Wear appropriate personal protective
equipment, e.g. a safety helmet.
 Switch on the overload warning device.
 Fasten loads as close as possible to the lifting
equipment.
 Fasten loads securely so that they cannot slip
out of place.
 Keep loads as close as possible to the ground.
 Only move the industrial machine with loads if
the intended route is level.
 Safety 3
 Persons have to be in the field of vision of the Safety distances from overhead electricity lines:
operator and out of the hazard zone.
Rated voltage Minimum distance
3.10 Guides 0–50 kV 3,0 m
 Ask a guide for assistance in blind areas. 50–200 kV 4,6 m
 Agree on hand signals and calls for directing
beforehand. 200–350 kV 6,1 m
 Guides have to be in the field of vision of the 350–500 kV 7,6 m
operator and out of the hazard zone.
500–750 kV 10,7 m

3.11 Danger due to items dropping 750–1000 kV 13,7 m

down
 The cab must be equipped with cab protec-
tion and an emergency hammer if there is
any risk of objects dropping down onto the in-
dustrial machine.
 Maintain the safety distances from the rotating
uppercarriage and work attachment and from
suspended loads which may move.
 The power supply has to be disconnected if it
is not possible to maintain the safety distance.

3.12 Working in the hazard zone of 3.13 Working in confined spaces

overhead lines and underground
lines
DANGER
Personal injury
A serious or fatal accident may result if
electricity is transferred.
 Do not leave the industrial machine.
 Drive the industrial machine out of the ha-
zard zone or have the power supply cut
off.
DANGER
Personal injury
Inhaling engine exhaust gases is detri-
mental to health and may lead to uncon-
sciousness and even death.
 Provide sufficient ventilation and an addi-
tional exhaust gas extraction system
when operating in enclosed spaces.
 Observe the relevant national legislation
and regulations.

 Warn other persons in the hazard zone.
Working close to overhead lines or damaging un-
derground lines and pipes may result in a transfer
of electricity.
 Find out the position of underground lines and
pipes from the works management.
 Mark the position of underground lines and
pipes on the site.
 Wear appropriate personal protective
equipment, e.g. breathing protection.
 Operate the industrial machine out of con-
fined spaces only, if possible
NOTICE
Damage to property
The working area and the working height
may be limited when operating in confi-
ned spaces. Damages of the structure or
damages of the industrial machine may
cause a serious or fatal accident.
 Specify and maintain safety distances.
 Use the height limiter of the industrial
machine if necessary.

17
3 Safety
3.14 Changing attachments,
maintenance and servicing
 Industrial machines may only be retooled and
maintained by qualified persons working in
compliance with the operating instructions,
see page 4 "Requirements of staff".
WARNING
Personal injury
Improper mounting or removal of the
work attachment may lead to injury.
 Never use your fingers to check whether
the bushing of the work attachment and
the articulated jib are aligned.
 Never put your hand between the work at-
tachment and the articulated jib.
WARNING
Personal injury and damage to pro-
perty
There is a risk of fire and explosions
when maintenance and repair work is car-
ried out.
 Do not smoke.
 Do not use any open flames.
 Keep a fire extinguisher at hand.
 Store cleaning cloths that are soaked with
inflammable liquids in closed non-flam-
mable containers.
WARNING
Personal injury
Battery acid will burn your skin, eyes and
clothing.
 Do not touch your eyes with dirty hands.
 Wear appropriate personal protective
equipment, e.g. acid-resistant gloves and
safety goggles.
 Immediately neutralise any acid which
splashes onto your skin or clothing with
soapsuds or with an acid neutraliser and
then rinse with water.
WARNING
Personal injury
Oil, lubrication grease, fuel, coolant and
cleaning agents damage your skin and
eyes.
 Use skin protectors.
 Do not touch your eyes with dirty hands.
 Wear appropriate personal protective
equipment, e.g. acid-resistant gloves and
safety goggles.

WARNING
Personal injury
Engine, transmission and hydraulic oils
as well as coolants may be hot and can
cause serious burns.
 Unless otherwise indicated, carry out
maintenance and repair work only when
the assemblies have cooled down.
 Wear appropriate personal protective
equipment, e.g. acid-resistant gloves.
 Prior to replacing engine, transmission
and hydraulic oils as well as coolants, em-
pty the relevant pressure tank.

WARNING
Personal injury
Rotating parts may cause injury.
 Unless otherwise indicated, carry out
maintenance and repair work only when
the engine has been switched off.

18

WARNING
Personal injury and damage to pro-
perty
Maintenance work carried out improperly
may result in injury or damage.
 Work on level, solid ground only.
 Secure the industrial machine by means
of the parking brake against rolling down.
 Lower the work attachment, the dozer
blader and the outrigger support to the
ground or lock the paws.
 In case of an industrial machine with a
cab lift or a vario cab, lower the cab
completely, see page 83.
 Always switch off the engine before ope-
ning the maintenance bonnet, the bonnet
and the maintenance flaps.
 There must not be anyone near the engi-
ne when it is running with the bonnet
open.
 Parts that need to be adjusted shall be lo-
cked in order not to drop down.
 When fitting devices for lifting the industri-
al machine, prevent any slipping.
 Secure an industrial machine that has
been lifted up with supports.
 Do not carry out work under an industrial
machine that is only supported by the hy-
draulic system.
 Remove the ignition key and switch off the
battery isolator switch in order to avoid
damage to the electrical system and to
ensure that the engine does not start up
unintentionally.
 Do not place any metal objects or tools on
the battery.
 Do not carry out any welding or drilling
work on the industrial machine.
 Use the fuels, lubricants and coolants
specified.
 All safety equipment must have been fit-
ted and/or closed before the industrial
machine is started up again.
 Applicable national regulations concer-
ning environmental protection, recycling
and disposal must be observed.
Safety 3
Note
Only use original ATLAS spare parts.
ATLAS recommends that when carrying out
maintenance work you replace sealing rings in
order to avoid unnecessary downtime during
operation.
Maintenance and repair work on the heating
and air conditioning system may only be carried
out by qualified specialised employees.
ATLAS recommends consulting ATLAS Cus-
tomer Service.
3.14.1 Hydraulic hoses and lines
WARNING
Personal injury and damage to pro-
perty
When hydraulic hoses and lines or other
components of the hydraulic system are
loosening hydraulic oil will escape under
pressure. This may lead to inflammations
(gangrene), other injuries or damage.
 Have all hydraulic hoses and lines che-
cked regularly (at least once a year) for
leaks, evidence of external damage and
service life by an expert and replace them
if necessary.
 Hydraulic hoses and lines may only be
changed by qualified employees.
ATLAS recommends consulting ATLAS
Customer Service.
 Carry out daily checks of all components
of the hydraulic system.
 Observe all national legislation and regu-
lations regarding the duration of use of the
hydraulic hoses and lines.
 Park the industrial machine carefully and
release the charging pressure of the hyd-
raulic oil tank prior to carrying out any
maintenance and inspection works on the
hydraulic system.
 Relieve pressure from hydraulic lines.
WARNING
Personal injury and damage to pro-
perty
In the event of leaks from hydraulic hoses
and lines or other components of the hy-
draulic system hydraulic oil may ignite if
getting into contact with open flames or
hot surfaces. This may lead to injury or
damage.
 Do not smoke.
 Do not use any open flames.
 Keep a fire extinguisher filled with a fire-
extinguisher agent (fire classification B) at
hand.
19
3 Safety
3.15 Recovering, loading and 3.16 Fire protection
transport  Always have a fire extinguisher within reach.

WARNING 3.17 Fuel

Loading and transporting the industrial
machine may cause accidents if not car- WARNING
ried out properly.
 Only qualified persons are permitted to Personal injury
load and transport the industrial machine, Improper handling of fuel may be harmful
see page 4 „Requirements of staff“. to health.
 Load the industrial machine on level, solid  Since fuel ignites easily, fire, naked fla-
ground only. mes and smoking are prohibited when
handling fuel.
 Drive in a straight direction only when dri-
ving the transport vehicle and on ramps;  Do not allow fuel to come into contact with
do not turn the uppercarriage. the skin, eyes or clothing.
 Do not inhale fuel fumes.
WARNING  Wear personal protective equipment, e.g.
acid-resistant gloves.
Personal injury and damage to pro-
perty
There is an increased risk of accidents
and danger of injury in unsecured recove-
ry areas.
 Secure the recovery area with flagmen if
necessary.
 Wear high-visibility warning clothing.

 All national legislation and regulations in the

countries in which the industrial machine is
used must be observed.
 Observe the loading dimensions of the indus-
trial machine.
 Secure the work attachment and the industrial
machine on the transport vehicle.
 Observe the axle loads, the wheel loads and
the permissible gross weight of the transport
vehicle.
 Observe the dimensions and carrying capaci-
ties of roads and bridges as well as overhead
and side clearances.

20

4 Initial installation and settings
4.1 Initial briefing
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters before st-
arting up the industrial machine.
WARNING
Personal injury and damage to pro-
perty
Failure to carry out an initial inspection
may result in injury or damage.
 The initial inspection must be carried out
after 50 operating hours.
Only employees who have been trained and inst-
ructed accordingly may operate the industrial ma-
chine. When the industrial machine is handed
over, an appropriate briefing and training will be
provided.
Initial installation and settings 4
4.1.1 Handing over the machine and
briefing the operator and the
maintenance staff
Operating instructions
Go through the operating instructions page by
page and supplement this with hands-on practical
training on the industrial machine.
Very important:
 All national legislation and regulations in the
countries in which the industrial machine is
used must be observed.
 the "Specifications" chapter;
 discuss display and control devices;
 discuss checks to be carried out prior to star-
ting the engine;
 discuss regulations for running-in the engine;
 start and switch off the engine;
 rescuing and transporting the industrial ma-
chine;
 discuss the operation of all functions;
 explain the maintenance intervals and items
according to the service schedule and inspec-
tion plan for the industrial machine;
 discuss lubrication intervals and lubricating
points;
 Handover separate operating instructions for
the drive engine.
Warranty
 Explain the warranty regulations.
 Explain the cards to be looked through with re-
ference to the service schedule and inspec-
tion plan.
 Please complete the enclosed handover de-
claration carefully with your ATLAS dealer and
ask him or her to send it in.
21
5 Description of the industrial machine
5 Description of the industrial machine
5.1 Overview of assembliest

Uppercarriage Undercarriage
1 Engine 4 Outrigger support
2 Cab 5 Chassis
3 Jib equipment 6 Travel drive
7 Solid axle

22
 Description of the industrial machine 5
High cab

1 Cab heightening
2 Ladder

Cab lift

1 Maintenance flap
2 Cab lift
I Lifted cab
II Raised cab

23
5 Description of the industrial machine
Vario cab

1 Maintenance flap
2 Ladder
3 Vario cab
I Lifted cab
II Raised cab

5.2 Work attachments

1 2 3 4 5

M+P-05C-1901

1 Load hook
2 Log grab
3 Clamshell bucket
4 Multi-jaw grab
5 Load lifting magnet
Note
Other work attachments (such as sorting grab
etc.) may be mounted and operated after being
approved by an ATLAS dealer or by a person
authorised by ATLAS.

24
 Description of the industrial machine 5
5.3 Display and control devices
5.3.1 Inside the cab

1 Console, left ............................................... 26

2 Console, right............................................. 26
3 Drive and control unit ................................. 27
4 Nozzles ...................................................... 59
5 Ladder unlatching device....................... 46
6 Seat............................................................ 49
7 Door handle ............................................... 45
8 Handles for side windows .......................... 47
9 Windshield unlatching device..................... 48
10 Sunblind ..................................................... 48
11 Door opener ............................................... 46
12 Door unlatching device .............................. 45

25
5 Description of the industrial machine
Console, left
1 Tool pre-selection .......................................81
2 Quick attach.............................................93
3 Ash-tray ......................................................53
4 Joystick
 Bending..................................................87
 Turning...................................................87
5 Horn ............................................................70
6 This button has no function
7 This button has no function
8 Button toggle for extras
9 Pilot control .................................................70
10 Turning the ladder ...................................46
26
Console, right
11 Control and display panel........................... 28
12 Joystick
 Lifting/lowering ...................................... 87
 Spooning up/gripping ............................ 87
13 Maximum power......................................... 85
14 Pressure activation setting ......................... 84
15 Rotating the dipper..................................... 87
16 Pre-selection of the direction of travel........ 77
17 Outrigger support ....................................... 82
18 Lifting and lowering the cab .................... 83
19 Driving the cab forward and backwards.. 83
20 Ignition lock ................................................ 71
21 Cigarette lighter/24 V socket ...................... 52
22 Heating and air conditioning system .......... 57
23 12 V socket ................................................ 53
24 Monitor for monitoring the rear area ....... 56
25 Loudspeaker muting................................... 56
 Description of the industrial machine 5
Drive and control unit

1 Multifunctional lever
 Main-beam headlight ............................ 54
 Horn ...................................................... 70
2 Steering column adjustment ...................... 52
3 Driving pedal .............................................. 75
4 Latching device for the brake pedal ........... 75
5 Brake pedal................................................ 75
6 Joystick
 Dozer blade ....................................... 81
 Outrigger support .................................. 82
7 Slewing brake pedal................................... 88
8 Latching device for the slewing
brake pedal ................................................ 88

27
5 Description of the industrial machine
5.3.2 Control and display panel

rpm

rpm rpm

Buttons on the control panel Interior lights ....................................... 55

Parking brake.......................................75
Working floodlights .......................... 54
Centralised lubricating system........105

Auto-idling system............................... 73
Pilot control switching off .....................70

Creeper gear ....................................... 78

Rotating warning light .......................54

Automotive driving .............................. 77

Overload warning device .....................85

Oscillating axle locking device ............ 80

Tempomat1)

Pressure activation level ..................... 84

1)No function on 350MH

Windshield wiper..................................55 Operating mode F1 (Fine)................... 74

Intermittent wiping................................55 Operating mode F2 (Eco) ................... 74

Windshield washer...............................55
Gear shift .............................................76 Operating mode F3 (Power) ............... 74

Side lights and dipped beam ...............53

28
 Description of the industrial machine 5
Reduce/raise pressure differential/fine Pre-selection for outrigger support
controls (Delta-P) ............................... 80 3 and 4 ................................................ 83
Special function A
Pressure compensator/Work attach-
Reduce/raise engine speed ................ 74 ment .................................................... 81
rpm Hydraulic quick attach ...................... 93
Filling up with the tank filling pump. 118
Special function B

Acknowledgement of:
Special function C
Warning notes..................................... 30
Diesel particulate filter (DPF) ............ 116
Error messages ................................ 149
Menu selection.................................... 59 1) No function on 350MH
Menu selection.................................... 59
5.3.3 Display

Reduce/increase the setting value...... 59 Standard display

Scroll the menu................................... 59
1 2

Warning lights
As soon as the malfunction appears, the relevant 3
warning lights light up.

Error messages ................................ 149

Defective fuses ................................. 138
Test run............................................... 72
Fault in the electric loading
equipment ......................................... 151 4
M+P-05C-1308

Engine oil pressure malfunction........ 151 As soon as the ignition is switched on, the fol-
lowing appears on the display:
1 Time
Control lights
2 Date
The warning lights light up as soon as the rele-
3 Multifunctional display
vant function is switched on.
4 Operational parameters
Warning notes............................... 30,72
Malfunctions...................................... 151 Note
Operational parameters shown on the multi-
Pre-selection of the direction of travel 77 functional display may be customized, see
page 66.
Main-beam headlight .......................... 54
Operational parameters
Direction indicator1) By pressing the relevant buttons, the fol-
lowing indications may appear on the dis-
play, permanently and in succession, or
Parking brake...................................... 75 you may switch off the display:
Brake pressure   
Multifunctional display
Hazard warning lights1)
   
  

Pre-selection of outrigger support

1 and 2................................................ 83

29
5 Description of the industrial machine
100 Engine speed Coolant temperature too high
n
50

0
rpm 0

100 Pressure differential/fine control Insufficient engine oil pressure

P
50

100
% 0

100 Fuel supply Air filter is dirty

50

20
% 0

Hydraulic oil temperature too high

Note
As soon as the fuel supply is below 20%, the re-
levant indication starts flashing. Filling up the in-
dustrial machine with fuel, see page 117.
Water in the fuel pre-filter

120 Coolant temperature

80

0 Parking brake is not released at the

°C 40
time of driving.
100 Torque
Mt
50

0 Direction of travel is not pre-se-

% 0
lected at the time of switching on
4 Charge air pressure the engine.
P
2

0,0 Diesel particulate filter (DPF)

bar 0

Ash saturation
Operating hours:
0,01 Total operating hours (the upper
Filter is full.
indication)
0,00 Insufficient park pressure
Daily operating hours (the lower in-
dication)
Operating voltage

Hydraulic quick attach has not

25,3V been closed.
10 Engine oil pressure

0,0
Press the button toggle in order to ack-
bar 0 nowledge and clear the warning notes.
The control light lights up and it will not go
Warning notes out until the malfunction rectified is.
In the event of malfunctions the relevant warning
notes appear on the display.

Coolant level too low

30
 Description of the industrial machine 5
5.3.4 Operating hours counter

Pulse counter

The pulse-controlled operating hour counter (1)

for measuring the operating time is situated in the
cab, under the driver's seat. When the engine is
running, the value that is being indicated on the
display increases on an hourly basis.

31
5 Description of the industrial machine
5.3.5 Outside the cab

In the engine compartment

1 Coolant expansion tank ............................113
2 Coolant fluid tank sealing cover ................112
3 Sealing cover of the engine oil filler neck 111
4 Engine oil dipstick .....................................110

On the industrial machine

5 Tank cap/Filler neck
Fuel tank ...................................................117
6 Counterbalance valve/Ventilation filter .....127
7 Coolant level sight glass
Heating and air conditioning system .........141
8 Windshield washer reservoir.....................132

Behind the right-hand maintenance flap

9 Battery isolator switch .................................44

32
 Description of the industrial machine 5

Behind the left-hand maintenance flap Cab lift/Vario cab

10 Hydraulic oil level sight glass ................... 127
11 Emergency switch for load limit sensing
control ........................................................ 86

12 Cab lowering (Emergency lowering) .......... 84

13 Windshield washer reservoir .................... 132

33
5 Description of the industrial machine
5.4 Fuses
The fuses are located:
 in the switch box behind the seat,
 behind the right-hand maintenance flap (main
fuse F1 and cold start device fuse F2).

2 Main fuse F1
3 F2 cold start device fuse
Follow the instructions for replacing fuses, see
page 137.
M+P-05C-3473

1 Switch box

34
 Description of the industrial machine 5
5.4.1 Fuse allocation

Consumer Rated
current

F1 Main fuse (terminal 30) 80 A

F2 Cold start device 125 A

F3 Control and display panel, computer 3A

F4 Heating and air conditioning system, auxiliary heating, side lights, interior lamp 25 A

F5 Horn, direction indicator, hazard warning lights, auxiliary heating 15 A

F6 Light 10 A

F7 Fuse monitoring device, cigarette lighter 15 A

F8 Control and display panel, computer 5A

F9 Power supply for the switch and the sensors, cold start device 5A

F10 Hot blower, tank filling pump, radio, speed pulses 15 A

F11 Load limit sensing control, central lubrication system, pressure activation level, creeper gear, 15 A
oscillating axle locking device, restart lock, gear shift, forward and reverse travel, automotive
driving, fan speed, parking brake, operating hours counter, reserve 4-5, 10-12

F12 Windshield wiper, windshield washer 10 A

F13 Auxiliary heating, heating and air conditioning system, fuse monitoring device 20 A

F14 Fuse monitoring device, electronic engine controller (EEC) 10 A

F15 Working floodlights, rotating warning light, reserve 1-3, 6 20 A

F16 Work attachment, pilot control switching off, sensor turning, quick attach pressure switch, re- 15 A
serve 7-9

F17 Tank filling pump, fuse monitoring device, pressure sensors 20 A

F18 Heated seat, seat adjustment, fuse monitoring device 20 A

F19 Heated side window, fuse monitoring device 20 A

F20 Fuse monitoring device 15 A

F21 No function

F22 Fuse monitoring device 8A

35
5 Description of the industrial machine
5.5 Type platesr 5.5.2 Engine

5.5.1 Industrial machine

1 Type plate
2 Engine number
1 Type plate
3 Type of engine
2 Vehicle identification number
The engine number is also punch-marked on the
3 Type of vehicle engine crankcase.
4 Manufacturer
The vehicle identification number is also punch-
marked on the chassis and on the frame of the
cab.

36
 Inspection 6
6 Inspection

WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters in particu-
lar before carrying out any maintenance
and inspection tasks.
WARNING
Personal injury and damage to pro-
perty
Maintenance and inspection works car-
ried out improperly may result in injury or
damage.
 Carry out only those maintenance and in-
spection works that are described in these
operating instructions and possibly in the
supplementary operating instructions at-
tached.
 Read the operating instructions carefully.
 In case of an industrial machine with a
cab lift or a vario cab, lower the cab
completely, see page 83.
 Only start the industrial machine up again
once maintenance work has been com-
pleted.
WARNING
Personal injury
Dropping dirt and liquids may cause inju-
ry or damage during industrial machine
maintenance and inspection works car-
ried out on the undercarriage.
 Do not carry out work under an industrial
machine that is only supported by the hy-
draulic system.
 If possible, for maintenance work on the
undercarriage use.
 Wear appropriate personal protective
equipment, e.g. acid-resistant gloves and
safety goggles.
6.1 Inspection intervals
Note
The inspection intervals are indicated on the
service schedule and inspection plan, see
page 38.

WARNING
Personal injury and damage to pro-
perty
Components with sharp edges, as well as
sharp or unhandy components may
cause injury or damage during mainte-
nance and inspection works.
 Wear suitable protective clothing.
 Ask another person for assistance, if ne-
cessary, when working with heavy and
unhandy components or use lifting de-
vice, (e.g. a crane).

37
6 Inspection
6.2 Inspection material
6.2.1 Fuels, lubricants and coolants

Note
Warranty claims may be restricted if fuels, lubri-
cants and coolants which have not been autho-
rised are used.
Only use fuels, lubricants and coolants autho-
rised by ATLAS.
Fuels, lubricants and coolants and filling quanti-
ties, see page 147 and see page 148.

6.3 Service schedule and inspection

plan
6.3.1 Initial inspection

Note
Inspection and maintenance work has to be car-
ried out by qualified employees after 50 opera-
ting hours (initial inspection) and every 500 ope-
rating hours. ATLAS recommends consulting an
ATLAS Customer Service.
Inspection and maintenance work must be en-
tered and signed on the enclosed inspection
cards. The inspection cards are to be returned
to the manufacturer in order to maintain the war-
ranty.

Initial inspection

Check to ensure that the operating instructions for the machine are on the industrial machine.

Check the fuel level.

Lubricating the industrial machine.

Check the level of engine oil.

Check the coolant level.

Check the level of hydraulic oil.

Check the oil level of the manual transmission, the planetary gear and the differential.

Check that the warning lights and control lights work.

Check the state of charge of the battery.

Test run, hydraulic function check and test operation

Visual inspection for leaks on all pipes, hoses and hydraulic cylinders.

Fill in the enclosed warranty transfer declaration properly and send it in.

38
 Inspection 6
6.3.2 Service schedule and inspection plan

Note
The lubricating points and lubrication intervals
are listed and illustrated in the "Lubrication"
chapter, see page 104.

Every Every Every Every Every Every Every Page

day 50 Oh 100 Oh 500 Oh 1000 Oh 2000 Oh 3000 Oh
10 Oh

Lubrication 104

Engine 108

See separate operating instructions for the drive engine.

Combined cooler 102

Hydraulic system 126

Hydraulic oil 127

Filter element (1. ) 128

Combined cooler 102

Transmission 122

Manual transmission (1. ) (1. ) 122

Differential (1. ) (1. ) 123

Planetary gear (1. ) (1. ) 123

Wheels, tyres and brakes 124

Function of the 79
brakes

Tyre pressure 124

Wheel nuts (1. ) 124

Electrical system 133

Batteries 133

Heating and air conditioning system 141

Refrigerant 141

V-belt (1. ) 120

Fresh air filter 142

Condenser 102

Oh Operating hours Check

(1.) Initial Cleaning
 Repeat more frequently if there is a lot of dust! Replacing

39
6 Inspection
6.3.3 Maintenance hints Indication of maintenance deadlines
1. Press the button toggle.
O YY   is displayed.

1
2. Press corresponding button toggle
and select  .

3. Press the button toggle.

  Y  Menu function  is
974  )(9 E
acknowledged.
4. Select the desired oil or filter replace-
M+P-05C-1404 ment or oil test.
As soon as a maintenance interval is skipped, it
appears the symbol (1) on the display and does
not go out until maintenance works are finished
and acknowledged, see page 40.

Note
Inspection and maintenance work that are to be
carried out after 50 operating hours (initial ins-
pection) and every 500 operating hours, shall by
carried out by ATLAS Customer Service.

6.3.4 Maintenance date processing

The following maintenance dates may be pro-
ceeded by means of the menu.
1. Press the button toggle.
 is displayed.
1 Date of last maintenance works
2. Press corresponding button toggle 2 Date of the next maintenance works
and select  . 3 Maintenance interval specified in months and
operating hours

Note
3. Press the button toggle. Entries related to transmission oil replacement
Menu function  is may be selected only with regard the manual
acknowledged. transmission.

Individual confirmation of maintenance works

1. Press the button toggle.
 is displayed.

2. Press corresponding button toggle

and select  .

3. Press the button toggle.

Menu function  is
acknowledged.

40

4. Select the desired oil or filter replace-
ment or oil test.
5. Select  .
6. Press the button toggle.
The current date is displayed in the
date field, and the next maintenance
deadline is updated.
Changing the maintenance intervals
Maintenance interval may be specified in months
or/and operating hours.
1. Press the button toggle.
 is displayed.
2. Press corresponding button toggle
and select  .
3. Press the button toggle.
Menu function  is
acknowledged.
4. Select the desired oil or filter replace-
ment or oil test.
Inspection 6
M+P-05C-2331
5. Choose months or operating hours for
the  .
6. Press the button toggle.
The value flashes.
7. Raise or reduce the value.
8. Press the button toggle.
The setting is saved.
Set the second value, if maintenance intervals
expressed as months, as well as operating hours,
must be indicated.
Confirm all maintenance works
1. Press the button toggle.
 is displayed.
2. Press corresponding button toggle
and select  .
3. Press the button toggle.
Menu function  is
acknowledged.
4. Press corresponding button toggle
and select 
 .
5. Press the button toggle.
Menu function 
 is acknowledged.
41
6 Inspection

6. Select  .

7. Press the button toggle.

Maintenance deadlines are updated.

42

7 Operation
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters before st-
arting up the industrial machine.
WARNING
Danger of accident
Risk of accident due to incorrect actuati-
on and uncontrolled equipment move-
ments.
 Make a note of all the display and control
devices before starting up, see page 25.
7.1 Before operation
7.1.1 Opening and closing
Operation 7
Vehicle key
WARNING
Danger of accident
Misuse and improper operation by unau-
thorised persons may cause accidents.
 Those responsible for operation have to
store the vehicle keys in a safe place so
that they are not accessible to third par-
ties.
 Only qualified persons are permitted to
take vehicle keys, see page 4, "Require-
ments of staff".
The industrial machine is supplied with two ve-
hicle keys each for:
 the ignition lock, the cab door, the mainte-
nance flaps, the maintenance bonnet, the tank
cap, the bonnet and
 the tool boxes.

WARNING
Danger of accident
Misuse and improper operation by unau-
thorised persons may cause accidents.
 Close the windows and always lock the in-
dustrial machine when you leave it.
 Switch the electrical system off using the
battery isolator switch if stationary for long
periods.

1 Ignition lock
2 Cab door
3 Maintenance flaps (left and right)
4 Tank cap
5 Bonnet
6 Tool boxes (left and right)

43
7 Operation
7.1.2 Battery isolator switch
NOTICE
Damage to property
The electrical system may be damaged if
the battery isolator switch is activated
when the ignition is switched on.
 Use the battery isolator switch only when
the ignition is switched off.
 Use the battery isolator switch only when
the auxiliary heating is switched off.
The battery isolator switch is operated with the
key (1).
I Pull the key out/put the key (1) in.
Electrical system is switched off
II Electrical system is switched on.
After switching off the industrial machine, pull the
key (1) out of the battery isolator switch.
WARNING
Personal injury and damage to pro-
perty
Because of the risk of slipping and falling
only climb in or out by using the
footsteps and handles.
 Leave the cabin using the footsteps and
handles envisaged for that purpose.
When climbing in or out never use the
wheels or other parts of the vehicle.
44
7.1.3 Cab
WARNING
Personal injury
Because of the risk of slipping and falling
only climb in or out by using the
footsteps and handles.
 Leave the cabin using the footsteps and
handles envisaged for that purpose.
When climbing in or out never use the
wheels or other parts of the vehicle.
WARNING
Personal injury
There is a risk of slipping and falling if the
footsteps and floor space are dirty or icy.
 Keep the footsteps, the floor space and
shoes free of dirt (e.g. mud, clay, snow or
ice) and wear non-slip shoes.
WARNING
Personal injury and damage to pro-
perty
Uncontrolled movement of the industrial
machine caused by accidentally touching
the joysticks or pedals may cause injury
or damage.
 Switch off the pilot control before climbing
in or out, see page 70.
GEFAHR
Personal injury
In case of an industrial machine with a
cab liftor a vario cab injures or dama-
ge may result while climbing in or out of
the lifted cab.
 Only climb in or out if the cab is complete-
ly lowered, see page 83.
 Operation 7
Climbing in

4. Climb in industrial machines with high cabs

1 Door handle using ladder (9) and the handles (10).
2 Door lock 5. Adjust the outside mirror (7).
I Unlocking 6. Press the unlocking lever(8) if necessary, un-
II Locking lock the cab door and close it.
3 Door holder 7. .Close the door cab and the windshield, if ne-
cessary, as soon as you climb in an industrial
machine with a high cab, a cab lift or a
vario cab, see page 51.

4 Pilot control lever

5 Footsteps
6 Handles
7 Outside mirror
8 Cab door unlocking lever
1. Unlock the door lock (2), use the door handle
to open the cab door (1) and lock in door
holder (3).
Interior lights will stay switched on for approx. 2
minutes.
The indication is shown on the dis-
play.

2. Swing the pilot control lever (4) upwards, if ne-

cessary.
3. Enter the cabin, using the footsteps (5) and
the handles (6).

45
7 Operation
Climbing in a driven-in-front and lowered
vario cab

3. Swing the pilot control lever (1) down.

1. Climb onto the ladder (1) and actuate the lever
(2).
The ladder (1) swings upwards.
WARNING
Personal injury
The ladder swings upwards as soon as it
is unlocked. This may cause an accident.
 Use handles and cautiously climb onto
the ladder.
4. Press the door opener (2) down and open the
cab door.
5. Leave the cabin using the footsteps and
handles.
6. Climb out industrial machines with high
cabs using the ladder and handles.
Climbing out of a driven-in-front and lowered
vario cab (Emergency exit)
Note
Only climb out of a driven-in-front and lowered
vario cab, if the vario cab will no longer be
able to move backward.

2. Actuate the lever (3).

The ladder (1) swings automatically back in
the holder and gets locked.

Climbing out 1. Pull the lever (1).

The ladder is unlocked.
1. In case of an industrial machine with a cab
lift or a vario cab, lower the cab comple-
tely, see page 83.
2. Release the safety belt in case of an industrial
machine with a high cab, a cab lift or a
vario cab, see page 51.

46
 Operation 7
7.1.4 Side window

2. Actuate the lever (2).

The ladder (3) swings automatically from the Opening
holder.
Pull the handle (1) and push the side window for-
WARNING wards.

Personal injury and damage to pro- Closing

perty Hold the side window by the handle (1) and push
Carelessness while turning the ladder backward until it locks into place.
may result in injury or damage.
 Neither people nor any obstacles may
stay within the swivel range of the ladder.

3. Press the ladder (3) downwards until it locks

into place.

WARNING
Personal injury
Al soon as the ladder is unlocked it
swings downward. This may cause an ac-
cident.
 Use handles and cautiously climb onto
the ladder.

47
7 Operation
7.1.5 Windshield 7.1.6 Sunblind

WARNING
Danger of accident
If the windscreen has not engaged pro-
perly it may open or close suddenly du-
ring operation. This may cause an acci-
dent.
 Always engage the windshield properly
when opening and closing.

Opening and closing

Use the handle (1) to pull the sunblind and hook

it into the bracket (2).
To roll up, hold the sunblind by the handle (1), un-
hook and retract.

Note
The sunblind is pulled back by means of spring
force.

1. Push the lever (1) towards the front to the right

and left.
2. Hold the windshield by the handles (2) and
push it upwards or downwards until it en-
gages.
Note
In order to provide clearance of the windshield
towards the monitor for rear area monitoring,
push the seat with consoles backward, see
page 50.

48
 Operation 7
7.1.7 Adjusting the seat
NOTICE
WARNING
Damage to property
Danger of accident Operating the lever for too long may da-
If the seat is adjusted while driving, the mage the seat.
operator may lose control of the industri-  Do not operate the lever for longer than
al machine due to unexpected seat move- one minute.
ments, thereby causing an accident.
 Only adjust the seat when the industrial
Note
machine is stationary.
When the upper or lower stop of the height set-
Adjusting the height of the seat and the seat ting has been reached the seat height will be au-
suspension tomatically adjusted to keep the spring travel as
small as possible.
1. Turn the ignition key to position I, see
page 71.
Adjusting the surface of the seat cushion
2. Sit still on the seat.
WARNING
Personal injury
Holding other elements while adjusting
the surface of the seat cushion may result
in crushing fingers.
 Actuate only the relevant lever when ad-
justing the surface of the seat cushion and
do not touch by the other hand behind the
seat cushion.

Adjusting the angle

M+P-05C-3456

3. Pull or push the lever (1) completely until the

green area on the display (2) becomes visible.

Note
Pulling: Pulling increases seat height and hard-
ness of suspension.
Pushing: Pushing decreases seat height and
hardness of suspension.
4. If necessary, lock (a) or unlock (b) the hori- 1
zontal suspension with the lever (3). M+P-05C-3457

Comfort seat Pull the lever (1) and by increasing or decreasing

the load on the seat cushion set the desired
Seat suspension: angel.
1. Pull the lever (1) briefly.
Note
The seat will automatically be adjusted accor-
ding to the operator's weight. After releasing the lever, the seat cushion has to
2. If necessary, lock (a) or unlock (b) the hori- lock into place audibly.
zontal suspension with the lever (3).
Seat height:
3. Pull or push the lever (1) completely and set
the continuously variable seat height.

49
7 Operation
Moving the seat cushion forward/backward Adjusting the backrest

1
M+P-05C-3458 M+P-05C-3461

Pull the lever (1) and by increasing or decreasing Adjusting the angle
the load on the seat cushion relocate it.
Pull the lever (1) and set the desired angle.
Note
Note
After releasing the lever, the seat cushion has to
lock into place audibly. After releasing the lever, the backrest has to
lock into place audibly

Moving the seat forward/backward

Adjusting the lumbar support
Turn the hand wheel (2) until the required curve
has been set.

1 Adjusting the angle of the armrests

1. Relieving the armrests.

M+P-05C-3459

Without consoles 1
Pull lever (1) and move the seat forward or back-
ward.

Note M+P-05C-3462

After releasing the lever, the seat has to lock 2. Turn the hand wheel (1) until the required
into place audibly. angle has been set.

With consoles
Pull lever (2) and move the seat forward or back-
ward.

Note
After releasing the lever, the seat has to lock
into place audibly.

50

Adjusting the headrest
M+P-05C-3463
Adjusting the angle
Press the headrest (1) forward or backward until
the required angle has been set.
Adjusting the height
Push the headrest (1) outwards or inwards until
the required height has been set.
Note
Headrest shall perceptibly engage into the va- 1 Belt retractor
rious detents . 2 Buckle flap
In order to remove the headrest (1) push it out 3 Buckle
above the last detent. 4 Release button
7.1.8 Safety belt
All national legislation and regulations in the
countries in which the industrial machine is used
must be observed.
In case of an industrial machine with a high cab,
a cab lift or a vario cabalways fasten the sa-
fety belt before driving or working.
WARNING
Personal injury
The restraint function may be limited if
the safety belt has not been put on cor-
rectly or has not snapped into the buckle
properly. This may cause injury in the
event of an accident.
 The safety belt must have a tight fit.
 The safety belt must not be twisted.
 The safety belt must be positioned as low
as possible around the driver's pelvis.
 The safety belt must not be led over any
sharp edges.
Operation 7
M+P-05C-3464
WARNING
Personal injury
If the buckle flap and/or the buckle of the
safety belt are dirty or damaged, the safe-
ty belt will not be able to fully snap into
the buckle. During an accident, when bra-
king or if the direction of drive is changed
abruptly, the restraint function may be re-
stricted. This may cause injury.
 Always keep the buckle flap and the buck-
le clean.
WARNING
Personal injury
The restraint function may be restricted if
the safety belt is damaged or has been
subjected to great strain during an acci-
dent. This may cause injury in the event
of an accident.
 Replace the safety belt and if necessary
have the belt bracing checked by a suita-
bly qualified employee.
51
7 Operation
7.1.9 Seat heating Adjusting the angle
1. Turn the ignition key to position I, see Press the pedal (3).
page 71. Adjust the angle of the steering column.

Note

1 After releasing the pedal, the steering column

has to lock into place audibly.

7.1.11 Cigarette lighter

WARNING
Personal injury
Hot metal parts of the cigarette lighter
may cause burns.
 Only hold the cigarette lighter by the
M+P-05C-3465 handle.
2. Press the switch (1). 1. Turn the ignition key to position I, see
0 Switch off page 71.
I Switching on

7.1.10 Steering column adjustment

WARNING
Danger of accident
There is a risk of injury if the steering co-
lumn is being adjusted at the time of dri-
ving.
 Only adjust the steering column when the
industrial machine is stationary.

2. Press the inner part (1) of the cigarette lighter

(2).
The inner part (1) automatically jumps back-
ward until the spiral begins to glow.
3. Taking out the cigarette lighter (2).
Note
The socket of the cigarette lighter is intended for
24 V (15 A) appliances of up to max. 360 W.

Adjusting the height

1. Pull the lever (1).
Set the desired position of the steering co-
lumn.
2. Press the lever (1).
The steering column has been secured.

Note
After releasing the lever, the steering column
has to lock into place audibly.

52
 Operation 7
7.1.12 Ash-tray 7.1.13 12 V socket
Turn the ignition key to position I, see page 71.
WARNING
Danger of accident
If the ash-tray is being taken out or inser-
ted back while operating the industrial
machine, the operator may lose control
over the industrial machine. This may
cause an accident.
 Only take the ash-tray out and insert it
back when the industrial machine is stati-
onary.

2 You will find the 12 V socket behind in the right

console.

1 Note
The socket is intended for 12 V (5 A) appliances
of up to max. 60 W.

7.1.14 Lighting
M+P-05C-3454
Turn the ignition key to position I, see page 71.
Opening and closing Side lightst
Hold the cover by the handle (1) and push it up-
wards or downwards. Switching on
Press the button toggle.
Removal
Left control light lights up.
1. Hold the cover by the handle (1) and push it
downwards. The indication is shown on the dis-
play.
2. Remove the ash-tray (2) from above, taking it
from the holes.

Inserting back
1. Insert the ash-tray (2) underneath into the
holes. Switch off
2. Press the ash-tray (2) from above until it locks Press and hold the button until the control light
into the place. goes out.
3. Hold the cover by the handle (1) and push it
upwards. Dipped beam

Switching on
Press the button twice.
The control lights light up.
The indication is shown on the dis-
play.

Switch off
Press the button toggle.
The control lights go out.

53
7 Operation
Main-beam headlight Working floodlights

WARNING WARNING
Danger of accident Danger of accident
Working main-beam headlight may dazz- Working floodlights may dazzle other
le other road users when switched on, road users when switched on, thereby
thereby causing an accident. causing an accident.
 Make sure that main-beam headlights are  Make sure that the working floodlights
used in accordance with traffic regulati- are used in accordance with traffic regula-
ons. tions.

The working floodlights (at the front and at the

rear) serve to light up the work area.

Switching on
I
At the front:
1 Press the button twice.
The control lights up.
The indication is shown on the dis-
play.
II

M+P-05C-1327

1. Switch on the dipped beam.

2. Operate the multifunctional lever .
At the front and at the rear:
I Switch off
II Switching on Press the button twice.
The control lights up.
Control light in the display panel lights up.
The indication is shown on the dis-
play.
The indication is shown on the dis-
play.

At the rear:
Rotating warning light Press the button three times.
The respective national regulations have to be The control lights up.
observed when using the rotating warning light. The indication is shown on the dis-
play.
Switching on
Press the button toggle.
The control lights up.
The indication is shown on the dis-
play. Switch off
Press and hold the button until the control
light goes out.

Switch off
Press the button toggle.
The control light goes out.

54
 Operation 7
Interior lights Switch off
As soon the cab door is opened the interior lights Press and hold the button until the control
will stay switched on for approx. 2 minutes. light goes out.
The control lights up.

Intermittent windshield wiper

The indication is shown on the dis-
play. Switching on
Press the button toggle.
The control lights up.
The indication is shown on the dis-
play.
Switching on
Press the button toggle.
The control lights up.
The indication is shown on the dis-
play.
Note
The intervals of the intermittent windshield wiper
can be adjusted, see page 66.

Note Switch off

Interior lights switch off automatically in approx. Press the button toggle.
2 minutes. The control light goes out.

Switch off Windshield washer

Press the button toggle.
The control light goes out. Switching on/off
Press and hold the button toggle.
The control lights up.
7.1.15 Windscreen washer
The indication is shown on the dis-
Note play.

Switch the windscreen washer on only when the

windshield is closed.

Turn the ignition key to position l, see page 71.

Note
Windshield wiper
As soon as the intermittent windshield wiper is
Switching on switched on, its function stays switched on even
Press the button until the requested if the windshield washer is switched off.
speed of wiping is switched on.
The control lights up.
Normal wiping: The indication is
shown on the display.

Fast wiping: The indication is

shown on the display.

55
7 Operation
7.1.16 Loudspeaker muting

1 Camera
Press the switch (1). 2 Monitor
0 Switch off Description for the operation of the monitor for the
Radio loudspeakers switch on. rear area see the separate operating instruc-
I Switching on tions.
The control light on the switch lights up.
Radio loudspeakers switch off.
Description for the operation of the radio see
the separate operating instructions.

7.1.17 Equipment for rear area monitoring

The equipment for rear area monitor enables
the operator to see the area behind the industrial
machine without having direct visual contact.

WARNING
Personal injury and damage to pro-
perty
When people or obstacles stay out of the
scope of the rear area monitoring or
when they do not appear or if they appear
partly on the monitor, injury or damages
may result.
 The equipment for rear area monitoring
is just a technical aid that enables the
operator to see the area behind the indus-
trial machine .
 Rear area monitoring does not replace
operator's attention and responsibility du-
ring reverse travel or while working.
 Monitor for monitoring the rear area 
shall not be used when visibility is poor.
 Neither people nor any obstacles may
stay within the hazard zone of the indust-
rial machine.
 Always keep camera lens clean.

56
 Operation 7
7.1.18 Heating and air conditioning system Turn the ignition key to position I, see page 71.

WARNING
Personal injury and damage to pro-
perty
Checks of heating and air conditioning
system that have been carried out impro-
perly may result in injury or damage.
 Have the heating and air conditioning sys-
tem checked every 24 years by a qualified
employee. ATLAS recommends consul-
ting an ATLAS Customer Service.

NOTICE
Damage to property
Damage may be caused if the compres-
sor is not lubricated regularly.
 Switch on the heating and air conditioning
system at least once a month for a short
time.

Display and control device (1) are situated in the

right console.

Note
The heating and air conditioning system only
works if the engine is running. The blower is fully
operational when the ignition is switched on.

57
7 Operation
1 2 3 4 7

5 6 8 9 M+P-05C-3423

1 Know for the blower levels Setting the blower

2 Knob for the air distribution
3 Circulating air mode
4 Cooling and dehumidifying function
5 Temperature indication shifting: indoor/out-
door temperature
6 Defrost function
7 Display
8 Decrease the temperature.
9 Increase the temperature
Heating and air conditioning system swit-
ching on/off
Switch off
Press the button (8) until the indication  ap-
pears on the display (7).
Switching on
Press the button (9) until the requested tempera-
ture appears on the display (7).
Setting the temperature
The temperature can be set to between 18-28°C/
64-82°F.
The blower has four blow levels.
Turn the knob (1) to the desired blow level.
Setting the air distribution
Turn the knob (2) to the desired air distribution.
Switching the cooling and dehumidifying
function on/off
The blow-out temperature can be set between 5-
45 °C.
Press the button toggle (4).
The control lights up.
Circulating air mode switching on/off
Press the button (3).
The control lights up.
Defrost function switching on/off
Press the button toggle (6).
The control lights up.
The indication  is shown on the display (7).

Press the button (8 or 9) until the requested tem-

perature appears on the display (7).

Changing the temperature indication

The temperature can be displayed in °C or °F.
1. Press and hold the button toggle (5).
The control light lights up.
° oder ° appears on the display panel .
2. Press the button (6).
Shifting is saved.

Outdoor temperature indication

Press the button toggle (5).
The control lights up.
The current outdoor temperature appears on the
display (7).

58
 Operation 7
7.1.19 Adjusting the nozzles 7.1.21 Setting on the display panel

Menu navigation
1. Press the button toggle.
 is displayed and the control
light lights up.
2. Press corresponding button toggle.
Within the selective list of the menu,
only one function may be selected.

3. Press the button toggle.

The menu function that is selected
gets acknowledged.
4. Press the button toggle briefly.
The selected menu goes back one
menu level.
Or:
Press and hold the button.
The menu is exited.

Note
The indication of the menu function on the dis-
play depends on the equipment of the industrial
machine.

Main menu
Press the button toggle.
The control lights up.

1 Nozzles in the head space

Press or turn the fins
2 Windshield nozzles and side window nozzles
Turn the adjustment wheel
3 Foot space nozzles
Press the fins and turn the marked edge

7.1.20 Auxiliary heating

1) Menu function indication on the display depends on the
Auxiliary heating may be operated by the timer equipment of the industrial machine.
in the cab. See the separate operating instruc- 2) Menu function indication appears only in case of error
tions. messages.

NOTICE
Damage to property
Switching of the electrical system of the
battery isolator while the auxiliary hea-
ting is working may damage the auxilia-
ry heating.
 Use the battery isolator switch only when
the auxiliary heating is switched off.

59
7 Operation
Main settings

Setting the language

Note
The languages that are available for selection
depend on the software version of the industrial
machine and may differ from the current presen-
tation.

1. Press the button toggle.

 is displayed.

2. Press corresponding button toggle

and select  . 4. Press corresponding button toggle
and select  .

3. Press the button toggle.

Menu function  is acknow- 5. Press the button toggle.
ledged. Menu function  is acknow-
ledged.

M+P-05C-2298

4. Press corresponding button and se-

lect the desired language. 6. Select the value that is to be changed.

5. Press the button toggle.

The language setting is saved. 7. Press the button toggle.
Selected value flashes.

Setting time and date

8. Raise or reduce the value.
1. Press the button toggle.
 is displayed.

2. Press corresponding button toggle

and select  . 9. Press the button toggle.
The setting is saved.

3. Press the button toggle.

Menu function  is ack-
nowledged.

60
 Operation 7
Menu „Functions”
Menu is used for switching on/off the functions of
the industrial machine.
 Folding the articulated jib
 Reducing the slewing
 Flashing at the time of slewing
 Driving “Off“ with a brake that is actuated
 Signal buzzer while driving
 Diesel particulate filter (DPF) regeneration
1. Press the button toggle.
 is displayed.

2. Press corresponding button toggle

4. Press corresponding button toggle
and select  .
and select  „ “ .

5. Press the button toggle.

Menu function  „ “
is acknowledged.

90=,0:

:>0;*/,+6--

+<905.)9(205.

F 
3. Press the button toggle.
Menu function  is acknow-
ledged.
M+P-05C-2303

Note 6. Select  or  .

The first three menu items may only be set if the
operational weight of the industrial machine is
50 t or more.

Driving “off“ with a brake that is actuated 7. Press the button toggle.
The setting is saved.
Manual transmission shifts into idle as long as the
brake pedal is activated so as to prevent the in-
dustrial machine from possibly being pushed for-
Signal buzzer while driving
ward.
1. Press the button toggle.
1. Press the button toggle.
 is displayed.
 is displayed.

2. Press corresponding button toggle

2. Press corresponding button toggle
and select  .
and select  .

3. Press the button toggle.

3. Press the button toggle.
Menu function  is acknow-
Menu function  is acknow-
ledged.
ledged.

61
7 Operation

4. Press corresponding button toggle 4. Press corresponding button toggle

and select  . and select  .

5. Press the button toggle. 5. Press the button toggle.

Menu function  Menu function  is
is acknowledged. acknowledged.

 

M+H-05S-0916

6. Select  or  . 6. Select  or  .

7. Press the button toggle. 7. Press the button toggle.

The setting is saved. The setting is saved

Diesel particulate filter (DPF) regeneration

1. Press the button toggle.
 is displayed.

2. Press corresponding button toggle

and select  .

3. Press the button toggle.

Menu function  is acknow-
ledged.

62
 Operation 7
Menu „System setup“
The following functions may be set in the menu:
 Button toggle/Switch
 F1 to F3 operating modes
 Signal of the button toggles
 Changing values
 Auto-idling system
 Intervals for the intermittent windshield
wiper
 Overload detection
 Multifunctional display
 Time/Date
 Pressure compensator 4. Press corresponding button toggle
 Version of the components and select  .
1. Press the button toggle.
 is displayed.

2. Press corresponding button toggle 5. Press the button toggle.

and select  . Menu function is
acknowledged.

6. Press corresponding button toggle

and select  ,  or  .
3. Press the button toggle.
Menu function  is ack-
nowledged.
7. Press the button toggle.
Setting the F1 to F3 operating modes Menu function  ,  or  is acknow-
Engine speed and pressure differential/fine con- ledged.
trol (Delta-P) may be set to various values for the
purposes of the operating modes F1 to F3.
1. Press the button toggle.
 is displayed.

2. Press corresponding button toggle

and select  .

3. Press the button toggle.

Menu function  is ack-
nowledged.

63
7 Operation

8. Select the desired value. 4. Press corresponding button toggle

and select  .

9. Press the button toggle. 5. Press the button toggle.

The value starts flashing. Menu function  is
acknowledged.
10.Raise or reduce the value.

11.Press the button toggle.

The setting is saved

Note
Small pressure difference (Delta-P) provides
higher sensitivity of the operation functions.

Switching on/off the signal of the button tog-
gles
Button toggle actuation may be acknowledged by
an acoustic signal.
1. Press the button toggle.
 is displayed.
2. Press corresponding button toggle
and select  .
6. Press corresponding button toggle
and select 
 .
7. Press the button toggle.
Menu function 
 is acknowledged.

3. Press the button toggle.

Menu function  is ack-
nowledged.

64
 Operation 7
5. Press the button toggle.
Menu function  is ack-
nowledged.

8. Select  or  .
M+P-05C-2314

6. Press corresponding button toggle

and select  .
9. Press the button toggle.
The setting is saved

7. Press the button toggle.

Setting the auto-idling system Menu function 
The time until the automatic idling mode switches is acknowledged.
on (3-60 seconds) and the idling speed (900-
1500 min-1) can be adjusted.
1. Press the button toggle.
 is displayed.

2. Press corresponding button toggle

and select  .

3. Press the button toggle.

Menu function  is ack-
nowledged.

8. Select the desired value.

9. Press the button toggle.

The value starts flashing.

10.Raise or reduce the value.

4. Press corresponding button toggle 11.Press the button toggle.

and select  . The setting is saved

65
7 Operation
Intervals for the intermittent windshield wiper 7. Press the button toggle.
Break time (of 3 60 seconds) between wiping mo- Menu function  is
vements upon intermittent wiping can be ad- acknowledged.
justed.
1. Press the button toggle.
 is displayed.

2. Press corresponding button toggle

and select  .

3. Press the button toggle.

Menu function  is ack-
nowledged.

8. Press the button toggle.

The value flashes.

9. Raise or reduce the break time.

10.Press the button toggle.

The setting is saved

Changing the multifunctional display

4. Press corresponding button toggle
and select  . The following operational parameters may be set
in the menu:

Engine speed
n

5. Press the button toggle.

Menu function  is ack- Pressure differential/fine control
nowledged. P (Delta-P)
Fuel supply

Coolant temperature

Engine torque
Mt

Engine oil pressure

Charge air pressure

P

6. Press corresponding button toggle

and select  .

66
 Operation 7
Note
The multifunctional display permits simulta-
neous indication of up to four operational para-
meters. In order to select a new operational pa-
rameter, select first the operational parameter
that is no more required so as to stop it flashing.

1. Press the button toggle.

 is displayed.

2. Press corresponding button toggle

and select  .

6. Select the indicated operational para-

meter that is no more required.
3. Press the button toggle.
Menu function  is ack-
nowledged.
7. Press the button toggle.
The setting is saved

Flashing operational parameters appear in the

multifunctional display. The order of appearance
depends on the order of selection.

Pressure compensator
Pressure compensator enables connection of
various work attachments and accessories.

4. Press corresponding button toggle
and select  .
5. Press the button toggle.
Menu function 
 is acknowledged.
Currently selected operational para-
meters start flashing.
NOTICE
Damage to property
Raising or reducing the value without ta-
king further adjustment measures may
damage the work attachment that is cou-
pled or the pressure compensator.
 The menu for setting the pressure com-
pensator may be operated exclusively
by ATLAS Customer Service.
1. Press the button toggle.
 is displayed.
2. Press corresponding button toggle
and select  .

3. Press the button toggle.

Menu function  is ack-
nowledged.

67
7 Operation
2. Press corresponding button toggle
and select  .

3. Press the button toggle.

Menu function  is ack-
nowledged.

4. Press corresponding button toggle

and select 
 .

5. Press the button toggle.

Menu function 
 is acknowledged. 4. Press corresponding button toggle
For the purposes of all kinds of settings the fol- and select  .
lowing already stored values are displayed:

5. Press the button toggle.

Menu function  is
acknowledged.

1 Oil pressure
2 Oil level
Any work attachment or accessory related setting
can be accessed via the button toggle for tool pre-
selection, see page 81 .
6. A list of the built-in components is displayed.
Indication of components
Menu „Operating data“
Serial and software version number of the fol-
lowing components can be displayed: This menu provides the following functions:
 OU (Operating unit)  Displaying and resetting the daily operating
hours;
 CU (Control unit)
 Displaying the total operating hours for
 LLSC (Load limit sensing control)
 Industrial machine
1. Press the button toggle.
 Hydraulic system
 is displayed.
 pre-selectable work attachment
 Driving

68
 Operation 7
1. Press the button toggle. 5. Press the button toggle.
 is displayed. Menu function  is ack-
nowledged.
It appears the current counter value of
2. Press corresponding button toggle
the daily operating hours.
and select  .
For resetting the counter:

6. Select  .
3. Press the button toggle.
Menu function  is ack-
nowledged.

Daily operating hours 7. Press the button toggle.

The operating hours counter will be
1. Press the button toggle.
reset.
 is displayed.

Total operating hours

2. Press corresponding button toggle
1. Press the button toggle.
and select  .
 is displayed.

2. Press corresponding button toggle

and select  .
3. Press the button toggle.
Menu function  is ack-
nowledged.

3. Press the button toggle.

Menu function  is ack-
nowledged.

4. Press corresponding button toggle

and select  .

69
7 Operation
4. Press corresponding button toggle
and select  .
5. Press the button toggle.
Menu function  is
acknowledged.
6. The current value of the total operating hours
is displayed.
70
7.2 Operation
7.2.1 Checks to be carried out prior to the
engine start
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Read all the instructions in the "Introduc-
tion" and "Safety" chapters before carry-
ing out checks.
Daily before starting the engine for the first
time:
 Switch on the electrical system using the bat-
tery isolator switch, see page 44.
 Carry out daily checks in accordance with the
inspection plan, see page 39.
 Carry out a visual inspection for damage,
loose parts and oil, fuel and coolant leaks.
 Ensure that the pilot control has been deacti-
vated, see page 70.
1. Turn the ignition key to position I, see
page 71.
2. Press the button toggle or the multifunctional
lever (2).
The horn must sound.
7.2.2 Pilot control
Use the pilot control to switch the functions of the
joysticks and the pedals on or off.
Note
Pilot control will be automatically switched off, if
the parking brake is activated.
 Operation 7
Switching on/off by a button
WARNING
Switching on
Personal injury and damage to pro-
perty Press the button toggle.
Uncontrolled movement of the industrial The control light goes out.
machine caused by accidentally touching
the joysticks or pedals may cause injury
or damage. Switch off
 Switch off the pilot control before taking a Press the button toggle.
break and before entering or leaving the The control lights up.
industrial machine.
The indication is shown on the dis-
play.
Switching on/off by a lever

7.2.3 Ignition lock

0 Ignition off
This is the only position in which the ignition
key (1) can be inserted or removed.
I Ignition on
II Start the engine
Switching on
WARNING
Swing the lever (1) up.
Danger of accident
The control light goes out.
When the engine is switched off, steering
and brakes of the industrial machine are
partially operational. This may cause an
accident.
Switch off  Only switch on the ignition when the in-
Swing the lever (1) down. dustrial machine is stationary.
The control lights up.
WARNING
The indication is shown on the dis- Danger of accident
play.
If the pilot control is switched on while
the ignition key is in position I , damage
may be caused.
 People are not permitted to be within the
hazard zone of the industrial machine.
 Switch off the pilot control, if necessary.

71
7 Operation
7.2.4 Test run
Turn the ignition key to position I, see page 71.
All warning and control lights on the display panel
light up.
NOTICE
Damage to property
If some of the warning and control lights
do not light up, a malfunction has occur-
red which may result in damage.
 The malfunction has to be rectified imme-
diately.
Warning lights in the display panel should
light up and stay on until the start of the
engine.
NOTICE
Damage to property
If the warning lights go out straight after
the test run, a malfunction has occurred
which may result in damage.
 The malfunction has to be rectified imme-
diately.
Note
As soon as the test is finished, the standard dis-
play is shown, see page 29.
WARNING
Personal injury and damage to pro-
perty
If single warning lights continue to be lit
and/or error messages/warning notes are
displayed, a malfunction has occurred
which may cause damage or injury.
 The malfunction has to be rectified imme-
diately.
The following warning lights may continue to be lit
in the display panel or may light up during opera-
tion:
As soon as an error or a defective fuse is
detected, the warning light lights up, see
page 149 and page 137.
The control light lights up in case of the
following malfunctions:
 Insufficient coolant quantity
 Coolant temperature too high.
 Insufficient engine oil pressure
 Air filter is dirty.
 Hydraulic oil temperature too high.
 Water in the fuel pre-filter
 Insufficient park pressure
72
The error message or the warning notes are dis-
played and a buzzer sounds, see page 29 and
page 149.
In case of more than one warning notes, they are
displayed alternately.
Press the button toggle in order to ack-
nowledge and clear the warning notes.
The control light lights up and it will not go
out until the malfunction rectified is.
Note
Possible causes of malfunctions being indi-
cated, see page 149.
7.2.5 Starting and switching off the engine
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters before st-
arting the engine.
WARNING
Personal injury
Sudden movements of the equipment
may cause personal injury.
 Before starting up the engine make sure
that nobody is within the hazard zone of
the industrial machine.
WARNING
Danger of accident
Misuse and improper operation by unau-
thorised persons may cause accidents.
 Close the windows and always lock the in-
dustrial machine when you leave it.
 Switch the electrical system off using the
battery isolator switch if stationary for long
periods.
WARNING
Danger of accident
Failure to fulfil all of the necessary requi-
rements prior to starting up the engine
may result in accidents during operation.
 All of the essential checks before starting
the engine have to be carried out, see
page 70.
 Operation 7
Start the engine
1. Switch pre-selection for direction of travel to NOTICE
position Neutral, see page 77. Damage to property
2. Turn the ignition key to position I, see A lengthy engine start may damage the
page 71. batteries.
The test run will start, see page 72.  Do not start for longer than 20 seconds
3. Turn the ignition key to position II and hold it without a break.
there.  Wait at least 2 minutes before trying to
The engine will start. start the engine again.

NOTICE 3. As soon as the engine is running smoothly re-

lease the ignition key.
Damage to property
A lengthy engine start may damage the NOTICE
batteries.
 Do not start for longer than 20 seconds
Damage to property
without a break. All warning lights must go out; if they do
not, a malfunction has occurred which
 Wait at least 2 minutes before trying to
may cause damage.
start the engine again.
 The malfunction has to be rectified imme-
4. As soon as the engine is running smoothly re- diately.
lease the ignition key.
Switching off the engine
NOTICE Turn the ignition key to position 0, see page 71.
Damage to property The engine will switch off.
All warning lights must go out; if they do Note
not, a malfunction has occurred which
may cause damage. All settings made before the engine is switched
 The malfunction has to be rectified imme- off will be automatically reselected when the en-
diately. gine is started.

Starting with the cold start device 7.2.6 Before operation

The engine can be started up with the help of the
cold start device even if outdoor temperature is
extremely low.
1. Turn the ignition key to position I, see
page 71.
The test run will start, see page 72.
After the test run the control light will light
up on the display panel.
The indication flashes on the dis-
play.
2. When the control light and the indication on
the display go out, turn the ignition key to
position II and hold it there.
The engine starts up.
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Before and during travel consider all the
instructions in the "Introduction" and "Sa-
fety" chapters.
Auto-idling system
The automatic idling mode serves to preserve the
engine and to cut down on fuel consumption. It is
activated around 6 seconds after the last indust-
rial machine operation and switches the engine to
idling speed.
Note
Break time and engine idling speed can be set,
see page 65.

Switching on
Press the button toggle.
The control lights up.

73
7 Operation
The indication is shown on the dis-
play.
The activation or switching on of a joystick sets
the engine to its previous speed.
Switch off
Press the button toggle.
The control light goes out.
F1 to F3 operating modes
Engine speed and pressure differential/fine con-
trol (Delta-P) may be set to various values by
operating modes F1 to F3.
Operating mode F1 (Fine)
Factory settings:
Engine speed: 1500 min-1
Pressure differential/fine control: 100 %
Operating mode F2 (Eco)
Factory settings:
Engine speed: 1750 min-1
Pressure differential/fine control: 100 %
Operating mode F3 (Power)
Factory settings:
Engine speed: 1900 min-1
Pressure differential/fine control: 100 %
Note
Engine speed and pressure differential/fine con-
trol (Delta-P) may be adjusted, see page 63.
Switching on
Press the button toggle for the desired operating
mode.
The relevant control light lights up.
The indication for the relevant ope-
rating mode is shown on the dis-
play.
7.2.7 Travelling by the industrial machine
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Before and during travel consider all the
instructions in the "Introduction" and "Sa-
fety" chapters.
WARNING
Danger of accident
Setting off in the wrong direction can lead
to accidents.
 Prior to travel, determine where the travel
drive is located.
 Operate the industrial machine with due
care.
 If possible, always turn the uppercarriage
so that the travel drive is at the front.
 Prior to reverse travel switch on the rear
area monitoring, see page 56.
 If necessary, ask another person for as-
sistance.
 People are not permitted to be within the
hazard zone of the industrial machine.
WARNING
Danger of accident
In case of malfunction of the brake sys-
tem the brake distance of the industrial
machine becomes longer. This may
cause an accident.
 Before each driving of the industrial ma-
chine check the functions of the brake
system at a low speed.
 When driving the industrial machine, keep
an adequate brake distance.
 People are not permitted to be within the
hazard zone of the industrial machine.

Switch off
Press corresponding button.
The control light goes out.

Set the engine speed manually

Press corresponding button toggle and
raise or reduce the engine speed.
rpm

74

Starting up
WARNING
Danger of accident
Carelessness when starting up and while
driving may lead to accidents.
 Warning signs have to be given if persons
are at risk.
 People are not permitted to be within the
hazard zone of the industrial machine.
 Start the engine, see page 72.
 Lift the outrigger support (the dozer blade, if
necessary) up to the limit stop, see page 82.
1. Unlock the brake pedal (1) with the latching
device (2).
2. Actuate the driving pedal (3).
Operation 7
Parking brake
NOTICE
Damage to property
Switching on the parking brake while dri-
ving the industrial machine may damage
the traction motor and the transmission.
 Only adjust the parking brake when the in-
dustrial machine is stationary.
 In case of emergency, if the service bra-
king device fails, an emergency braking
may be performed by the parking brake,
see page 79.
Turn the ignition key to position I, see page 71.
Switching on
Press the button toggle.
Control lights in the display panel light up.
The indication is shown on the dis-
play.
Note
If the parking brake is switched on, the pilot con-
trol is automatically switched off during travel,
see page 70.
Disconnecting
Press the button toggle.
Control lights in the display panel go out.
75
7 Operation
Changing gear Switch on the on-road gear
Press the button toggle again.
WARNING The right control light in the button toggle
Personal injury and damage to pro- will light up (yellow).
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Before and during travel consider all the
instructions in the "Introduction" and "Sa-
fety" chapters.
 Only switch on the transmission when the
industrial machine is stationary.

Switching on the off-road gear

Press the button toggle.
The left control light in the button toggle
will light up (green).
At the same time, operate the brake pedal (1) for
approx. 1 second.
On-road gear - switch on.
The indication is shown on the dis-
play for approx. 5 seconds.

Note
If the brake pedal is locked, actuate the gear
shift only by pressing the gear shift button
toggle.
At the same time, operate the brake pedal (1) for
approx. 1 second.
Off-road gear - switch on.
The indication is shown on the dis-
play for approx. 5 seconds.

76
 Operation 7
Pre-selection of direction of travel Forward
Press the button toggle (2).
Note
The upper part of the control light in the
Travel direction pre-selection will be switched display panel lights up.
off, if the parking brake is activated.
The indication is shown on the dis-
play.

Backward
Press the button toggle (3).
The lower half of the control light in the
display panel lights up.
The indication is shown on the dis-
play.

1 Neutral
2 Forward
3 Backward Automotive driving
Neutral At automotive driving, engine speed is set to
1400 min-1 at least. Travel speed is adjusted to
Press the button toggle (1). the engine speed by actuation of the driving
pedal.
Note
Switch off the pilot control, see page 70.
Parking brake is automatically switched on, if
the travel direction pre-selection is shifted on Switching on
Neutral.
Press the button toggle.
Control light in the display panel lights up.
The indication is shown on the dis-
play.

Switch off
Press the button toggle.
Control light in the display panel goes out.

Note
Automotive driving is automatically switched off,
if an operating mode from F1 to F3 is pre-se-
lected or engine speed is manually set, see
page 74.

77
7 Operation
Creeper gear 7.2.8 Driving on public roads
For sensitive driving (e.g. transporting heavy All national legislation and regulations in the
loads, driving in confined spaces, etc.) switch on countries in which the industrial machine is used
the creep gear. must be observed.
 This industrial machine is banned from driving
Switching on on public roads in Germany.
Press the button toggle.  Clean the industrial machine thoroughly be-
The control light in the button toggle will fore driving it on public roads and check its
light up (green). operational and road safety.
The indication is shown on the dis-  Removing the work attachment, see page 88.
play.  In case of an industrial machine with a cab
lift or a vario cab, lower the cab comple-
tely, see page 83.
 Turn the undercarriage so that the travel drive
is at the front (given the direction of travel),
see page 87.
Switch off
 Seat that is centred between the consoles is to
Press the button toggle. be pushed completely forward along with the
Control light in the display panel goes out. consoles, see page 49.
 Apply equipment, e.g. warning flags, a rota-
ting warning light, that complies with nati-
onal regulations.
 Check that lighting and horn work.
 Position the steering column vertically, see
page 52.
 Maximal permissible height of the vehicle and
the cantilever lengths must not be exceeded.

M+P-05C-2015

Secure the paws with the relevant pins (1) and

splint pins (2) whereupon the paws must be in
fully retracted position.

78

7.2.9 Stopping/parking
Stopping the industrial machine
1. Operate the driving brake pedal (1).
The industrial machine is stopped.
2. Lock the driving brake pedal (1) with the lat-
ching device (2).
3. Switching on the parking brake, see page 75.
WARNING
Personal injury
Stopping the industrial machine on up-
ward or downward slopes may result in
injury when the parking brake is released.
 People are not permitted to be within the
hazard zone of the industrial machine.
Emergency braking
If the service braking device fails, an emergency
braking may be performed by the parking brake.
Switching on the parking brake, see page 75.
WARNING
Personal injury and damage to pro-
perty
Performing an emergency braking by me-
ans of the parking brake while driving the
industrial machine may cause injury to
the operator because of the uncontrolled
brake force. The traction motor and the
transmission may be damaged.
 Perform emergency braking only to pre-
vent accidents.
Operation 7
Parking the industrial machine
 Park the industrial machine only on solid
ground which is as level as possible.
 Turn the uppercarriage so that the travel drive
is at the front (given the direction of travel),
see page 87.
 Only park the industrial machine where it
does not cause an obstruction; if necessary
secure it with a warning triangle, marking
lines, etc.
 Secure the industrial machine to prevent it
from slipping down on upward or downward
slopes.
WARNING
Personal injury and damage to pro-
perty
If the hydraulic system is damaged the
work attachment, the dozer bladeand
the outrigger support may drop down and
cause injury or damage.
 Lower the work attachment (and the do-
zer blade if necessary) and the outrig-
ger support to the ground or lock the paws
when leaving the industrial machine .
1. Stop the industrial machine.
2. Lower the work attachment (the dozer
blade, see page 81 if necessary) to the
ground, see page 87.
3. Lower the outrigger support to the ground or
lock the paws, see page 78 and page 82.
4. Switch pre-selection for direction of travel to
position Neutral, see page 77.
5. Switch off the pilot control, see page 70.
6. Switch off the engine.
7. Switch off the electrical system via the battery
isolator switch, see page 44.
WARNING
Danger of accident
Misuse and improper operation by unau-
thorised persons may cause accidents.
 Close the windows and always lock the in-
dustrial machine when you leave it.
 Switch the electrical system off using the
battery isolator switch if stationary for long
periods.
79
7 Operation
7.2.10 Working with the industrial machinea
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters in particu-
lar before carrying out any work activities.
Work scheduling
 Carry out daily checks in accordance with the
inspection plan, see page 39.
 Starting the engine, see page 72.
 Drive the industrial machine to the work site,
see page 74.
 Secure the industrial machine by the outrigger
support, see page 79.
 Operate the driving brake pedal and lock it
 Switching on the oscillating axle locking de-
vice, see page 80.
80
Oscillating axle locking device
The oscillating axle can be blocked in any posi-
tion during the work via the brake pedal or perma-
nently.
Pre-selection
Press the button toggle.
The control light lights up.
The indication is shown on the dis-
play.
Oscillating axle locks only if the brake pedal is ac-
tuated and locked. As soon as the oscillating axle
is blocked, both control lights in the display panel
light up.
Switching on
Press button toggle twice.
Both control lights light up.
The indication is shown on the dis-
play.
The oscillating axle is permanently blocked.
Switch off
Press and hold the button until the control
lights go out.
Note
Oscillating axle locking device is to be switched
off during travel.
Pressure differential/fine control
Note
In order to achieve maximum sensitivity of the
operating functions, set a minimal value for the
pressure differential/fine control.
Press corresponding button toggle and
raise or reduce the value.
100
The indication displays the current
P value of the pressure differential/
50 fine control (Delta-P).
100
% 0

Pressure compensator/Work attachment
Pressure compensator serves for oil pressure
and oil level pre-selection for various hydraulic
work attachments and accessories.
Note
Oil pressure and oil level current values can be
displayed, see page 67.
Operation 7
Dozer blade
Pre-selection
You will find the button toggle in the right console.
Press the button toggle until the dozer
blade has been pre-selected.
I Scroll the selection forward
II Scroll the selection backward

Turn the ignition key to position I, see page 71. Control lights 2 and 4 light up.

Note
Work attachment that is pre-selected is automa-
tically switched off, if the pressure compensator The indication is shown on the dis-
is switched on. play.

Switching on
You will find the button toggle in the left console.

I Press the button until the setting of the

pressure compensator (value 1-5) or If the control lights 1, 2, 3 and 4 don't light
the value of the work attachment is pre- and
0
selected and
II
the indication for pressure com- the indication is displayed,
pensator neither the paws nor the dozer
1 or the relevant symbol for a work bladed can be moved.
attachment/accessory, which is
connected, is displayed.
I Scroll the selection forward
II Scroll the selection backward
Repeat the switching operation until the dozer
Control light in the display panel lights up, blade has been pre-selected.
when the work attachment/accessory,
which is connected, is ready for opera- Note
tion.
After switching off the ignition, last selection is
Note not saved.

If the work attachment is operated, the control

light flashes. Moving

Switch off
You will find the button toggle in the left console.
I Press the button toggle until a new work
attachment/no work attachment has been
0 pre-selected and
II
the relevant indication is displayed.
WARNING
Personal injury and damage to pro-
perty
Carelessness while moving the dozer bla-
de may result in injury or damage.
 People or object must not stay within the
range of the dozer blade.

81
7 Operation
Outrigger support
The outrigger support serves for enhancing the
stability of the industrial machine.

3
2

Actuate the lever (1).

I Lowering
M+P-05C-2018
II Lifting
1. Pull out the splint pin (1) and the pin (2) from
the pin receiver.

Note
Relieve the pins by lifting the paws completely,
if necessary.

1
4
2

M+P-05C-2019

2. Insert the pin (2) into the holder (4) and secure
it with a splint pin (1).
3. Select a pair of paws.
Press the button toggle in the right con-
sole until the pair of paws has been pre-
selected.
I Scroll the selection forward
II Scroll the selection backward
If the control lights 1, 2, 3 and 4 do not
light and

The indication is shown on the dis-

play, paws will not move.

Repeat the switching operation until a pre-selec-

tion is made.

82
 Operation 7
Pre-selecting paws Cab lift/Vario cab
Control lights 1 and 3 light up.  In case of an industrial machine with a cab
lift or a vario cab, make a second person
acquainted with the emergency mode activa-
tion.
 Switch on the pilot control, see page 70.
The indication is shown on the dis-
play. WARNING
Personal injury
When lowering the cab, there is a risk of
accidents or damage.
 Make sure there are no people under the
Note cab lift/the vario cab when the cab is
lifted.
The activation of different kinds of outrigger sup-
ports, which are available for selection, e.g. in
pairs or individually, is analogous to the work-
flow described herein.

Note
After switching off the ignition, last selection is
not saved.

Moving

WARNING
Personal injury and damage to pro-
perty
When moving the outrigger support, the-
re is a risk of injury or damage.
 Neither people nor any obstacles may
stay within the range of the outrigger sup-
port.

1. Press the button (1) on the right console.

0 Standstill
I Lifting
II Lowering
2. Press the button (2) on the right console.
0 Standstill
I Driving forward
II Driving backward
Actuate the lever (1).
I Lowering Note
II Lifting This button (2) is available only in the case of an
industrial machine with a vario cab.
Note
For work purposes always completely lower the
outrigger support.

83
7 Operation
Emergency mode activation Pressure activation setting
Pressure activation setting enhances the working
Note pressure so as to enable the lifting heavy loads.
As soon as the ignition key is put to position 0 or
the electric system is switched off, the cab is au- NOTICE
tomatically lowered. Damage to property
If the pressure activation setting is al-
ways switched on, damage may be
caused.
 The pressure activation setting may be
activated only for lifting heavy loads as re-
quired.

Switching on/off via a button toggle on the

display panel

Switching on:
Press the button toggle.
The control light lights up.
The indication is shown on the dis-
play.

Switch off:
Press the button toggle.
The control light goes out.

Press the button toggle (1) in emergency situa- Switching on/off via a button toggle in the joy-
tions to lower the cab from the ground. stick

M+P-05C-3480

Switching on:
Press the button toggle (1).
The indication is shown on the dis-
play.

84
 Operation 7
Switch off: Activate maximum power for a short period
Press the button toggle (1). The pressure differential can be raised to 100%
The indication on the display goes out. for a short time or fine control can be switched off.

Overload warning device

WARNING
Personal injury and damage to pro-
perty 1
The industrial machine may tip due to an
excessively high load moment when it is
lifting and may cause injury or damage.
 Crane operations (e.g. load hook) are
only permitted when the overload warning
device has been switched on.
 Only attach loads to the load hook or to lif-
ting rings, and observe the safe working M+P-05C-3430

load when doing so (see the load chart in

Press and hold the button toggle (1).
the cab).
The working speed is increased to the maximum
as long as the button toggle is pressed.
Switching on
Press the button toggle.
The control light lights up green.
The indication is shown on the dis-
play.

Overload warning
If the load lifted is too high or is moved
within the overload range, the control light
starts flashing red and a buzzer sounds.
The indication is shown on the dis-
play.
The load moment must be re-
duced immediately by moving
the load closer to the industrial
machine.

Switch off
Press the button toggle.
The control light goes out.

85
7 Operation
Emergency operation in case of a fault in the
load limit sensing control

NOTICE
Damage to property
If the load limit sensing control fails, it
can cause the engine to overload. This
may lead to damage.
 Use the emergency mode in a case of
emergency only.
 Have the load limit sensing control re-
paired immediately.
ATLAS recommends consulting an AT-
LAS Customer Service.

In case of a fault in the load limit sensing control,

the industrial machine can be operated in emer-
gency mode at a reduced output.
1. Parking the industrial machine, see page 79.
2. Open the left-hand maintenance flap.

5. Remove the floor plate of the engine compart-

ment.
6. Remove the plug (3) and the seal from the
load control valve (4).
7. Install the floor plate of the engine compart-
ment.
Start the engine, see page 73.

The indication is shown on the dis-

play.

Control light in the display panel lights up.

Emergency mode is activated
.

Note
3. Actuate the lever (2). The engine may stop, if the engine speed that
I Switch on emergency mode has been preset is too low.
II Switch on emergency mode
4. Open the left-hand maintenance flap. NOTICE
Damage to property
In case of emergency operation, the drive
engine may stop, if the industrial machine
is not operated with due care.
 Have the load limit sensing control re-
paired immediately.

86
 Operation 7
Jib equipment and work attachments

Uppercarriage Work attachment

Operate the joystick (1). 1. Operate the joystick (3). The dipper (5)
I Turn anti-clockwise moves.
II Turn clockwise VII Close the dipper
VIII Open the dipper
Articulated jib 2. 2. Actuate the pusher (6).
Operate the joystick (1). The lifting cylinders (2) IX Turn the dipper anti-clockwise.
move.
X Turn the dipper clockwise
III Straightening
IV Bending

Monoblock boom
Operate the joystick (3). The lifting cylinders (4)
move.
V Lowering
VI Lifting

87
7 Operation
Stopping movements
Uppercarriage:
Press the slewing brake pedal (1) and lock with
the latching device (2) if necessary.
The slewing movement stops.
Boom, articulated jib, work attachment:
Release the respective control element (joystick
or pedal); the movement stops immediately.
Controlling the movement speed
Operate the joystick carefully in the correspon-
ding direction.
NOTICE
Damage to property
Improper operation of the joysticks and
pedals may damage the hydraulic cylin-
ders.
 Do not operate the joysticks and pedals in
the respective direction any further if the
hydraulic cylinders are fully extended or
retracted.
88
Emergency lowering of the jib equipment
A pressure reserve is built up in a hydraulic accu-
mulator in functional industrial machines.
This pressure reserve serves to lower the indust-
rial machine equipment should the engine/hyd-
raulic system fail.
WARNING
Danger of accident
When the jib equipment is lowered in dan-
gerous places, . e.g. on downhill edges
and verges, there is a risk of the industrial
machine falling over.
 Lower the jib equipment very carefully.
1. Turn the ignition key to position I, see
page 71.
2. Switch on the pilot control, see page 70.
3. Operate the joystick or the pedal carefully in
the corresponding direction.
The respective jib equipment will be lowered
by its own weight.
7.2.11 Changing the work attachments
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters before
changing the work attachment.
M+P-05C-0124a
 Observe environmental standards!
 Wear work gloves.
 Clean and lubricate pins.
 Check the seals on the boreholes.
 Fasten bolt clips.
 Grease bolts regularly.
 Operation 7
Connecting and disconnecting the hydraulic Screw couplings
lines

WARNING 2
Personal injury and damage to pro- 1
perty
When hydraulic hoses and lines or other 3
components of the hydraulic system are 5
loosening hydraulic oil will escape under
pressure. This may lead to inflammations
(gangrene), other injuries or damage. 4
 Park the industrial machine carefully and
release the pressurization pressure prior
to connecting and disconnecting hydrau-
lic lines. M+P-05C-1379

 Relieve pressure from hydraulic lines, see

page 129.
Quick-release couplings
3 together.
4
1
5 Disconnection:
2 1. Put a suitable container underneath the res-
M+P-05C-1378
Connection:
1. Push the bush (1) to the direction of the arrow
and pull the dust plug (2) out of the fitting (3).
2. Remove the dust cap (4) from the plug (5).
3. Assemble the dust cap (4) and the dust plug
(2).
4. Push the bush (1) to the direction of the arrow
and connect the fitting (3) and the plug (5).
Disconnection:
1. Disconnect the dust cap (4) and the dust plug
(2).
2. Press the fitting (3) against the plug (5), push
the bush (1) in the direction of the arrow and
disconnect the plug and the fitting.
3. Push the bush (1) to the direction of the arrow
and the dust plug (2) — into the fitting (3).
4. Push the dust cap (4) on the plug (5).
Connection:
1. Unscrew the dust cap (1) from the fitting (2).
2. Unscrew the dust plug (3) and remove it from
the plug (4).
3. Connect the plug (4) and the fitting (2) and
screw the nut (5) tight.
4. Screw the dust cap (1) and the dust plug (3)
pective connection.
2. Disconnect the dust cap (1) and the dust plug
(3).
3. Unscrew the nut (5) and disconnect the fitting
(2) and the plug (4).
4. Screw the dust cap (1) to the fitting (2).
5. Screw the dust cap (3) into the plug (4).
6. Dispose of hydraulic oil which has escaped in
accordance with regulations, if necessary.
Mounting and removing work attachments
WARNING
Personal injury and damage to pro-
perty
Carelessness while disconnecting and
connecting work attachments may lead
to personal injury or damage to property.
 When working, avoid falling down of the
pins.
 When driving in the pins, make sure that
they are fastened.
 When connecting and disconnecting hyd-
raulic lines, beware of sharp thread.

5. Hydraulic oil which has escaped has to be

collected by means of a suitable container and
disposed of in accordance with regulations, if
necessary.

89
7 Operation
Removing the dipper
WARNING
Personal injury and damage to pro-
perty
The dipper may tip backwards when the
pins have been removed. This may lead
to injury or damage.
 If the dipper is to be lowered when it is
closed, it is to be supported by suitable
objects on the ground (e.g. with blocks of
wood).
3. Remove the splint pin (5) and the castle nut
(6), and take off the flat washer (7).
Note
The design of the pin retainer varies depending
on the manufacturer of the load hook. It is es-
sential to follow the manufacturer's operating in-
structions.
4. Screw the protective threaded cap (8) to the
pin (9) and drive out the pin (9) with a suitable
stake and hammer.

Note
You will find the protective threaded cap (8) in
the tool box.

Note
If necessary use minimal movements of the jib
equipment to change the position of the load
hook and relieve the pin (9).

5. Draw the end of the articulated jib out of the

dipper holder.

M+P-05C-1742 Greifer anbauen

1. Lower the opened dipper to the ground.
WARNING
4 Personal injury
3
4 Improper mounting or removal of the
3
work attachment may lead to injury.
 Never use your fingers to check whether
the bushing of the work attachment and
the articulated jib are aligned.
2

1 1

2
M+P-05C-1743

2. Disconnect the left hydraulic hose (1) and the

right hydraulic hose (2) from the couplings (3)
and (4) of the articulated jib, see page 89.

5 8
6 9
7 M+P-05C-1745

1. Connect the hydraulic lines (1) and (2) to the

dipper before its initial start-up.
2. Insert the end of the articulated jib into the
9 holder of the dipper and align with the hole.

M+P-05C-1744

90
 Operation 7
and (11) of the articulated jib, see page 89.
WARNING
Note
Danger of accident
Work attachments which have not been Mixing up the hydraulic hoses during connection
mounted properly may come loose. This results in reversing the functions.
may cause an accident.
 Always secure the pins carefully.

4
3

7 6

M+P-05C-1746

3. Grease the bolt (3) and the protective th-

readed cap (4) and drive in with a hammer.
Make sure that the bolt (3) is fastened (arrow).
4. Unscrew the protective threaded cap (4).
5. Screw the castle nut (5) tight with a flat washer
(6) and secure it with a splint pin (7).

Note
The design of the pin retainer varies depending
on the manufacturer of the dipper. It is essential
to follow the manufacturer's operating instruc-
tions.

WARNING
Personal injury
Hydraulic lines which have not been
mounted properly may come loose. This
may cause injury.
 Disconnect the couplings with due care.
)

11 10
10 11

M+P-05C-1747

6. Connect the left hydraulic hose (8) and the

right hydraulic hose (9) with the couplings (10)

91
7 Operation
Removing the load hook
1. Lower the load hook down to the ground. WARNING
Danger of accident
Work attachments which have not been
5 mounted properly may come loose. This
4 may cause an accident.
1
2  Always secure the pins carefully.
3

5 3
1
5 2
4

M+P-05C-1748

2. Remove the splint pin (1) and the castle nut 1

(2), and take off the flat washer (3).

Note
The design of the pin retainer varies depending M+P-05C-1749

on the manufacturer of the load hook. It is es-
sential to follow the manufacturer's operating in-
structions.
3. Screw the protective threaded cap (4) to the
pin (5) and drive out the pin (5) with a suitable
stake and hammer.
2. Grease the pin (1) and the protective threaded
cap (2) and drive in with a hammer.
Make sure that the pin (1) is fastened (arrow).
3. Unscrew the protective threaded cap (2).
4. Screw the castle nut (3) tight with a flat washer
(4) and secure it with a splint pin (5).

Note Note
You will find the protective threaded cap (4) in The design of the pin retainer varies depending
the tool box. on the manufacturer of the load hook. It is es-
sential to follow the manufacturer's operating in-
structions.
Note
If necessary use minimal movements of the jib
equipment to change the position of the load
hook and relieve the pin (5).

4. Draw the end of the articulated jib out of the

holder of the load hook.

Mounting the load hook

WARNING
Personal injury
Improper mounting or removal of the
work attachment may lead to injury.
 Never use your fingers to check whether
the bushing of the work attachment and
the articulated jib are aligned.

1. Insert the end of the articulated jib into the

holder of the load hook and align with the hole.

92
 Operation 7
Quick attach Hydraulic quick attach
The industrial machine may be equipped with a
mechanic or a hydraulic quick attach, if the re- WARNING
levant jib equipment is available. Danger of accident
Work attachments have to be equipped with the Improper changing of a work attachment
relevant adapter. may be harmful to health.
 Check the functions of a newly mounted
Note work attachment as soon as it is connec-
ted.
When furnishing the quick attach with the re-
levant adapter and when changing the work at-
tachment, follow the manufacturer's operating WARNING
instructions.
Danger of accident
Safety equipment and control indications
that relate to the proper latching device,
(e.g. inspection pins, vary depending on
the hydraulic quick attach. It is possible
that accidents occur.
 It is essential to follow the manufacturer's
operating instructions.

93
7 Operation

1. Disconnect the hydraulic hoses and lines from Control light in the display panel lights up.
the work attachment, if necessary, see The quick attach has been locked.
page 89.
2. Start the engine, see page 72. The indication is shown on the dis-
3. Press the button toggle (1) until the quick at- play.
tach has been pre-selected within the menu.
The indication is shown on the dis-
play.

7. Connect the hydraulic hoses and lines to the

work attachment, if necessary, see page 89.

Control light in the display panel lights up.

The quick attach has been pre-se-
lected.

4. Press the button toggles (2 and 3) simultane-

ously.
The indication is shown on the dis-
play.

The control light on the display panel fla-

shes.
The quick attach has been locked.
5. Connect the quick attach with the relevant
work attachment.
6. Press the button toggle (4).

94

8 Transport
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters before
transporting or recovering the industrial
machine.
WARNING
Personal injury and damage to pro-
perty
Loading and transporting the industrial
machine may cause accidents if not car-
ried out properly.
 Only qualified persons are permitted to
load and transport the industrial machine.
See page 4, "Requirements of staff" .
 Load the industrial machine on level, solid
ground only.
Observe the following points closely:
 All national legislation and regulations in the
countries in which the industrial machine is
used must be observed.
 Loading dimensions of the industrial machine.
 Carrying capacity of the transport vehicle.
 Dimensions and carrying capacities of roads,
bridges and overhead clearances.
 Securing the industrial machine and the work
attachment on the transport vehicle. If neces-
sary, remove the work attachment.
 Secure the paws.
 In case of an industrial machine with a cab
lift or a vario cab, lower the cab comple-
tely, see page 83.
8.1 Loading the industrial machine
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters before loa-
ding the industrial machine.
 Remove any mud, snow or ice from the loa-
ding area and the ramps of the transport ve-
Transport 8
hicle, as well as from the tyres of the industrial
machine.
If the industrial machine is defective, (e.g. da-
mage to the brake system/the steering)
 Drag the industrial machine on the transport
vehicle using a drawbar installation or lift it on
the transportation vehicle, see page 96.
Industrial machine that is in working order
WARNING
Danger of accident
Loading an industrial machine may cause
accidents if not carried out properly.
 Do not drive onto transport vehicles wit-
hout guides.
 Only qualified persons are permitted to
load and transport the industrial machine.
See page 4, "Requirements of staff".
 Drive in a straight direction only when dri-
ving the transport vehicle on loading area
and on ramps and do not turn the upper-
carriage.
 Start the engine, , see page 72.
 Align the industrial machine in front of the
ramps so that it can be driven onto the loading
area without having to change direction.
 Keep the jib equipment and work attachment
lowered so that the centre of gravity is low
down.
 Drive the industrial machine slowly onto the
loading area. Do not stop on the ramps and
drive particularly carefully on the transition
area between the ramps and the loading area.
 Lower the jib equipment and secure it.
 Secure the paws. Lower the dozer blade, if
necessary.
 Park the industrial machine, see page 79.
 Lock the slewing brake pedal and the driving
brake pedal using the latching device.
 Use chains to secure the industrial machine at
the front and rear lashing rings.
Use suitable chain links for the lashing rings.
WARNING
Danger of accident
Accidents can happen if the industrial
machine is not lashed down.
 Secure the industrial machine against
slipping and tipping over.
95
8 Transport
8.2 Unloading the industrial machine 8.3 Lifting the industrial machine

WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters before un-
loading the industrial machine.
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters before lif-
ting the industrial machine.

1. Remove the drawbars and the chains.

GEFAHR
2. Start the engine, see page 72.
3. Release the parking brake, see page 75. Personenschäden
4. Lock the slewing brake pedal and the driving A lifted industrial machine is a danger to
brake pedal using the latching device. Lift the people in its close vicinity and may cause
a serious or fatal injury.
dozer blade, if necessary.
 Make sure that there are no people within
5. Keep the jib equipment and work attachment the range of the lifted industrial machine.
lowered so that the centre of gravity is low
down. 1. Turn the undercarriage so that the travel drive
is at the front (given the direction of travel),
WARNING see page 87.
Danger of accident 2. Lift the outrigger support and, if necessary, the
dozer blade.
Unloading an industrial machine may
cause accidents if not carried out proper- 3. Secure the paws of the outrigger support.
ly. 4. Remove the suspended work attachment, if
 Do not drive onto transport vehicles wit- necessary, see page 88.
hout guides.
 Only qualified persons are permitted to
unload the industrial machine, see page
4, "Requirements of staff".
 The travel drive can be at the front (given
the direction of travel).
 Drive in a straight direction only when dri-
ving the transport vehicle on loading area
and on ramps and do not turn the upper-
carriage.

WARNING
Personal injury and damage to pro-
perty
Unloading the industrial machine on an
unstable ground may result in injury and
damages.
 Unload the industrial machine on level,
solid ground only.

6. Drive the industrial machine slowly off the loa-

ding area. Drive particularly carefully on the
transition between the loading area and the
ramp.

5. Fully extend the lifting cylinder (1).

6. Fully retract the tilting cylinder (2).
7. Park the industrial machine, see page 79.

96
 Transport 8
WARNING
Personal injury and damage to pro-
perty
Lifting the industrial machine without any
lifting gear or without suitable lifting gear
may result in serious accidents and da-
mage.
 The industrial machine may only be lifted
with suitable lifting gear of a proper size
attached to the rings and stop bolts speci-
fied here.

8. Fasten the lifting rings (3) with screws (4). 9. Remove the screws (5) and the cover (6) with
the O-ring (7) or the pre-separator (8).
Bemerkung
The lifting rings (3) are in the tool box behind the
right maintenance door.

97
8 Transport
10.Fasten the lifting gear to the lifting rings (3)
and the stop bolts (9).
8.4 Recovering and towing
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters before re-
covering and towing the industrial machi-
ne.
WARNING
Personal injury and damage to pro-
perty
When recovering or towing, there is a risk
of injury or damage.
 Secure the recovery area with flagmen, if
necessary.
 Wear high-visibility warning clothing.
 Do not tow the industrial machine, if it is in
the area of the traffic on public roads.
 Do not tow the industrial machine, if the
brake system or the steering is defective.
98
WARNING
Danger of accident
When the engine is switched off or in
case of fail of the hydraulic system, stee-
ring and brakes of the industrial machine
are partially operational and accidents
can happen.
 Operate the industrial machine with due
care.
HINWEIS
Sachschäden
Improper recovering and towing may re-
sult in damages.
 Set the manual transmission to zero.
 Respect the maximum towing speed and
the maximum towing distance.
 National legislation and regulations applicable
in the countries in which the industrial ma-
chine is being used must be complied.
 Prior to work secure the industrial machine
against rolling down.
 Use adequate tension-proof tow bars only to
tow the industrial machine.
 Fasten the tow bar to the tow lug provided for
that purpose only.
 Wear work gloves.
 Improper towing may seriously damage the in-
dustrial machine and the towing vehicle.
 Observe environmental standards!
8.4.1 Towing out of the hazard zone
Set the manual transmission to zero position
WARNING
Danger of accident
Accidents can happen if the manual
transmission is out of operation.
 Prior to any works on the manual trans-
mission secure the industrial machine
against rolling down.
 Place a slip of paper in the cab to inform
other people that the manual transmission
is out of operation.
 Transport 8
Manual release of the parking brake (Emer-
gency release device if the hydraulic system
fails)

WARNING
Danger of accident
If manually released, the parking brake is
out of operation and accidents may oc-
cur.
 Secure the industrial machine against rol-
ling down.
 Place a slip of paper in the cab to inform
other people that the parking brake is out
of operation.
 Rectify the hydraulic system immediately.
 Before restarting the machine, have the
parking brake checked by a qualified em-
ployee. ATLAS recommends consulting
an ATLAS Customer Service.

1. Using wheel chocks, secure the industrial ma-

chine against rolling down.
2. Switch off the engine and remove the ignition
key.

1. Put a suitable container under the manual

transmission.
2. Unscrew the cover (1) and remove it with the
sealing ring (2).
3. Insert the spacer (3) with the round hole facing
forward.
4. Screw the cover (1) with the sealing ring (2).
5. Dispose of hydraulic oil which has been coll-
ected in accordance with regulations.

As soon as the industrial machine is repaired,

stop the emergency actuation
1. Put a suitable container under the manual
transmission.
2. Unscrew the cover (1) and remove it with the
sealing ring (2).
3. Pull out the spacer (3).
4. Screw the cover (1) with the sealing ring (2) up
tight. Use a new sealing ring (2), if necessary.
5. Dispose of that hydraulic oil that has been coll-
ected in accordance with regulations.

3. Put a suitable container under the parking

brake.
4. Unscrew the nuts (2) of the hydraulic hoses.
5. Close up the hydraulic hoses (2) with a blank
closure (3).
6. Unscrew the threaded joint (4).

99
8 Transport
7. Screw the emergency release device (5) into
the hydraulic cylinder (6).
8. Fasten the screw (7) until the parking brake is
released.
9. Dispose of hydraulic oil which has been coll-
ected in accordance with regulations.
Towing the industrial machine
WARNING
Danger of accident
Using unsuitable towing bar for towing
the industrial machine may cause acci-
dents.
 Make sure that the towing bar is of a pro-
per size.
WARNING
Danger of accident
Improper towing of the industrial machi-
ne when using towing bar may result in
injuries.
 People are not permitted to be within
the hazard zone of the tow bar.
100
M+P-05C-2030
1 Towing lug
 Avoid jerky start up and towing of the industrial
machine.
 When towing travel slowly.
 Avoid towing the industrial machine on sloping
ground.
In the case of an industrial machine that got
stuck
 Using the work attachment, try to put the in-
dustrial machine back into operation.
 Only place chocks under the drive wheels
when the industrial machine is stationary.
 People are not permitted to be in the area
where chocks may be hurtled when the indus-
trial machine is started up.
 Drive out the industrial machine so as to go
back in the trace went through before, if pos-
sible.
If not possible:
 Tow the industrial machine out of the hazard
zone, see page 98
 Pull out the industrial machine back in the
trace went through before.
 If pulling out the industrial machine is not pos-
sible, lift out it by a crane.

9 Maintenance
9.1 Cleaning the industrial machine
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Read all the instructions in the "Introduc-
tion" and "Safety" chapters before any
cleaning works.
WARNING
Personal injury
Undesirable movements of the industrial
machine when it is being cleaned, may
cause injury.
 Before cleaning park the industrial machi-
ne in accordance with regulations.
WARNING
Personal injury
Components with sharp edges, as well as
sharp or unhandy components may
cause injury or damage during cleaning
the industrial machine.
 Wear suitable protective clothing.
 Use a work platform, if necessary.
WARNING
Personal injury
Severe burns may result from cleaning
the industrial machine at operating tem-
perature.
 Only clean the industrial machine when
the engine is switched off and the assem-
blies have cooled down.
WARNING
Personal injury
There is an increased risk of the industri-
al machine slipping and falling down
when it is being cleaned.
 Do not climb onto the industrial machine
when it is being cleaned with water and/or
a pressure washer; use a work platform
instead.
Maintenance 9
WARNING
Personal injury and damage to pro-
perty
There is a greater risk of explosion as a
result of sparks (electrostatic charging or
a short circuit) when cleaning material
containing metal is used.
 Only use brushes without any metal parts.
WARNING
Personal injury
Wearing inappropriate clothing when
cleaning components with compressed
air may result in injury.
 Wear suitable protective clothing.
 Use a work platform, if necessary.
CAUTION
Damage to the environment
Cleaning the industrial machine without
using an oil separator may damage the
environment.
 Only clean the industrial machine if an oil
separator is available.
NOTICE
Damage to property
The machine may be damaged if it is clea-
ned with water or a high-pressure
washer.
 Do not spray water into the air filter and
exhaust system.
9.1.1 Dry cleaning with compressed air
If the industrial machine is slightly soiled with dry
dust, dry clean with compressed air.
9.1.2 Cleaning with water and cleaning
agents
If slightly contaminated with dust as well as oil
and fuel:
 Use neutral or alkaline cleaning agents only.
 Apply cleaning agents with a brush, leave for
a while and rinse off with water.
 Lubricate the industrial machine after it has
been cleaned, see page 104.
101
9 Maintenance
9.1.3 Cleaning with a high-pressure washer 1. Open the right-hand maintenance flap.

NOTICE
Damage to property
The machine may be damaged if it is clea-
ned with a high-pressure washer.
 The industrial machine may only be clea-
ned with a high-pressure washer for the
first time four weeks after it has been
commissioned; by this time the paint on
the industrial machine will have hardened
completely.
 Do not clean electric components, hyd-
raulic connections, sealings and insula-
ting material with a high-pressure washer.

In case of heavy soiling as well as oil and fuel:

 The nozzle on the high-pressure washer must
be kept at least 300 mm away from the sur-
face of the industrial machine;
 The jet pressure of the high-pressure washer
may not exceed 100 bar;
 The jet temperature should be 80–90°c;
 Use neutral or alkaline cleaning agents only.
 In case of stubborn dirt, use a brush or similar
to help remove the dirt. 2. Loosen the quick release fastener (1).
 Lubricate the industrial machine after it has
been cleaned, see page 104.

9.1.4 Cleaning the outside of the engine

Depending on the degree of pollution, various
cleaning procedures may be used, see page 101.
Follow the instructions in the separate operating
instructions for the drive engine.

NOTICE
Damage to property
The machine may be damaged if it is clea-
ned with water.
 Protect electric components and seals
against direct streams of water.

Switch on the engine and allow it to warm up after

cleaning so that residual water will be able to eva-
porate, hence avoiding the formation of rust.

9.1.5 Cleaning the combined cooler

The combined cooler for the engine, the hydraulic
oil cooler and the condenser of the heating and
air conditioning system are located behind the
right-hand maintenance flap.
3. Swing the condenser of the heating and air
conditioning system (2) forward.
Depending on the degree of pollution, various
cleaning procedures may be used, see page 101.

102

WARNING
Personal injury
The fins on the condenser have sharp
edges which may cause injuries.
 Be extremely careful when cleaning the
condenser.
NOTICE
Damage to property
The machine may be damaged if it is clea-
ned with a high-pressure washer.
 Use only low pressure to clean the fins on
the combined cooler.
Maintenance 9
9.1.6 Maintenance and replacement of
safety markings
 Safety markings have to be in a perfect condi-
tion and have to be easy to read.
 Damaged or missing safety markings must be
replaced.
 Use mild cleaning agents and water to clean
safety markings. Do not use any cleaning
agents containing solvents.
 For information on ordering safety markings,
see page 5. Specify a language, if necessary.

4. Swing the condenser of the heating and air

conditioning system (2) backward.
5. Close up the quick release fastening (1).
6. Close the right-hand maintenance flap.

103
9 Maintenance
9.2 Lubrication

WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Read all the instructions in the "Introduc-
tion" and "Safety" chapters before carry-
ing out any lubrication works.

9.2.1 Lubricating points of the industrial machine

Every 50 operating hours Every 100 operating hours

approx. 1 cartridge of special grease for the
slewing ring
(Order Nr. 3620153)
Every 100 operating hours Every 500 operating hours

 Clean lubricating points thoroughly.  Use a small amount of grease only to lubricate
 Lubricate them until grease escapes. the lubricating points of the cab door hinges.
Fuels, lubricants and coolants and filling
quantities, see page 147 and page 148.
 Grease the piston rods which never or seldom
run down into the hydraulic cylinders with
acid-free Vaseline.
 Before lubricating the king pins, raise the in-
dustrial machine so that the wheels of the
travel drive are off the ground and secure by
A-frames.

104

9.2.2 Lubricating points of the cab lift
Every 50 operating hours
1. Clean the grease nipple (1) thoroughly.
2. Lubricate it until grease escapes.
Fuels, lubricants and coolants and filling
quantities, see page 147 and page 148.
Maintenance 9
9.2.3 Lubricating points of the vario cab
Every 50 operating hours (daily)
Every 500 operating hours
1. Clean grease nipple thoroughly.
2. Lubricate them until grease escapes.
Fuels, lubricants and coolants and filling
quantities, see page 147 and page 148.
9.2.4 Lubricating points on the work
attachment
Follow the manufacturer's operating instructions
when lubricating the work attachment.
9.2.5 Centralised lubricating system,
electrical
The centralised lubrication system automatically
lubricates certain lubrication points on the jib
equipment and the slewing ring every four hours.
The control light will light up during the
automatic lubrication process.
105
9 Maintenance
9.2.6 Lubrication in case of fail of the
central lubrication system

1 Central lubricant metering device

2 Protective cap of the control pin
1 Grease nipple
3 Control pin

Note
During the lubrication, the control pin (3) under-
neath the protective cap (2) has to be moved
back and forth for about a minute. If that is not
the case, the central lubrication system has to
be checked.

If required, an additional lubricating process can

be started.

Starting a lubrication procedure

1. Turn the ignition key to position I, see
page 71.
2. Press the button toggle.
The control light lights up.
The indication is shown on the dis-
play.

2 Protective cap of the control pin

3 Control pin
1. Open the left-hand maintenance flap.
2. Clean grease nipple (1) thoroughly.
3. Remove the protective cap of the control
pin (2).

106

4. Apply the grease gun to the grease nipple (1).
Lubricate until the control pin (3) has moved
fourteen times back and forth.
Fuels, lubricants and coolants and filling
quantities, see page 147 and page 148.
5. Remove the grease gun and attach the pro-
tective cap of the control pin (2).
6. Open the left-hand maintenance flap.
9.2.7 Filling the central lubrication system
1 Connection for grease pump
2 Grease nipple
By a grease pump
1. Open the left-hand maintenance flap.
2. Screw the grease pump to the central lubrica-
ting pump (1) up tight.
3. Fill up with grease.
Fuels, lubricants and coolants and filling
quantities, see page 147 and page 148.
4. Remove the grease pump.
5. Open the left-hand maintenance flap.
By a grease gun
1. Open the left-hand maintenance flap.
2. Clean the grease nipple (2) thoroughly.
3. Apply the grease gun to the grease nipple (2)
and fill up with grease.
Fuels, lubricants and coolants and filling
quantities, see page 147 and page 148.
4. Remove the grease gun.
5. Open the left-hand maintenance flap.
Maintenance 9
9.3 Maintenance and inspection
works
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters in particu-
lar before carrying out any maintenance
and inspection tasks.
WARNING
Personal injury and damage to pro-
perty
Maintenance and inspection works car-
ried out improperly may result in injury or
damage.
 Carry out only those maintenance and in-
spection works that are described in these
operating instructions and possibly in the
supplementary operating instructions at-
tached.
 Read the operational instructions careful-
ly!
 Only start up the industrial machine again
once maintenance and inspections works
have been completed.
WARNING
Personal injury and damage to pro-
perty
Components with sharp edges, as well as
sharp or unhandy components may
cause injury or damage during mainte-
nance and inspection works.
 Wear suitable protective clothing.
 Ask another person for assistance, if ne-
cessary, when working with heavy and
unhandy components or use lifting
device, (e.g. a crane).
WARNING
Personal injury
Dropping dirt and liquids may cause inju-
ry or damage during industrial machine
maintenance and inspection works car-
ried out on the undercarriage.
 Do not carry out maintenance works un-
der an industrial machine that is only sup-
ported by the hydraulic system.
 Carry out maintenance works on the un-
der carriage in a repair pit or on a lifting
platform, if possible.
 Wear appropriate personal protective
equipment, e.g. acid-resistant gloves and
safety goggles.
107
9 Maintenance
9.3.1 Engine maintenance 8 Engine oil dipstick

WARNING Under the engine compartment

Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters in particu-
lar before carrying out any maintenance
and inspection works on the engine.

WARNING
Personal injury and damage to pro-
perty
Maintenance work on the engine which is
not carried out properly may lead to inju-
ry or damage.
 Follow the instructions in the separate
operating instructions for the drive engine.

Overview of engine assemblies

In the engine compartment

1 Coolant drain hose

1 Diesel particulate filter / Exhaust system

2 Sealing cover of the engine oil filler neck
3 Generator
4 Compressor of the heating and air conditio- 2 Oil drain valve
ning system
5 Coolant fluid tank
6 Engine oil filter
7 Fuel filter

108
 Maintenance 9
Behind the maintenance flaps

5 Heating and air conditioning system filter drier

1 Combined cooler
2 Condenser of the heating and air conditioning
system

3 Air filter
4 Fuel pre-filter

109
9 Maintenance
Checking the engine oil level quantities, see page 147 and page 148.
8. Close the bonnet
Note
Check the engine oil level daily.

WARNING
Personal injury
Hot engine components may cause seve-
re burns.
 When checking the engine oil, be very ca-
reful and do not touch any engine compo-
nents.
 Do not pull out the engine oil dipstick
when the engine is running.
 Wear suitable protective clothing and pro-
tective gloves.

1. Allow the engine to run at idling speed for ap-

prox.2 minutes immediately prior to checking
the engine.
2. Park the industrial machine, see page 79.
3. Open the bonnet.

4. Pull out the engine oil dipstick (1) and wipe it

with a clean, lint-free cloth.
5. Reinsert the engine oil dipstick (1) and take it
out again.
The engine oil level has to come up to bet-
ween the two markers (MIN and MAX).

NOTICE
Damage to property
Operating the industrial machine with in-
sufficient engine oil may cause damage.
 The level must not drop below the MIN
mark.
 Engine oil will need to be added if the en-
gine oil level is just above the MIN mark.

6. Reinsert the engine oil dipstick (1).

7. If engine oil needs to be added:
Unscrew the sealing cover (2) and top up with
engine oil through the filler neck.
Fuels, lubricants and coolants and filling

110
 Maintenance 9
Changing the engine oil Draining off engine oil

Note
Initially after 50 operating hours, and then every
500 operating hours (after 12 months at the la-
test).
Specification for fuels, lubricants and coolants.
See separate operating instructions for the drive
engine.
Follow the instructions in the separate operating
instructions for the drive engine.

1. Bring the engine up to the operating tempera-

ture of approx. 80 °C.

WARNING
Personal injury
Hot engine oil can cause serious burns.
 Wear suitable protective clothing and pro-
tective gloves.

2. Park the industrial machine, see page 79.

1. Remove the floor plate (1) from the engine

compartment.
2. Put a suitable container underneath the oil
pan.
3. Unscrew the protective cap (2) from the oil
drain valve.
4. Hang the oil drain hose (3) into the collection
vessel and screw it to the oil drain valve.
Screwing on the oil drain hose will open the oil
drain valve.
Engine oil comes out.
5. When the engine oil has completely drained
off, remove the oil drain hose (3) and screw
the protective cap (2) tightly to the oil drain
valve.
6. Dispose of used oil in accordance with regula-
tions.

111
9 Maintenance
Filling up with engine oil
1. Open the bonnet.
2. Unscrew the sealing cover (1) and fill with en-
gine oil through the filler neck until the level
reaches the MAX mark on the oil dipstick (2).
Fuels, lubricants and coolants and filling
quantities, see page 147 and page 148.
3. Tighten the sealing cover (1).
4. Allow the engine to run at idling speed for a
while, switch it off and check the engine oil
filter for leaks.
5. Check the engine oil level once again and top
up with oil, if necessary.
6. Close the bonnet.
7. Install the floor plate of the engine compart-
ment.
Changing the engine oil filter
See the separate operating instruction for the en-
gine for a description of how to change the engine
oil filter.
112
9.3.2 Maintaining the cooling system
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters in particu-
lar before carrying out any maintenance
and inspection works on the cooling sys-
tem.
 Follow the instructions in the separate
operating instructions for the drive engine.
Checking the coolant level
Note
When the warning note is dis-
played and a buzzer sounds,
check the coolant level and top up
with coolant, if necessary.
NOTICE
Damage to property
Operating the industrial machine with in-
sufficient coolant may cause damage.
 If the warning light lights up, switch off the
engine immediately and check the coolant
level, topping up with coolant, if necessa-
ry.
NOTICE
Damage to property
An incorrect mixture of anti-corrosion
and anti-freeze compounds and water
may result in damage.
 In order to avoid damage, follow the inst-
ructions for the mixing ratio of anti-corro-
sion and anti-freeze compounds and wa-
ter; see the separate operating
instructions for the engine.
1. Park the industrial machine, see page 79.
2. Open the bonnet.
 Maintenance 9
Changing the coolant

Note
Every 2000 operating hours
(after 24 months at the latest).
Specification for fuels, lubricants and coolants
(anti-corrosion and anti-freeze compounds) and
mixing ratio. See separate operating instruc-
tions for the drive engine.
Follow the instructions in the separate operating
instructions for the drive engine.

WARNING
Personal injury
Hot engine components may cause seve-
re burns.
 When changing the coolant, be very care-
ful and do not touch any engine compo-
nents.
 Wear suitable protective clothing and pro-
tective gloves.

1. Set the heating to the maximum temperature,

see page 58.
3. The coolant level has to come up to between 2. Park the industrial machine, see page 79.
the two markers (MIN and MAX) of the coolant
expansion tank (1).

Note
In the case of a coolant expansion tank with a
sight glass, the coolant level has to reach the
bottom of the sight glass.

4. If necessary, carefully unscrew the sealing

cover (2) and top up with coolant until the level
reaches the MAX mark on the coolant expan-
sion tank (1).
Fuels, lubricants and coolants and filling
quantities, see page 147 and page 148.

Note
Observe the mixing ratio of anti-corrosion and
anti-freeze compounds. See separate operating
instructions for engine.

5. Tighten the sealing cover (2).

6. Close the bonnet.

113
9 Maintenance
Draining off coolant
1. Remove the floor plate (1) from the engine
compartment.
2. Put a suitable container underneath the
coolant drain hose (2).
3. Remove the nut (3) and the closing plug (4).
Coolant escapes.
4. Carefully remove the sealing cover on the
coolant expansion tank
5. When the coolant has drained completely,
push the closing plug (4) into the coolant drain
hose (2) and tighten with the nut (3).
NOTICE
Damage to property
Damage may result if the combined coo-
ler or coolant expansion tank become
soiled on the inside, e.g. with mud or de-
posits.
 Do not start up the engine again. Contact
an ATLAS Customer Service.
6. Open the bonnet.
7. Put a suitable container underneath the en-
gine.
114
8. Unscrew the coolant drain plug (5) and re-
move it with the sealing ring.
Coolant escapes.
9. Once the coolant has been drained off com-
pletely, screw the coolant drain plug (5) back
on again with a sealing ring. Use a new
sealing ring, if necessary.
10.Dispose of used coolant in accordance with
regulations.
Filling with coolant
1. Pour coolant into the expansion tank.
Fuels, lubricants and coolants and filling
quantities, see page 147 and page 148.
Note
Observe the mixing ratio of anti-corrosion and
anti-freeze compounds. See separate operating
instructions for engine.
2. Tighten the sealing cover, see page 113.
3. Bring the engine up to operating temperature
and then switch it off.
4. Check the coolant level and top up, if neces-
sary, see page 112.
5. Close the bonnet.
6. Install the floor plate (1) of the engine com-
partment.

Checking the coolant mixture (frost protec-
tion)
Note
Every 500 operating hours.
Specification for fuels, lubricants and coolants
(anti-corrosion and anti-freeze compounds) and
mixing ratio. See separate operating instruc-
tions for the drive engine.
Follow the instructions in the separate operating
instructions for the drive engine.
Maintenance 9
4. Check the coolant mixture by means of an
anti-freeze protection testing apparatus (re-
fractometer). See separate operating instruc-
tions for the drive engine.
Correct the mixing ratio, if necessary.
5. Tighten the sealing cover (1).
6. Close the bonnet.
See the separate operating instructions for the
engine for a description of how to check the
coolant mixture (frost protection).

NOTICE
Damage to property
An improper anti-corrosion and anti-free-
ze compound may cause damages.
 To protect from corrosion, the cooling sys-
tem must be full with coolant mixture
throughout the whole year (in summer
and winter).

WARNING
Personal injury
Mixing a nitrite based anti-corrosion and
anti-freeze compound with an amine
based one produces carcinogenic nitro-
samines.
 Never mix such anti-corrosion and anti-
freeze compounds.

1. Park the industrial machine, see page 79.

2. Open the bonnet.

3. Carefully remove the sealing (1) cover.

115
9 Maintenance
9.3.3 Diesel particulate filter (DPF)
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters in particu-
lar before carrying out any maintenance
and inspection works on the diesel parti-
culate filter.
 Follow the instructions in the separate
operating instructions for the drive engine.
WARNING
Personal injury
Hot components of the diesel particulate
filter may cause severe burns.
 When carrying out any maintenance and
inspection works on the diesel particulate
filter be very careful and allow the diesel
particulate filter to cool down.
 Wear suitable protective clothing and pro-
tective gloves.
Note
The active regeneration via the DPF burner is
possible at any time and for any load profiles so
as to reduce the level of pollutants in exhaust
fumes.
Note
If the relevant warning note is dis-
played, the dust deposit container
is full. Follow the instructions in
the separate operating instruc-
tions for the diesel particulate
filter.
The control light on the display panel will
stay switched during the regeneration
process. (The regeneration process lasts
approx. 30 minutes.)
The control light on the display panel fla-
shes, if the operator suppresses or
breaks the automatically initiated regene-
ration process or if the regeneration pro-
cess can not be performed because of a
fault.
Note
By excessive suppressing or breaking of the au-
tomatically initiated regeneration process by the
operator, engine power is gradually reduced
until the engine comes to a complete stop
through the engine control device.
116
9.3.4 Maintaining the air filter system
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters in particu-
lar before carrying out any maintenance
and inspection works on the air filter sys-
tem.
 Follow the instructions in the separate
operating instructions for the drive engine.
Checking, cleaning and replacing air filter ele-
ments
Note
The main element may be cleaned up to five
times. The main element and the secondary ele-
ment are to be replaced after 1000 operating
hours (after 24 months at the latest).
The secondary element must not be cleaned.
If a warning note is displayed, the
main element of the air filter
needs to be cleaned.
WARNING
Personal injury
Wearing inappropriate clothing when
cleaning components with compressed
air may result in injury.
 Wear suitable protective clothing.
NOTICE
Damage to property
Improper cleaning of the main element
may seal it or produce inflammable ga-
ses.
 Do not rinse or brush off the filter; do not
clean it with fuel.
 When blowing out make sure that no dust
gets to the internal surface of the main
element.
Note
Small damages are often very difficult or even
impossible to be detected. They may however
damage the engine and ATLAS recommends
that every time new main elements are applied.
ATLAS cannot accept any liability for main ele-
ments that have been cleaned.

9.3.5
Note
In order to detect small damages, avoid exami-
nation under direct sunlight; on the contrary,
perform it in a darkened room, for instance.
Note
The secondary element must not be cleaned.
The secondary element and the main element
are to be replaced after 1000 operating hours
(after 24 months at the latest).
For a description of how to clean and replace the
air filter elements see the separate operating ins-
tructions for the engine.
Maintenance 9
Maintaining the fuel system
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters in particu-
lar before carrying out any maintenance
and inspection works on the fuel system.
 Follow the instructions in the separate
operating instructions for the drive engine.

Filling up the industrial machine with fuel

1. Park the industrial machine, see page 79.

2. Remove the cover on the fuel tank (1).

Note
Do not take the fuel tank strainer out of the filler
neck.
3. Fill diesel through the filler neck. Do not overfill
the fuel tank.
Fuels, lubricants and coolants and filling
quantities, see page 147 and page 148.
4. Close the cover on the fuel tank (1).

117
9 Maintenance
Filling up with the tank filling pump Filling up the industrial machine with fuel
1. Remove the cover of the fuel tank.
WARNING
2. Open the left-hand maintenance flap.
Personal injury
Improper handling of the tank filling
pump when refuelling may result in in-
jury or damage.
 When connecting the refuelling hose be
careful so that your fingers do not get
clamped and crushed.
 Wear appropriate personal protective
equipment, e.g. acid-resistant gloves.
 Bind the fuel which has escaped and dis-
pose of it in accordance with regulations,
if necessary.

The tank filling pump serves for pumping fuel

into the fuel tank, e.g. from a barrel.
1. Turn the ignition key to position I, see
page 71.

Pre-selection

I Press the button toggle in the left console

until the tank filling pump has been pre-
0 selected.
I Scroll the selection forward
II II Scroll the selection backward
The indication is shown on the dis-
play. 3. Unscrew the sealing cap (1).
4. Screw on the fuel hose (2) and put the other
end into the vessel (e.g. fuel barrel).
Fuels, lubricants and coolants and filling
quantities, see page 147 and page 148.
If the tank filling pump is ready for ope-
ration, the control light on the control and Note
display panel lights up. You will find the fuel hose (2) in the tool box.

5. Press the button toggle (3).

Note Fuel is pumped.
The tank filling pump switches off automati-
Work attachment that is pre-selected is automa-
cally when the fuel tank has been filled to
tically switched off, if the tank filling pump is
approx. 90 %.
pre-selected.
Note
Press the button toggle (3) again at any time to
interrupt the pumping process.

6. The pumping process can be resumed by

pressing the button toggle (3) again and hol-
ding it down (in order to fill up the fuel tank to
the maximum filling quantity or to empty the
fuel hose).

Note
Take the fuel hose out of the vessel (e.g. fuel
barrel) to empty it.

7. Unscrew the fuel hose (2).

8. Tighten the sealing cap (1).

118
 Maintenance 9
9. Open the left-hand maintenance flap. Replacing the fuel pre-filter
10.Close the tank cap.
Open and block fuel supply
Pre-selection switch off 1. Open the left-hand maintenance flap.

I Press the button toggle in the left console

until the work attachment that is required
0 or no work attachment has been pre-se-
lected
II
and the relevant indication is dis-
played.
I Scroll the selection forward
II Scroll the selection backward.

In case that no work attachment is pre-se-

lected, the control light on the control and
display panel goes out.

Draining water off the fuel pre-filter

Note
If the relevant warning note is dis-
played and a buzzer sounds, the
fuel pre-filter is to be drained.

See the separate operating instructions for the

engine for description of how to drain water off the
fuel pre-filter.
2. Actuate the lever (1).
I Opening
II Blocking
3. Open the left-hand maintenance flap.

Replacing the fuel pre-filter

Note
Every 1000 operating hours.

See the separate operating instruction for the en-

gine for description of how to change the fuel pre-
filter.

Replacing the fuel filter

Note
Every 1000 operating hours.

See the separate operating instruction for the en-

gine for description of how to change the fuel
filter.

Bleeding the fuel system

It may be necessary to bleed the system if the fuel
pre-filter or the fuel filter have been cleaned or re-
placed or if the machine was driven until the fuel
tank was empty.

119
9 Maintenance
For description of how to bleed the fuel system
see the separate operating instructions for the
engine.

9.3.6 V-belt

WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters in particu-
lar before carrying out any maintenance
and inspection works on the V-belt.
 Follow the instructions in the separate
operating instructions for the drive engine.

Generator V-belt/fuel pump V-belt

See the separate operating instructions for the
engine for a description of how to check and re-
place the generator V-belt and the fuel pump V-
belt.

V-belt for the air conditioning compressor 3. Carry out a visual inspection of the entire V-
belt for the air conditioning compressor (1)
Checking the V-belt tension and replace it, if necessary.

Note
Initially after 50 operating hours and then every
500 operating hours.
2 3

WARNING
Personal injury
Rotating parts may cause injury.
 Work on the V-belt for the air conditioning 4
compressor only when the engine and the
electrical system have been switched off.

1. Park the industrial machine, see page 79. M+P-05C-1429

2. Open the bonnet. 4. Turn the display arm (2) so that it is level with
the tension measuring device (3).
5. Put the tension measuring device (3) centrally
between the V-belt pulleys.
Make sure that the side of the stop makes
contact with the V-belt for the air conditioning
compressor.
6. Press the pushbutton (4) evenly at a right
angle to the V-belt for the air conditioning
compressor until you either hear or feel the
spring unlock.
7. Carefully remove the tension measuring
device (3). Make sure that the position of the
display arm (2) is not altered.

120
 Maintenance 9
Replacing the V-belt for the air conditioning
compressor
1. Park the industrial machine, see page 79.
2. Open the bonnet.

N.

20
LB

0
S.
50

50
0
15
0 M+P-05C-1430

8. Take a reading from the point where the scale

and display arm intersect (arrow).
The set value for the V-belt for the air conditio-
ning compressor is 300 ± 50 N. If necessary,
tighten the V-belt for the air conditioning com-
pressor.
9. Close the bonnet.
Tightening the V-belt for the air conditioning
compressor
1. Park the industrial machine, see page 79.
2. Open the bonnet.

3. Loosen the screws (1) that are on the

compressor (2).
4. Loosen the V-belt for the air conditioning
compressor (3) by turning the adjusting
screw (4). (The compressor swings in the di-
rection of the arrow (a).
5. Remove the V-belt for the air conditioning
compressor (3) from the pulleys.
6. Put the V-belt for the air conditioning
compressor (3) and tighten by turning the ad-
justing screw (4). (The compressor swings in
the direction of the arrow (b).
7. Tighten the screws (1).
8. Pretension the V-belt for the air conditioning
compressor(3) to 550 ± 50 N.
9. Let the engine run for approx. 15 minutes and
retension the V-belt for the air conditioning
compressor (3) to 300 ± 50 N.
10.Close the bonnet.

3. Undo the screw (1) that is on the

compressor (2).
4. Tighten the V-belt for the air conditioning
compressor (3) by turning the adjusting
screw (4). (The compressor swings in the di-
rection of the arrow.)
5. Tighten the screws (1).
6. Check the V-belt tension.
7. Close the bonnet.
121
9 Maintenance
9.3.7 Maintaining the transmission Manual transmission
The manual transmission is mounted centrally
WARNING underneath the chassis.
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters in particu-
lar before carrying out any maintenance
and inspection works on the transmission.

NOTICE
Damage to property
If the transmission was submerged in wa-
ter while the industrial machine was in
operation, the transmission oil may be
contaminated. Contaminated transmissi-
on oil can lead to damages.
 In this instance, the quality of the trans-
mission oil must be checked and the oil
changed, if necessary.

Checking the level of transmission oil

Note
Initially after 50 operating hours and then every
100 operating hours.
1. Park the industrial machine, see page 79.
2. Unscrew the filler plug (1) and remove it with
the sealing ring (2).
3. The transmission oil has to come up to the
bottom edge of the oil filler inlet (5); top up with
transmission oil, if necessary.
Fuels, lubricants and coolants and filling
quantities, see page 147 and page 148.
4. Tighten the filler plug (1). Use a new sealing
ring (2) if necessary.

Changing the transmission oil

Note
Initially after 500 operating hours, and then
every 2000 operating hours (after 12 months at
the latest).

1. Park the industrial machine, see page 79.

2. Put a suitable container under the manual
transmission.
3. Unscrew the filler plug (1) and the oil drain
plug (3) with sealing rings (2) and (4).
Transmission oil escapes.

122

4. Once the transmission oil has been comple-
tely drained off, screw the oil drain plug (3) on
again with the sealing ring (4). Use a new
sealing ring, if necessary.
Filling up with transmission oil
1. Pour in transmission oil to the bottom edge of
the oil filler inlet (5).
Fuels, lubricants and coolants and filling
quantities, see page 147 and page 148.
2. Tighten the filler plug (1). Use a new sealing
ring (2) if necessary.
3. Dispose of used oil in accordance with regula-
tions.
Differentials
The differentials are mounted centrally to each
axle.
Checking the level of transmission oil
Note
Initially after 50 operating hours and then every
100 operating hours.
1. Park the industrial machine, see page 79.
2. Unscrew the filler plug (1) and remove it with
the sealing ring (2).
3. The transmission oil has to come up to the
bottom edge of the oil filler inlet; top up with
transmission oil, if necessary.
Fuels, lubricants and coolants and filling
quantities, see page 147 and page 148.
4. Tighten the filler plug (1). Use a new sealing
ring (2) if necessary.
Maintenance 9
Changing the transmission oil
Note
Initially after 500 operating hours, and then
every 2000 operating hours (after 12 months at
the latest).
1. Put a suitable container under the differential.
2. Unscrew the filler plug (1) and the oil drain
plug (3) with sealing rings (2) and (4).
Transmission oil escapes.
3. Ist Once the transmission oil has been com-
pletely drained off, screw the oil drain plug (3)
on again with the sealing ring (4). Use a new
sealing ring, if necessary.
Filling up with transmission oil
1. Pour in transmission oil to the bottom edge of
the oil filler inlet.
Fuels, lubricants and coolants and filling
quantities, see page 147 and page 148.
2. Tighten the filler plug (1). Use a new sealing
ring (2) if necessary.
3. Dispose of used oil in accordance with regula-
tions.
Planetary gear
Checking the level of transmission oil
Note
Initially after 50 operating hours and then every
100 operating hours.
2
1
M+P-05C-2238
1. Set the oil drain plug into a horizontal
position (1).
2. Park the industrial machine, see page 79.
3. Unscrew the oil drain plug (1) with the sealing
ring (2).
4. The transmission oil has to come up to the
bottom edge of the oil filler inlet; top up with
transmission oil, if necessary.
Fuels, lubricants and coolants and filling
quantities, see page 147 and page 148.
5. Screw the oil drain plug (1) on again with the
sealing ring (2). Use a new sealing ring, if ne-
cessary.
123
9 Maintenance
Changing the transmission oil 9.3.8 Wheels and tyres

Note WARNING
Initially after 500 operating hours, and then Personal injury and damage to pro-
every 2000 operating hours (after 12 months at perty
the latest). Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the chap-
ters titled "Introduction" and "Safety" in
particular before carrying out any mainte-
2 nance work on the wheels and tyres.
1

WARNING
Danger of accident
4 3
Damaged wheels and tyres may cause ac-
cidents.
 Check the tyres every day.

M+P-05C-2239
Checking the tyre pressure
1. Set the oil drain plug into a lower vertical
position (3). Note
2. Park the industrial machine, see page 79. Regularly, at least every 100 operating hours.
3. Put a suitable container under the planetary
gear.
4. Unscrew the filler plug (1) and the oil drain WARNING
plug (3) with sealing rings (2) and (4). Damage to property
Transmission oil escapes.
Improper tyre pressure may cause dama-
5. Once the transmission oil has been comple- ges or accidents.
tely drained off, screw the oil drain plug (3) on  Check the tyre pressure every 100 opera-
again with the sealing ring (4). Use a new ting hours.
sealing ring, if necessary.
Filling up with transmission oil
The tyre pressure should be 6,5 bar.

NOTICE
Damage to property
Missing valve protective caps may allow
moisture and dirt to get into the valve and
cause damages.
2
1  When screwing the protective cap onto
the valve, always tighten it.

Checking tightness of the wheel nuts

Note
M+P-05C-2238
Initially after 10 operating hours and after each
1. Set the oil drain plug into a horizontal wheel replacement; then every 100 operating
position (1). hours.
2. Park the industrial machine, see page 79.
3. Pour in transmission oil to the bottom edge of
the oil filler inlet (1).
Fuels, lubricants and coolants and filling
quantities, see page 147 and page 148.
4. Screw the oil drain plug (1) on again with the
sealing ring (2). Use a new sealing ring, if ne-
cessary.
5. Dispose of used oil in accordance with regula-
tions.
124

WARNING
Danger of accident
Loose wheel nuts may cause accidents.
 Check tightness of the wheel nuts regular-
ly and after each wheel replacement,
each 100 operating hours, at the latest.
Tightening torque is to be 550 Nm.
Maintenance 9
WARNING
Personal injury and damage to pro-
perty
The tension of the intermediate ring pu-
shes the tyres apart. Improper handling
may cause the centring screws to tear off.
This may lead to injuries or damages.
 Inflate air from both tyres before each
wheel replacement.

Replacing a wheel
Note
WARNING In the case of twin wheels without an interme-
Danger of accident diate ring, wheel rims are not to be unscrewed.
Improper wheel replacement may cause
Wheel may be separately dismounted and
accidents. mounted.
 Wheel replacement may only be perfor- 5. Loosen the wheel nuts (1) and remove them
med by qualified persons using suitable with the spherical spring ring (2).
tools. See page 4, "Requirements of
staff". 6. Remove the twin wheel (4); use cross rim
wrench, if necessary.
 Carefully support the axle of the wheel
that is to be replaced.
Replacing a defective wheel
 Wheel nut tightness must be checked
each 10 operating hours after the wheel
replacement and tightened, if necessary.

Twin wheel removing 1 1

2 2
1. Park the industrial machine, see page 79.
2. Raise the axle of the industrial machine up to
the ground clearance of the wheel that is to be 3 3
replaced.
3. Support the industrial machine, e.g. by A-
frames.
6
4. Deflate air from the tyres.
M+P-05C-1451

1. Lower the twin wheel with the inner wheel (6)

to the ground.
2. Loosen the nuts (1) alternately and remove
2 them with flat washer (2).
5 The centring screws (3) fall on the ground.
1

8
3 4
4
M+P-05C-2240
5
1 Wheel nuts
2 Spherical spring ring
7
3 Valves
6
4 Twin wheel
5 Intermediate ring
M+P-05C-1452

3. Remove the outer wheel (4) and the interme-

diate ring (5), if necessary.

125
9 Maintenance
4. Replace the defective wheel.
5. Clean contact surfaces of the wheel rims
(arrow).
6. Place the intermediate ring (5) on the inner
wheel(6) and centre it. In doing so, consider
the position of the valve.
7. Place the inner wheel (4) and align it so that
the holes of both wheel rims and the valve (7)
of the inner wheel coincide with the hole (8) for
the valve of the outer wheel.
8. Insert new centring screws (3) ((DIN 7991
10.9, M8x80) from underneath, if necessary,
and place flat washer (2).
9. Screw the nuts (1) alternately and pretension
the wheels evenly.
Twin wheel mounting
WARNING
Personal injury and damage to pro-
perty
Applying damaged components when
mounting a twin wheel may cause injury
or damages.
 Replace damaged wheel nuts and spheri-
cal spring rings.
 Do not mount the twin wheel if the threa-
ded bolts of the planetary gear are dama-
ged. Contact ATLAS Customer Service.
 Do not oil or grease the threaded bolts of
the planetary gear and the wheel nuts.
1. Clean the threaded bolts, the contact surfaces
of the inner wheel and the brake drum.
2. Push the twin wheel onto the planetary gear
(use cross rim wrench, if necessary), align it
with the threaded bolts and press.
2 hydraulic hoses and lines.
1
M+P-05C-2241
3. Place the spherical spring ring (1). In doing so
consider the correct installation position of the
spherical spring ring.
4. By hand tighten the wheel nuts (2) evenly
crosswise.
5. Raise the tyre pressure, see page 124.
126
6. Remove the A-frames and lower the industrial
machine.
7. Put on the cover (2) and tighten the screws (1)
evenly crosswise.
Tightening torque: 550 Nm.
9.3.9 Maintenance of the hydraulic system
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Read all the instructions in the "Introduc-
tion" and "Safety" chapters before any
works on the hydraulic system.
WARNING
Personal injury and damage to pro-
perty
When hydraulic hoses and lines or other
components of the hydraulic system are
loosening hydraulic oil will escape under
pressure. This may lead to inflammations
(gangrene), other injuries or damage.
 Have all hydraulic hoses and lines che-
cked regularly (at least once a year) for
leaks, evidence of external damage and
service life by an expert and replace
them, if necessary.
 Hydraulic hoses and lines may only be
changed by qualified employees.
ATLAS recommends consulting an AT-
LAS Customer Service.
 Carry out daily checks of all components
of the hydraulic system.
 Observe all national legislation and regu-
lations regarding the duration of use of the
 Park the industrial machine carefully and
release the pressurization pressure of the
hydraulic oil tank prior to carrying out any
maintenance and inspection works on the
hydraulic system.
 Relieve pressure from hydraulic lines, see
page 129.

Charging pressure of the hydraulic reservoir
1. Park the industrial machine, see page 79.
2. Loosen the ventilation filter (1) to reduce the
charging pressure of the hydraulic oil reser-
voir.
3. Tighten the ventilation filter (1).
Note
Charging pressure will be built up again when
the engine is next started.
Checking the level of hydraulic oil
Note
Check the hydraulic oil level daily.
Note
Only check the hydraulic oil level when the in-
dustrial machine is in a horizontal position.
1. Park the industrial machine, see page 79.
2. Open the left-hand maintenance flap.
Maintenance 9
3. The hydraulic oil level has to be between the
top and bottom marking (arrow) on the sight
glass (1).
4. Close the left-hand maintenance flap.
Topping up hydraulic oil
1. Park the industrial machine, see page 79.
2. Reduce the charging pressure of the hydraulic
oil tank, see page 127.
3. Remove the screws (1) and the cap (2) with
the O-ring (3).
4. Top up with hydraulic oil through the filter
pack (4) until the hydraulic oil level reaches
the centre mark on the sight glass.
Fuels, lubricants and coolants and filling
quantities, see page 147 and page 148.
5. Replace the cover (2) - with a new o-ring (3) if
necessary - and tighten the screws (1) evenly
crosswise.
127
9 Maintenance
Changing the hydraulic oil
Note
Every 3000 operating hours (after 24 months at
the latest).
WARNING
Personal injury and damage to pro-
perty
Injury or damage may result if hydraulic
oil is not changed as specified.
 Hydraulic oil may only be changed by
qualified specialist employees.
ATLAS recommends consulting an AT-
LAS Customer Service.
Replacing the hydraulic oil filter element
Note
Initially after 50 operating hours and then every
500 operating hours.
1. Park the industrial machine, see page 79.
2. Reduce the charging pressure of the hydraulic
oil tank, see page 127.
3. Have suitable containers available for the hy-
draulic oil filter and for the hydraulic oil which
will be drained off.
4. Remove the screws (1) and the cap (2) with
the O-ring (3).
5. Take the spring (4) off the hydraulic oil
filter (5).
6. Remove the hydraulic oil filter (5) and drain off
hydraulic oil through the hydraulic oil filter.
128
7
10
11
9
8
14
6
13
12
M+P-05C-2036
7. Unscrew the spring assembly with nut (6)
from the holder (7).
8. Remove the filter element (8) from the filter
housing (9) and dispose of in accordance with
regulations.
9. Remove the O-ring seals (10) and (11).
10.Unscrew nut (12) and remove the spring
washer (13) and the magnetic column (14).
11.Clean the magnetic column (14) and the filter
housing (9).
12.Place the spring washer (13) and use nut (12)
to tighten.
13.Place a new filter element (8) in the filter
housing (9). Use new O-ring seals (10)
and (11), if required.
14.Fit new filter element (8) and use spring as-
sembly with nut (6) to screw tight.
15.Insert a new hydraulic oil filter (5) into the hy-
draulic oil tank and apply the spring (4).
16.If necessary, insert a new O-ring (3) into the
cover (2).
17.Put on the cover (2) and tighten the screws (1)
evenly crosswise.
18.Dispose of hydraulic oil which has escaped in
accordance with regulations.
19.Start the engine, see page 73.
20.Move the jib equipment a few times, see
page 87.
21.Check the hydraulic oil level and top up with
hydraulic oil, if necessary, see page 127.
 Maintenance 9
Replacement of hydraulic hoses and lines Relieve pressure from hydraulic lines
1. Relieve pressure from hydraulic lines.
WARNING
2. Turn the ignition key to position I, see
Personal injury and damage to pro- page 71.
perty 3. Switch on the pilot control, see page 70.
When hydraulic hoses and lines or other 4. Operate the control lever or the pedal in the
components of the hydraulic system are corresponding direction, see page 87.
loosening hydraulic oil will escape under
The pressure of the respective hydraulic hose
pressure. This may lead to inflammations
(gangrene), other injuries or damage.
will be lowered.
 Have all hydraulic hoses and lines che- 5. Reduce the charging pressure of the hydraulic
cked regularly (at least once a year) for oil tank, see page 127.
leaks, evidence of external damage and 6. Switch off the ignition.
service life by an expert and replace
them, if necessary.
7. Put a suitable container underneath the res-
pective connection.
 Hydraulic hoses and lines may only be
changed by qualified employees. Flange connections
ATLAS recommends consulting an AT-
LAS Customer Service. 1. Relieve pressure from hydraulic hoses and
lines, see page 129.
 Park the industrial machine carefully and
release the pressurization pressure of the
hydraulic oil tank prior to carrying out any
maintenance and inspection works on the
hydraulic system.
 Relieve pressure from hydraulic lines, see 1
page 129.

Note
It is not permissible to repair hydraulic hoses 1
2
and lines.
Hydraulic hoses and lines must be replaced by
a suitably qualified employee, if they sustain da-
mage, become misshapen or reach the end of M+P-05C-1486

their service life.

2. Unscrew the screws (1), sever the connec-
tion, remove the hose (2) and replace the
Rectifying leaks from hydraulic hoses and seal.
lines
Note
WARNING
Take care not to damage the sealing ring when
Personal injury and damage to pro- inserting the hose.
perty
3. Attach the hose (2) and tighten the screws (1)
When hydraulic hoses and lines or other
evenly.
components of the hydraulic system are
loosening hydraulic oil will escape under Observe the following tightening torques:
pressure. This may lead to inflammations
(gangrene), other injuries or damage. Flange Thread Torque
 Hydraulic hoses and lines may only be 1/2" M8x1,25 22 Nm
changed by qualified employees.
ATLAS recommends consulting an AT- 3/4" M10x1,5 43 Nm
LAS Customer Service.
1" M12x1,75 75 Nm
 Park the industrial machine carefully and
release the pressurization pressure of the 1 1/4" M14x2 120 Nm
hydraulic oil tank prior to carrying out any
maintenance and inspection works on the 4. Dispose of hydraulic oil which has escaped in
hydraulic system. accordance with regulations.
 Relieve pressure from hydraulic lines, see
page 129.

129
9 Maintenance
Hose connections Screwed pipe connections
1. Relieve pressure from hydraulic hoses and The description applies only to screwed pipe con-
lines, see page 129. nections with an injection opening in the union
nut.
2 1. Relieve pressure from hydraulic hoses and
lines, see page 129.
1
4
6 1 2
3
5 3

7 1 2
4
3
5 M+P-05C-1487

2. Unscrew the union nut (1), remove the

hose (2) and renew the O-ring (3).
3. Unscrew the screws (4) on the SAE-
flange (5), remove the hose (6) and renew the
O-ring (7).
Note
On installation, make sure that the flange halves
are screwed tight evenly.
M+P-05C-1440
2. The union nut (1) is not to be tightened in the
event of leaks; loosen it and remove the
screwed pipe connection (2).
3. Fit the screwed pipe connection with a new O-
ring (3) or fit a new screwed pipe connection
and tighten the union nut (1) by hand.

4. Dispose of hydraulic oil which has escaped in 4

accordance with regulations. 5 6

Pipe connections
1. Relieve pressure from hydraulic hoses and
lines, see page 129.

5 4
6
1

2
M+P-05C-1441

4. Mark the union nut (4) and the screw

connection (5) (arrow). Remove or paint over
old markings, if necessary.
5. If necessary, secure the screwed pipe
connection (6) to prevent twisting or support it
M+P-05C-1488
and screw the union nut (4) tight.

2. In most cases leaks can be rectified by tighte- Note

ning the union nut (1) as the cutting ring (2)
will cut further into the pipe.
3. Dispose of hydraulic oil which has escaped in
accordance with regulations.
If it is not possible to measure the torque, a used
screwed pipe connection will need to be tigh-
tened by a one-third turn at the most and a new
screwed pipe connection by a three-quarter turn
at the most. This is to be carried out with a
spanner after tightening the nuts by hand.

6. Dispose of hydraulic oil which has escaped in

accordance with regulations.

130
 Maintenance 9
Tightening torques

Type Pipe OD Thread W/F Torque Type Pipe OD Thread W/F Torque

L 6 mm M12x1,5 14 20 Nm S 6 mm M14x1,5 17 25 Nm

L 8 mm M14x1,5 17 30 Nm S 8 mm M16x1,5 19 40 Nm

L 10 mm M16x1,5 19 40 Nm S 10 mm M18x1,5 22 50 Nm

L 12 mm M18x1,5 22 50 Nm S 12 mm M20x1,5 24 60 Nm

L 15 mm M22x1,5 27 70 Nm S 15 mm M22x1,5 27 75 Nm

L 18 mm M26x1,5 32 90 Nm S 18 mm M24x1,5 30 85 Nm

L 22 mm M30x2 36 120 Nm S 22 mm M30x2 36 140 Nm

L 28 mm M36x2 41 160 Nm S 28 mm M36x2 46 190 Nm

L 35 mm M45x2 50 250 Nm S 35 mm M42x2 50 270 Nm

L 42 mm M52x2 60 380 Nm S 42 mm M52x2 60 400 Nm

OD = outer diameter W/F = width across flats

131
9 Maintenance
9.3.10 Windshield washer Cab lift/Vario cab

WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters in particu-
lar before carrying out any maintenance
and inspection works on the windshield
washer.

Without a cab lift/a vario cab

1. Check the level of fluid in the reservoir (1) re-

gularly and top up in good time.

Note
For a clear view add suitable anti-freeze and
cleaning agent to the washing water.
2. Check the wiper blades regularly for any signs
of wear and tear or damage; replace, if neces-
sary.

132

9.3.11 Maintaining the electrical system
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the chap-
ters titled "Introduction" and "Safety" in
particular before carrying out any mainte-
nance work on the electrical system.
WARNING
Personal injury and damage to pro-
perty
There is a risk of injury and damage if the
electrical system is not in perfect working
order.
 The electrical system has to be kept in
working order.
 All fuses have to be installed at all times.
 Defective fuses and filament lamps have
to be replaced immediately.
 Prior to working on the electrical system
and in particular before disconnecting
electric cables switch off the electrical
system via the battery isolator switch.
 Never allow the engine to run with discon-
nected batteries or with the electrical sys-
tem switched off.
 If jump starting is required, the external
voltage has to be 24 volts.
 Only work with a digital multimeter or a
voltage tester when carrying out testing
work on the electrical system. Do not use
test lamps.
Note
We would recommend keeping additional fuses
and filament lamps with the accessories as
spare parts.
Maintenance 9
Batterien
WARNING
Personal injury
Battery gases, which are produced in par-
ticular when the batteries are being char-
ged, are explosive and may cause inju-
ries.
 Keep sparks and naked flames away from
the batteries.
 Provide sufficient ventilation when opera-
ting in enclosed spaces.
 Wear appropriate personal protective
equipment, e.g. acid-resistant gloves and
safety goggles.
WARNING
Personal injury and damage to pro-
perty
Battery acid will burn your skin, eyes and
clothing.
 Do not touch your eyes with dirty hands.
 Wear appropriate personal protective
equipment, e.g. acid-resistant gloves and
safety goggles.
 Immediately neutralise any acid which
splashes onto your skin or clothing with
soapsuds or with an acid neutraliser and
then rinse with water.
NOTICE
Damage to property
Improper handling of batteries may be
harmful to health.
 Do not allow the positive pole of the batte-
ries to make contact with machine compo-
nents.
 Do not place any metal objects or tools on
the batteries.
 Keep the battery poles, the terminals and
the surface of the batteries clean and dry,
since leak currents may result and the
batteries may be drained.
 Use standard commercial cleaning
agents only; do not use cleaning agents
containing fuel.
Note
Batteries will only last for as long as their in-
tended life span if they are sufficiently charged
at all times.
133
9 Maintenance
Connecting and disconnecting batteries 4. Connect the negative terminal (3).
5. Connect the positive terminal (2).
CAUTION
6. Connect the negative terminal (1).
Personal injury 7. Close the right-hand maintenance flap.
Short circuits may occur when batteries
are being disconnected or connected and Note
sparks may result.
 Only disconnect and connect batteries
In the case of an industrial machine without a lift
when the electrical system has been swit- or a vario equipment, batteries are located be-
ched off at the battery isolator switch. hind the maintenance flap, under the cab.
 It is essential that the sequence stipulated
is observed at all times when disconnec- Checking the state of charge of the battery
ting and connecting batteries.
 Wear appropriate personal protective
Note
equipment, e.g. acid-resistant gloves and Every 500 operating hours.
safety goggles.

WARNING
Personal injury
Battery gases, which are produced in par-
ticular when the batteries are being char-
ged, are explosive and may cause inju-
ries.
 Keep sparks and naked flames away from
the batteries.
 Provide sufficient ventilation when opera-
ting in enclosed spaces.
 Wear appropriate personal protective
equipment, e.g. acid-resistant gloves and
safety goggles.

WARNING
Personal injury
Battery acid will burn your skin, eyes and
clothing.
 Do not touch your eyes with dirty hands.
 Wear appropriate personal protective
equipment, e.g. acid-resistant gloves and
safety goggles.
 Immediately neutralise any acid which
splashes onto your skin or clothing with
Disconnecting:
soapsuds or with an acid neutraliser and
1. Park the industrial machine, see page 79. then rinse with water.
2. Open the right-hand maintenance flap.
3. Disconnect the negative terminal (1).
Make sure that the terminal no longer makes
contact with the negative pole.
4. Disconnect the positive terminal (2).
5. Disconnect the negative terminal (3).
6. Disconnect the positive terminal (4).
7. Close the right-hand maintenance flap.

Connecting:
1. Open the right-hand maintenance flap.
2. Grease the pole ends and the cable clamps
with acid-free grease.
3. Connect the positive terminal (4).

134

1. Park the industrial machine, see page 79.
2. Open the right-hand maintenance flap.
3. Check the state of charge of the batteries on
the charge control display (1).
2 Green - battery is fully charged.
3 Black - battery is flat
4 White - battery is defective
4. Close the right-hand maintenance flap.
Maintenance 9
Charging the batteries
WARNING
Personal injury
Battery gases, which are produced in par-
ticular when the batteries are being char-
ged, are explosive and may cause inju-
ries.
 Keep sparks and naked flames away from
the batteries.
 Provide sufficient ventilation when opera-
ting in enclosed spaces.
 Wear appropriate personal protective
equipment (acid-resistant gloves and sa-
fety goggles, for example).
WARNING
Personal injury and damage to pro-
perty
Battery acid will burn your skin, eyes and
clothing.
 Wear appropriate personal protective
equipment (acid-resistant gloves and sa-
fety goggles, for example).
 Immediately neutralise any acid which
splashes onto your skin or clothing with
soapsuds or with an acid neutraliser and
then rinse with water.
CAUTION
Personal injury and damage to pro-
perty
Charging flat or frozen batteries impro-
perly may cause injuries or damage.
 Discharged batteries may even freeze at
–10 °C.
 Check frozen batteries for frost
damage (cracks in the housing).
 Frozen batteries which are not damaged
must be thawed before being charged.
 Wear appropriate personal protective
equipment (acid-resistant gloves and sa-
fety goggles, for example).
135
9 Maintenance
1. Park the industrial machine, see page 79.
2. Open the right-hand maintenance flap.
3. Check the state of charge of the batteries on
the charge control display (1), see page 134.
4. Connect the positive cable (2) to the positive
pole (3).
5. Connect the negative cable (4) to the negative
pole (5).
6. Adjust the charger according to the manufac-
turer's operating instructions and switch it on.
Note
During standard charging the charging current
should be no more than 10 % of the battery ca-
pacity, e.g. for a 100 Ah battery no more than 10
A.
7. Switch off the charger.
8. Check the state of charge of the batteries on
the charge control display (1).
9. Disconnect the negative cable (4) from the ne-
gative pole (5).
10.Disconnect the positive cable (2) from the po-
sitive pole (3).
11.Close the right-hand maintenance flap.
136
Jump start
CAUTION
Personal injury
Incorrect jump starting can cause inju-
ries.
 It is essential that the sequence stipulated
is observed at all times when disconnec-
ting and connecting batteries.
 Wear appropriate personal protective
equipment (acid-resistant gloves and sa-
fety goggles, for example).
When the batteries are flat
 another vehicle with an on-board voltage of 24
volts can jump start the engine or
 it can be started with the help of a suitable
charger.
NOTICE
Damage to property
The electrical system may be damaged
when jump starting.
 The external voltage has to be 24 volts.
 If the engine is started with the help of a
charger, only use one with a regulated,
stabilised terminal.
 Always make sure that the terminals are
correctly poled.
 Only use jump start cables with sufficient
dimensions (min. 95 mm2).
 Do not jump start the engine if the batte-
ries have been removed or disconnected.
 Do not jump start the engine if the batte-
ries are damaged.
 Do not jump start the engine if the electri-
cal system is switched off, see page 44.
 Maintenance 9
8. Once the engine starts up, disconnect the
Note cables used for jump starting in the reverse
order with the engine running in neutral.
Jump start the industrial machine only if it is
parked, see page 79. 9. Close the right-hand maintenance flap.

1. Open the right-hand maintenance flap. Fuses

Note
The warning light on the display panel
lights up if the fuses are defective.

The fuses are located:

 in the switch box behind the seat,
 in the switch box underneath the right arm
console (12 V socket),
 behind the right-hand maintenance flap (main
fuse F1 and cold start device fuse F2).

NOTICE
Damage to property
The electrical system may be damaged
when jump starting.
 Rectify the failure that caused the fuse to
develop a fault.
 Replace the fuse immediately and make
sure that the amperage is correct.
 Never repair or bypass fuses.

2. Connect the positive cable (1) to the positive

pole on the external battery you are using to
jump start the industrial machine.
3. Connect the positive cable (1) to the positive
pole on the battery of the industrial machine.
4. Connect the negative cable (2) to the negative
pole on the external battery you are using to
jump start the industrial machine.
5. Connect the negative cable (2) to the indust-
rial machine earth (e.g. engine or chassis).

CAUTION
Personal injury and damage to pro-
perty
There is a risk of injury or damage if
sparks are generated and come into con-
tact with the gases produced by the bat-
tery, since this can lead to explosions.
 Connect the negative cable to the earth of
the industrial machine as far away from
the battery as possible.
 Wear appropriate personal protective
equipment (acid-resistant gloves and sa-
fety goggles, for example).

6. Start the engine of the vehicle supplying the

power for jump starting.
7. Start the engine of the industrial machine, see
page 73.
137
9 Maintenance
Sicherung wechseln 12 Replacement of the fuse of the 12 V socket
1. Park the industrial machine, see page 79. 1. Park the industrial machine, see page 79.
2. Remove the cover (1) behind the driver's seat.

F3
F4
F5
F6
F7
F8
F9
F10
F11
F12
F13
F14
F15
F16
F17
F18
F19
F20
F21
F22

M+P-05C-1459
2. Replace the defective fuse (1).
3. Ascertain which fuses are defective and re-
place them. Fuse allocation, see page 35.

Note
All fuses have to be plugged in so that the fuse
monitoring device can function.
4. Fit the cover (1) behind the driver's seat.

138

Replacing the main fuse
1. Park the industrial machine, see page 79.
2. Open the right-hand maintenance flap.
3. Switch off the battery isolator switch, see
page 44.
4. Remove screws (1) with flat washers.
5. Remove the cover (2).
6. Undo the fastening nuts (3) and remove the
main fuse (4).
Maintenance 9
7. Fit a new main fuse (4) and tighten the faste-
ning nuts (3).
8. Fit the cover (2).
9. Tighten screws (1) with flat washers.
10.Switch on the battery isolator switch, see
page 44.
11.Close the right-hand maintenance flap.
Changing the fuse of the cold start device
The fuse for the cold start device F2 is changed
in the same way as the main fuse F1, see
page 139.
Replacing filament lamps
CAUTION
Personal injury
Filament lamps and lamp holders get hot
when the lamps are switched on and may
cause injury if touched.
 Switch the lamps off in good time before
replacing a filament lamp.
 Allow the lighting system to cool down be-
fore replacing a filament lamp.
NOTICE
Damage to property
Short circuits may result if the filament
lamps are not replaced properly.
 Allow the lighting system to cool down be-
fore replacing a filament lamp.
 Touch the filament lamps with a clean,
lint-free, dry cloth only.
 Observe the type, voltage and wattage of
the filament lamps.
NOTICE
Damage to property
If filament lamps are not handled proper-
ly, damage may result.
 Never touch the glass bulbs of the fila-
ment lamps with your bare hands. Even
the slightest impurities can burn in and
shorten the service life of the filament
lamps.
 Use a clean, lint-free cloth or only touch
the filament lamps at the base.
139
9 Maintenance
Park the industrial machine, see page 79. 2. Turn the lamp holder (5) and remove it from
the reflector with the filament lamp (6).
3. Remove the defective filament lamps and
press new filament lamps into the lamp hol-
ders.

Interior lights
Filament lamp: 5 W
There are two interior lights in the roof cover of
the cab.

1
2
1
M+P-05C-2038 1
1 Headlight fastening screws
2 Headlight housing
2
3

5 4
M+P-05C-1464

1. Use a suitable tool (e.g. a screwdriver) to re-

6 move the lamp (1) from the roof cover.
2. Pull out the holder (2).
3. Remove the defective filament lamp (2) from
the holders (3) and replace.
8 7 M+P-05C-3355
Additional floodlights and additional lights
3 Plug To replace filament lamps, e.g. in the working
4 Protective cover floodlights or rotating beacons, follow the re-
5 Side light filament lamp holder spective manufacturer's instructions.
6 Side light filament lamp
7 Retaining spring
8 Dipped and main-beam headlight filament
lamp

Dipped and main-beam headlight

Filament lamps: H4 75/70 W
1. Unscrew the fastening screws (1) and remove
the headlight housing (2).
2. Remove the socket (3) from the filament
lamp (8).
3. Remove the protective cover (4).
4. Release the retaining spring (7) and remove
the defective filament lamp (8).
5. Fit a new filament lamp and make sure that
the direction nose is correctly positioned.

Side lights
Filament lamp: 4 W
1. Unscrew the fastening screws (1) and remove
the headlight housing (2) from the holder.

140
 Maintenance 9
9.3.12 Maintaining the heating and air
conditioning system WARNING
Personal injury
WARNING
Liquid refrigerant can damage the skin
Personal injury and damage to pro- and eyes.
perty  Do not touch your eyes with dirty hands.
Failure to follow the instructions contai-  Wear appropriate personal protective
ned in the introductory chapters may re- equipment, e.g. acid-resistant gloves and
sult in injury or damage. safety goggles.
 Observe all the instructions in the chap-
ters titled "Introduction" and "Safety" in
particular before carrying out any mainte-
nance work on the heating and air condi-
tioning system.

WARNING
Personal injury and damage to pro-
perty
Maintenance and inspection works on the
heating and air conditioning system that
have been carried out improperly may re-
sult in injury or damage.
 Maintenance and inspections works on
the heating and air conditioning system
may only be carried out by qualified em-
ployees.
 Have the heating and air conditioning sys-
tem checked every 24 years by a qualified
employee. ATLAS recommends consul-
ting an ATLAS Customer Service.

NOTICE
Damage to property
Damage may be caused if the compres-
sor is not lubricated regularly. 5. The refrigerant has to be visible in the sight
 Switch on the heating and air conditioning glass (1) of the filter drier and not contain any
system at least once a month for a short bubbles. Have a qualified employee check the
time.
quantity of refrigerant, if necessary. ATLAS
recommends consulting an ATLAS Customer
Checking the refrigerant level Service.
6. Close the right-hand maintenance flap.
Note
Every 100 operating hours.
1. Park the industrial machine, see page 79.
2. Start the engine, see page 73.
3. Switch on the heating and air conditioning
system, see page 58.
4. Open the right-hand maintenance flap.

WARNING
Personal injury
Rotating parts and working carelessly on
the engine when it is running may cause
injuries.
 Make sure that the industrial machine
cannot move while work is being carried
out.

141
9 Maintenance
Cleaning/replacing the fresh air filter

Note
Every 100 operating hours.

NOTICE
Damage to property
Damage may occur if dust enters the
housing of the fresh air filter.
 When cleaning or replacing the fresh air
filter, make sure that no dust gets into the
air conditioner.

1. Switch off the engine, see page 73.

2. Undo the screw (1) and remove the cover (2).

3. Pull out the filter (3).
Consider the correct installation
position (arrow on the filter).

Note
Do not rinse or brush off the filter (3).

4. Beat out the filter (3) and replace, if neces-

sary.
5. Considering the correct installation
position (arrow on the filter), push the filter (3)
into the air conditioner.
6. Fasten the cover (2) with a screw (1).

142

9.4 Shutdown
WARNING
Personal injury and damage to pro-
perty
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Read all the instructions in the "Introduc-
tion" and "Safety" chapters before carry-
ing out any shutdown work.
9.4.1 Preserving the industrial machine
If the industrial machine has been out of ope-
ration for more than 2 months
 Thoroughly grease all of the lubricating points,
see page 104.
 Replace the engine oil with anti-corrosion oil
(see the separate operating instructions for
engine), see page 111.
Allow the engine to run for a few minutes so
that the anti-corrosion oil is distributed.
 Check the coolant mixture and adjust the mi-
xing ratio of the anti-corrosion agent, the anti-
frost agent and water, if necessary; see the
separate operating instructions for engine.
 Add 10% anti-corrosion oil to the fuel (see the
separate operating instructions for the drive
engine).
Allow the engine to run for a few minutes so
that the internal parts of the injection system
are covered with anti-corrosion oil.
 Coat exposed hydraulic cylinder piston rods
with anti-corrosion grease.
 Remove the batteries, store them where they
are protected from frost and recharge them re-
gularly, see page 133.
 Fill the fuel tank right to the top with diesel fuel,
see page 117.
 Remove and store the V-belts, see page 120
and the separate operating instructions for the
engine.
 Spray the grooves of the V-belt pulleys with
anti-corrosion oil.
 Close up inlet and exhaust openings with
sturdy foil and adhesive tape.
Maintenance 9
In the case of a high level of humidity (tropical
climate)
 Fill the hydraulic oil tank right up to the top,
see page 127.
What to do before starting up again
 Open up inlet and exhaust openings.
 Charge the batteries and install them, see
page 133.
 Remove the anti-corrosion oil from the V-belt
pulleys.
 Install and tighten the V-belts , see page 120
and the separate operating instructions for the
engine.
 Adjust the level of hydraulic oil, see page 127.
 Remove the anti-corrosion grease from the
hydraulic cylinder piston rods.
 Replace the anti-corrosion oil with engine oil,
see page 111.
Note
It is not necessary to rinse the engine and the
fuel system.
If the industrial machine has been out of ope-
ration for more than 12 months
 Change the hydraulic oil, see page 128.
 Change the transmission oil, see page 122.
9.4.2 Disposal of the industrial machine
CAUTION
Personal injury and damage to the
environment
Unprofessional disposal of the industrial
machine at the end of its service life may
result in injury or environmental dama-
ges.
 Only have the industrial machine dispo-
sed by a suitable waste disposal compa-
ny.
 ATLAS recommends returning the indust-
rial machine to ATLAS Customer Service.
143
10 Specifications
10 Specifications
10.1 Weights and performance data

Operating weight 33,2–36 t1)

Engine Deutz - TCD 6.1 L6
Driving power 180 kW (245 HP)/2000 min-1
Travel speed
Creeper gear continuously variable 0–1 km/h
Off-road gear continuously variable 0–5 km/h
On-road gear continuously variable 0–20 km/h
Tractive power 117 kN
Maximum climbing ability 41 %
Hydraulic system
Pump capacity maximum 660 l/min
Operating pressure maximum 340 bar
Filling quantities
Hydraulic oil tank 505 l
Fuel tank 425 l
Engine 15,5 l
(filling quantity for changing engine oil and engine oil filters)
Tyres 8 tyres
Tyre size 12.00-20
Tyre pressure 6,5 bar
Noise level
Outside level LWA = 104 dB(A)
Cab level LPA = 75 dB(A)
Slewing gear
Uppercarriage swing speed continuously variable 0–8,5 min-1
Electrical system
Battery voltage 24 V
2 batteries each 12 V, 100 Ah
Vibration
Entire body < 0,5 m/s2
Upper section dimensions < 2,5 m/s2

1) Operating weight, incl. the operator, solid rubber tyres, fully-loaded industrial machine and 1.5 t for attachments.

144
 Specifications 10
10.2 Dimensions

Measurements in mm, unless otherwise indi-

cated
A Transport height
Main boom 8700 mm with an articulated jib
5500 mm
Main boom 8700 mm with an articulated jib 3400
6900 mm
Main boom 10600 mm with an articulated jib
7700 mm
B Transport length
Main boom 8700 mm with an articulated jib
5500 mm
12650
Main boom 8700 mm with an articulated jib
6900 mm
Main boom 10600 mm with an articulated jib 14550
7700 mm
C Rotation radius of the rear end 3300
D Wheel base 3200
E Cab height 3330
F Width of the paws (when extended) 4530
G Uppercarriage transport width 2740
Uppercarriage transport width: cab lift/
2860
vario cab

145
10 Specifications

Measurements in mm, unless otherwise indi-

cated
A High cab 1200 mm 4440
B High cab operator's field of vision 4000
C Cab lift lowered position 3330
D Cab lift operator's field of vision 4900
E Cab lift lifted position 5340
F Vario cab lowered position 3330
G Vario cab operator's field of vision 4840
H Vario cab lifted position 5280
I Vario cab steering column in retracted, lowered
1790
position
J Vario cab steering column in retracted lifted posi-
2220
tion
K Vario cab steering column in extended, lowered
3790
position

Measurements in mm, unless otherwise indi-

cated
A Solid axle up to the outrigger support 1240
B Travel drive up to the outrigger support 1080
C Travel drive up to middle of the slewing ring 1900
D Undercarriage length 5530
E Track width (twin tyres) 2320
F Undercarriage width 3000

146
 Specifications 10
10.3 Fuels, lubricants and coolants and filling quantities
10.3.1 Specification for fuels, lubricants and coolants

Designation Viscosity/Order no./DIN

Engine
See separate operating instructions for the drive engine.
Hydraulics
ATLAS special hydraulic oil1)
Manual transmission
API GL5-GO 90 –10 °C - 15 °C: SAE 80 W-902)
5 °C - 30 °C: SAE 903)
above 30 °C: SAE 1403)
Differentials, planetary gear
Transmission oil API GL5-GO 90 LS –10 °C - 15 °C: SAE 80 W-902)
5 °C - 30 °C: SAE 903)
above 30 °C: SAE 1403)
Slew ring lubricating point (tooth flanks)
ATLAS special grease Order no. 3620153
Other lubricating points
Multi-purpose grease with MoS2 DIN 51818, NLGI-2 (lithium soap grease)

1) If not available, use engine oil API-CD-SAE 10 W for an ambient temperature of less than 15°C or engine oil API-CD–SAE 20
W-20 for an ambient temperature of more than 15°C. These viscosity categories are also equivalent to viscosity categories
MIL-L-2104 C or MIL-L-46152.
2) This viscosity category is also equivalent to viscosity category MIL-L-2105 C.
3) This viscosity category is also equivalent to viscosity category MIL-L-2105 B.

147
10 Specifications
10.3.2 Filling quantities

Note
The filling quantities that have been indicated
are approximate figures. Readings from dip-
sticks, sight glass, etc. take priority.

Oscillating axle of the differential 22,0 l

Solid axle of the differential 22,0 l
Per planetary gear 3,0 l
Manual transmission 4,2 l
Engine (filling quantity for changing engine oil and engine oil filters) 15,5 l
Cooling system 40,0 l
Hydraulic oil tank 505,0 l
Fuel tank 425,0 l

148
 Rectifying faults 11
11 Rectifying faults
11.1 Finding and rectifying faults 11.2 Indications for malfunctions in
the display
WARNING
11.2.1 Error messages
Personal injury and damage to pro- If no warning note is displayed, the display swit-
perty ches to an error description.
Failure to follow the instructions contai-
ned in the introductory chapters may re-
sult in injury or damage.
 Observe all the instructions in the "Intro-
duction" and "Safety" chapters before fin-
ding and rectifying faults.

WARNING
Personal injury and damage to pro-
perty
Injury or damage may be caused if the in-
dustrial machine malfunctions.
 Stop as soon as possible at a suitable
place, park the industrial machine and se-
cure it.
1 Error code
 Determine the cause of the malfunction
2 Total number of the errors recognized
and rectify the fault immediately.
3 Description of errors
NOTICE 4 Counter number of the first occurrence
5 Counter number of the current occurrence
Damage to property
6 Operating hours
If a highlighted warning note includes the
additional STOP statement, damages 7 Date
may result. 8 Time
 Park the industrial machine at a suitable
Warning light in the display panel lights
place as soon as possible and switch off
the engine.
up.

Note If more than one error is detected, errors

Please follow the separate operating instruc-
tions for the drive engine in the event of an en-
gine malfunction.
may be displayed one by one by pressing
the relevant button toggle.
Press the button toggle in order to ack-
nowledge and clear the error messages.

As soon as the error messages are acknow-

ledged, the standard display is shown, see
page 29.
The warning light in the display panel is
still on and a buzzer sounds shortly each
10 seconds.

As soon as the ignition is switched on, the error

messages are displayed again and can be ack-
nowledged by pressing the button toggle.
The error messages are saved and can be called
up until resolving the problem.

149
11 Rectifying faults
Calling up error messages
1. Press the button toggle.
 is displayed.
2. Press corresponding button toggle
and select  .
3. Press the button toggle.
Menu function  is
acknowledged.
4. Press corresponding button toggle
and select  or 
 .
5. Press the button toggle.
Menu function  or 
 is acknowledged.
A list of the errors currently detected is
displayed.
150
1 2
M+P-05C-2336
1 Error code
2 The number indicates how often this error has
occurred.
6. Select an error message.
7. Press the button toggle.
The error description related to the
error message is displayed.
1 Error code
2 Total number of the errors recognized
3 Description of the error
4 Counter number of the first occurrence
5 Counter number of the current occurrence
6 Operating hours
7 Date
8 Time
 Rectifying faults 11
11.2.2 Malfunctions

Malfunction
The warning light lights up.

Cause
 Generator V-belt is defective.
 Fault in the electric loading equipment.
Remedy
 Check the generator V-belt and replace it; if ne-
cessary, see the separate operating instruc-
tions for the engine.
 Contact an ATLAS Customer Service.

Malfunction
The warning light lights up.

Cause Remedy
 Fuse is defective.  Replace the fuse, see page 138.

Malfunction
Warning note is shown on the display.

The warning light lights up.

Cause Remedy
 Water in the fuel pre-filter.  Drain the fuel pre-filter; replace, if necessary.
See separate operating instructions for the
drive engine.

Malfunction
Warning note is shown on the display.

The warning light lights up and a buzzer sounds.

Cause Remedy
 Engine oil pressure is too low.  Immediately switch off the engine.
 Contact an ATLAS Customer Service.

151
11 Rectifying faults
Malfunction
Warning note is shown on the display.

The warning light lights up and a buzzer sounds.

Cause Remedy
 Insufficient coolant level.  Immediately switch off the engine.
 Check the coolant level and top up with coolant,
if necessary, see page 112.

Malfunction
Warning note is shown on the display.

The warning light lights up and a buzzer sounds.

Cause
 Coolant temperature is too high.
 A fan or the hydraulic fan drive is defective.
Remedy
 Immediately switch off the engine.
 Check to see whether the combined cooler for
the engine has become clogged and clean, if
necessary, see page 102.
 Contact an ATLAS Customer Service.
 Immediately switch off the engine.
 Contact an ATLAS Customer Service.

Malfunction
Warning note is shown on the display.

The warning light lights up and a buzzer sounds.

Cause
 Hydraulic oil temperature is too high.
 A fan or the hydraulic fan drive is defective.
Remedy
 Check to see whether the hydraulic oil cooler
has become clogged and clean, if necessary,
see page 102.
 Contact an ATLAS Customer Service.
 Immediately switch off the engine.
 Contact an ATLAS Customer Service.

152
 Rectifying faults 11
Malfunction
Warning note is shown on the display.

The warning light lights up.

Cause Remedy
 Dirt in the air filter.  Clean the air filter element; replace, if neces-
sary. See separate operating instructions for
the engine.

153
11 Rectifying faults
11.3 Malfunctions and unusual operating states

Malfunction
The starter is turning too slowly or is not turning at all.

Cause Remedy
 Batteries are flat or defective.  Jump start, see page 136.
 Charge batteries, see page 135.
 Replace batteries, see page 134.
 Starter is defective.  Contact an ATLAS Customer Service.

Malfunction
The engine will not start.

Cause Remedy
 Fuel tank is empty  Check the fuel level and top up with diesel fuel,
if necessary, see page 117.
 Bleed the fuel system. See separate operating
instructions for the engine.
 Dirt in the fuel system.  §Clean the fuel system,
 and replace the fuel filter and the fuel pre-filter,
if necessary. See separate operating instruc-
tions for the drive engine.

Malfunction
The industrial machine will not drive properly or will not drive at all

Cause Remedy
 Oil motor for drive or brake valve is defective.  Contact an ATLAS Customer Service.
 Multi-disk brake is defective.  Contact an ATLAS Customer Service.

Malfunction
The industrial machine does not properly drive straight forward.

Cause Remedy
 Relief valve is defective.  Contact an ATLAS Customer Service.
 Multi-disk brake is defective.  Contact an ATLAS Customer Service.

Malfunction
The industrial machine does not swivel properly or does not swivel at all.

Cause Remedy
 Slewing brake is defective.  Contact an ATLAS Customer Service.
 Oil motor, transmission or valves are defective.  Contact an ATLAS Customer Service.

154
 Rectifying faults 11
Malfunction
The industrial machine has no power.

Cause Remedy
 Dirt in the fuel system.  Clean the fuel system, and replace the fuel filter
and the fuel pre-filter, if necessary. See sepa-
rate operating instructions for the drive engine.
 Dirt in the air filter.  Clean the air filter element; replace, if neces-
sary. See separate operating instructions for
the engine.
 Engine is overheating.  Check the coolant level and top up with coolant,
if necessary, see page 112.
 Working pressure is too low.  Contact an ATLAS Customer Service.
 Hydraulic pump is not set correctly.  Contact an ATLAS Customer Service.
 Hydraulic pumps are defective.  Contact an ATLAS Customer Service.

Malfunction
The oscillating axle locking device does not lock.

Cause Remedy
 Pilot operated non-return valves do not close  Contact an ATLAS Customer Service.
correctly.
 Lock-up piston seizes  Contact an ATLAS Customer Service.
 Solenoid valve does not switch  Contact an ATLAS Customer Service.
x

Malfunction
Hydraulic pump is making noises

Cause Remedy
 Hydraulic pump is defective.  Contact an ATLAS Customer Service.

Malfunction
Hydraulic cylinders are slack (e.g. jib equipment is dropping down).

Cause
 Secondary pressure is defective.
 Zero-leakage oil shut-off device is defective.
 Pipe rupture valve is defective.
 Hydraulic cylinder is defective.
Remedy
 Contact an ATLAS Customer Service.
 Contact an ATLAS Customer Service.
 Contact an ATLAS Customer Service.
 Contact an ATLAS Customer Service.

155
11 Rectifying faults
Malfunction
Hydraulic system is too hot.

Cause
 Hydraulic oil level is too low.
 Dirt in hydraulic oil cooler.
 Dirt in hydraulic oil filter.
 A fan or the hydraulic fan drive is defective.
Remedy
 Check the hydraulic oil level and top up with hy-
draulic oil, if necessary, see page 127.
 Clean the hydraulic oil cooler, see page 102.
 Replace the hydraulic oil filter element, see
page 128.
 Immediately switch off the engine.
 Contact an ATLAS Customer Service.

Malfunction
The cab heating/blower is not working properly or is not working at all.

Cause Remedy
 Blower is not set.  Set the blower, see page 58.
 Blower is defective.  Contact an ATLAS Customer Service.
 Nozzles are closed.  Open and set the nozzles, see page 59.
 Fresh air filter is soiled.  Clean the fresh air filter; replace it, if necessary,
see page 142.
 Heat exchanger is defective.  Contact an ATLAS Customer Service.
 Fuse is defective.  Replace the fuse, see page 138.
 Heating and air conditioning system defective.  Contact an ATLAS Customer Service.
 An error message is shown on the display of  Resolve the problem indicated by the error
the heating and air conditioning system. message, see pade 157 oneards.
 Contact an ATLAS Customer Service.

156
 Rectifying faults 11
Malfunction
The air cooling system in the cab is not working properly or is not working at all.

Cause Remedy
 Blower is not set.  Set the blower, see page 58.
 Blower is defective.  Contact an ATLAS Customer Service.
 Nozzles are closed.  Open and set the nozzles, see page 59.
 Fresh air filter is soiled.  Clean the fresh air filter; replace them, if neces-
sary, see page 142.
 Fuse is defective.  Replace the fuse, see page 138.
 Heating and air conditioning system defective.  Contact an ATLAS Customer Service.
 An error message is shown on the display of  Resolve the problem indicated by the error
the heating and air conditioning system. message, see page 157.
 Contact an ATLAS Customer Service.
 V-belt for the air conditioning compressor is de-  Check the V-belt of the air conditioning com-
fective. pressor; replace it, if necessary, see page 120.
 Refrigerant gas level too high or low.  Check the coolant level, see page 112.
 Contact an ATLAS Customer Service, if neces-
sary.
 Condenser is soiled.  §Clean the condenser, see page 102.
 Compressor or expansion valve is defective  Contact an ATLAS Customer Service.
 Compressor clutch is defective.  Contact an ATLAS Customer Service.
 Filter/drier is saturated or clogged.  Contact an ATLAS Customer Service.
 Condenser or pipes clogged.  Contact an ATLAS Customer Service.
 Thermostat is defective; the evaporator is iced  Contact an ATLAS Customer Service.
up.

Malfunction
The error message is shown on the display of the heating and air conditioning system.

Cause Remedy
 The sensor of the antifreeze protection is de-  Contact an ATLAS Customer Service.
fective.

Malfunction
The error message is shown on the display of the heating and air conditioning system

Cause Remedy
 Indoor sensor is not installed.  Contact an ATLAS Customer Service.

157
11 Rectifying faults
Malfunction
The error message is shown on the display of the heating and air conditioning system.

Cause Remedy
 No indoor sensor at automatic operation.  Contact an ATLAS Customer Service.

Malfunction
The error message is shown on the display of the heating and air conditioning system.

Cause Remedy
 Servomotor power supply is defective (under-  Contact an ATLAS Customer Service.
voltage).

Malfunction
The error message is shown on the display of the heating and air conditioning system.

Cause Remedy
 Servomotor is overloaded.  Contact an ATLAS Customer Service.

158
Index
A Cleaning
Adjusting the armrests ................................... 50
Air conditioning system
Checking the refrigerant level ................ 141
Cleaning the circulation air filter ............ 142
Cleaning/replacing the fresh air filter ..... 142
Maintaining ............................................ 141
Replacing the circulation air filter ........... 142
Replacing the fresh air filter ................... 142
Air conditioning system,
see Heating and air conditioning system ....... 57
Air distribution in the heating and
air conditioning system .................................. 58
Air filter
Clean ..................................................... 116
Replacement ......................................... 116
Angle .............................................................. 50
Anti-corrosion oil .......................................... 143
Anti-freeze agent .......................................... 115
Ash-tray .......................................................... 53
Inserting ................................................... 53
Opening and closing ................................ 53
Taking out ................................................ 53
Auto-idling system .................................... 65, 73
Automotive driving ......................................... 77
Auxiliary heating, see separate ...................... 59
B Intermittent windshield wiper .................... 66
Backrest ......................................................... 50
Batteries ....................................................... 133
Battery voltage ....................................... 144
Charging ................................................ 135
Jump start .............................................. 136
Removing and installing ........................ 134
State of charge ...................................... 134
Battery emergency switch,
see Battery isolator switch ............................. 44
Battery isolator switch .................................... 44
Belt, see Safety belt ....................................... 51
C Total operating hours ............................... 69
Cab ................................................................ 44
Cab lift ...................................................... 23, 83
Emergency mode activation .................... 84
Camera, see Rear area monitoring ................ 56
Central lubrication system ............................ 105
Filling ..................................................... 107
Lubrication in case of fail ....................... 106
Changing attachments, maintenance
and servicing .................................................. 18
Changing the temperature indication ............. 58
Charge air pressure ....................................... 30
Charging pressure of the hydraulic reservoir 127
Checking the oil level ................................... 110
Checking the refrigerant level ...................... 141
Checking the tyre pressure .......................... 125
Checks before starting the engine ................. 70
Cigarette lighter .............................................. 53
Circulating air mode ....................................... 58
12
Circulation air filter........................................ 142
Cleaning procedure ................................ 101
Combined cooler .................................... 102
Drying with compressed air .................... 101
Engine .................................................... 102
With a high-pressure washer ................. 102
With water and cleaning agents ............. 101
Cleaning the combined cooler ...................... 102
Climbing ability ............................................. 144
Climbing in ................................................ 44, 45
Vario cab .................................................. 46
Climbing out ............................................. 44, 46
Vario cab .................................................. 46
Cold start device ............................................. 73
Comfort seat ................................................... 49
Control lights .................................................. 29
Control panel
Auto-idling system .................................... 65
Changing the maintenance intervals ........ 41
Confirmation of maintenance works ... 40, 41
Daily operating hours ............................... 69
Diesel particulate filter (DPF) regeneration 62
Driving “Off“ with brakes actuated ............ 61
Error diagnosis ....................................... 149
Error messages ...................................... 149
F1 to F3 operating modes ........................ 63
Indication of components ......................... 68
Indication of maintenance deadlines ........ 40
Main menu ............................................... 59
Maintenance date processing .................. 40
Menu „Functions“ ..................................... 61
Menu „Operating date“ ............................. 68
Menu „System configuration“ ................... 63
Menu navigation ....................................... 59
Multifunctional display .............................. 66
Pressure compensator ............................. 67
Setting the date and time ......................... 60
Setting the language ................................ 60
Signal buzzer during driving ..................... 61
Switching on/off the signal of the
button toggles ............................. 64
Controls
Behind the left-hand maintenance flap .... 33
Behind the right-hand maintenance flap .. 32
Cab lift ...................................................... 33
In the engine compartment ...................... 32
On the industrial machine ........................ 32
Vario cab .................................................. 33
Coolant
Checking the coolant level ............. 112, 116
Frost protection ...................................... 115
Replacement .......................................... 113
Temperature ............................................ 30
Cooling ........................................................... 58
Crane operations ............................................ 16
Creeper gear .......................................... 78, 144
Cut the power supply, see Battery
isolator switch ................................................. 44
159
12 Index
D Starting up ......................................... 75, 76
Daily operating hours ......................................69
Danger classification .........................................6
Danger due to items dropping down ...............17
Declaration of conformity ..................................5
Defrost function ...............................................58
Dehumidification .............................................58
Delta-P ............................................................ 80
Description of danger and symbol illustrations .6
Description of symbols and illustrations
of dangers .........................................................6
Diesel particulate filter (DPF) ........................116
Differential .....................................................123
Changing the transmission oil ................124
Checking the oil level .............................123
Dimensions ...................................................145
Dipped beam ...................................................53
Replacing filament lamps .......................140
Dipper
Mounting ...................................................90
Moving ......................................................87
Removing .................................................90
Display ............................................................29
Operational parameters ............................29
Standard display .................................29, 31
Display and control device ..............................25
Charge air pressure ..................................30
Console, left .............................................26
Console, right ...........................................26
Control lights ............................................29
Coolant temperature .................................30
Display ................................................29, 31
Display panel ............................................28
Drive and control unit ...............................27
Engine oil pressure ...................................30
Fine control ...............................................30
Fuel supply ...............................................30
Inside the cab ...........................................25
Operating hours ........................................30
Operating voltage .....................................30
Outside the cab ........................................32
Pressure differential .................................30
Torque ......................................................30
Warning lights ...........................................29
Warning notes ..........................................30
Dozer blade .....................................................81
Drive engine, see Engine ..............................108
Drive transmission, see Transmission ..........122
Driver’s door, see Cab door ............................44
Driving .......................................................15, 74
Auto-idling system ....................................73
Automotive ...............................................77
Changing gear ..........................................76
Creeper gear ............................................78
F1 to F3 operating modes ........................74
Malfunction .............................................154
Off-road gear ....................................76, 144
On public roads ........................................78
On-road gear ....................................76, 144
Parking .....................................................79
Pre-selection of direction of travel ............77
160
Set the engine speed manually ............... 74
Stopping ................................................... 79
Driving “Off“ with brakes actuated .................. 61
E
Electric fuses .......................................... 34, 137
Cold start device .................................... 139
Fuse allocation ......................................... 35
Main fuse ............................................... 139
Replacement .......................................... 138
Electrical system .......................................... 133
Batteries ................................................. 133
Disconnect ............................................... 44
Fuse allocation ......................................... 35
Fuses ............................................... 34, 137
Jump start .............................................. 136
Maintaining ............................................ 133
Replacing filament lamps ....................... 139
Emergency actuation of the manual
transmission ................................................... 98
Emergency lowering ....................................... 88
Engine .......................................................... 108
Anti-freeze agent ........................... 115, 147
Changing the engine oil ......................... 111
Changing the oil filter ............................. 111
Checking the oil level ............................. 110
Cleaning ................................................. 102
Cold start device ...................................... 73
Engine number ........................................ 36
Engine oil ............................................... 147
Filling quantities ..................................... 148
Maintaining ............................................ 108
Starting .................................................... 72
Switching off ...................................... 72, 73
Technical data ....................................... 144
Type plate ................................................ 36
Engine oil.............................................. 110, 111
Engine oil pressure ......................................... 30
Engine speed
Setting manually ...................................... 74
Equipment for rear area monitoring ................ 56
Error diagnosis ............................................. 149
Error messages ............................................ 149
Calling up ............................................... 150
F
F1 to F3 operating modes .............................. 74
Filling quantities .................................... 144, 148
Filling up with fuel ......................................... 117
Tank filling pump .................................... 118
Filter
Air filter ................................................... 116
Circulation air filter and fresh air filter .... 142
Engine oil filter ....................................... 111
Fuel filter ................................................ 119
Hydraulic oil filter ................................... 128
Fine control
Also refer to operating modes ............ 74, 80
Setting ...................................................... 80
Fire extinguisher, see Safety equipment ........ 14

Fire protection ................................................ 20
First aid kit, see Safety equipment ................. 14
Flange connections ...................................... 130
Fresh air filter ............................................... 142
Replacement ......................................... 142
Fuel ...................................................... 117, 119
Filling quantities ..................................... 148
Supply ...................................................... 30
Fuel pre-filter ................................................ 119
Replacement ......................................... 119
Fuel pump V-belt .......................................... 120
Fuels, lubricants and coolants ....................... 38
Fuse allocation ............................................... 35
Fuses, electric ................................ 34, 137, 138
Cold start device .................................... 139
Fuse allocation ........................................ 35
Main fuse ............................................... 139
Replacement ......................................... 138
G Lubrication ............................................. 104
General guidelines for workspaces ................ 12
General safety .................................................. 6
Generator V-belt .......................................... 120
Guides ............................................................ 17
H Unloading ................................................. 96
Hazard zone ................................................... 15
Headlight ........................................................ 53
Headrest ........................................................ 51
Heated seat .................................................... 52
Heating and air conditioning system .............. 57
Air distribution .......................................... 58
Changing the temperature indication ....... 58
Circulating air mode ................................. 58
Cooling .................................................... 58
Defrost function ....................................... 58
Dehumidification ...................................... 58
Malfunction ............................................ 156
Outdoor temperature indication ............... 58
Setting the blower .................................... 58
Setting the temperature ........................... 58
Switching on/off ....................................... 58
High cab ......................................................... 23
High-visibility vest, see Safety equipment ...... 14
Horn ............................................................... 70
Hose connections ........................................ 130
Hydraulic hoses
Connection and disconnection ................ 89
Quick-release coupling ............................ 89
Screw couplings ...................................... 89
Hydraulic hoses and lines .............................. 19
Connection and disconnection ................ 89
Rectifying leaks ..................................... 129
Replacement ......................................... 129
Hydraulic lines
Flange connections ............................... 130
Hose connections .................................. 130
Pipe connections ................................... 130
Screwed pipe connections ..................... 131
Tightening torques ................................. 131
Hydraulic oil ................................................. 147
Index 12
Checking the oil level ............................. 127
Filling quantities ............................. 144, 148
Replacement .......................................... 128
Replacing the filter ................................. 128
Topping up ............................................. 128
Hydraulic pump malfunction ......................... 155
Hydraulic system .......................................... 144
Maintaining ............................................. 127
I
Identification ................................................... 36
Ignition lock .................................................... 71
Indication for malfunction ............................. 149
Indications
Engine speed ........................................... 30
Industrial machine
Disposing ............................................... 143
Lifting ....................................................... 96
Loading .................................................... 95
Maintenance hints .................................... 40
Preserving .............................................. 143
Refuelling ............................................... 117
Towing ................................................... 100
Type plate ................................................ 36
Information signs .............................................. 8
Initial briefing .................................................. 21
Initial inspection .............................................. 38
Initial installation ............................................. 21
Inspection ....................................................... 37
Inspection intervals ......................................... 37
Inspection material ......................................... 38
Inspection plan ............................................... 38
Inspection tasks ............................................ 107
Intended purpose ............................................. 5
Intended use ..................................................... 5
Interior lights ................................................... 55
Replacing filament lamps ....................... 140
Intermittent windshield wiper .......................... 66
Introduction ....................................................... 4
J
Jib equipment
Emergency lowering ................................ 88
Moving ..................................................... 87
Jump start ..................................................... 136
K
Key ................................................................. 43
L
Licht, siehe Beleuchtung ................................ 53
Lifting .............................................................. 96
Lifting/lowering the monoblock boom ............. 87
Light, see Lighting .......................................... 53
Lighting
Dipped beam ............................................ 53
Interior lights ............................................ 55
161
12 Index
Main-beam headlight ................................54 Setting up the system .............................. 63
Replacing filament lamps .......................139 Movement speed ............................................ 88
Rotating beacon .......................................54 Multifunctional display .................................... 66
Side lights .................................................53
Working floodlights .............................53, 54 N
Load hook
Mounting ...................................................92 Noise level .................................................... 144
Removing .................................................92 Notes
Loading ...........................................................20 General safety ........................................... 6
Loudspeaker muting .......................................56 Nozzles ........................................................... 59
Lubricating points ..........................................104
Cab lift ....................................................105 O
Central lubrication system ......................105
Off-road gear .......................................... 76, 144
Industrial machine ..................................104
On-road gear .......................................... 76, 144
Vario cab ................................................105
Opening and closing
Work attachment ....................................105
Cab door .................................................. 44
Lubrication, see Lubricating points ...............104
Side window ............................................. 47
Operating hours .............................................. 30
M Operating hours counter ................................. 31
Main menu ......................................................59 Pulse counter ........................................... 31
Main-beam headlight ......................................54 Operating pressure ....................................... 144
Replacing filament lamps .......................140 Operating voltage ........................................... 30
Maintaining the air filter system ....................116 Operating weight .......................................... 144
Maintaining the cooling system .....................112 Operational parameters .................................. 29
Maintaining the fuel system ..........................117 Ordering spare parts ........................................ 5
Maintenance ...........................................18, 101 Oscillating axle locking device ........................ 80
Air filter system .......................................116 Outdoor temperature indication ...................... 58
Changing the interval ...............................41 Outrigger support ........................................... 82
Cleaning .................................................101 Overhead lines ............................................... 17
Confirmation of works .........................40, 41 Overload warning device ................................ 85
Cooling system .......................................112 Overview of assemblies
Data processing .......................................40 Engine .................................................... 108
Electrical system ....................................133 Industrial machine .................................... 22
Engine ....................................................108
Filling quantities ......................................148 P
Fuel system ............................................117
Parking ........................................................... 79
Fuels, lubricants and coolants ..................38
Parking brake ................................................. 75
Heating and air conditioning system ......141
Performance data ......................................... 144
Hydraulic system ....................................127
Permissible slope angle ................................. 15
Indication of deadlines ..............................40
Personal protective equipment ....................... 11
Lubrication ..............................................104
Personal safety ............................................... 11
Maintenance hints ....................................40
Pilot control ..................................................... 70
Replacing defective wheel and tyres ......125
Via a button toggle ................................... 71
Safety markings ................................11, 103
Via a lever ................................................ 71
Transmission ..........................................122
Pipe connections .......................................... 130
V-belt ......................................................120
Planetary gear .............................................. 124
Windshield washer .................................132
Changing the transmission oil ................ 124
Maintenance and inspection works ...............107
Checking the oil level ............................. 124
Malfunction warning notes ...............................30
Filling quantities ..................................... 148
Malfunctions ..................................................151
Position of the safety markings
Unusual operating states ........................154
and information signs ....................................... 8
Manual transmission .....................................123
Preserving .................................................... 143
Changing the transmission oil ................123
Before starting up again ......................... 143
Checking the oil level .............................123
Pressure activation setting ............................. 84
Emergency actuation ................................98
Pressure compensator ............................. 67, 81
Zero position .............................................98
Pressure differential ....................................... 30
Maximum power.............................................. 85
Also refer to operating modes .................. 74
Measurements, see Dimensions ...................145
Maximising ............................................... 85
Menu
Setting ...................................................... 80
Functions ..................................................61
Problem, see Rectifying faults ...................... 149
Navigation ................................................59
Protective equipment ...................................... 11
Operational date .......................................68
162
 Index 12
Pump capacity ............................................. 144 In the display ............................................ 59
Shutdown ..................................................... 143
Q Side lights ....................................................... 53
Replacing filament lamps ....................... 140
Quick attach ................................................... 93 Side window ................................................... 47
Signal buzzer while driving ............................. 61
R Slewing gear................................................. 144
Malfunction ............................................. 154
Recovering ..................................................... 20
Socket 12 V .................................................... 53
Rectifying faults ............................................ 149
Specifications ............................................... 144
Rectifying leaks ............................................ 129
Stability on sloping ground ............................. 15
Replacing a wheel
Standard display ............................................. 29
Replacing defective wheel ..................... 126
Starting the engine ......................................... 72
Twin wheel mounting ............................. 126
Starting up ...................................................... 75
Twin wheel removing ............................. 125
State of charge of the batteries .................... 134
Tyres ...................................................... 144
Steering column
Replacing filament lamps ............................. 139
Setting ...................................................... 52
Interior lights .......................................... 140
Stopping ......................................................... 79
Main-beam headlight ............................. 140
Stopping movements ...................................... 88
Rotating beacon .................................... 140
Straightening/bending the articulated jib ........ 87
Side lights .............................................. 140
Structure of the industrial machine ................. 22
Working floodlights ................................ 140
Sunblind ......................................................... 48
Replacing safety markings ..................... 11, 103
Switching on/off the signal of the
Rotating beacon ............................................. 54
button toggles ................................................. 64
Replacing filament lamps ...................... 140
Switching the hydraulic system off ................. 70

S T
Safe working methods ................................... 12
Tank filling pump .......................................... 118
Safety belt ...................................................... 51
Technical data
Safety equipment
Dimensions ............................................ 145
Fire extinguisher ...................................... 14
Filling quantities ..................................... 148
First aid box ............................................. 14
Fuels, lubricants and coolants ................. 38
High-visibility vest .................................... 14
Performance data .................................. 144
Warning triangle ...................................... 14
Weights .................................................. 144
Safety markings
Test run .......................................................... 72
For personal safety .................................. 11
Tightening torque
Maintenance and replacement ........ 11, 103
Pipe-flange connections ......................... 130
Positions on the industrial machine ........... 8
Screwed pipe connections ..................... 131
Safety notes ..................................................... 6
V-belt for the air conditioning
General safety ........................................... 6
compressor ............................... 122
Safety warning system ..................................... 4
V-belt tension ......................................... 121
Screwed pipe connections ........................... 131
Wheel nuts ..................................... 125, 127
Seat
Tool boxes ...................................................... 43
Adjusting the backrest ............................. 50
Torque ............................................................ 30
Adjusting the headrest ............................. 51
Total operating hours ..................................... 69
Angle of the armrests .............................. 50
Towing .......................................................... 100
Comfort seat ............................................ 49
Tractive power .............................................. 144
Height ...................................................... 49
Transmission
Moving forward/backward ........................ 50
Also refer to Differential ......................... 123
Pushing forward/backward ...................... 49
Also refer to Planetary gear ................... 124
Seat suspension ...................................... 49
Changing gear ......................................... 76
Setting ..................................................... 49
Maintaining ............................................. 122
Service schedule and inspection plan ...... 38, 39
See also Manual transmission ............... 123
Servicing ........................................................ 18
Transport .................................................. 20, 95
Setting
Lifting ....................................................... 96
Seat ......................................................... 49
Loading .................................................... 95
Steering column ....................................... 52
Unloading ................................................. 96
Setting the date .............................................. 60
Transporting persons ..................................... 15
Setting the language ...................................... 60
Travel speed ................................................. 144
Setting the temperature ................................. 58
Turning ........................................................... 87
Setting the time .............................................. 60
Twin wheel ........................................... 125, 126
Settings
Replacing defective wheel ..................... 126
163
12 Index
Type plates .....................................................36
Tyres .............................................................144

U
Underground lines 17
Uppercarriage ................................................. 87

V
Vario cab ...................................................24, 83
Emergency lowering .................................84
V-belt
Checking the tension ..............................120
Fuel pump V-belt ....................................120
Generator V-belt .....................................120
Maintaining .............................................120
Replacement ..........................................122
Tightening ...............................................122
V-belt for the air conditioning
compressor ................................120
Vehicle identification number ..........................36
Vehicle key ......................................................43
Vibration ........................................................144

W
Warning lights .................................................29
Warning triangle, see Safety equipment .........14
Warranty ...............................................5, 21, 58
Weights .........................................................144
Wheels/Tyres ................................................125
Checking the tyre pressure ....................125
Checking the wheel nuts ........................125
Replacing a wheel ..................................125
Tyre pressure .........................................144
Tyre size .................................................144
Window ........................................................... 48
Windscreen washer ........................................55
Windshield ......................................................48
Windshield washer ..........................................55
Filling ......................................................132
Windshield wiper .............................................55
Work attachment .............................................24
Lubricating points ...................................105
Mounting the dipper ..................................90
Mounting the load hook ............................92
Moving ......................................................87
Moving the dipper .....................................87
Quick attach .............................................93
Removing the dipper ................................90
Removing the load hook ...........................92
Replacement ............................................88
Work scheduling .............................................80
Working floodlights ..........................................54
Replacing filament lamps .......................140
Works
In confined spaces ...................................17
In the hazard zone of ................................17
Workspace ................................................15, 16
Crane operations ......................................16
Workspace safety ...........................................12

164