36-11-54 R06 CMM

COMPONENT MAINTENANCE MANUAL

WITH
ILLUSTRATED PARTS LIST
FAN AIR VALVE
Part Number
6730A02
6730B01
LIEBHERR-AEROSPACE TOULOUSE SAS

(F1958)
408, Avenue des Etats-Unis - B.P.52010
31016 TOULOUSE CEDEX - FRANCE
Phone: +33 (0)5.61.35.28.28
Fax: +33 (0)5.61.35.29.29
techpub.toulouse@liebherr.com
TP1
Initial Issue: Jul 10/87 36-11-54 Revision No. 6

Oct 01/06
Copyright © 2006 Liebherr-Aerospace Toulouse SAS
This document is given in confidence and may not be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
without the prior written permission of Liebherr-Aerospace Toulouse SAS.
Unless Liebherr-Aerospace Toulouse SAS (the company) has accepted a contractual obligation in respect
of the information and data contained herein, such information and data is provided without responsibility
and the company disclaim all liability arising from its use.
TP2
Initial Issue: Jul 10/87 36-11-54 Revision No. 6

Oct 01/06
6730 SERIES
LIEBHERR-AEROSPACE TOULOUSE SAS

(F1958)
408, Avenue des Etats-Unis - B.P.52010
31016 TOULOUSE CEDEX - FRANCE
Phone: +33 (0)5.61.35.28.28
Fax: +33 (0)5.61.35.29.29
techpub.toulouse@liebherr.com
REVISION TRANSMITTAL LETTER
TO HOLDERS OF COMPONENT MAINTENANCE MANUAL FOR FAN AIR VALVE ATA 36-11-54.
The revision No. 6, dated Oct 01/06 is attached and covers all components held by every operator.
FILING INSTRUCTIONS:
– THIS IS A COMPLETELY REISSUED CMM:
• Remove and destroy the previous CMM,

• File the new complete reissue CMM.
– Affected pages are listed on the “LIST OF EFFECTIVE PAGES”,
– File the REVISION TRANSMITTAL LETTER separately.
TL
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This page intentionally left blank.
TL
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HIGHLIGHTS
Revision No.6 - Oct 01/06
Pages which have been added, revised or deleted are outlined below together with the Highlights of the
Revision.
LOCATIONS DESIGNATION DESCRIPTION OF CHANGE
TITLE PAGE R
SERVICE BULLETIN R
LIST OF EFFECTIVE PAGES R
DESCRIPTION AND OPERATION R Complete re-issued
TESTING AND FAULT ISOLATION R Complete re-issued
DISASSEMBLY R Complete re-issued
Subtask 36-11-54-020-001-B01 N
CLEANING R Complete re-issued
INSPECTION/CHECK R Complete re-issued
REPAIR R Complete re-issued
ASSEMBLY R Complete re-issued
Subtask 36-11-54-420-001-B01 N
Subtask 36-11-54-460-001-B01 N
FITS AND CLEARANCES R Complete re-issued
SPECIAL TOOLS, FIXTURES, R Complete re-issued

EQUIPMENT AND CONSUMABLES
STORAGE (INCLUDING R Complete re-issued

TRANSPORTATION)
APPENDIX A D Deleted ATRDS
TASK 36-11-54-800-001-A01 D
APPENDIX B R Complete re-issued
ILLUSTRATED PARTS LIST R Complete re-issued
HLTS
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HLTS
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RECORD OF REVISIONS
INSERTED INSERTED
REV. ISSUE REV. ISSUE
No. DATE DATE BY No. DATE DATE BY
ROR
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Jul 10/87
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ROR
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Jul 10/87
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RECORD OF TEMPORARY REVISIONS
INSERTED REMOVED
TEMP REV. ISSUE PAGE No.
No. DATE DATE BY DATE BY
RTR
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RTR
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SERVICE BULLETIN
SERVICE BULLETIN INCORPORATION INTO CMM TITLE
Number Rev Date Rev
SBL
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SBL
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LIST OF EFFECTIVE PAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE
TITLE PAGE 2 R Oct 01/06

1 R Oct 01/06 3 R Oct 01/06
2 R Oct 01/06 4 R Oct 01/06
5 R Oct 01/06
RECORD OF REVISIONS 6 R Oct 01/06
1 Jul 10/87 7 R Oct 01/06
2 Blank Jul 10/87 8 R Oct 01/06
9 R Oct 01/06
RECORD OF TEMPORARY REVISIONS 10 R Oct 01/06
1 Oct 01/06 11 R Oct 01/06
2 Blank Oct 01/06 12 R Oct 01/06
13 R Oct 01/06
SERVICE BULLETIN LIST 14 Blank Oct 01/06
1 R Oct 01/06
2 Blank Oct 01/06 TESTING AND FAULT ISOLATION
1001 R Oct 01/06
LIST OF EFFECTIVE PAGES 1002 R Oct 01/06
1 R Oct 01/06 1003 R Oct 01/06
2 R Oct 01/06 1004 R Oct 01/06
3 R Oct 01/06 1005 R Oct 01/06
4 Blank Oct 01/06 1006 R Oct 01/06
1007 R Oct 01/06
TABLE OF CONTENTS 1008 R Oct 01/06
1 R Oct 01/06 1009 R Oct 01/06
2 R Oct 01/06 1010 R Oct 01/06
3 R Oct 01/06 1011 R Oct 01/06
4 R Oct 01/06 1012 R Oct 01/06
5 R Oct 01/06 1013 R Oct 01/06
6 R Oct 01/06 1014 R Oct 01/06
1015 R Oct 01/06
LIST OF ILLUSTRATIONS 1016 R Oct 01/06
1 R Oct 01/06 1017 R Oct 01/06
2 Blank Oct 01/06 1018 R Oct 01/06
INTRODUCTION DISASSEMBLY
1 Oct 01/06 3001 R Oct 01/06
2 Oct 01/06 3002 R Oct 01/06
3 Oct 01/06 3003 R Oct 01/06
4 Oct 01/06 3004 R Oct 01/06
5 Oct 01/06 3005 R Oct 01/06
6 Oct 01/06 3006 R Oct 01/06
7 Oct 01/06 3007 R Oct 01/06
8 Oct 01/06 3008 R Oct 01/06
9 Oct 01/06 3009 R Oct 01/06
10 Oct 01/06 3010 R Oct 01/06
DESCRIPTION AND OPERATION CLEANING

1 R Oct 01/06 4001 R Oct 01/06
LEP
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LIST OF EFFECTIVE PAGES (Continued)
4002 R Oct 01/06 7004 Blank Oct 01/06

4003 R Oct 01/06 7005 R Oct 01/06
4004 R Oct 01/06 7006 R Oct 01/06
4005 R Oct 01/06 7007 R Oct 01/06
4006 R Oct 01/06 7008 R Oct 01/06
4007 R Oct 01/06 7009 R Oct 01/06
4008 R Oct 01/06 7010 R Oct 01/06
4009 R Oct 01/06 7011 R Oct 01/06
4010 R Oct 01/06 7012 R Oct 01/06
4011 R Oct 01/06 7013 R Oct 01/06
4012 Blank Oct 01/06 7014 R Oct 01/06
7015 R Oct 01/06
INSPECTION/CHECK 7016 R Oct 01/06
5001 R Oct 01/06 7017 R Oct 01/06
5002 R Oct 01/06 7018 R Oct 01/06
5003 R Oct 01/06 7019 R Oct 01/06
5004 R Oct 01/06 7020 R Oct 01/06
5005 R Oct 01/06 7021 R Oct 01/06
5006 R Oct 01/06 7022 R Oct 01/06
5007 R Oct 01/06 7023 R Oct 01/06
5008 R Oct 01/06 7024 R Oct 01/06
5009 R Oct 01/06 7025 R Oct 01/06
5010 R Oct 01/06 7026 R Oct 01/06
5011 R Oct 01/06
5012 R Oct 01/06 FITS AND CLEARANCES
5013 R Oct 01/06 8001 R Oct 01/06
5014 R Oct 01/06 8002 R Oct 01/06
5015 R Oct 01/06 8003 R Oct 01/06
5016 R Oct 01/06 8004 R Oct 01/06
5017 R Oct 01/06
5018 Blank Oct 01/06 SPECIAL TOOLS, FIXTURES, EQUIPMENT AND
CONSUMABLES
REPAIR 9001 R Oct 01/06
6001 R Oct 01/06 9002 R Oct 01/06
6002 R Oct 01/06 9003 R Oct 01/06
6003 R Oct 01/06 9004 R Oct 01/06
6004 R Oct 01/06 9005 R Oct 01/06
6005 R Oct 01/06 9006 Blank Oct 01/06
6006 R Oct 01/06 9007 R Oct 01/06
6007 R Oct 01/06 9008 R Oct 01/06
6008 R Oct 01/06 9009 R Oct 01/06
6009 R Oct 01/06 9010 Blank Oct 01/06
6010 Blank Oct 01/06
STORAGE (INCLUDING TRANSPORTATION)
ASSEMBLY 15001 R Oct 01/06
7001 R Oct 01/06 15002 R Oct 01/06
7002 R Oct 01/06
7003 R Oct 01/06
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LIST OF EFFECTIVE PAGES (Continued)
APPENDIX A 10032 R Oct 01/06

A-1 D Oct 01/06 10033 R Oct 01/06
A-2 Blank Oct 01/06 10034 R Oct 01/06
10035 R Oct 01/06
APPENDIX B 10036 R Oct 01/06
B-1 R Oct 01/06 10037 R Oct 01/06
B-2 Blank Oct 01/06 10038 R Oct 01/06
10039 R Oct 01/06
ILLUSTRATED PARTS LIST 10040 R Oct 01/06
10001 R Oct 01/06
10002 Blank Oct 01/06
INTRO IPL
10003 R Oct 01/06
10004 R Oct 01/06
10005 R Oct 01/06
10006 R Oct 01/06
10007 R Oct 01/06
10008 R Oct 01/06
ALPHA/NUMERIC INDEX
10009 R Oct 01/06
10010 R Oct 01/06
10011 R Oct 01/06
10012 R Oct 01/06
10013 R Oct 01/06
10014 R Oct 01/06
10015 R Oct 01/06
10016 R Oct 01/06
OPTIONAL VENDOR INDEX

10017 R Oct 01/06
10018 Blank Oct 01/06
DETAILED PARTS LIST

10019 R Oct 01/06
10020 R Oct 01/06
10021 R Oct 01/06
10022 R Oct 01/06
10023 R Oct 01/06
10024 R Oct 01/06
10025 Blank Oct 01/06
10026 R Oct 01/06
10027 R Oct 01/06
10028 R Oct 01/06
10029 R Oct 01/06
10030 R Oct 01/06
10031 R Oct 01/06
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TABLE OF CONTENTS
PAGE
INTRODUCTION .............................................................................................................................. INTRO 1

1. Introduction ............................................................................................................................... INTRO 1
A. General .............................................................................................................................. INTRO 1
B. How to Use the Manual ...................................................................................................... INTRO 1
C. Related Publications .......................................................................................................... INTRO 1
D. CMM Page Blocks .............................................................................................................. INTRO 2
E. Measurements ................................................................................................................... INTRO 5
F. Units of Measure ................................................................................................................ INTRO 5
G. Measurement Conversion Table ......................................................................................... INTRO 7
H. Temperature Conversion Table .......................................................................................... INTRO 8
I. Abbreviations ..................................................................................................................... INTRO 8
J. Geometric Tolerance Symbols ........................................................................................... INTRO 9
K. Verifications ........................................................................................................................ INTRO 9
DESCRIPTION AND OPERATION .................................................................................................. 1

1. Description ................................................................................................................................ 1
A. General Description ........................................................................................................... 1
B. Technical Data ................................................................................................................... 1
C. Detailed Description ........................................................................................................... 7
2. Operation .................................................................................................................................. 12
A. General Operation .............................................................................................................. 12
TESTING AND FAULT ISOLATION .................................................................................................. 1001

1. Testing Procedure ..................................................................................................................... 1001
A. Reason for the Job ............................................................................................................. 1001
B. Job Set-up Information ....................................................................................................... 1001
C. Job Set-up .......................................................................................................................... 1002
D. Procedure .......................................................................................................................... 1002
(1) Visual Check ............................................................................................................... 1002
(2) Insulation Test ............................................................................................................. 1002
(3) Electrical Continuity Test ............................................................................................. 1003
(4) External Leakage Test ................................................................................................ 1005
(5) Internal Leakage Test ................................................................................................. 1007
(6) Operating Pressure Test ............................................................................................. 1009
(7) Test trough the Test Union .......................................................................................... 1011
(8) Test of Valve Locking in Closed Position .................................................................... 1013
E. Close-up ............................................................................................................................. 1013
(1) End of Test Procedure ................................................................................................ 1013
2. Fault Isolation ............................................................................................................................ 1014
C. Job Set-up .......................................................................................................................... 1015
D. Procedure .......................................................................................................................... 1015
E. Close-up ............................................................................................................................. 1018
SCHEMATIC AND WIRING DIAGRAMS ......................................................................... NOT APPLICABLE
DISASSEMBLY ................................................................................................................................. 3001
TOC
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TABLE OF CONTENTS (Continued)

PAGE
1. Removal of the Pneumatic Actuator S/A (01-180) from the Equipped Body of the Butterfly
Valve S/A (01-430) .................................................................................................................... 3001
C. Job Set-up .......................................................................................................................... 3001
(1) Preliminary Operations ............................................................................................... 3001
D. Procedure .......................................................................................................................... 3001
(1) Removal of the Pneumatic Actuator S/A (01-180) from the Equipped Body of the
Butterfly Valve S/A (01-430) ........................................................................................ 3001
(2) Removal of the Pneumatic Actuator S/A (01A-180) from the Equipped Body of the
Butterfly Valve S/A (01A-430) ..................................................................................... 3002
E. Close-up ............................................................................................................................. 3003
2. Disassembly of the Pneumatic Actuator S/A (01-180) .............................................................. 3004
B. Job Set-up information ....................................................................................................... 3004
C. Job Set-up .......................................................................................................................... 3004
(1) Preliminary Operation ................................................................................................. 3004
D. Procedure .......................................................................................................................... 3004
(1) Disassembly of the Pneumatic Actuator S/A (01-180) ................................................ 3004
E. Close-up ............................................................................................................................. 3006
3. Disassembly of the Equipped Valve Body (03-350) .................................................................. 3008
B. Job Set-up information ....................................................................................................... 3008
C. Job Set-up .......................................................................................................................... 3008
(1) Preliminary Operation ................................................................................................. 3008
D. Procedure .......................................................................................................................... 3008
(1) Disassembly of the Equipped Valve Body (03-350) .................................................... 3008
E. Close-up ............................................................................................................................. 3010
CLEANING ....................................................................................................................................... 4001

1. External Cleaning of a Unit ....................................................................................................... 4001
C. Job Set-up .......................................................................................................................... 4001
(1) Preparation of the Unit ................................................................................................ 4001
D. Procedure .......................................................................................................................... 4001
(1) External Cleaning of the Unit ...................................................................................... 4001
E. Close-up ............................................................................................................................. 4001
2. Cleaning of a Sub-Assembly ..................................................................................................... 4002
C. Job Set-up .......................................................................................................................... 4002
D. Procedure .......................................................................................................................... 4002
(1) Cleaning of the Sub-Assembly .................................................................................... 4002
E. Close-up ............................................................................................................................. 4002
3. Cleaning of Component Parts ................................................................................................... 4003
C. Job Set-up .......................................................................................................................... 4003
TOC
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PAGE
D. Procedure .......................................................................................................................... 4003

(1) Cleaning of the Component Parts ............................................................................... 4003
E. Close-up ............................................................................................................................. 4003
4. Cleaning Procedure .................................................................................................................. 4004
A. Cleaning Procedure Table .................................................................................................. 4004
5. Procedure 1: Heavy Alkaline Cleaning ..................................................................................... 4005
C. Job Set-up .......................................................................................................................... 4005
(1) Material Preparation ................................................................................................... 4005
D. Procedure .......................................................................................................................... 4006
(1) Cleaning ...................................................................................................................... 4006
E. Close-up ............................................................................................................................. 4006
6. Procedure 2: Cleaning with Solvents by the Dipping or the Spraying Procedure ..................... 4007
C. Job Set-up .......................................................................................................................... 4007
D. Procedure .......................................................................................................................... 4007
(1) Cleaning with Solvents ................................................................................................ 4007
E. Close-up ............................................................................................................................. 4008
7. Procedure 3: Light Alkaline Cleaning ........................................................................................ 4009
C. Job Set-up .......................................................................................................................... 4009
(1) Preparation ................................................................................................................. 4009
D. Procedure .......................................................................................................................... 4010
(1) Cleaning ...................................................................................................................... 4010
E. Close-up ............................................................................................................................. 4010
8. Procedure 4: Cleaning of Parts with an Alcohol-Based Cleaning Agent ................................... 4011
C. Job Set-up .......................................................................................................................... 4011
D. Procedure .......................................................................................................................... 4011
(1) Cleaning ...................................................................................................................... 4011
E. Close-up ............................................................................................................................. 4011
INSPECTION/CHECK ...................................................................................................................... 5001

1. Checking Procedure .................................................................................................................. 5001
C. Job Set-up .......................................................................................................................... 5001
D. Procedure .......................................................................................................................... 5001
(1) Visual Inspection of the Parts ..................................................................................... 5001
(2) Control of the Axle (01-010) and (02-290), the Rod (02-280) and the Clevis (02-260) 5001
(3) Control of the Lever (03-010) ...................................................................................... 5003
(4) Control of the Piston (02-190) ..................................................................................... 5005
(5) Control of the Body (02-340) ...................................................................................... 5007
(6) Control of the Axle (03-340) ........................................................................................ 5009
(7) Control of the Seal (03-120) ....................................................................................... 5011
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PAGE
(8) Control of the Bearing Washer (03-210) ..................................................................... 5013

(9) Control of the Butterfly Valve S/A (01-430) ................................................................. 5015
(10) Control of the Microswitch (01-350) ............................................................................ 5017
(11) Special Checks ........................................................................................................... 5017
E. Close-up ............................................................................................................................. 5017
REPAIR ............................................................................................................................................ 6001

1. REPAIR No 1: Corrosion Protection ......................................................................................... 6001
C. Job Set-up .......................................................................................................................... 6001
(1) Removal of the Corrosion .......................................................................................... 6001
D. Procedure .......................................................................................................................... 6001
(1) Preparation of the Solution for Alochrome Treatment ................................................. 6001
(2) Alochrome Treatment .................................................................................................. 6001
E. Close-up ............................................................................................................................. 6002
2. REPAIR No 2: Electrical Bonding ............................................................................................. 6003
A. Reason for the job .............................................................................................................. 6003
C. Job Set-up .......................................................................................................................... 6003
D. Procedure .......................................................................................................................... 6003
(1) Electrical Bonding Operation ...................................................................................... 6003
E. Close-up ............................................................................................................................. 6004
3. REPAIR No 3: Reworking of the Manual Control Shaft S/A ...................................................... 6006
C. Job Set-up .......................................................................................................................... 6006
D. Procedure .......................................................................................................................... 6006
(1) Cleaning ...................................................................................................................... 6006
(2) Assembly .................................................................................................................... 6006
(3) Final Check ................................................................................................................. 6006
E. Close-up ............................................................................................................................. 6006
4. REPAIR No 4: Repair of the Lever of Microswitch (01-350) ...................................................... 6007
C. Job Set-up .......................................................................................................................... 6007
D. Procedure .......................................................................................................................... 6007
(1) Check .......................................................................................................................... 6007
(2) Repair ......................................................................................................................... 6007
E. Close-up ............................................................................................................................. 6009
ASSEMBLY ....................................................................................................................................... 7001

1. Assembly of Butterfly S/A (03-060) .......................................................................................... 7001
C. Job Set-up .......................................................................................................................... 7001
D. Procedure .......................................................................................................................... 7001
(1) Assembly of Butterfly S/A (03-060) ............................................................................. 7001
E. Close-up ............................................................................................................................. 7002
2. Assembly of Equipped Valve Body S/A ..................................................................................... 7005
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PAGE

C. Job Set-up .......................................................................................................................... 7005
D. Procedure .......................................................................................................................... 7005
(1) Assembly of Bearing on Manual Control Side ............................................................ 7005
(2) Assembly of Bearing on Rod-Lever Side .................................................................... 7006
(3) Final Assembly ............................................................................................................ 7006
E. Close-up ............................................................................................................................. 7006
3. Assembly of Pneumatic Actuator S/A (02-001) ......................................................................... 7007
C. Job Set-up .......................................................................................................................... 7007
D. Procedure .......................................................................................................................... 7007
(1) Assembly of Piston S/A ............................................................................................... 7007
(2) Assembly of Cover (02-070) Equipped ....................................................................... 7010
(3) Assembly of Pneumatic Actuator S/A (01-180) ........................................................... 7010
(4) Carry out Leakage Test of Pneumatic Actuator .......................................................... 7014
E. Close-up ............................................................................................................................. 7016
4. Unit Assembly ........................................................................................................................... 7017
C. Job Set-up .......................................................................................................................... 7017
D. Procedure .......................................................................................................................... 7018
(1) Unit Assembly ............................................................................................................. 7018
(2) Adjustment of Butterfly Leakage ................................................................................. 7021
(3) Adjustment of Microswitches . .................................................................................... 7021
(4) Secure Electric Wiring Inside Microswitches Box ....................................................... 7021
(5) Secure Electric Wiring Inside Microswitches Box ....................................................... 7021
(6) Final Operations ......................................................................................................... 7023
(7) Final Operations ......................................................................................................... 7023
(8) Safetying Table ........................................................................................................... 7023
(9) Complete tests ............................................................................................................ 7024
E. Close-up ............................................................................................................................. 7024
FITS AND CLEARANCES ................................................................................................................ 8001

1. Fits and Clearances ................................................................................................................. 8001
A. Fits and Clearances Table .................................................................................................. 8001
2. Tightening Torques .................................................................................................................... 8004
A. Table of Tightening Torques ............................................................................................... 8004
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES ............................................. 9001

1. Special Tools, Fixtures and Equipment ..................................................................................... 9001
A. Special Tool Table .............................................................................................................. 9001
2. Consumable Materials .............................................................................................................. 9007
A. Consumable Materials Table .............................................................................................. 9007
SPECIAL PROCEDURES ............................................................................................... NOT APPLICABLE
REMOVAL ....................................................................................................................... NOT APPLICABLE
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PAGE
INSTALLATION ................................................................................................................ NOT APPLICABLE
SERVICING ..................................................................................................................... NOT APPLICABLE
STORAGE (INCLUDING TRANSPORTATION) ................................................................................ 15001

1. Storage ...................................................................................................................................... 15001
C. Job Set-up .......................................................................................................................... 15001
D. Procedure .......................................................................................................................... 15001
(1) Packaging ................................................................................................................... 15001
(2) Storage ....................................................................................................................... 15002
(3) Destorage ................................................................................................................... 15002
(4) Transportation ............................................................................................................. 15002
E. Close-up ............................................................................................................................. 15002
REWORK (SERVICE BULLETIN ACCOMPLISHMENT PROCEDURES) ...................... NOT APPLICABLE
APPENDIX A .................................................................................................................................... A-1
APPENDIX B .................................................................................................................................... B-1

1. Approved Repairers .................................................................................................................. B-1
A. List of Approved Repairers ................................................................................................. B-1
ILLUSTRATED PARTS LIST ............................................................................................................ 10001

A. General .............................................................................................................................. 10003
B. How to Use the Illustrated Parts List .................................................................................. 10003
C. Vendors List (VL) ................................................................................................................ 10003
D. Numerical Index (NI) .......................................................................................................... 10003
E. Detailed Parts List (DPL) ................................................................................................... 10004
F. Updating ............................................................................................................................. 10006
VENDORS LIST ........................................................................................................................ 10008
Alpha/Numeric Index ................................................................................................................. 10009
Optional Vendor Index ............................................................................................................... 10016
Detailed Parts List ..................................................................................................................... 10019
TOC
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LIST OF ILLUSTRATIONS
FIGURE TITLE PAGE
1 Overall Dimensions
For type 6730A02 (Sheet 1) ................................................................................... 2
For type 6730A02 (Sheet 2) ................................................................................... 3
2 Overall Dimensions
For type 6730B01 (Sheet 1) ................................................................................... 4
For type 6730B01 (Sheet 2) ................................................................................... 5
3 Description .................................................................................................................. 6
4 Valve Body .................................................................................................................. 8
5 Pneumatic Actuator .................................................................................................... 10
6 Cover S/A .................................................................................................................... 11
7 Control Probe of Control Thermostat Open ................................................................ 13
1001 Set-Up for Tests Assembly .......................................................................................... 1004
1002 External Leakage Test ................................................................................................ 1006
1003 Internal Leakage Test ................................................................................................. 1008
1004 Operating Pressure Test ............................................................................................. 1010
1005 Test through the Test Union ........................................................................................ 1012
3001 Disassembly of the Pneumatic Actuator S/A (01-180) ................................................ 3007
5001 Control of the Axle (01-010) and (02-290), the Rod (02-280) and the Clevis (02-260) 5002
5002 Control of the Lever (03-010) ...................................................................................... 5004
5003 Control of the Piston (02-190) ..................................................................................... 5006
5004 Control of the Body (02-340) ...................................................................................... 5008
5005 Control of the Axle (03-340) ........................................................................................ 5010
5006 Control of the Support Bearing (03-210) .................................................................... 5012
5007 Control of the Butterfly Valve S/A (01-430) ................................................................. 5014
5008 Control of the Microswitch (01-350) ............................................................................ 5016
6001 Electrical Bonding ....................................................................................................... 6005
6002 Repair of Microswitch (01-350) ................................................................................... 6008
7001 Assembly of Butterfly S/A ........................................................................................... 7003
7002 Piston Rings ................................................................................................................ 7009
7003 Setting the Piston Equipped ....................................................................................... 7012
7004 Positioning of Cover S/A ............................................................................................. 7013
7005 Check of Leakage of Pneumatic Actuator ................................................................... 7015
7006 Electric Diagram ......................................................................................................... 7019
(Sheet 1) ................................................................................................................. 7019
7007 Positioning of Microswitches and Electrical Connector ............................................... 7022
7008 Electrical Connector Positioning ................................................................................. 7025
7009 Safetying of the Unit .................................................................................................... 7026
8001 Fits and Clearances .................................................................................................... 8002
9001 Specials Tools, Fixtures and Equipment ..................................................................... 9002
Detailed Parts List
01 Fan Air Valve ............................................................................................................... 10020

1A Fan Air Valve ............................................................................................................... 10026
02 Pneumatic Actuator S/A .............................................................................................. 10032
3 Butterfly Valve S/A ...................................................................................................... 10036
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INTRODUCTION
TASK 36-11-54-871-801-A01
1. Introduction
A. General
(1) This component maintenance manual (CMM) agrees with the Air Transport Association (ATA)
iSpec 2200. It is written in AECMA Simplified English (European Association of Aerospace
Industries).
(2) This CMM gives the procedures necessary to do easy checks and replacement of parts and
components: it also gives the procedures for maintenance. The maintenance procedures given
in this CMM are only for approved persons with the necessary skills.
(3) This CMM gives the shop maintenance procedures for the component.
(4) This manual uses the identification of the tasks and subtasks which is specified in the
Maintenance Task Oriented Support System (MTOSS). The maintenance tasks and other data
have special MTOSS numbers because the manual uses Electronic Data Processing (EDP).
The user of the manual can ignore the MTOSS numbers.
(5) This manual contains:
– the technical data for the component,

– the maintenance and repair procedures for the component,
– an Illustrated Parts List (IPL) with the data for the component parts. The parts are identified in
all the Page Blocks of the manual by the IPL Figure and the item number.
(6) A check of DISASSEMBLY, TESTING and ASSEMBLY procedures was made in the workshop.
B. How to Use the Manual
(1) Make sure that the manual contains the applicable data for your component. Look for the part
number on the Title Page.
(2) To identify a part or to find a part number, refer to the IPL, which has an Introduction to show
the procedure.
(3) You must use the instructions in this manual for all the maintenance steps of a component. Read
all the applicable WARNINGS and CAUTIONS before you do the work on the component.
(4) When you use consumable materials, these materials are identified by a code number from a list
in the Consumable Materials Table.
(5) When you use special tools, these tools are identified by a code number which is in a list in
the Special Tools Table.
(6) For the tightening torque values of the parts, refer to the Table of Tightening Torques.
C. Related Publications
(1) List of Approved Repairers (LOAR)
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The issuer of this CMM is LIEBHERR-AEROSPACE.
This document is in the appendix of this CMM.
D. CMM Page Blocks
(1) The data for each component in the CMM is divided into specific Page Blocks. Each Page
Block has its specified subject matter and its specified page numbering. These Page Blocks
have these titles:
PAGE BLOCKS PAGE NUMBER ACTUAL DATE BY

VERIFICATIONS
Description and 0001 to 0999
Operation
Testing and Fault 1001 to 1999
Isolation
Schematics and Wiring 2001 to 2999 Not applicable
Diagrams
Disassembly 3001 to 3999
Cleaning 4001 to 4999
Inspection/Check 5001 to 5999
Repair 6001 to 6999
Assembly 7001 to 7999
Fits and Clearances 8001 to 8999
Special Tools, Fixtures, 9001 to 9999
Equipment and
Consumables
Illustrated Parts List 10001 to 10999
Special Procedure 11001 to 11999 Not applicable
Removal 12001 to 12999 Not applicable
Installation 13001 to 13999 Not applicable
Servicing 14001 to 14999 Not applicable
Storage (including 15001 to 15999
Transportation)
Rework (Service 16001 to 16999 Not applicable
Bulletin Instructions)
(2) Description and Operation
This Page Block gives general data.

It gives a mechanical description and an electrical description.
It gives a description of the configuration and operation of the component.
(3) Testing and Fault Isolation
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(a) It contains special tests and procedures which you must do to find the condition of a
component. The general test procedure is given in the FAULT ISOLATION TABLE. For
each test, this table refers to a special procedure which gives all the parameters which
you must set. It also gives all the parameters for which you must do a check.
(b) The pressure values in the tests are gage-pressure values.
(c) Before you use a measuring instrument, make sure that it is in correct operating condition
and that it is calibrated.
(d) Do a check for pneumatic system tightness, if this is applicable.
(e) You must do the tests in a room at ambient temperature: + 25 C ± 20 C (41 F to 113 F).
(4) Schematic and Wiring Diagrams
This Page Block contains all the schematic diagrams and the wiring and interconnecting
diagrams of the cards.
It also contains the diagrams of:
– chassis wiring, modules, and sub-assemblies,

– external connector interconnections in the equipment.
(5) Disassembly
(a) This Page Block gives step-by-step disassembly instructions in a correct sequence: it
refers to the figure item numbers from the IPL illustration(s), when they are applicable.
Identify the type of fault to know how much disassembly is necessary (do this to prevent
disassembly/reassembly work that is not necessary). The procedure given below is when
full disassembly is necessary.
(b) Put the component on a clean workbench, in a dust-free and moisture-free room. Move all
the parts carefully, and prevent corrosion and impact damage to them after disassembly.
NOTE: Always discard all the seals and gaskets during disassembly.
Discard the washers, the nuts and the screws during disassembly if they are
damaged.
(6) Cleaning
(a) This Page Block gives a step-by-step description of the cleaning operations for the
component and its parts.
(b) Always use the recommended procedures for the component parts of the unit.
(7) Inspection / Check
(a) This Page Block gives the full check procedures which are necessary during shop
maintenance.
(b) Discard all the defective parts if the document does not give a repair procedure.
(c) Do all the inspections/checks on the cleaned parts.
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(8) Repair
This Page Block contains the full repair procedures and specifications which are necessary
to repair a worn or damaged part. As specified in the INSPECTION/CHECK section, you
must reject the defective parts if the document does not give a repair procedure. Replace
the defective parts with new parts.
(9) Assembly
(a) This Page Block gives step-by-step assembly instructions in a correct sequence, which
refer to the figure item numbers from the IPL illustration(s), if applicable.
(b) Put the component on a clean workbench, in a dust-free and moisture-free room. More all
the parts carefully, and prevent corrosion and impact damage to them.
(c) Be sure to remove the storage protection coating from all the new parts before assembly.
Clean the new part if necessary.
(10) Fits and Clearances
(a) This Page Block gives a table and some figures which give the fits and clearances data
and the torque values for assembly. It also gives the permitted wear for in-service /
service, and the manufacturer’s design wear-tolerances.
(b) Fits and Clearances Table
1 The identifiers in column (1) show the location of the clearance or the dimension
that you must measure.
2 The identifiers in column (2) identify the parts in the IPL (Figure + Item number).
3 Column (3) gives the initial manufacturing dimensions and clearances.
4 In-service Wear Limits (Columns 4).
a The maximum limits are the maximum wear limits. If the part is in these limits
then it is serviceable.
b If the parts have more wear than the specified limits, you must repair or replace
them.
(c) Torque Values
1 All torque values in this manual are shown in the Table of Tightening Torques. The
parts are identified by the figure number and the item number of the IPL.
(11) Special Tools, Fixtures, Equipment and Consumables
(a) This Page Block shows all the special tools, the fixtures, the equipment and the
consumables which are necessary to do the maintenance actions (which are given in
the other page blocks).
(b) All the items shown are identified in this manual by a standard code number: Txx for
Tools, Fixtures and Equipment and Mxx for Consumable Materials.
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(12) Illustrated Parts List
This Page Block contains the full list of all the parts of the component (For the detailed
description, refer to the IPL INTRO).
(13) Special Procedures
This Page Block contains tasks which are given in other Page Blocks of the manual, but which
are necessary because of other maintenance tasks. The tasks are self-contained repairs or
preventive maintenance.
(14) Removal
This Page Block gives the procedure for the removal of modules/sub-assemblies from complex
modular components.
(15) Installation
This Page Block gives the procedure for the installation of modules/sub-assemblies in complex
modular components.
(16) Servicing
This Page Block gives the self-contained tasks which are necessary because of other
maintenance tasks.
(17) Storage
This Page Block gives the requirements for preparation for transportation, for special handling,
for packaging, for storage and for preservation: these requirements are for the component
after assembly or test.
(18) Rework
This Page Block gives the rework procedures which are necessary for in-service components.
E. Measurements
(1) The measurements which are given in this manual come from the original manufacturing
drawings.
(2) This CMM uses the “Systeme International” (S.I.) units for quantities and values. It also gives
the imperial units in parentheses.
F. Units of Measure
(1) S.I. Units
A Ampere
bar Bar
daN.m Decanewton meter
g Gram
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g/min Gram per minute
g/mm Gram per millimeter
g/s Gram per second
Hz Hertz
l/min Liter per minute
l/h Liter per hour
mbar Millibar
min Minute
m³ Cubic meter
N Newton
N.m Newton meter
Nl Liter in standard conditions: Temperature = 0 C (32 F) Pressure =

1013,2 hPa (14.691 psi)
Pa Pascal
rpm Revolution per minute
s Second
W Watt
C Degree Celsius
Ohm
(2) U.S. Units
cu Cubic
cu.ft/min foot per minute in standard conditions: Temperature = 20 C (68 F)

Pressure = 1013,2 hPa (14.691 psi)
cu.in Cubic inch
ft Foot
gr Grain
gr/lb Grain per pound
in Inch
lb Pound
lb/min Pound per minute
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lbf.in Pound force inch
oz Ounce
psi Pound per square inch
psia Absolute pressure in pounds per square inch
psig Relative pressure in pounds per square inch
F Degree Fahrenheit
(3) Multiplying Prefixes
p Pico
d Deci
n Nano
da Deca
µ Micro
h Hecto
m Milli
k Kilo
c Centi
M Mega
G. Measurement Conversion Table
(1) From S.I. Measurement to U.S. Standard System
1 kPa 0.1450 psi
1 cm 0.3937 in
1 cm² 0.1550 in²
1 mbar 0.0145 psi
1N 0.2248 lbf
1g 0.0353 oz
1 kg 2.2046 lb
1 kg/min 2.2046 lb/min
1l 0.2642 gal (u.s.)
1l 0.0353 cu.ft
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1 l/min 0.2642 gal(u.s.)/min
1 l/min 0.0353 cu.ft/min
1 mm 0.0394 in
1 N.m 8.8507 lbf.in
1 N.m 0.7376 lbf.ft
(2) From U.S. Standard System to SI Measurement
1 cu.ft/min 28,317 l/min
1 psi 6,8948 kPa
1 psi 68,948 mbar
1 in 2,54 cm
1 in 25,4 mm
1 in² 6,4516 cm²
1 lbf 4,4482 N
1 oz 28,3495 g
1 inHg 3,3864 kPa
1 lb 0,4536 kg
1 lb/min 0,4536 kg/min
1 gal (U.S.) 3,7854 l
1 lbf.in 0,1130 N.m
1 lbf.ft 1,3558 N.m
H. Temperature Conversion Table
SI MEASUREMENT Degrees Celsius U.S. STANDARD SYSTEM Degrees

( C) Fahrenheit ( F)
Degrees C = ( F - 32) x 0.5555 Degrees F = ( C x 1.8000) + 32
I. Abbreviations
abs. Absolute
ATA Air Transport Association of America
CMM Component Maintenance Manual
dia. Diameter
INTRO
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Fig. Figure
HP High Pressure
ID Internal Diameter
IP Intermediate Pressure
IPL Illustrated Parts List
LP Low Pressure
max. Maximum
Mfr Manufacturer
min. Minimum
MTOSS Maintenance Task Oriented Support System
No Number
OD Outside Diameter
PNR Part Number
para. Paragraph
Ref. Refer to
rel. Relative
S/A Sub-Assembly
SB Service Bulletin
SIL Service Information Letter
TBD To be defined
VAC Volt alternating current
VDC Volt direct current
% Percent
J. Geometric Tolerance Symbols
(1) The symbols agree with the NFE04-552, NFE05-016 and ISO1101 specifications.
K. Verifications
(1) The functions (tasks) which are given in this manual were verified by simulation. This
component maintenance manual is "shop verified" after all the functions (tasks) are actually
done on the equipment.
(2) This statement is revised after all verifications are done.

INTRO
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(3) The list of Page Blocks gives the shop verifications which are actually done. We will revise this
statement after all verifications are made.
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DESCRIPTION AND OPERATION
TASK 36-11-54-872-801-A01
1. Description
A. General Description
Fan air valve is installed in the temperature control/limitation section of the A320 engine air bleed
system (Ref. Fig. 3). Placed upstream precooler the fan air valve delivers cooling air to the former
unit. Pneumatically linked to a cooling control thermostat it limits the temperature level at the
precooler outlet.
B. Technical Data
(1) Physical Data
– weight: 3,570 kg (7.87 lb),

– overall dimension for type 6730A02: (Ref. Fig. 1),
– overall dimension for type 6730AB01: (Ref. Fig. 2).
(2) Electrical Data
(a) Pneumatic Characteristics
– operating fluid: air,

– maximum supply air pressure: 0,62 bar relative (8.99 psig),
– maximum supply air temperature: 97 C (206.6 F),
– minimum opening pressure: 0,55 bar rel. (7.975 psig).
(3) Ambient Conditions
– normal ambient temperature: - 40 C to + 205 C (- 40 F to 401 F),

– exceptional ambient temperature: - 54 C to + 230 C (- 65.2 F to 446 F).
(4) Electrical Characteristics
– microswitches supply voltage: 28 VDC,

– current consumption: between 0,5 mA and 20 mA.
(5) Connection
– one pneumatic coupling: MS33514-4 type,

– one test connection: MS66514-4 type,
– two valve connections flanges: 5.5” O.D. JANITROL type,
– electrical connector for type 6730A02: ASNE 444SE-10-05 PN.
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Overall Dimensions
For type 6730A02 (Sheet 1 of 2)
Figure 1/GRAPHIC 36-11-54-991-031-A01
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Overall Dimensions
For type 6730A02 (Sheet 2 of 2)
Figure 1/GRAPHIC 36-11-54-991-031-A01
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Overall Dimensions
For type 6730B01 (Sheet 1 of 2)
Figure 2/GRAPHIC 36-11-54-991-032-A01
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Overall Dimensions
For type 6730B01 (Sheet 2 of 2)
Figure 2/GRAPHIC 36-11-54-991-032-A01
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Description
Figure 3/GRAPHIC 36-11-54-991-034-A01
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C. Detailed Description
The Fan Air Valve includes two main parts:
– a Valve Body equipped with a butterfly (Ref. Fig. 4),
– a Pneumatic Actuator (Ref. Fig. 5).
(1) Valve Body
Valve Body made of stainless steel has two flanged ends of the JANITROL type (OD = 5.5
in) and a mounting base for installing pneumatic actuator. Within valve body a butterfly, which
modulates the airflow rate, is fitted with a sealing ring which achieves tightness in the butterfly
closing position. Butterfly which is secured to its shaft is supported by two ball bearings
mounted in bores machined in body. A support at each end of shaft retains the ball bearing
and the sealing rings. Body bore is protected by a chrome-plated hard coating in the butterfly
contact area. An overpressure valve secured into a tapped enbossment machined in body is
made up of a union, a ball and a spring. It relieves the pressure in chamber (A) when a 1
bar (14.5 psi) level is exceeded.
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Valve Body
Figure 4/GRAPHIC 36-11-54-991-035-A01
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(2) Pneumatic Actuator
(a) A body made of light alloy machined with two guides bore with an anodic chromic
protection.
(b) A piston which slides into guide bores. It is guided by guide rings made of graphite.
Tightness between piston and cylinder is achieved by sealing rings made of graphite.
Piston delimit two chambers (A) and (B) in body.
(c) A butterfly actuated by piston through a rod. Rod is linked to piston through a clevis fixed
to the latter by four screws. At the other end it is linked to butterfly shaft through a lever.
(d) A spring resting against body and piston maintains butterfly in the closing position in
the absence of pressure.
(e) A cover secured to the body of pneumatic actuator comprises (Ref. Fig. 6) a knurled
screw for venting chamber (A) of pneumatic actuator (to close valve manually). Knurled
screw is to be removed from cover and secured into the quadrant, fixed at the lower tip of
butterfly shaft, to lock butterfly into the closed position.
(f) A test connection incorporating a ball non-return valve enables to perform on-board
checks of the unit in the absence of pressure supply.
(g) A thermal fuse causes valve to close if the engine is on fire.
(h) Two microswitches enclosed in a box made of light alloy is energized with a 28 VDC
voltage through electrical connector. Microswitch indicates the "FULL OPEN", "FULLY
CLOSED" positions of the butterfly valve. The microswitches contacts are actuated
by two lugs machined on butterfly shaft.
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Pneumatic Actuator
Figure 5/GRAPHIC 36-11-54-991-036-A01
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Cover S/A
Figure 6/GRAPHIC 36-11-54-991-037-A01
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TASK 36-11-54-873-801-A01
2. Operation
A. General Operation
Fan air valve is designed to deliver a cooling air flow to precooler in accordance with the charge (hot)
air outlet temperature of the latter. The precooler charge air outlet temperature is sensed by control
thermostat P/N 342XXX (Ref. CMM, 36-11-44). The pressure in the chamber (A) of pneumatic
actuator modulates the position of butterfly and therefore the flow rate through unit :
B. Detailed Operation
(1) With a null pressure:
Butterfly is fully closed (under spring load).
(2) With a maximum pressure:
Butterfly is full open.
(3) With a regulated pressure (Ref. Fig. 7):
Butterfly modulated position.
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Control Probe of Control Thermostat Open

Figure 7/GRAPHIC 36-11-54-991-033-A01
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TESTING AND FAULT ISOLATION
TASK 36-11-54-700-802-A01
1. Testing Procedure
A. Reason for the Job
Self-explanatory
B. Job Set-up Information
(1) Tools, Fixtures and Equipment
(a) Instrumentation
DESIGNATION QTY CHARACTERISTICS

DIAL GAGE 1 RANGE: 0 TO 2 BAR REL (0 TO 29 PSIG),
ACCURACY ± 1 mBAR (± 0.0145 PSIG)
DIAL GAGE 1 RANGE: 0 TO 1000 mBAR REL (0 TO 14.5
PSIG), ACCURACY ± 1 mBAR (± 0.0145 PSIG)
FLOWMETER 1 RANGE: 10 TO 500 L/MN (0.352 TO 17.6
CU.FT/MIN), ACCURACY 5%
FLOWMETER 1 RANGE: 5 TO 50 L/MN (0.176 TO 1.76
CU.FT/MIN), ACCURACY 5%
MEGOHMMETER 1 50 VDC, RANGE 0 TO 1000 MEGOHMS
MILLIOHMMETER 1 RANGE: 0 TO 20 MILLIOHMS
CHRONOMETER 1 STANDARD
(b) Energy Sources

AIR PRESSURE SOURCE 1 RANGE: 0 TO 1,5 BAR REL. (0 TO 21.75 PSIG),
CAPABLE TO PROVIDE 1 KG/MIN (2.20 LB/MIN)
ELECTRICAL POWER SUPPLY 1 28 VDC; 1 A
(c) Connections
See the details of the test connections (Ref. Fig. 1001).
(d) Equipments

SEALED CHAMBER 1 LOCAL MANUFACTURE
(e) Special Tools
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6730 SERIES
CODE REFERENCE QTY DESIGNATION

T07 OS22869B 1 Upstream flange
T08 M82000112B 1 Downstream flange
T09 M82100020-040 1 Test connector
T10 92008A010000 1 Electrical unit
T11 M82000189-903A 1 Electrical wiring
T12 M82000189-905 1 Electrical wiring
(2) Referenced Information
REFERENCE PAGE BLOCK DESIGNATION

GRAPHIC-36-11-54-991-038-A01 1000 FIGURE 1001
GRAPHIC-36-11-54-991-039-A01 1000 FIGURE 1002
GRAPHIC-36-11-54-991-040-A01 1000 FIGURE 1003
GRAPHIC-36-11-54-991-041-A01 1000 FIGURE 1004
GRAPHIC-36-11-54-991-0421-A01 1000 FIGURE 1005
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-54-210-002-A01
(1) Visual Check
(a) Make sure that the unit is complete and undamaged and that the details given on the
identification plate are correct.
(b) Make sure that the safetying of the unit is conform (Ref. Subtask 36-11-54-420-002-A01).
(c) Make sure that the thread of the supply connection is in correct condition.
(d) Make sure that the pins of the connector are not damaged.
(e) Make sure that the both flanged ends 5,5 in. JANITROL type are in correct condition.
SUBTASK 36-11-54-750-001-A01
(2) Insulation Test
(a) Apply a 50 VDC voltage.
(b) Measure the insulation resistance with the electrical wiring (T12) between the pins of
electrical connector (connected to one another) and any point on the valve.
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(c) Make sure that the insulation resistance is more than 100 M .
SUBTASK 36-11-54-750-002-A01
(3) Electrical Continuity Test
(a) Make sure that the resistance between two points of the unit is less than or equal to 20 m .
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Set-Up for Tests Assembly

Figure 1001/GRAPHIC 36-11-54-991-038-A01
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SUBTASK 36-11-54-790-001-A01
(4) External Leakage Test
(Ref. Fig. 1002)
(a) Gradually apply a pressure of 0,62 bar rel. (8.99 psig).
(b) Make sure that air flow is less than or equal to 20 l/min (0.704 cu.ft/min).
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External Leakage Test

Figure 1002/GRAPHIC 36-11-54-991-039-A01
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SUBTASK 36-11-54-790-002-A01
(5) Internal Leakage Test
(Ref. Fig. 1003)
(a) Gradually apply a pressure of 0,62 bar relative (8.99 psig).
(b) Make sure that airflow is less than or equal to 200 l/min (7.06 cu.ft/min).
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Internal Leakage Test

Figure 1003/GRAPHIC 36-11-54-991-040-A01
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SUBTASK 36-11-54-780-001-A01
(6) Operating Pressure Test
(Ref. Fig. 1004)
(a) Valve Closed
1 Make sure that the indicator lights "C" is "ON" and the indicator light "NC" is "OFF".
(b) Start of Opening
1 Gradually increase the pressure at the rate of 10 mbar rel. (0.0145 psig) per second.
2 Make sure that the indicators lights "NO" and "NC" are "ON" and the indicator light
"C" is "OFF" for a pressure more than 0,3 bar rel. (4.35 psig).
(c) End of Opening
1 Make sure that the indicator light "O" is "ON" and the indicator light "NO" is "OFF" for
a pressure less than or equal to 0,55 bar rel. (7.98 psig).
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Operating Pressure Test

Figure 1004/GRAPHIC 36-11-54-991-041-A01
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SUBTASK 36-11-54-780-002-A01
(7) Test trough the Test Union
(Ref. Fig. 1005)
(a) Make sure that the indicator light "O" is "ON" and the indicator light "NO" is "OFF" for a
pressure between 0,7 and 1,3 bar rel. (10.15 to 18.85 psig).
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Test through the Test Union

Figure 1005/GRAPHIC 36-11-54-991-042-A01
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SUBTASK 36-11-54-780-003-A01
(8) Test of Valve Locking in Closed Position
(a) Remove the special screw (01-050) and put it in the manual control (03-040).
(b) Supply the valve through the test union (Ref. Fig. 1005).
(c) Make sure that the valve cannot open with a pressure between 0,7 and 1,3 bar rel.
(10.15 and 18.85 psig).
(d) Make sure that indicator light “C” is "ON" and “NC” is "OFF".
E. Close-up
SUBTASK 36-11-54-080-002-A01
(1) End of Test Procedure
(a) Remove the unit from the test set-up.
(b) Visually make sure that the unit is in good condition.
(c) When the test is correct, install the protective caps.
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TASK 36-11-54-810-801-A01
2. Fault Isolation
Self-explanatory
Not applicable
REFERENCE PAGE DESIGNATION

BLOCK
SUBTASK-36-11-54-210-002-A01 1000 VISUAL CHECK
SUBTASK-36-11-54-750-001-A01 1000 INSULATION TEST
SUBTASK-36-11-54-750-002-A01 1000 ELECTRICAL CONTINUITY TEST
SUBTASK-36-11-54-790-001-A01 1000 EXTERNAL LEAKAGE TEST
SUBTASK-36-11-54-790-002-A01 1000 INTERNAL LEAKAGE TEST
SUBTASK-36-11-54-780-001-A01 1000 OPERATING PRESSURE TEST
SUBTASK-36-11-54-780-002-A01 1000 TEST TROUGH THE TEST UNION
SUBTASK-36-11-54-780-003-A01 1000 VALVE LOCKING IN CLOSED POSITION
TEST
SUBTASK-36-11-54-460-001-A01 7000 FINAL OPERATIONS
SUBTASK-36-11-54-040-002-A01 3000 DISASSEMBLY OF THE EQUIPPED
VALVE BODY (03-350)
SUBTASK-36-11-54-400-002-A01 7000 UNIT ASSEMBLY
TASK-36-11-54-380-802-A01 6000 ELECTRICAL BONDING
SUBTASK-36-11-54-040-001-A01 3000 DISASSEMBLY OF THE PNEUMATIC
ACTUATOR S/A (01-180)
SUBTASK-36-11-54-440-006-A01 7000 ASSEMBLY OF PISTON S/A
SUBTASK-36-11-54-040-001-A01 3000 DISASSEMBLY OF THE PNEUMATIC
ACTUATOR S/A (01-180)
SUBTASK-36-11-54-440-008-A01 7000 ASSEMBLY OF PNEUMATIC ACTUATOR
S/A (01-180
SUBTASK-36-11-54-440-007-A01 7000 ASSEMBLY OF COVER (02-070)
EQUIPPED
SUBTASK-36-11-54-040-002-A01 3000 DISASSEMBLY OF EQUIPPED VALVE
BODY (03-350)
SUBTASK-36-11-54-440-003-A01 7000 ASSEMBLY OF BEARING ON MANUAL
CONTROL SIDE
SUBTASK-36-11-54-440-002-A01 7000 ASSEMBLY OF BUTTERFLY S/A (03-060)
36-11-54 Page 1014

Oct 01/06
6730 SERIES

BLOCK
SUBTASK-36-11-54-220-007-A01 5000 CONTROL OF THE SEAL (03-120)
SUBTASK-36-11-54-300-802-A01 6000 REPAIR OF THE LEVER OF
MICROSWITCH (01-350)
SUBTASK-36-11-54-440-004-A01 7000 ASSEMBLY OF BEARING ON
ROD-LEVER SIDE
C. Job Set-up
Not applicable
D. Procedure
FAUTL PROBABLE REASON REMEDIAL ACTION

1. Visual Check (Ref. Subtask 36-11-54-210-002-A01)
Visual defect External component loose (screw Attach these parts according to
missing or loose, lockwire broken tightening torques (Ref. TASK
or not fitted). 36-11-54-820-802-A01).
Damaged parts. Replace the damaged parts.
Lockwire missing or broken. Do the safetying operation (Ref.
Subtask 36-11-54-460-001-A01).
2. Insulation Test (Ref. Subtask 36-11-54-750-001-A01)
Resistance < 100 megohms Electrical connector (01-290) Remove an replace the electrical
damaged. connector (01-290) (Ref. Subtask
36-11-54-040-002-A01) (Ref.
Subtask 36-11-54-040-002-A01).
Microswitches (01-350) damaged. Remove and replace the
microswitches (01-350) (Ref.
Subtask 36-11-54-040-002-A01)
(Ref. Subtask 36-11-54-040-
002-A01).
Electrical connector (01-290) dirty. Disassemble contact pins (01-320)
and clean them (Ref. Subtask
36-11-54-040-002-A01) (Ref.
Subtask 36-11-54-040-002-A01).
3. Electrical Continuity Test (Ref. Subtask 36-11-54-750-002-A01)
Resistance > 20 milliohms Electrical bonding defective. Rework electrical bonding (Ref.
TASK 36-11-54-380-802-A01).
4. External Leakage Test (Ref. Subtask 36-11-54-790-001-A01)
Leakage > 20 l/min (0.704 Pneumatic actuator leakage. Do a leakage test of the Pneumatic
cu.ft/min) Actuator S/A (01-180) refer to para
5.
36-11-54 Page 1015

Oct 01/06
6730 SERIES

Bearing leakage. Do a leakage test of the bearings
(03-250) or (03-330) refer to para
5.
5. Actuator Leakage
Leakage > 10 l/min (0.352 Damaged flexible ring (02-230). Replace defective parts (Ref.
cu.ft/min) Subtask 36-11-54-040-001-A01)
(Ref. Subtask 36-11-54-440-
006-A01).
Damaged preformed packing Remove and replace preformed
(02-330). packing (02-330) (Ref. Subtask
36-11-54-040-001-A01) (Ref.
Subtask 36-11-54-440-008-A01).
Thermal fuse open (02-140). Replace thermal fuse
(02-140) (Ref. Subtask
36-11-54-040-001-A01) (Ref.
Subtask 36-11-54-440-007-A01).
Test union (02-030) leakage. Clean all parts.
Overpressure valve (01-150) Clean all parts.
leakage.
6. Leakage of Axle bearings
Leakage 8 l/min (0.282 cu.ft/min) Damaged seals (03-300). Remove and replace seals
36-11-54-040-002-A01) (Ref.
Subtask 36-11-54-440-003-A01) .
Damaged preformed packing Remove and replace preformed
(03-290). packing (03-290) (Ref. Subtask
36-11-54-040-002-A01) (Ref.
Subtask 36-11-54-440-003-A01).
7. Internal Leakage Test (Ref. Subtask 36-11-54-790-002-A01)
Leakage > 200 l/min (7.06 Damaged Butterfly S/A. Remove and replace the expander
cu.ft/min) ring (03-130) (Ref. Subtask
36-11-54-040-002-A01) (Ref.
Subtask 36-11-54-440-002-A01).
Remove and replace flexible
ring (03-310) (Ref. Subtask
36-11-54-040-002-A01) (Ref.
Subtask 36-11-54-440-003-A01).
Do a check of the seal
36-11-54-220-007-A01).
8. Operating Pressure Test (Ref. Subtask 36-11-54-780-001-A01)
36-11-54 Page 1016

Oct 01/06
6730 SERIES

Valve closed for P=0 Damaged or incorrectly adjustment Remove and replace or do the
of microswitch (01-350). adjustment of the microswitch
(01-350) (Ref. TASK 36-11-54-
300-802-A01) (Ref. Subtask
36-11-54-040-002-A01) (Ref.
Subtask 36-11-54-400-002-A01).
Start of Opening Modified spring characteristics. Remove and replace the spring
For P < 0,3 bar rel. (4.35 psig) (02-200) . (Ref. Subtask
36-11-54-040-001-A01) (Ref.
Subtask 36-11-54-440-008-A01).
For P > 0,4 bar rel. (5.8 psig) Friction of pneumatic actuator’s Remove and replace the spring
piston is not correct. (02-200) . (Ref. Subtask
36-11-54-040-001-A01) (Ref.
Subtask 36-11-54-440-008-A01).
Do a check of rod lever assembly .
End of opening Damaged or incorrectly adjustment Remove and replace or do the
For P > 0,55 bar rel. (7.98 psig) of microswitch (01-350). adjustment of the microswitch
(01-350) (Ref. TASK 36-11-54-
36-11-54-040-002-A01) (Ref.
Subtask 36-11-54-400-002-A01).
Modified spring characteristics. Remove and replace the spring
(02-200) . (Ref. Subtask
36-11-54-040-001-A01) (Ref.
Subtask 36-11-54-440-008-A01).
Friction of pneumatic actuator’s Remove and replace the spring
36-11-54-040-001-A01) (Ref.
Subtask 36-11-54-440-008-A01).
Do a check of rod lever assembly.
Damaged ball bearing (03-330) or Remove and replace the ball
(03-250). bearings (Ref. Subtask 36-11-54-
36-11-54-440-003-A01) (Ref.
Subtask 36-11-54-440-004-A01).
9. Test trough the Test Union
For P < 0,7 bar rel. (10.15 psig) Damaged spring (02-060). Remove and replace spring
36-11-54-040-001-A01) (Ref.
Subtask 36-11-54-440-007-A01).
For P > 1,3 bar rel. (18.85 psig) Damaged or incorrectly adjustment Remove and replace or do the
of microswitch (01-350). adjustment of the microswitch
(01-350) (Ref. TASK 36-11-54-
36-11-54-040-002-A01) (Ref.
Subtask 36-11-54-400-002-A01).
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Oct 01/06
6730 SERIES

Modified spring characteristics. Remove and replace the spring
(02-200) . (Ref. Subtask
36-11-54-040-001-A01) (Ref.
Subtask 36-11-54-440-008-A01).
Friction of pneumatic actuator’s Remove and replace the spring
36-11-54-040-001-A01) (Ref.
Subtask 36-11-54-440-008-A01).
Do a check of rod lever assembly.
E. Close-up
Not applicable
36-11-54 Page 1018

Oct 01/06
6730 SERIES
DISASSEMBLY
TASK 36-11-54-000-801-A01
1. Removal of the Pneumatic Actuator S/A (01-180) from the Equipped Body of the Butterfly Valve
S/A (01-430)
Self-explanatory
(a) Instrumentation

DIAL GAGE 1 RANGE: 0 TO 1 BAR REL (0 TO 14.5 PSIG),
ACCURACY ± 1 mBAR (± 0.0145 PSIG)
PRESSURE REDUCING VALVE 1 STANDARD
AIR-VENT COCK 1 STANDARD
(b) Energy Sources

AIR PRESSURE SOURCE 1 RANGE: 0 TO 500 mBAR REL. (0 TO 7.25 PSIG)

BLOCK
SUBTASK-36-11-54-420-002-A01 7000 SAFETYING TABLE
C. Job Set-up
SUBTASK 36-11-54-010-001-A01
(1) Preliminary Operations
(a) Cut and discard the lockwire (01-080).
(b) Remove the protective cap.
D. Procedure
SUBTASK 36-11-54-020-001-A01
(1) Removal of the Pneumatic Actuator S/A (01-180) from the Equipped Body of the Butterfly
Valve S/A (01-430)
For type 6730A02
(a) Remove the four screws (01-090) and washers (01-100).
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Oct 01/06
6730 SERIES
(b) Remove the cover (01-110).
(c) Apply, through the actuator’s supply union, a pressure ranging from 300 mbar to 500 mbar
(5.35 psig to 7.25 psig) to have access to the rod-lever junction.
(d) Raise up legs of lockwasher (01-020).
(e) Remove the retaining ring (01-030).
(f) Remove and discard the lockwasher (01-020).
(g) Remove the axle (01-010).
(h) Disconnect the pneumatic supply.
(i) Remove the four nuts (01-210) or screws (01-215) and washers (01-218) according to
the type of valve body.
(j) Remove both screws (01-190) and both washers (01-200).
(k) Remove both screws (01-220) and both washers (01-230).
(l) Remove retaining plate (01-240A) or, as applicable, the two nuts (01-240B).
(m) Remove shims (01-250).
SUBTASK 36-11-54-020-001-B01
(2) Removal of the Pneumatic Actuator S/A (01A-180) from the Equipped Body of the Butterfly
Valve S/A (01A-430)
For type 6730B01
(a) Remove the four screws (01A-090), (01A-095) and washers (01A-100).
(b) Remove the cover (01A-110).
(c) Remove the two screws (01A-284) and washers (01A-286).
(d) Remove the screw (01A-288).
(e) Remove the cover (01A-282).
(f) Apply, through the actuator’s supply union, a pressure ranging from 300 mbar to 500 mbar
(5.35 psig to 7.25 psig) to have access to the rod-lever junction.
(g) Raise up legs of lockwasher (01A-020).
(h) Remove the retaining ring (01A-030).
(i) Remove and discard the lockwasher (01A-020).
(j) Remove the axle (01A-010).
(k) Disconnect the pneumatic supply.
(l) Remove the four nuts (01A-210) or screws (01A-215) and washers (01A-218) according to
the type of valve body.
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Oct 01/06
6730 SERIES
(m) Remove both screws (01A-190) and both washers (01A-200).
(n) Remove both screws (01A-220) and both washers (01A-230).
(o) Remove retaining plate (01A-240A) or, as applicable, the two nuts (01A-240B).
(p) Remove shims (01A-250).
E. Close-up
Not applicable
36-11-54 Page 3003

Oct 01/06
6730 SERIES
TASK 36-11-54-000-802-A01
2. Disassembly of the Pneumatic Actuator S/A (01-180)
Self-explanatory
B. Job Set-up information
(a) Special Tools

T01 OS22851 1 ASSEMBLY TOOL

BLOCK
GRAPHIC-36-11-54-991-043-A01 3000 FIGURE 3001
TASK-36-11-54-000-801-A01 3000 REMOVAL OF THE PNEUMATIC
ACTUATOR S/A (01-180) FROM THE
EQUIPPED BODY OF THE BUTTERFLY
VALVE S/A (01-430)
C. Job Set-up
SUBTASK 36-11-54-010-002-A01
(1) Preliminary Operation
(a) Remove the Pneumatic Actuator S/A (01-180) from the Equipped Body of the Butterfly
Valve S/A (01-430) (Ref. TASK 36-11-54-000-801-A01).
D. Procedure
SUBTASK 36-11-54-040-001-A01
(1) Disassembly of the Pneumatic Actuator S/A (01-180)
(a) Apply, through supply union a pressure, ranging from 300 mbar to 500 mbar relative
(5.35 psig to 7.25 psig) so as to change the rod position and push the axle of assembly
tool (T01) in eye of the rod (02-280).
(b) Remove pneumatic system.
(c) Cut and discard the lockwire (02-080).
(d) Remove the eight screws (02-100) and the two screws (02-090).
(e) Remove the ten washers (02-110) and nut (02-120).
(f) Remove the Equipped Cover (02-070).
36-11-54 Page 3004

Oct 01/06
6730 SERIES
(g) Disassembly of Equipped Cover (02-070)
1 Cut and discard the lockwire (01-270).
2 Remove the Equipped cable (01-280).
4 Remove the air vent screw (01-050).
5 Remove the retaining ring (01-060).
6 Remove the Equipped Cable (01-260).
(h) Cut and discard the lockwire (02-130).
(i) Remove the adjusting screw (02-170) and nut (02-180).
(j) Remove nut (02-150), washer (02-160) and thermal fuse (02-140).
(k) Disassembly of test union
1 Remove the screw (02-020).
2 Remove the washer (02-010).
3 Remove the union (02-030).
4 Remove the metal seal (02-040) and discard it.
5 Remove the ball (02-050).
6 Remove the spring (02-060).
(l) Disassembly of supply union
2 Remove the union (01-150).
3 Remove both preformed packings (01-170).
4 Remove the banjo (01-160).
(m) Disassembly of ring of actuator’s piston
1 Remove both flexible rings (02-230).
2 Remove both sealing rings (02-240).
3 Remove the expander ring (02-250).
4 Remove guide ring (02-210).
5 Remove guide ring (02-220).
(n) Remove the four screws (02-270).
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Oct 01/06
6730 SERIES
(o) Remove the preformed packing (02-320).
(p) Remove the rod axle (02-290).
(q) Remove and discard the lockwasher (02-300).
(r) Remove the retaining ring (02-310).
(s) Remove the clevis (02-260).
(t) Remove the rod (02-280).
(u) Remove the piston (02-190).
(v) Remove the spring (02-200).
(w) Remove the preformed packing (02-330).
(x) Remove the body (02-340).
E. Close-up
Not applicable
36-11-54 Page 3006

Oct 01/06
6730 SERIES
Disassembly of the Pneumatic Actuator S/A (01-180)

Figure 3001/GRAPHIC 36-11-54-991-043-A01
36-11-54 Page 3007

Oct 01/06
6730 SERIES
TASK 36-11-54-000-803-A01
3. Disassembly of the Equipped Valve Body (03-350)
Self-explanatory
B. Job Set-up information

BLOCK
TASK-36-11-54-000-801-A01 3000 REMOVAL OF THE PNEUMATIC
ACTUATOR S/A (01-180) FROM THE
EQUIPPED BODY OF THE BUTTERFLY
VALVE S/A (01-430)
C. Job Set-up
SUBTASK 36-11-54-010-003-A01
(1) Preliminary Operation
(a) Remove the Pneumatic Actuator S/A (01-180) from the Equipped Body of the Butterfly
Valve S/A (01-430) (Ref. TASK 36-11-54-000-801-A01).
D. Procedure
SUBTASK 36-11-54-040-002-A01
(1) Disassembly of the Equipped Valve Body (03-350)
(a) Remove both screws (03-020) and both nuts (03-030).
(b) Remove the rod’s lever (03-010).
(c) Remove the four screws (03-230) and the four washers (03-240).
(d) Disassembly of the box (03-220).
1 Cut and discard lockwire (01-360), remove the four screws (01-370) and the four
washers (01-380) to remove both microswitches (01-350).
2 Unblock the nut (01-340A) or (01-340B) for type 6730A02 or (01A-340A) or

(01A-340B) for type 6730B01 to withdraw the five contact pins (01-320) from the
electrical connector.
3 Remove the four screws (01-300).
4 Remove the clamp (01-382), the screw (01-384) and the nut (01-386) for type
6730B01.
5 Remove the electrical connector (01-290).
(e) Disassembly of Equipped Butterfly (03-140)
36-11-54 Page 3008

Oct 01/06
6730 SERIES
1 Remove both nuts (03-080) and both screws (03-070).
2 Remove the butterfly (03-140).
3 Remove and discard the rivet (03-100) by means of a dia. 1,5 mm drill (0.059 in)
and remove the plate (03-090).
4 Remove the seal (03-120).
5 Remove the open flexible ring (03-110).
6 Remove the expander ring (03-130).
CAUTION: FOR RE-USING MANUAL CONTROL (03-040) AND AXLE (03-340), (REFER TO
SUBTASK 36-11-54-280-001-A01).
CAUTION: SYSTEMATICALLY DISCARD AND RENEW PIN (03-050) UPON DISASSEMBLY.
(f) Disassembly of Equipped Bearing on Manual Control (03-040) side
1 Remove the pin (03-050) using a dia. 4 mm drift-punch (0.157 in).
2 Remove the manual control (03-040).
4 Remove the support (03-270) using two dia. M2,5 screws.
5 Remove the preformed packing (03-290).
6 Remove both seals (03-300).
7 Remove the thrust washer (03-310).
8 Remove the spring washer (03-320).
9 Remove the ball bearing (03-330).
(g) Disassembly of Equipped Bearing on Rod (03-010) side
2 Remove the support (03-150) using two dia. M2,5 screws.
3 Remove and discard the preformed packing (03-170).
4 Remove both seals (03-180).
5 Remove the thrust washer (03-190).
6 Remove the spring washer (03-200).
7 Remove the ball bearing (03-250).
8 Remove the bearing support (03-210).
36-11-54 Page 3009

Oct 01/06
6730 SERIES
9 Remove the preformed packing (03-260).
(h) Remove the Axle (03-340).
E. Close-up
Not applicable
36-11-54 Page 3010

Oct 01/06
6730 SERIES
CLEANING
TASK 36-11-54-100-801-A01
1. External Cleaning of a Unit
WARNING: – DO NOT BREATHE THE FUMES. THE SOLVENTS ARE DANGEROUS.

– USE EYE PROTECTION. DO NOT LET THE SOLVENTS TOUCH YOUR SKIN.
– CLEAN THE PARTS IN A ROOM WHERE AIRFLOW IS SUFFICIENT.
– DO NOT CLEAN NEAR AN OPEN FLAME.
CAUTION: – CAREFULLY OBEY THE CLEANING PROCEDURES, OR REPLACE THEM WITH

A PROCEDURE WHICH IS SPECIFIED BY THE MANUFACTURER IF YOU USE
EQUIVALENTS.
– AFTER YOU COMPLETE THE PROCEDURE, YOU MUST PUT PROTECTIVE
CAPS OR APPLICABLE PACKAGING MATERIAL ON THE PARTS.
Self-explanatory
(1) Consumable Materials
CODE REFERENCE DESIGNATION

M09A LOCAL PURCHASE DENATURED METHANOL
NOTE: Refer to the Consumable Materials Table (Ref. TASK 36-11-54-941-801-A01) for
all the data in the list.
C. Job Set-up
SUBTASK 36-11-54-620-001-A01
(1) Preparation of the Unit
(a) Put all the protective caps on the units.
D. Procedure
SUBTASK 36-11-54-160-001-A01
(1) External Cleaning of the Unit
WARNING: DO NOT USE DIPPING OR SPRAYING PROCEDURES FOR FULL UNITS.

DIPPING OR SPRAYING PROCEDURES ARE ONLY FOR ISOLATED PARTS.
(a) Clean the unit with a lint-free cloth, which you make moist with cleaning material (M09A).
As an alternative, use a soft brush.
(b) Dry with low-pressure compressed air, or with a lint-free cloth.
E. Close-up
Not applicable
36-11-54 Page 4001

Oct 01/06
6730 SERIES
TASK 36-11-54-100-802-A01
2. Cleaning of a Sub-Assembly


EQUIVALENTS.
Self-explanatory

BLOCK
TASK-36-11-54-100-804-A01 4000 CLEANING PROCEDURE TABLE
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-54-160-002-A01
(1) Cleaning of the Sub-Assembly
(a) Refer to the Cleaning Procedure Table (Ref. TASK 36-11-54-100-804-A01): do the
procedure which is given for the most easily damaged part.
E. Close-up
Not applicable
36-11-54 Page 4002

Oct 01/06
6730 SERIES
TASK 36-11-54-100-803-A01
3. Cleaning of Component Parts


EQUIVALENTS.
Self-explanatory

BLOCK
TASK-36-11-54-100-804-A01 4000 CLEANING PROCEDURE TABLE
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-54-160-003-A01
(1) Cleaning of the Component Parts
(a) Clean each part to remove oil, grease and dirt.
(b) Make sure that the mating areas are fully free from packing material or sealing compound.
(c) Use the applicable cleaning procedure (Ref. TASK 36-11-54-100-804-A01).
E. Close-up
Not applicable
36-11-54 Page 4003

Oct 01/06
6730 SERIES
TASK 36-11-54-100-804-A01
4. Cleaning Procedure
A. Cleaning Procedure Table
CLEANING
PROCEDURE
TYPE OF PART THAT YOU WILL CLEAN
1 2 3 4
STAINLESS STEEL O O X
FORGED LIGHT ALLOY WITH ANODIC-CHROMIC PROTECTION X X
CAST LIGHT ALLOY WITH ANODIC-CHROMIC PROTECTION X X
NITRIDE TITANIUM PLATING X X
CHEMICAL NICKEL PLATING X X
TITANIUM (*) X X X
PLASTIC X
COMPOSITE MATERIALS (POLYESTER) X X
ELECTRICAL AND ELECTRONIC COMPONENTS X
TEFLON PLATING (**)
RUBBER (***)
CLEANING PROCEDURES
1: Heavy alkaline cleaning:
(Ref. TASK 36-11-54-100-805-A01)
2: Cleaning of the parts with solvents (non chlorinated), with a dipping or spraying procedure:
(Ref. TASK 36-11-54-100-806-A01)
3: Light alkaline cleaning:
(Ref. TASK 36-11-54-100-807-A01)
4: Cleaning of the parts with an alcohol-based cleaning agent:
(Ref. TASK 36-11-54-100-808-A01)
O O: DO THE TWO STEPS, ONE AFTER THE OTHER

(*): DO NOT USE CHLORINATED SOLVENT
(**): DO NOT USE CLEANING MATERIAL. USE A DRY LINT-FREE CLOTH
(***): DO NOT USE CLEANING MATERIAL. CLEAN WITH LOW-PRESSURE COMPRESSED
AIR
36-11-54 Page 4004

Oct 01/06
6730 SERIES
TASK 36-11-54-100-805-A01
5. Procedure 1: Heavy Alkaline Cleaning

WARNING: – USE ALL PRECAUTIONS FOR THE PROTECTION OF YOUR EYES AND YOUR
SKIN WHEN YOU USE THE CLEANING MATERIAL IN THIS PROCEDURE. THIS
CLEANING MATERIAL CONTAINS SODIUM HYDROXIDE, WHICH IS HIGHLY
DANGEROUS.
Self-explanatory

M48A TURCO 4181 CLEANING MATERIAL
WARNING: DO NOT USE MANUAL CLEANING PROCEDURES WITH THE MATERIALS

SPECIFIED IN THIS PROCEDURE. THIS PROCEDURE IS ONLY APPLICABLE
TO INDUSTRIAL EQUIPMENT AND PROCEDURES (AUTOMATIC CLEANING
MACHINE).
CAUTION: DO NOT USE THIS MATERIAL FOR LIGHT ALLOYS. THE MATERIAL SPECIFIED
BELOW CONTAINS SODIUM HYDROXIDE: IT CAUSES THE CORROSION OF
ALUMINUM-BASED ALLOYS.
(2) Use materials which agree with specification MIL-TT-C-490 MV.
(3) Example: - Cleaning material (M48A).
C. Job Set-up
SUBTASK 36-11-54-880-001-A01
(1) Material Preparation
(a) For the dilution proportions, refer to the manufacturer’s instructions.
Example: - Cleaning material (M48A). Dilution of the Cleaning material (M48A) with 5% of water
(for grease, baked grease, and scale particles).
36-11-54 Page 4005

Oct 01/06
6730 SERIES
D. Procedure
WARNING: USE ALL PRECAUTIONS AS GIVEN IN THE WARNING NOTES AT THE TOP OF
PARA. A.
SUBTASK 36-11-54-130-001-A01
(1) Cleaning
(a) To clean the part, put it momentarily in a warm bath of cleaning material, at a temperature
of 70 C to 80 C (158 F to 176 F). An ultrasonic device must mix the bath.
(b) Flush the part with water.
CAUTION: DO NOT DRY SUB-ASSEMBLIES WHICH CONTAIN PRESS-FITTED PARTS IN

THE TEMPERATURE RANGE GIVEN BELOW. THIS CAN CAUSE DISTORTION
OR INTERNAL CORROSION. USE THE CORRECT DRYING TEMPERATURE.
(c) Dry the part in hot air, at between 100 C and 110 C (212 F to 230 F).
E. Close-up
Not applicable
36-11-54 Page 4006

Oct 01/06
6730 SERIES
TASK 36-11-54-100-806-A01
6. Procedure 2: Cleaning with Solvents by the Dipping or the Spraying Procedure
WARNING: USE SOLVENTS WHICH HAVE A FLASH POINT OF MORE THAN 50 C TO 55 C

(122 F TO 131 F) IN SPECIFIED STABLE CONDITIONS.
WARNING: DO NOT USE ANY CHLORINATED SOLVENT. CHLORINATED SOLVENTS ARE

NOT APPROVED.


EQUIVALENTS.
Self-explanatory
Not applicable
C. Job Set-up
WARNING: – THE SOLVENTS ARE DANGEROUS FOR YOUR HEALTH, AND CAN CAUSE
DAMAGE TO PARTS IF THEY DETERIORATE BECAUSE OF: POLLUTION,
WATER, GREASE, METAL PARTICLES, TEMPERATURE.
– THE SOLVENTS MUST THUS BE FULLY CLEAN AND YOU MUST REPLACE
THEM FREQUENTLY. THE CONTAINERS MUST BE FREE FROM UNWANTED
PARTICLES FOR THE DIPPING AND THE SPRAYING OPERATIONS.
D. Procedure

– DO NOT CLEAN NEAR AN OPEN FLAME OR AN INCANDESCENT MATERIAL.
– USE THE SOLVENT BETWEEN 10 C AND 15 C (50 F TO 59 F), WHICH
IS LESS THAN THE FLASH POINT.
SUBTASK 36-11-54-110-001-A01
(1) Cleaning with Solvents
(a) Put the part in the solvent momentarily, or apply the solvent to the part as a spray. If
necessary, complete the cleaning with a soft brush, or with a soft piece of material
(such as wood or plastic).
(b) At the end of the full cleaning operation, put the part in clean solvent momentarily, or
apply clean solvent to the part as a spray.
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6730 SERIES
(c) Dry the parts with compressed air that is clean and dry (free from dust and grease).
E. Close-up
Not applicable
36-11-54 Page 4008

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TASK 36-11-54-100-807-A01
7. Procedure 3: Light Alkaline Cleaning


EQUIVALENTS.
This procedure is specially applicable to the cleaning of Aluminum-based alloys (the recommended
materials do not contain Sodium Hydroxide, which damages light alloys).

M51A TURCO AVIATION SPR CLEANING MATERIAL
M53A PROMOCLEAN TP 108 CLEANING MATERIAL
(2) Use materials that agree with Specification MIL-TT-C-490C procedure III .
(3) Example:
– cleaning material (M51A),

– cleaning material (M53A).
C. Job Set-up
WARNING: USE EYE PROTECTION. DO NOT LET THE SOLVENTS TOUCH YOUR SKIN.
ALKALINE MATERIALS CAUSE IRRITATION TO YOUR EYES AND YOUR SKIN.
SUBTASK 36-11-54-880-002-A01
(1) Preparation
(a) For the dilution proportions, refer to the manufacturer’s instructions.
(b) Mix 5% of the material with water, at a temperature between 70 C and 80 C (158
F to 176 F).
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D. Procedure
SUBTASK 36-11-54-110-002-A01
(1) Cleaning
(a) Clean the parts with a lint-free cloth, which you make moist with the detergent solution. As
an alternative, use a soft brush.
(b) Flush the parts with clean water, at ambient temperature.
CAUTION: DO NOT USE HOT AIR (100 C (212 F)) TO DRY SUB-ASSEMBLIES WHICH
CONTAIN PRESS-FITTED PARTS.
(c) Dry with low-pressure compressed air.
E. Close-up
Not applicable
36-11-54 Page 4010

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TASK 36-11-54-100-808-A01
8. Procedure 4: Cleaning of Parts with an Alcohol-Based Cleaning Agent


EQUIVALENTS.
(1) This procedure is specially applicable to:
– hardware electrical component parts,

– electronic component parts,
– printed circuits.

M09A DENATURED METHANOL (OM23214) DENATURED METHANOL
(a) Use a cleaning material which agrees with Specification MIL-A-6090.
(b) Example: - Cleaning material (M09A).
C. Job Set-up
Not applicable. Use the cleaning material as it is.
D. Procedure
WARNING: – IN WORKSHOPS, KEEP THE ALCOHOL-BASED CLEANING AGENTS IN SMALL

QUANTITIES (250 CM3 (15.25 CU.IN)).
– DO NOT CLEAN NEAR AN OPEN FLAME OR AN INCANDESCENT MATERIAL.
SUBTASK 36-11-54-110-003-A01
(1) Cleaning
(a) Clean parts with a soft brush.
(b) Dry with compressed air which is at ambient temperature.
E. Close-up
Not applicable
36-11-54 Page 4011

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36-11-54 Page 4012

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INSPECTION/CHECK
TASK 36-11-54-200-801-A01
1. Checking Procedure
Self-explanatory
Not applicable
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-54-220-001-A01
(1) Visual Inspection of the Parts
(a) Examine all the parts for abrasion, cracks, distortion and scratches.
(b) Examine all the sealing surfaces for indentations, nicks and scratches.
(c) Examine all the threads for damage.
(d) Examine all the threaded inserts, and replace them if they are damaged.
NOTE: Discard the washers, nuts and screws that are damaged.
SUBTASK 36-11-54-220-002-A01
(2) Control of the Axle (01-010) and (02-290), the Rod (02-280) and the Clevis (02-260)
(Ref. Fig. 5001)
(a) Examine the dimensions of the axle (01-010) and (02-290).
(b) Examine the dimensions of the rod (02-280).
(c) Examine the dimensions of the clevis (02-260).
36-11-54 Page 5001

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6730 SERIES
Control of the Axle (01-010) and (02-290), the Rod (02-280) and the Clevis (02-260)
Figure 5001/GRAPHIC 36-11-54-991-044-A01
36-11-54 Page 5002

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SUBTASK 36-11-54-220-003-A01
(3) Control of the Lever (03-010)
(Ref. Fig. 5002)
(a) Examine the dimensions of the lever (03-010).
36-11-54 Page 5003

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6730 SERIES
Control of the Lever (03-010)

Figure 5002/GRAPHIC 36-11-54-991-045-A01
36-11-54 Page 5004

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SUBTASK 36-11-54-220-004-A01
(4) Control of the Piston (02-190)
(Ref. Fig. 5003)
(a) Examine the dimensions of the piston (02-190).
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6730 SERIES
Control of the Piston (02-190)

Figure 5003/GRAPHIC 36-11-54-991-046-A01
36-11-54 Page 5006

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SUBTASK 36-11-54-220-005-A01
(5) Control of the Body (02-340)
(Ref. Fig. 5004)
(a) Examine the dimensions of the body (02-340).
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Control of the Body (02-340)

Figure 5004/GRAPHIC 36-11-54-991-047-A01
36-11-54 Page 5008

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SUBTASK 36-11-54-220-006-A01
(6) Control of the Axle (03-340)
(Ref. Fig. 5005)
(a) Examine the dimensions of the axle (03-340).
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Control of the Axle (03-340)

Figure 5005/GRAPHIC 36-11-54-991-048-A01
36-11-54 Page 5010

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SUBTASK 36-11-54-220-007-A01
(7) Control of the Seal (03-120)
(Ref. Fig. 5005)
(a) Examine the dimensions of the seal (03-120).
36-11-54 Page 5011

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Control of the Support Bearing (03-210)

Figure 5006/GRAPHIC 36-11-54-991-049-A01
36-11-54 Page 5012

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SUBTASK 36-11-54-220-008-A01
(8) Control of the Bearing Washer (03-210)
(Ref. Fig. 5006)
(a) Examine the dimensions of the bearing washer (03-210).
36-11-54 Page 5013

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Control of the Butterfly Valve S/A (01-430)

Figure 5007/GRAPHIC 36-11-54-991-050-A01
36-11-54 Page 5014

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SUBTASK 36-11-54-220-009-A01
(9) Control of the Butterfly Valve S/A (01-430)
(Ref. Fig. 5007)
(a) Examine the dimensions of the Butterfly Valve S/A (01-430).
36-11-54 Page 5015

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Control of the Microswitch (01-350)

Figure 5008/GRAPHIC 36-11-54-991-051-A01
36-11-54 Page 5016

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SUBTASK 36-11-54-220-011-A01
(10) Control of the Microswitch (01-350)
(Ref. Fig. 5008)
(a) Overall check
1 Discard and renew the microswitch if the compound which protects the leads at the
bottom of body is cracked or deformed.
(b) Functional check
1 Connect an ohmmeter to the ends of the Microswitch S/A leads and check its correct
operation. If this check is not correct, discard the microswitch.
(c) Lever wear check
1 Check the remaining thickness of the microswitch lever, at the location of wear, is
greater than or equal to 0,9 mm (0.035 in).
2 Reject the microswitch if the remaining lever thickness is less than 0,9 mm (0.035 in).
3 Repair the microswitch lever if the remaining thickness is correct (Ref. TASK
36-11-54-300-802-A01).
SUBTASK 36-11-54-280-001-A01
(11) Special Checks
(a) Check of radial play between the axle (03-340) and manual control (03-040).
1 Check the maximum radial play between axle (03-340) and manual control (03-040)
and that between pin (03-050) and manual control (03-040) does not exceed 0,25
mm (0.0098 in) (Ref. REPAIR No. 3).
2 If radial play exceeds 0,25 mm (0.0098 in), discard and renew manual control
(03-040). If radial play still exceeds 0,25 mm (0.0098 in), discard and renew axle
(03-340) and manual control (03-040).
E. Close-up
Not applicable
36-11-54 Page 5017

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36-11-54 Page 5018

Oct 01/06
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REPAIR
TASK 36-11-54-380-801-A01
1. REPAIR No 1: Corrosion Protection
You can repair protection that is defective:
– if there is no anodic chromic protection on small areas only,

– if the area where there is no protection does not show heavy corrosion.

M04D ALODINE 1200 USA (MIL-C-5541A) PROTECTIVE MATERIAL
M01X WATER-PROOF PNR: M734C-P1200 ABRASIVE PAPER

TASK-36-11-54-100-803-A01 4000 CLEANING OF COMPONENT PARTS
C. Job Set-up
SUBTASK 36-11-54-160-004-A01
(1) Removal of the Corrosion
(a) Clean defective parts (Ref. TASK 36-11-54-100-803-A01), then remove all signs of
corrosion with abrasive paper (M01X).
D. Procedure
SUBTASK 36-11-54-380-001-A01
(1) Preparation of the Solution for Alochrome Treatment
(a) Make a solution. Use 30 g (1.058 oz) of protective material (M04D) for each liter of water.
(b) Make sure that the solution is always at ambient temperature.
(c) Mix the solution until complete dissolution.
SUBTASK 36-11-54-380-002-A01
(2) Alochrome Treatment
(a) Apply the solution with a brush to the areas without protection.
(b) Let it dry for 3 to 4 minutes.
(c) Flush with cold water.
(d) Let it dry in ambient air.
36-11-54 Page 6001

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E. Close-up
Not applicable
36-11-54 Page 6002

Oct 01/06
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TASK 36-11-54-380-802-A01
2. REPAIR No 2: Electrical Bonding
A. Reason for the job
Do the bonding operations specified below on new spare parts at the bonding points marked with the
electrical bonding symbol (Ref. Fig. 6001). Do the necessary operations on re-used parts (cleaning,
scouring of bonded areas and protection with the necessary materials).
NOTE: Bonding steps: spotfacing, scouring, cleaning must be applied to parts before assembly.
You can repair the bonding area of the re-used part if necessary.
(1) Consumable Material

M01X WATER-PROOF PNR: M734C-P1200 ABRASIVE PAPER
M01D VARNISH 6060BT519 GREEN BONDING VARNISH MATERIAL
US (TT-L-54)

GRAPHIC-36-11-54-991-052-A01 6000 FIGURE 6001
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-54-380-003-A01
(1) Electrical Bonding Operation
(a) Spotfacing (S)
Spotface the contact areas with the applicable spotfacing tool. Spotfacing depth must
not exceed 0,1 mm (0.004 in).
(b) Scouring (Sc)
Perform scouring on contact area of baseplate using a abrasive paper (M01X).
(c) Varnishing (Va)
After you assembly the parts:

– remove unwanted area vaseline with a clean cloth,
– apply a this layer of varnish material (M01D).
36-11-54 Page 6003

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E. Close-up
Not applicable
36-11-54 Page 6004

Oct 01/06
6730 SERIES
Electrical Bonding
Figure 6001/GRAPHIC 36-11-54-991-052-A01
36-11-54 Page 6005

Oct 01/06
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TASK 36-11-54-300-801-A01
3. REPAIR No 3: Reworking of the Manual Control Shaft S/A
If the max clearance between axle (03-340) and manual control (03-040) is less than or equal to 0,25
mm (0.01 in), it is possible to bring this sub-assembly apart.

M09A DENATURED METHANOL CLEANING MATERIAL
M62B LOCTITE 660 QUICK METAL BONDING MATERIAL
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-54-100-001-A01
(1) Cleaning
(a) After disassembly, clean the parts to be assembled with cleaning material (M09A).
NOTE: Pin (03-050) shall be systematically replaced.
SUBTASK 36-11-54-400-001-A01
(2) Assembly
(a) Smear the end of axle (03-340), on which the manual control is mounted, with a thin even
layer of bonding material (M62B), then assemble, while rotating the manual control to
ensure an even smearing. Position the manual control and secure it using the new
conical pin (03-050).
(b) Remove the excess of the bonding material (M62B).
(c) Wait at least 2 hours before handling the mechanical control.
SUBTASK 36-11-54-200-002-A01
(3) Final Check
(a) Make sure no clearance still remains between the mechanical control and the axle.
E. Close-up
Not applicable
36-11-54 Page 6006

Oct 01/06
6730 SERIES
TASK 36-11-54-300-802-A01
4. REPAIR No 4: Repair of the Lever of Microswitch (01-350)
Self-explanatory

GRAPHIC-36-11-54-991-053-A01 6000 FIGURE 6002
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-54-200-003-A01
(1) Check
(a) Control the microswitch refer to (Subtask 36-11-54-220-011-A01).
SUBTASK 36-11-54-300-001-A01
(2) Repair
(Ref. Fig. 6002)
(a) Adjusting
1 Rework the lever.
2 Machine the implanted piece made from:
– Stainless steel material Z15CN17- 03,

– Résistance to rupture: Rm ³ 880 MPa.
(b) Crimping
1 Place microswitch on a base block.
2 Install and crimp the implanted piece on lever.
3 Check, after the crimping step, that implanted piece has no play.
(c) Marking
1 Engrave the repair part number on the microswitch body using a permanent pen:
6713-0230R.
36-11-54 Page 6007

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Repair of Microswitch (01-350)

Figure 6002/GRAPHIC 36-11-54-991-053-A01
36-11-54 Page 6008

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E. Close-up
Not applicable
36-11-54 Page 6009

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36-11-54 Page 6010

Oct 01/06
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ASSEMBLY
TASK 36-11-54-400-801-A01
1. Assembly of Butterfly S/A (03-060)
Self-explanatory
(a) Special Tools

T03 M65723901A 1 RIVETING TOOL

M02C GREASE NEVER SEEZZ NSB16 USA LUBRICATING MATERIAL
(MIL-A-907D)

BLOCK
GRAPHIC-36-11-54-991-054-A01 7000 FIGURE 7001
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-54-440-002-A01
(1) Assembly of Butterfly S/A (03-060)
(Ref. Fig. 7001)
NOTE: Smear all the threaded with lubricating material (M02C).
(a) Place the expander ring (03-130) at the bottom of butterfly groove (03-140). Both ends of
expander ring will be at 90 of butterfly notch.
(b) Place the sealing ring (03-120) within butterfly groove. Gap of the sealing ring will be at
180 of butterfly notch.
(c) Place a 0,2 mm (0.0079 in) slip gage at the bottom of the groove between sealing ring
and deepest side of this groove in order to set sealing ring (03-120) and expander ring
(03-130) against the other side by moving the slip gage around the groove.
36-11-54 Page 7001

Oct 01/06
6730 SERIES
(d) Remove the slip gage.
(e) Place the flexible ring (03-110) deep inside the bottom of the groove as follows :
1 Bevel both ends of flexible ring (Ref. Fig. 7001, Detail C) and fold up one of these
ends to set it within butterfly notch.
2 Fold up lightly the other end.
3 Place the flexible ring (03-110) into the groove. To do so, start from where one end of
the flexible ring has already been "hooked", inside the notch.
4 Fold up the second end of flexible ring (03-110) within butterfly notch (Ref. Fig.
7001, Detail B).
(f) Place the plate (03-090). Fix it with rivet (03-100) and upset it with riveting tool (T03).
E. Close-up
Not applicable
36-11-54 Page 7002

Oct 01/06
6730 SERIES
Assembly of Butterfly S/A

Figure 7001/GRAPHIC 36-11-54-991-054-A01
36-11-54 Page 7003

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36-11-54 Page 7004

Oct 01/06
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TASK 36-11-54-400-802-A01
2. Assembly of Equipped Valve Body S/A
Self-explanatory

M01C GRAPHITE POWDER F (AIR 4224) USA LUBRICATING MATERIAL
(MIL-G-6711)

BLOCK
SUBTASK-36-11-54-440-003-A01 7000 ASSEMBLY OF BEARING ON MANUAL
CONTROL SIDE
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-54-440-003-A01
(1) Assembly of Bearing on Manual Control Side
(a) Push the axle (03-340) within valve body (03-350).
(b) Place the ball bearing (03-330) on the axle extremity.
(c) Place the spring washer (03-320) against the outside ring of ball bearing.
(d) Place the thrust washer (03-310).
(e) Slit the two seals (03-300) using the flat of the screwdriver blade and by placing the
preformed packing on a soft support (Do not rework seal slit).
(f) Place both seals (03-300) and make sure their gaps are opposed to each other.
(g) Place the preformed packing (03-290) on the support (03-270). The preformed packing
must have been previously coated with lubricating material (M01C). Place the support
on the axle.
36-11-54 Page 7005

Oct 01/06
6730 SERIES
(h) Secure the bearing set by means of the retaining ring (03-280).
SUBTASK 36-11-54-440-004-A01
(2) Assembly of Bearing on Rod-Lever Side
(a) Coat the preformed packing with (03-260) with lubricating material (M01C), place it into
the bearing support (03-210) and the body (03-350).
(b) Place the ball bearing (03-250) on the axle extremity.
(c) Place the spring washer (03-200) against the outside ring of ball bearing (03-250).
(d) Place the thrust washer (03-190).
(e) Slit the two seals (03-180) (Ref. Subtask 36-11-54-440-003-A01 - para e).
(f) Assemble both seals (03-180) and make sure their gaps are opposed to each other.
(g) Place the preformed packing (03-170) on the support (03-150). The preformed packing
must have been previously coated with lubricating material (M01C). Slide it into the
bearing support (03-210).
(h) Secure the equipped bearing by means of the retaining ring (03-160).
(i) Install the box (03-220) fixed with the washers (03-240), the screws (03-230) and tighten.
SUBTASK 36-11-54-440-005-A01
(3) Final Assembly
(a) Assembly of Equipped Butterfly S/A (03-060)
1 Place butterfly (03-140) on axle (03-340).
2 Secure these parts with two screws (03-070) and two nuts (03-080). Butterfly must
be self centered.
3 Check the free rotation of butterfly.
(b) Place the manual control (03-040) and make sure its position is correct relating to the
butterfly position. Fix it with pin (03-050). The sharp end of manual control is in front of
chosen indication (open or closed).
(c) Place lever (03-010) on the other axle extremity ; adjust it and secure it with two screws
(03-020) and two nuts (03-030).
E. Close-up
Not applicable
36-11-54 Page 7006

Oct 01/06
6730 SERIES
TASK 36-11-54-400-803-A01
3. Assembly of Pneumatic Actuator S/A (02-001)
Self-explanatory
(a) Special Tools

T01 OS22851 1 ASSEMBLY TOOL
T06 OS22884 1 BUSHING

M02C GREASE NEVER SEEZ NSB16 USA LUBRICATING MATERIAL
(MIL-A-907D)

BLOCK
GRAPHIC-36-11-54-991-055-A01 7000 FIGURE 7002
GRAPHIC-36-11-54-991-060-A01 7000 FIGURE 7003
GRAPHIC-36-11-54-991-061-A01 7000 FIGURE 7004
GRAPHIC-36-11-54-991-062-A01 7000 FIGURE 7005
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-54-440-006-A01
(1) Assembly of Piston S/A
(a) Assemble of rod (02-280) and clevis (02-260) with axle rod (02-290), lockwasher (02-300)
and retaining ring (02-310).
(b) Fold the lockwasher tongue (02-300).
(c) Mount the preformed packing (02-320) on piston (02-190).
(d) Place the rod equipped on piston (02-190).
36-11-54 Page 7007

Oct 01/06
6730 SERIES
(e) Secure it with four screws (02-270).
(f) Assembly of ring on piston (02-190) (Ref. Fig. 7002).
1 Place guide ring (02-220).
2 Place guide ring (02-210).
3 Place flexible ring (02-230) deep inside the piston groove and make sure that its
extremities do not overlap. If so, trim one end to get roughly a 1 mm gap (0.0394 in)
when the flexible ring is set properly.
4 Place expander ring (02-250) and make sure that the raised up ribs are on the outside.
5 Place both sealing rings (02-240) with their gaps opposed to each other when ring
is properly set.
6 Place a 0,1 mm (0.00394 in) slip gage into the bottom of the groove between sealing
ring (02-240) and the piston (02-190). Set both sealing rings and expander against
the flexible ring (02-230) by moving the slip gage around the groove. This is to
make sure that the second flexible ring (02-230) will actually be in contact with the
bottom of the groove.
7 Remove slip gage.
8 Place flexible ring (02-230).
36-11-54 Page 7008

Oct 01/06
6730 SERIES
Piston Rings
Figure 7002/GRAPHIC 36-11-54-991-055-A01
36-11-54 Page 7009

Oct 01/06
6730 SERIES
SUBTASK 36-11-54-440-007-A01
(2) Assembly of Cover (02-070) Equipped
(a) Screw the adjusting screw (02-170) to a minimum.
(b) Place the nut (02-180).
(c) Mount the spring (02-060) within the cover boss.
(d) Place the ball (02-050).
(e) Place the metal seal (02-040).
(f) Tighten the union (02-030).
(g) Set the locking plate (02-010) secured with the screw (02-020).
(h) Set thermal fuse S/A (02-140).
(i) Coat resting faces of washer (02-160) and nut (02-150) with lubricating material (M02C)
before setting them into place.
SUBTASK 36-11-54-440-008-A01
(3) Assembly of Pneumatic Actuator S/A (01-180)
(Ref. Fig. 7003)
(a) Position the body of pneumatic actuator on the special base of assembly tool (T01).
(b) Position special guide, with its chamfered side placed upwards.
(c) Insert spring (02-200) into the body of pneumatic actuator.
(d) Place, on the top of spring, Piston S/A Equipped with all its seals.
(e) Position press nose on top of piston.
(f) Using hand press, squeeze spring and insert piston into bushing (T06).
(g) Fit retaining pin into the eye of rod to maintain spring under compression.
(h) Remove press nose and bushing (T06).
(i) Place the preformed packing (02-330) in its mounting groove on pneumatic actuator.
(j) Cover the actuator body with the cover previously equipped. Secure it with ten screws
(02-100), two screws (02-090), twelve washers (02-110) and twelve nuts (02-120). To
positioning of cover (Ref. Fig.7004).
(k) Apply a pressure ranging from 300 mbar to 500 mbar relative (5.35 psig to 7.25 psig)
through supply union. Remove the retaining pin of the assembly tool (T01).
(l) Gradually decrease pressure to let the piston slide up.
(m) Place union (01-150), banjo (01-160) equipped with two preformed packings (01-170)
within actuator body.
36-11-54 Page 7010

Oct 01/06
6730 SERIES
(n) Remove retaining pin of assembly tool (T01) and withdraw pneumatic actuator from
special base.
36-11-54 Page 7011

Oct 01/06
6730 SERIES
Setting the Piston Equipped

Figure 7003/GRAPHIC 36-11-54-991-060-A01
36-11-54 Page 7012

Oct 01/06
6730 SERIES
Positioning of Cover S/A

Figure 7004/GRAPHIC 36-11-54-991-061-A01
36-11-54 Page 7013

Oct 01/06
6730 SERIES
SUBTASK 36-11-54-790-003-A01
(4) Carry out Leakage Test of Pneumatic Actuator
(Ref. Fig. 7005)
(a) Supply air through supply union with a pressure of 400 mbar relative (5.8 psig).
(b) Check that leakage is ≤ 10 l/min (0.352 cu.ft/min).
36-11-54 Page 7014

Oct 01/06
6730 SERIES
Check of Leakage of Pneumatic Actuator

Figure 7005/GRAPHIC 36-11-54-991-062-A01
36-11-54 Page 7015

Oct 01/06
6730 SERIES
E. Close-up
Not applicable
36-11-54 Page 7016

Oct 01/06
6730 SERIES
TASK 36-11-54-400-804-A01
4. Unit Assembly
Self-explanatory
(a) Special Tools

T09 M82100020-040 1 TEST CONNECTOR

M12A ARDROX 396/1 USA (MIL-C-23411) CLEANING MATERIAL
M30A SOLVENT P207 CLEANING MATERIAL
M50B RHODORSIL CAF 730 LOCKING MATERIAL

BLOCK
GRAPHIC-36-11-54-991-040-A01 1000 FIGURE 1003
GRAPHIC-36-11-54-991-061-A01 7000 FIGURE 7004
GRAPHIC-36-11-54-991-063-A01 7000 FIGURE 7006
GRAPHIC-36-11-54-991-064-A01 7000 FIGURE 7007
GRAPHIC-36-11-54-991-065-A01 7000 FIGURE 7008
GRAPHIC-36-11-54-991-066-A01 7000 FIGURE 7009
TASK-36-11-54-380-802-A01 6000 ELECTRICAL BONDING
SUBTASK-36-11-54-790-002-A01 1000 INTERNAL LEAKAGE TEST
PGBLK-36-11-54-1000 TESTING AND FAULT ISOLATION
C. Job Set-up
Not applicable
36-11-54 Page 7017

Oct 01/06
6730 SERIES
D. Procedure
SUBTASK 36-11-54-400-002-A01
(1) Unit Assembly
(a) Assemble Pneumatic Actuator S/A (01-180) and Equipped Valve Body (01-430) with four
nuts (01-210) or four screws (01-215B) fitted with two washers (01-218) according to type
of valve body S/A. Make sure to have previously inserted complete cables (01-260) and
(01-280). Ref. Fig. 7004). (Ref. TASK 36-11-54-380-802-A01) for electrical bonding.
(b) Tighten the screw (01-050) in cover equipped with cable (01-260) and retaining ring
(01-060).
(c) Place both screws (01-190) and washers (01-200).
(d) Place the retaining plate (01-240A) or, as applicable, the two nuts (01-240B), secure it with
two screws (01-220) and two washers (01-230). However, the number of shims (01-250)
must be first determined to get a proper alignment between rod and lever and avoid any
mechanical stress when the rod is moving.
(e) Apply a pressure ranging from 300 mbar to 500 mbar (5.35 psig to 7.25 psig) through
supply union to compress the pneumatic actuator spring and to move rod towards lever.
(f) Assemble rod and lever with axle (01-010), lockwasher (01-020) and retaining ring
(01-030).
(g) Fold the tongues of lockwasher (01-020).
(h) Make sure that the assembled valve operates correctly by applying a varying pressure
through the test union which will enable opening and closing of butterfly.
(i) Assembly of Microswitches and electric connections (Ref. Fig. 7006).
1 Electric wires will be applied to pins with a crimping tool AMP 46447 once they have
been peeled off over a length of roughly 5 mm (0.196 in).
2 Place microswitches (01-350) on box with screws (01-370) and washers (01-380).
3 Secure the electrical connector (01-290) on case with four screws (01-300) (Ref.
Fig. 7008).
4 Insert the five contact pins (01-320) into connector and place nut (01-340A) or
(01-340B) or (01A-340C) for type 6730A02 or (01A-340D) for type 6730B01.
36-11-54 Page 7018

Oct 01/06
6730 SERIES
Electric Diagram
(Sheet 1 of 2)
Figure 7006/GRAPHIC 36-11-54-991-063-A01
36-11-54 Page 7019

Oct 01/06
6730 SERIES
Electric Diagram
(Sheet 2 of 2)
Figure 7006/GRAPHIC 36-11-54-991-063-A01
36-11-54 Page 7020

Oct 01/06
6730 SERIES
SUBTASK 36-11-54-790-004-A01
(2) Adjustment of Butterfly Leakage
(Ref. Fig. 1003)
(a) Apply upstream side of butterfly, a pressure of 0,62 bar relative (8.99 psig).
(b) Set butterfly position with adjusting screw (02-170) to obtain a leakage < 65 l/min
(2.288 cu.ft/min).
SUBTASK 36-11-54-700-002-A01
(3) Adjustment of Microswitches .
(Ref. Fig. 7007)
(a) Valve closed, microswitch No. 1, attached with two screws (01-370) and washers
(01-380) not tightened.
1 Insert a 8/10 mm thickness shim between the microswitch lever and the lever tab,
2 Push the microswitch to a stop, lock it in position using screws (01-370),

torque-tightened.
3 Remove the thickness shim.
(b) Valve open, microswitch N 2, attached with two screws (01-370) and washers (01-380)
not tightened.
(c) Valve open and microswitch No. 2, secured by its two screws (01-370) and washers
(01-380) not tightened.
1 Apply a pressure of 0,550 bar relative (7.975 psig) to keep the valve opened, through
the union (01-160) using the test connector (T09).
2 Adjustment is carried out in the same way as for valve closed, refer to step (a).
SUBTASK 36-11-54-420-001-A01
(4) Secure Electric Wiring Inside Microswitches Box
(Ref. Fig. 7007)
For type 6730A02
(a) Clean the metallic parts with cleaning material (M12A).
(b) Apply a thin coat of cleaning material (M30A) brush, allow it to dry for about one hour.
(c) Apply the locking material (M50B) and allow it to dry about 72 hours.
SUBTASK 36-11-54-420-001-B01
(5) Secure Electric Wiring Inside Microswitches Box
(Ref. Fig. 7007)
For type 6730B01
(a) Place clamp (01A-382) and fix it with screw (01A-384) and nut (01A-386).
36-11-54 Page 7021

Oct 01/06
6730 SERIES
Positioning of Microswitches and Electrical Connector

Figure 7007/GRAPHIC 36-11-54-991-064-A01
36-11-54 Page 7022

Oct 01/06
6730 SERIES
SUBTASK 36-11-54-460-001-A01
(6) Final Operations
For type 6730A02
(a) Place cover (01-110) and fix it with the screws (01-090) and the washers (01-100).
(b) Electrical bonding (Ref. TASK 36-11-54-380-802-A01).
(c) Install the protective caps.
SUBTASK 36-11-54-460-001-B01
(7) Final Operations
For type 6730B01
(a) Place cover (01-110) and fix it with the screws (01-090), (01-095) and the washers
(01-100).
(b) Place the cover (01A-282) and fix it with the screws (01A-288) (01A-284) and the
washers (01A-286).
(c) Electrical bonding (Ref. TASK 36-11-54-380-802-A01).
(d) Install the protective caps.
SUBTASK 36-11-54-420-002-A01
(8) Safetying Table
(a) Lockwire the unit :
FIG.No DESCRIPTION QTY LOCKWIRE ITEM No

ITEM No
(02-170) ADJUSTING SCREW 1 (02-130)
(02-150) NUT
(02-180) NUT
(01-280) COMPLETE CABLE 1 (01-270)
(02-020) SCREW
(01-050) SCREW 1 (01-040)
(02-090) SCREW
(02-090) SCREW 1 (02-080)
(01-150) UNION
(01-370) SCREW 2 (01-360)
(01-090) and SCREW
(01-095)
36-11-54 Page 7023

Oct 01/06
6730 SERIES
FIG.No DESCRIPTION QTY LOCKWIRE ITEM No

ITEM No
Only for type 6730B01
(01A-284) SCREW 2 (01A-289)
SUBTASK 36-11-54-700-003-A01
(9) Complete tests
(a) Refer to the complete procedure in the TESTING AND FAULT ISOLATION section (Ref.
TASK 36-11-54-700-802-A01).
E. Close-up
Not applicable
36-11-54 Page 7024

Oct 01/06
6730 SERIES
Electrical Connector Positioning

Figure 7008/GRAPHIC 36-11-54-991-065-A01
36-11-54 Page 7025

Oct 01/06
6730 SERIES
Safetying of the Unit

Figure 7009/GRAPHIC 36-11-54-991-066-A01
36-11-54 Page 7026

Oct 01/06
6730 SERIES
FITS AND CLEARANCES
TASK 36-11-54-820-801-A01
1. Fits and Clearances
A. Fits and Clearances Table
3 4
ORIGINAL Mfg. LIMITS IN SERVICE WEAR LIMITS
1 2
ASSEMBLY
FIG. MATING IPL FITS MILLIMETER FIT LIMITS MILLIMETER MAXIMUM
CLEARANCES
REF. FIGURE AND (INCH) (INCH) ALLOWABLE
MILLIMETER (INCH)
LETTER ITEM No CLEARANCE
Minimum Maximum Mini- Maximum Mini- Maximum MILLIMETER (INCH)
mum mum
OD
3,965 3,975
(02-290)
(0.1561) (0.1565) 0,025 0,047
A (01-010)
(0.0009) (0.0018)
ID 4,012
4 (0.1574)
(02-280) (0.1579)
OD 3,965 3,975
(02-290) (0.1561) (0.1565) 0,025 0,047
B
ID 4,012 (0.0009) (0.0018)
4 (0.1574)
(02-260) (0.1579)
OD 3,965 3,975
(01-010) (0.1561) (0.1579) 0,025 0,047
C
ID 4,012 (0.0009) (0.0018)
4 (0.1474
(03-010) (0.1579)
OD 11,975 11,990
(03-340) (0.4715) (0.4720)
0,002 0,025
D ID
11,992 (0.00008) (0.00098)
(03-330) 12 (0.4724)
(0.4721)
(03-250)
OD
31,989
(03-250) 32 (1.2598)
(1.2594) 0,036
E (01-010) 0
(0.0014)
ID 32 32,025
(03-210) (1.2598) (1.2608)
OD 31,989
32 (1.2598)
(03-330) (1.2594) 0,036
F 0
ID 32 32,025 (0.0018)
(03-350) (1.2598) (1.2608)
36-11-54 Page 8001

Oct 01/06
6730 SERIES
Fits and Clearances

(Sheet 1 of 2)
Figure 8001/GRAPHIC 36-11-54-991-056-A01
36-11-54 Page 8002

Oct 01/06
6730 SERIES
Fits and Clearances

(Sheet 2 of 2)
Figure 8001/GRAPHIC 36-11-54-991-056-A01
36-11-54 Page 8003

Oct 01/06
6730 SERIES
TASK 36-11-54-820-802-A01
2. Tightening Torques
A. Table of Tightening Torques
IPL FIG. TIGHTENING TORQUE

AND ITEM DESCRIPTION daN.m and (lbf.in)
No Minimum Maximum
(01-090) SCREW 0,09 (7.968) 0,11 (9.738)
(01-095) SCREW 0,09 (7.968) 0,11 (9.738)
(01-150) UNION 1 (88.531) 1,20 (106.237)
(01-190) SCREW 0,09 (7.968) 0,11 (9.738)
(01-210) NUT 0,60 (53.118) 0,75 (66.398)
(01-210B) SCREW 0,75 (66.398) 0,90 (79.678)
(01-220) SCREW 0,30 (26.559) 0,40 (35.412)
(01-280) CABLE COMPLETE 4,50 (398.389) 5,50 (486.920)
(01-300) SCREW 0,09 (7.967) 0,11 (9.738)
(01-370) SCREW 0,09 (7.967) 0,11 (9.738)
(01-386) NUT 0,25 (22.132) 0,30 (26.559)
(02-020) SCREW 0,20 (17.706) 0,25 (22.132)
(02-030) UNION 0,20 (106.237) 1,50 (132.796)
(02-120) NUT 0,12 (10.623) 0,15 (13.279)
(02-150) NUT 1,50 (132.796) 2,00 (177.062)
(02-180) NUT 1,0 (115.090) 1,80 (159.356)
(02-270) SCREW 0,20 (17.706) 0,25 (22.132)
(03-030) NUT 0,25 (22.132) 0,30 (26.559)
(03-080) NUT 0,40 (35.412) 0,50 (44.265)
(03-230) NUT 0,30 (26.559) 0,40 (35.412)
36-11-54 Page 8004

Oct 01/06
6730 SERIES
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
TASK 36-11-54-940-801-A01
1. Special Tools, Fixtures and Equipment
A. Special Tool Table
CODE QTY PART NUMBER DESCRIPTION USE

T01 1 OS22851 ASSEMBLY TOOL ASSEMBLY/DISAS-
SEMBLY
Used for pneumatic
actuator
T02 DELETED
T03 1 OS20985 (NP) RIVETING TOOL ASSEMBLY
replaced by Used for riveting of
M65723901A rivet (03-100)
T04 DELETED
T05 DELETED
T06 1 OS22884 BUSHING Used with (T01)
T07 1 OS22869B UPSTREAM FLANGE Test
T08 1 M82000112B DOWNSTREAM FLANGE Test
T09 1 M82100020-040 TEST CONNECTOR Test
T10 1 92008A010000 ELECTRICAL UNIT Test
T11 1 M82000189-903A ELECTRICAL WIRING Test
T12 1 M82000189-905 ELECTRICAL WIRING Test
36-11-54 Page 9001

Oct 01/06
6730 SERIES
Specials Tools, Fixtures and Equipment

(Sheet 1 of 4)
Figure 9001/GRAPHIC 36-11-54-991-057-A01
36-11-54 Page 9002

Oct 01/06
6730 SERIES

(Sheet 2 of 4)
Figure 9001/GRAPHIC 36-11-54-991-057-A01
36-11-54 Page 9003

Oct 01/06
6730 SERIES

(Sheet 3 of 4)
Figure 9001/GRAPHIC 36-11-54-991-057-A01
36-11-54 Page 9004

Oct 01/06
6730 SERIES

(Sheet 4 of 4)
Figure 9001/GRAPHIC 36-11-54-991-057-A01
36-11-54 Page 9005

Oct 01/06
6730 SERIES
36-11-54 Page 9006

Oct 01/06
6730 SERIES
TASK 36-11-54-941-801-A01
2. Consumable Materials
A. Consumable Materials Table
NOTE: Equivalent substitutes can be used for listed items.
Code letter:
A- Cleaning materials D- Coating material

B- Adhesive materials, Locking E- Storage materials Packaging
materials Sealing materials materials
C- Lubricating materials X- Other materials
DESIGNATION PART NUMBER MANUFACTURER OR SUPPLIER CODE PAGE BLOCK

AND SPECIFICATION (NAME ADDRESS CODE) WHERE USED
DENATURED METHANOL LOCAL VENDOR M09A 4000
USA (OM23214) OT(S.747)
ARDROX 396/1 USA (MIL-C-23411) BRENT SA M12A 4000
280 RUE JEAN-BAPTISTE GODIN
02200 VILLENEUVE ST GERMAIN
FRANCE
F3082
SOLVENT P207 PLASTIGEM SA M30A 4000
Z.I. DE SERMAISESNEL
45300 SERMAISES DU LOIRET
FRANCE
F3549
TURCO 4181 TURCO FRANCE SA M48A 4000
3 IMP DU QUAI DE L’INDUSTRIE
91200 ATHIS-MONS
F3172
FRANCE
TURCO AVIATION SPR ATOFINA M51A 4000
4 CRS MICHELET
LA DEFENSE 10
92800 PUTEAUX
F7860
FRANCE
PROMOCLEAN TP 108 PROMOSOL SA M53A 4000
BD HENRI CAHN
94360 BRY SUR MARNE
F5927
FRANCE
36-11-54 Page 9007

Oct 01/06
6730 SERIES

RHODORSIL CAF 730 RHONE-POULENC M50B 15000
DIV. CHIMIE 25 QUAI PAUL
DOUMER
92408 COURBEVOIE FRANCE
F0107
LOCTITE 660 QUICK METAL LOCTITE FRANCE M62B 6000
10 AVENUE EUGENE GAZEAU
60300 SENLIS
F7121
FRANCE
GRAPHITE POWDER F (AIR 4224) ACHESON FRANCE SA M01C 7000
USA (MIL-G-6711) Z.I. OUEST RUE GEORGES BESSE
67152 ERSTEIN
F5606
FRANCE
GREASE NEVER SEEZ NSB16 USA TRANSMONDIAL S.A. M02C 7000
(MIL-A-907D) 12 AVENUE DES TROPIQUES Z.A.
DE COURTABOEUF 91944 LES
ULIS CEDEX A
F6712
FRANCE
VARNISH 6060BT519 GREEN INTERNATIONAL CELOMER S.F.P.V. M01D 5000
BONDING US (TT-L-54) 75 BD WINSTON CHURCHILL B.P.
168
76052 LE HAVRE CEDEX
F1419
FRANCE
VARNISH CLEAR LOCAL VENDOR M03D 15000
ALODINE 1200 USA (MIL-C-5541A) CFPI INDUSTRIES SA M04D 6000
28 BD CAMELINAT
92230 GENNEVILLIERS
F2865
FRANCE
PAPER PACKING VALLUTHENE RHODIA CHIMIE M01E 15000
P21 CLASS 12 GRADE A TYPE C 25 QU PAUL DOUMER
92408 COURBEVOIE CEDEX
F0107
FRANCE
SHEET, TH.WELD. VALLUTHENE T SILVALAC (STE INDUSTRIELLE DE M02E 15000
CLASS 1 & 2 LA VALLEE ET DES EMBALLAGES
D’ARLAC) SA
7 R EUGENE FLACHAT
75017 PARIS
F3689
FRANCE
36-11-54 Page 9008

Oct 01/06
6730 SERIES

STORAGE BAG WITH DESICCANT CECA SA M03E 15000
USA (MIL-D-3464D) 4 A 8 CRS MICHELET
92800 PUTEAUX
F3757
FRANCE
BULPACK TYPE GB8526 SHOCK SEALED AIR PACKAGING M04E 15000
ABSORBING 53 RUE ST DENIS
28230 EPERNON
F8307
FRANCE
PAPER ABRASIVE WATER-PROOF 3M FRANCE M01X 6000
P/N :M734C-P1200 BD L’OISE
95006 CERGY PONTOISE CEDEX
F0347
FRANCE
36-11-54 Page 9009

Oct 01/06
6730 SERIES
36-11-54 Page 9010

Oct 01/06
6730 SERIES
STORAGE (INCLUDING TRANSPORTATION)
TASK 36-11-54-550-801-A01
1. Storage
Self-explanatory

M03D LOCAL VENDOR CLEAR VARNISH
M01E VALLUTHENE P 21 CLASS 12 GRADE PAPER PACKING MATERIAL
A TYPE C
M02E TH.WELD. VALLUTHENE T CLASS 1& 2 SHEET
M03E STORAGE BAG WITH DESICCANT STORAGE BAG
M04E BULPACK TYPE GB 8526 SHOCK-ABSORBING MATERIAL
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-54-530-001-A01
(1) Packaging
(a) Make sure that all the projections and the sharp edges have a protection. Make sure that
all the protective caps are installed on the component.
(b) Put the component in the paper packing material (M01E).
(c) Put the component in an envelope made of sheet (M02E), which has a minimum
thickness of 0,2 mm (0.008 in).
NOTE: When you seal the envelope, keep sufficient material so you can use the
envelope three times.
(d) Put the storage desiccant bags (M03E) along the length of the component, and safety
them in position.
(e) Put an identity label in the envelope, and make sure that you can read it when the
envelope is closed.
(f) Remove as much air as possible from the envelope. Heat-seal the envelope.
NOTE: Do steps (c) to (f) quickly, because the storage bags are hygroscopic.
36-11-54 Page 15001

Oct 01/06
6730 SERIES
(g) Put the labels on the outer surface of the envelope. Write these three things on the labels:
– “This envelope contains desiccant”,

– “DO NOT OPEN until necessary for use”,
– the date of packing.
(h) Put the component in a cardboard box as written in ATA 300 - Class II. Fill the box
with shock-absorbing material (M04E).
(i) Close the container, and put a desiccant label on the outer surface of the container.
(j) Apply clear varnish (M03D) on the labels.
SUBTASK 36-11-54-550-001-A01
(2) Storage
(a) Keep the component in a clean and dry room or building. The temperature must be
between 18 C and 22 C (64 F to 72 F), and the relative humidity must be between
25% and 65%.
(b) Keep the component in its initial box. Make sure that the stack in the store is not too
high, to prevent damage.
(c) Do not keep the component near corrosive fluids.
(d) Put the package in a position which makes it easy to read the identification and humidity
indicator labels.
(e) Put the packaged component in the store in the sequence of its date.
SUBTASK 36-11-54-550-002-A01
(3) Destorage
(a) Remove the component from the box.
(b) Collect the different trailer documents.
(c) Remove the different storage parts.
(d) Do a visual inspection of the component.
SUBTASK 36-11-54-800-001-A01
(4) Transportation
(a) Not applicable
E. Close-up
Not applicable
36-11-54 Page 15002

Oct 01/06
6730 SERIES
APPENDIX A
TASK 36-11-54-800-001-A01
1. Acceptance Test Repair Data Sheet (ATRDS)
A. Test Procedure
(1) DELETED
APPENDIX A
36-11-54 Page A-1

Oct 01/06
6730 SERIES
APPENDIX A
36-11-54 Page A-2

Oct 01/06
6730 SERIES
APPENDIX B
TASK 36-11-54-880-801-A01
1. Approved Repairers
A. List of Approved Repairers
TRADE NAME ADDRESS COMMENTS

LIEBHERR-AEROSPACE SALINE 1465 WOODLAND DR. SALINE
MI48176 U.S.A.
Fax. 313/429.2294
Tel. 313/429.7225
LIEBHERR-AEROSPACE SINGAPORE N . 8 PANDAM AVENUE
2260 SINGAPORE
Fax. 65.265.2305
Tel. 65.265.2657
LIEBHERR-AEROSPACE TOULOUSE 408, Avenue des Etats-Unis
SAS B.P. 52010 31016 TOULOUSE CEDEX
FRANCE
Tel. 33. (0)5.61.35.28.28
Fax. 33. (0)5.61.35.29.29
APPENDIX B
36-11-54 Page B-1

Oct 01/06
6730 SERIES
APPENDIX B
36-11-54 Page B-2

Oct 01/06
6730 SERIES
ILLUSTRATED PARTS LIST
36-11-54 Page 10001

Oct 01/06
6730 SERIES
36-11-54 Page 10002

Oct 01/06
6730 SERIES
TASK 36-11-54-802-810-A01
1. Introduction
A. General
The Illustrated Parts List (IPL) contains a list and the illustrations of the assemblies, and the detailed
parts of the unit, in the disassembly sequence. It includes these sections:
– Introduction (INTRO),
– Optional Vendor Table (OVT),
– Vendors List (VL),
– Equipment Designator Index (EDI),
– Numerical Index (NI),
– Detailed Parts List (DPL).
B. How to Use the Illustrated Parts List
(1) You can find the illustration for a part, if you know the part number. Refer to the Numerical Index
and look for the part number and the related figure and item number. Refer to the Detailed
Parts List and look for the first figure and item number found in the Numerical Index for this
part. It is possible that this figure shows the part in a section or a system of the component
other than the one necessary. If it does, refer to the other figure numbers which are given in
the Numerical Index.
(2) To determine the part number of a given part, refer to the illustration which shows the assembly
with this part. Record the item number of the illustrated part and refer to the Detailed Parts List,
which gives its part number and its description.
C. Vendors List (VL)
The manufacturer codes have the capital letter "V" in front of them. These codes are used in the
nomenclature of the Detailed Parts List to identify the source of procurement for the vendor items. A
list of these codes and of the manufacturer’s names and addresses is given in the Vendors List.
D. Numerical Index (NI)
(1) In this index, the part numbers are classified in this sequence:
(a) The classification is made from the left to the right. Each digit (letter, numeral, dash)
has its own meaning.
(b) The sequence in the first left row is:
1 an alpha letter A to Z (but not the "O" and the "I", because it is possible to read these
letters as a zero and a one),
2 a numeral 0 to 9.
(c) For the subsequent rows, the sequence is:
1 a dash,
2 an alpha letter A to Z (but not the "O" and the "I", because it is possible to read these
letters as a zero and a one),
36-11-54 Page 10003

Oct 01/06
6730 SERIES
3 a numeral 0 to 9.
(d) The part number column contains all the part numbers which are included in the Detailed
Parts List. The part numbers which are deleted or superseded in the Detailed Part List are
listed in the Numerical Index, and they are identified as deleted or superseded.
E. Detailed Parts List (DPL)
(1) Figure and Item Number
(a) Each assembly, sub-assembly and part which has a part number, and which is given in
the parts list, has an item number.
(b) The figure number which is related to the item number is shown on the first line, at
the top of each page.
(c) Assemblies, the Sub-assemblies numbered parts which are in the list, but which are not
illustrated, are identified with a dash (-) before the item number.
(d) An index letter before the item number is cross-referenced to the figure which shows the
modication of the part.
(2) Manufacturer’s Part Number
A manufacturer’s part number is given to each assembly and to each detailed part, if it is
illustrated and also if it is not illustrated.
(3) Nomenclature
(a) The nomenclature is given with an indenture, to show how the parts and the assemblies
and related to their next higher assemblies. These are the details:
1 2 3 4 5 6 7
Assembly
• Detailed parts for the assembly
• Sub-assembly
• Attaching parts and/or storage parts for the sub-assembly
***
• • Detailed parts for the sub-assembly
• • Sub-sub-assembly
• • Attaching parts and/or storage parts for the sub-sub-assembly
***
• • • Detailed parts for the sub-sub-assembly
(b) The attaching parts are shown immediately after the assembly of the part. In the list, they
are below the same indenture number as the item they attach, and they are identified by
the words "Attaching Parts". They are followed by three asterisks.
36-11-54 Page 10004

Oct 01/06
6730 SERIES
(c) The manufacturer’s code, or the abbreviation NP (not procurable), is put at the end
right-hand side of the first line of the nomenclature column on the right side. Where
there is no code number or the abbreviation NP (not procurable), the manufacturer is
LIEBHERR AEROSPACE TOULOUSE SAS (Manufacturer code: F1958).
(4) Effectivity Code
(a) An alphanumerical index gives the effectivity of the sub-assemblies, and it gives the
detailed parts list in relation to the next higher assembly(ies) or sub-assembly(ies).
(b) When the effectivity is fully applicable, the use code column stays empty.
(c) The use code for the assemblies, and the detailed parts list, refer to the figure/item
number of the next higher assembly(ies) or sub-assembly(ies). Example: Effectivity 1A,
1B, 1C is written 1ABC.
(5) Units per Assembly
(a) The units per assembly column shows the quantity of units necessary for one next
higher assembly.
(b) In some cases, the information is replaced by the abbreviation RF (for reference) or
AR (as required).
(6) Abbreviations Used
ALT FROM PNR A part which is functionnally and physically interchangeable with the initial part
XXX after repair
AMDT Amendment
AR As required
DELETED Deleted part
DPL Detailed Parts List
EDI Equipment Designator Index
EFFECT CODE Effectivity code
IPL Illustrated Parts List
LH Left-hand
MFR Manufacturer Manufacturer or Optional

Manufacturer in the DPL
MODIFIED A part got after a different part is modified

FROM
NHA Next higher assembly
NP Not procurable
36-11-54 Page 10005

Oct 01/06
6730 SERIES
OPT PNR Optional part number Optional part number which is

fully interchangeable with the
part in the part number column
OPT SEE TABLE Refer to the optional table
ORDER A part number with more than fifteen characters

OVERLGTH PNR
OVERSIZE A part with a size which is larger than its nominal dimension
PNR Part number
POST SB After a modification given up by a Service Bulletin
PRE SB Before a modification given up by a Service Bulletin
R Revised
RF For reference
RH Right hand
SEE CMM Refer to the Component Maintenance Manual
SEE FIG FOR Refer to the figure for details

DET
SEE FIG FOR Refer to the figure for the next higher assembly
NHA
SEL FROM Selected from. A part that you must select from a collection of parts, as necessary
SUPSD BY Superseded by xxx
SUPSDS Supersedes xxx
UNDERSIZE A part with a size which is smaller than its nominal dimension
UNITS PER Units Per Assembly

ASSY
VL Vendors List
F. Updating
(1) General
(a) When an item is revised, added or deleted, the letter "R" is shown in the right-hand
margin (the date of issue changes).
(2) Added Items
(a) The basic sequence of the items are given in steps of 10. It is thus possible to add new
items between the old ones, in the correct sequence of the breakdown. If you add more
than nine new items, you must add new figure at the end of the IPL.
36-11-54 Page 10006

Oct 01/06
6730 SERIES
(3) New Figures Added
(a) When new illustrations are necessary, the alternative figures are added. They refer to the
same nomenclature. The alternative figure is given the basic figure number, with a letter.
This letter is in front of the item number in the nomenclature.
36-11-54 Page 10007

Oct 01/06
6730 SERIES
VENDORS LIST
CODE NAME ADDRESS
V81349 MILITARY SPECIFICATION USA

PROMULGATED
VF0111 BNAE TECHNOPOLIS 54

199 RUE JEAN JACQUES ROUSSEAU
92138 ISSY LES MOULINEAUX
FRANCE
VF0215 ESPA SA 2 RUE DE BALZAC

75008 PARIS
VF0229 JOINT FRANCAIS (LE) 84 A 116 RUE SALVADOR ALLENDE

95870 BEZONS
FRANCE
VF0235 IMPERVIA 101 R ST MARTIN

14110 CONDE SUR NOIREAU
FRANCE
VF0286 AMP DE FRANCE SA DIVISION AMP 29 CHAUSSEE JULES CESAR

MATRIX AEROSPACE 95300 CERGY PONTOISE
FRANCE
VF1868 FILECA FOPTICA SA RTE NATIONALE 1

60730 SAINTE GENEVIEVE
FRANCE
VF1958 LIEBHERR AEROSPACE TOULOUSE 408 AV. DES ETATS-UNIS

SAS 31016 TOULOUSE
FRANCE
VF6220 RAYCHEM SA 2 BD DU MOULIN A VENT

95800 CERGY SAINT CHRISTOPHE
FRANCE
VF9108 MOSS PIECES PLASTIQUES
VI9005 ASSOCIATION EUROPEENNE DES GULLEDELLE 94-B-5

CONSTRUCTEURS B-1200
BRUSSELS
BELGIUM
36-11-54 Page 10008

Oct 01/06
6730 SERIES
ALPHA/NUMERIC INDEX
PART NUMBER AIRLINE FIGURE ITEM TOTAL

STOCK NUMBER NUMBER REQ’D
NUMBER
A027020101-18
(optional, see basic P/N 3 250A 1
A027020101-20)
330A 1
A027020101-20 3 250A 1
330A 1
E22-19NIAGBLANC 1A 400A AR
EN2997SE01005MN 01 290A 1
1A 290A 1
EN3155-004M2020 01 320A 5
1A 320A 5
KZ08-06-9 1A 400B AR
LN9490BK04 1A 382A 1
M85049-31-10N 01 340A 1
1A 340A 1
S100-609A 02 200A 1
S100-610 02 060A 1
S1242 01 120A 1
1A 120A 1
S201SS3CG36
A027020101-20)
330A 1
S22
S696B110-1600)
1A 440A 2
S521G1A040018 3 050A 1
S580A04000 02 050A 1
S602-102X2 02 330A 1
36-11-54 Page 10009

Oct 01/06
6730 SERIES

NUMBER
S602-20X1 02 320A 1
S602-27X2-5 3 170A 1
290A 1
S602-40X2 3 260A 1
S637-00950109 01 450A 1
1A 450A 1
S637-01280143 01 310A 1
1A 310A 1
S696B110-1600 01 440A 2
1A 440A 2
S739-220 01 280A 1
1A 280A 1
S750-220 01 260A 1
1A 260A 1
S752-220 01 260B 1
1A 260B 1
SR1400-32266
S696B110-1600)
1A 440A 2
TFE12X 1A 390A AR
420A AR
TFE8X 1A 425A AR
W6201ZZG87
A027020101-20)
330A 1
21215CA1607 3 100A 1
21215DB1604 01 130A 4
1A 130A 4
22125CF040020E 3 020A 2
36-11-54 Page 10010

Oct 01/06
6730 SERIES

NUMBER
22125CF050012E 01 220A 2
220C 2
1A 220A 2
220C 2
22125CF050014E 01 220B 2
1A 220B 2
22208CF030012E 02 100A 10
22208CF050012E 3 230A 4
22208CF060012E 01 215A 4
1A 215A 4
22209CF030012E 02 090A 2
22223CF060012E 01 216A 2
1A 216A 2
22223CF060014E 01 215B 2
1A 215B 2
22256CF040010E 1A 384A 1
22256CF050020E 3 070A 2
22256CF050022E 3 070B 2
22293CF030005E 1A 288B 1
22293CF030006E 1A 284B 2
22293CF030008E 01 190A 2
300A 4
1A 190A 2
300A 4
22296CF030004E 1A 090A 1
288A 1
22296CF030006E 01 090A 4
1A 095A 3
284A 2
22296CF030010E 01 370A 4
1A 370A 4
36-11-54 Page 10011

Oct 01/06
6730 SERIES

NUMBER
22296CF040006E 02 020A 1
22296CF040008E 02 270A 4
22461CC100 02 150A 1
22461CF080 02 180A 1
22541P030 02 120A 9
22541P040 1A 386A 1
3 030A 2
22541P050 01 240B 2
1A 240B 2
3 080A 2
22541P060 01 210A 4
1A 210A 4
23111CC030 01 100A 4
200A 2
380A 4
1A 100A 4
200A 2
286A 3
380A 4
23111CC050 01 230A 2
1A 230A 2
23111CC060 01 218A 2
1A 218A 2
23111CC100 02 160A 1
23111DB030 02 110A 12
23111DB050 3 240A 4
23202CC0320 3 160A 1
280A 1
23203CC0023 01 030A 1
02 310A 1
1A 030A 1
36-11-54 Page 10012

Oct 01/06
6730 SERIES

NUMBER
23320CA050 01 040A AR
080A AR
140A AR
270A AR
360A AR
02 080A AR
130A AR
1A 040A AR
080A AR
140A AR
270A AR
289A AR
360A AR
23320CA080 01 040B AR
1A 040B AR
323030 1A 410A 1
60055-42 01 050A 1
1A 050A 1
60055-44 01 060A 1
1A 060A 1
6713-11 01 010A 1
02 290A 1
1A 010A 1
6729-21 3 090A 1
6730-010 01 430A 1
3 001A RF
6730-0100 01 350A 2
6730-011 3 350A 1
6730-0110 01 150A 1
1A 150A 1
6730-012
(optional, see basic P/N 6730-011) 3 350A 1
6730-0120 01 240A 1
1A 240A 1
36-11-54 Page 10013

Oct 01/06
6730 SERIES

NUMBER
6730-013 3 350B 1
6730-0130 01 070A 1
1A 070A 1
6730-0140 1A 350A 2
6730-0150 1A 430A 1
3 001C RF
6730-0160 1A 430B 1
3 001D RF
6730-0170 01 430B 1
3 001B RF
6730-0180 02 340A 1
6730-0190 02 190A 1
6730-020 3 220A 1
6730-0200 02 070A 1
6730-030 3 060A 1
6730-051 02 340B 1
6730-052
6730-060
6730-070 02 140A 1
6730-080 01 180A 1
02 001A RF
1A 180A 1
6730-090 3 220B 1
6730-10 3 120A 1
6730-12 01 110A 1
1A 110A 1
6730-14 02 280A 1
36-11-54 Page 10014

Oct 01/06
6730 SERIES

NUMBER
6730-15 02 260A 1
6730-16 02 170A 1
6730-18 3 150A 1
270A 1
6730-19 3 210A 1
6730-2 3 340A 1
6730-20 3 190A 1
310A 1
6730-22 02 210A 1
6730-23 02 220A 1
6730-25 02 250A 1
6730-26A 02 240A 2
6730-28 02 030A 1
6730-3 3 140A 1
6730-30 02 040A 1
6730-32 3 200A 1
320A 1
6730-36 01 160A 1
1A 160A 1
6730-38 01 250A AR
1A 250A AR
6730-4
6730-40
6730-41
6730-42 02 230A 2
36-11-54 Page 10015

Oct 01/06
6730 SERIES

NUMBER
6730-46
(optional, see basic P/N 6730-46A) 3 180A 2
300A 2
6730-46A 3 180A 2
300A 2
6730-48 1A 282A 1
6730-5 3 040A 1
6730-8 3 110A 1
6730-9 3 130A 1
6730-97 3 010A 1
6730-98
6730A02 01 001A RF
6730B01 1A 001A RF
6740-28 02 010A 1
6740-43 01 020A 1
02 300A 1
1A 020A 1
8X1SL1013A
(optional, see basic P/N 8X1ZC70THT) 01 170A 2
8X1ZC70THT 01 170A 2
S602-8X1 1A 170A 2
36-11-54 Page 10016

Oct 01/06
6730 SERIES
OPTIONAL VENDOR INDEX
OPTIONAL OPTIONAL PART NUMBER

PART NUMBER VENDOR’S
CODE PART NUMBER VENDOR
CODE
6730-011 ZZZZZZ 6730-012 V1958
6730-0190 ZZZZZZ 6730-060 VF1958
6730-0200 ZZZZZZ 6730-052 VF1958
6730-46A ZZZZZZ 6730-46 VF1958
6730-5 ZZZZZZ 6730-40 VNP
6730-97 ZZZZZZ 6730-4 VF1958

6730-41 VF1958
6730-98 VF1958
8X1ZC70THT ZZZZZZ 8X1SL1013A VF0229
A027020101-20 ZZZZZZ A027020101-18 VF1958

S201SS3CG36 VNP
W6201ZZG87 VNP
S696B110-1600 ZZZZZZ S22 VNP

SR1400-32266 VNP
36-11-54 Page 10017

Oct 01/06
6730 SERIES
36-11-54 Page 10018

Oct 01/06
6730 SERIES
DETAILED PARTS LIST
36-11-54 Page 10019

Oct 01/06
6730 SERIES
Fan Air Valve

Figure 01/GRAPHIC 36-11-54-991-029-A01
36-11-54 Page 10020

Oct 01/06
6730 SERIES
FIG. ITEM PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS

STOCK 1234567 CODE PER
NUMBER ASSY
01 – 001A 6730A02 VALVE, FAN, AIR RF

NP
010A 6713-11 . AXLE 1
020A 6740-43 . WASHER, LOCK 1
ATTACHING PARTS
030A 23203CC0023 . RING, RETAINING 1

(VF0111)
***
040A 23320CA050 . LOCWIRE AR

(VF0111)
SUPSD BY 23320CA080
– 040B 23320CA080 . LOCWIRE AR

(VF0111)
SUPSDS 23320CA050
050A 60055-42 . SCREW 1
060A 60055-44 . RING, RETAINING 1
– 070A 6730-0130 . COVER, S/A 1

NP
ATTACHING PARTS
080A 23320CA050 . LOCKWIRE AR

(VF0111)
090A 22296CF030006E . SCREW 4

(VF0111)
100A 23111CC030 . WASHER 4

(VF0111)
***
110A 6730-12 . . COVER 1
120A S1242 . . PLATE, NAME 1
– ITEM NOT ILLUSTRATED
36-11-54 Page 10021

Oct 01/06
6730 SERIES

NUMBER ASSY
01 ATTACHING PARTS
130A 21215DB1604 . . RIVET 4

(VF0111)
***

(VF0111)
150A 6730-0110 . UNION 1
160A 6730-36 . BANJO 1
170A 8X1ZC70THT . PACKING, PREFORMED 2

(VF0235)
OPT TO 8X1SL1013A MADE BY
(VF0229)
180A 6730-080 . ACTUATOR, PNEUMATIC, S/A 1

NP
SEE FIG 02-001A FOR DET
ATTACHING PARTS
190A 22293CF030008E . SCREW 2

(VF0111)
200A 23111CC030 . WASHER 2

(VF0111)
210A 22541P060 . NUT 4

(VF0111)
USED WITH 01-430A
– 215A 22208CF060012E . SCREW 4

(VF0111)
USED WITH 01-430B
SUPSD BY 22223CF060014E
215B 22223CF060014E . SCREW 2

(VF0111)
SUPSDS 22208CF060012E
216A 22223CF060012E . SCREW 2

(VF0111)
218A 23111CC060 . WASHER 2

(VF0111)
USED WITH 01-430B
36-11-54 Page 10022

Oct 01/06
6730 SERIES

NUMBER ASSY
01 220A 22125CF050012E . SCREW 2

(VF0111)
– 220B 22125CF050014E . SCREW 2

(VF0111)
– 220C 22125CF050012E . SCREW 2

(VF0111)
230A 23111CC050 . WASHER 2

(VF0111)
240A 6730-0120 . PLATE, RETAINING 1

NP
SUPSD BY 22541P050
– 240B 22541P050 . NUT 2

SUPSDS 6730-0120
***
250A 6730-38 . SHIM AR
260A S750-220 . CABLE, COMPLETE 1

SUPSD BY S752-220
– 260B S752-220 . CABLE, COMPLETE 1

SUPSDS S750-220

(VF0111)
290A EN2997SE01005MN . CONNECTOR, ELECTRIC 1

(VI9005)
ATTACHING PARTS
300A 22293CF030008E . SCREW 4

(VF0111)
***
310A S637-01280143 . CAP, PROTECTIVE 1
320A EN3155-004M2020 . . PIN, CONTACT 5
36-11-54 Page 10023

Oct 01/06
6730 SERIES

NUMBER ASSY
01 340A M85049-31-10N . NUT 1

(V81349)
350A 6730-0100 . MICRO-SWITCH, COMPLETE 2
ATTACHING PARTS

(VF0111)
370A 22296CF030010E . SCREW 4

(VF0111)
380A 23111CC030 . WASHER 4

(VF0111)
***
430A 6730-010 . VALVE, BUTTERFLY, S/A 1

NP
SUPSD BY 6730-0170
430B 6730-0170 . VALVE, BUTTERFLY, S/A 1

NP
SEE FIG 03-001B FOR DET
SUPSDS 6730-010
440A S696B110-1600 . CAP, PROTECTIVE 2

(VF9108)
OPT TO S22 MADE BY (VNP)
OPT TO SR1400-32266 MADE BY
(VNP)
36-11-54 Page 10024

Oct 01/06
6730 SERIES
36-11-54 Page 10025

Oct 01/06
6730 SERIES
Fan Air Valve

Figure 1A/GRAPHIC 36-11-54-991-058-A01
36-11-54 Page 10026

Oct 01/06
6730 SERIES

NUMBER ASSY
1A – 001A 6730B01 VALVE, FAN, AIR RF

NP
010A 6713-11 . AXLE 1
020A 6740-43 . WASHER, LOCK 1
ATTACHING PARTS

(VF0111)
***

(VF0111)
SUPSD BY 23320CA080
– 040B 23320CA080 . LOCWIRE AR

(VF0111)
SUPSDS 23320CA050
050A 60055-42 . SCREW 1
060A 60055-44 . RING, RETAINING 1
– 070A 6730-0130 . COVER, S/A 1

NP
ATTACHING PARTS

(VF0111)
090A 22296CF030004E . SCREW 1

(VF0111)
095A 22296CF030006E . SCREW 3

(VF0111)
100A 23111CC030 . WASHER 4

(VF0111)
***
110A 6730-12 . . COVER 1
120A S1242 . . PLATE, NAME 1
36-11-54 Page 10027

Oct 01/06
6730 SERIES

NUMBER ASSY
1A ATTACHING PARTS
130A 21215DB1604 . . RIVET 4

(VF0111)
***

(VF0111)
150A 6730-0110 . UNION 1
160A 6730-36 . BANJO 1
170A S602-8X1 . PACKING, PREFORMED 2
180A 6730-080 . ACTUATOR, PNEUMATIC, S/A 1

NP
ATTACHING PARTS
190A 22293CF030008E . SCREW 2

(VF0111)
200A 23111CC030 . WASHER 2

(VF0111)
210A 22541P060 . NUT 4

(VF0111)
USED WITH 01-430A
– 215A 22208CF060012E . SCREW 4

(VF0111)
USED WITH 01-430B
215B 22223CF060014E . SCREW 2

(VF0111)
216A 22223CF060012E . SCREW 2

(VF0111)
218A 23111CC060 . WASHER 2

(VF0111)
USED WITH 01-430B
220A 22125CF050012E . SCREW 2

(VF0111)
36-11-54 Page 10028

Oct 01/06
6730 SERIES

NUMBER ASSY
1A – 220B 22125CF050014E . SCREW 2

(VF0111)
– 220C 22125CF050012E . SCREW 2

(VF0111)
230A 23111CC050 . WASHER 2

(VF0111)
240A 6730-0120 . PLATE, RETAINING 1

NP
SUPSD BY 22541P050
– 240B 22541P050 . NUT 2

(VF0111)
SUPSDS 6730-0120
***
250A 6730-38 . SHIM AR

SUPSD BY S752-220
– 260B S752-220 . CABLE, COMPLETE 1

SUPSDS S750-220

(VF0111)
282A 6730-48 . COVER 1
ATTACHING PARTS
284A 22296CF030006E . SCREW 2

(VF0111)
– 284B 22293CF030006E . SCREW 2

(VF0111)
286A 23111CC030 . WASHER 3

(VF0111)
36-11-54 Page 10029

Oct 01/06
6730 SERIES

NUMBER ASSY
1A 288A 22296CF030004E . SCREW 1

(VF0111)
– 288B 22293CF030005E . SCREW 1

(VF0111)

(VF0111)
***
290A EN2997SE01005MN . CONNECTOR, ELECTRIC 1

(VI9005)
ATTACHING PARTS
300A 22293CF030008E . SCREW 4

(VF0111)
***
320A EN3155-004M2020 . . PIN, CONTACT 5
340A M85049-31-10N . NUT 1

(V81349)
350A 6730-0140 . MICRO-SWITCH, COMPLETE 2
ATTACHING PARTS

(VF0111)
370A 22296CF030010E . SCREW 4

(VF0111)
380A 23111CC030 . WASHER 4

(VF0111)
***
382A LN9490BK04 . CLAMP 1

(VF0215)
36-11-54 Page 10030

Oct 01/06
6730 SERIES

NUMBER ASSY
1A ATTACHING PARTS
384A 22256CF040010E . SCREW 1

(VF0111)
– 386A 22541P040 . NUT 1

(VF0111)
***
390A TFE12X . SLEEVE AR

(VF6220)
400A E22-19NIAGBLANC . WIRE, ELECTRICAL AR

OVRLGTH PN E22-19NIAG-BLANC
– 400B KZ08-06-9 . WIRE, ELECTRICAL AR

(VF1868)
410A 323030 . SPLICE 1

(VF0286)

(VF6220)

(VF6220)
430A 6730-0150 . VALVE, BUTTERFLY, S/A 1

NP
SEE FIG 03-001C FOR DET
SUPSD BY 6730-0160
430B 6730-0160 . VALVE, BUTTERFLY, S/A 1

NP
SEE FIG 03-001D FOR DET
SUPSDS 6730-0150
440A S696B110-1600 . CAP, PROTECTIVE 2

OPT TO S22 MADE BY (VNP)
OPT TO SR1400-32266 MADE BY
(VNP)
36-11-54 Page 10031

Oct 01/06
6730 SERIES
Pneumatic Actuator S/A

Figure 02/GRAPHIC 36-11-54-991-030-A01
36-11-54 Page 10032

Oct 01/06
6730 SERIES

NUMBER ASSY
02 – 001A 6730-080 ACTUATOR, PNEUMATIC, S/A RF

NP
SEE FIG 01-180 FOR NHA
010A 6740-28 . PLATE, LOCKING 1
ATTACHING PARTS
020A 22296CF040006E . SCREW 1

(VF0111)
***
030A 6730-28 . UNION 1
040A 6730-30 . SEAL, METAL 1
050A S580A04000 . BALL 1
060A S100-610 . SPRING 1
070A 6730-0200 . COVER 1

OPT TO 6730-052
ATTACHING PARTS

(VF0111)
090A 22209CF030012E . SCREW 2

(VF0111)
100A 22208CF030012E . SCREW 10

(VF0111)
110A 23111DB030 . WASHER 12

(VF0111)
120A 22541P030 . NUT 9

(VF0111)
***

(VF0111)
140A 6730-070 . FUSE, THERMAL 1
36-11-54 Page 10033

Oct 01/06
6730 SERIES

NUMBER ASSY
02 ATTACHING PARTS
150A 22461CC100 . NUT 1

(VF0111)
160A 23111CC100 . WASHER 1

(VF0111)
***
170A 6730-16 . SCREW, ADJUSTING 1
ATTACHING PARTS
180A 22461CF080 . NUT 1

(VF0111)
***
190A 6730-0190 . PISTON 1

OPT TO 6730-060
200A S100-609A . SPRING 1
210A 6730-22 . RING, GUIDE 1

DIA 100 MM
220A 6730-23 . RING, GUIDE 1

DIA 31 MM
230A 6730-42 . RING , FLEXIBLE 2
240A 6730-26A . RING, SEALING 2

DIA 100 MM
250A 6730-25 . RING, EXPANDER 1

NP
260A 6730-15 . CLEVIS 1
ATTACHING PARTS
270A 22296CF040008E . SCREW 4

(VF0111)
***
280A 6730-14 . ROD 1
ATTACHING PARTS
290A 6713-11 . AXLE, ROD 1

36-11-54 Page 10034

Oct 01/06
6730 SERIES

NUMBER ASSY
02 300A 6740-43 . WASHER, LOCK 1

(VF0111)
***
340A 6730-0180 . BODY 1

NP
SUPSD BY 6730-051
– 340B 6730-051 . BODY 1

SUPSDS 6730-0180
36-11-54 Page 10035

Oct 01/06
6730 SERIES
Butterfly Valve S/A

Figure 3/GRAPHIC 36-11-54-991-059-A01
36-11-54 Page 10036

Oct 01/06
6730 SERIES

NUMBER ASSY
3 – 001A 6730-010 VALVE, BUTTERFLY, S/A RF

NP
SEE FIG 01-430A FOR NHA
SUPSD BY 6730-0170
SUPSD BY 6730-0160
– 001B 6730-0170 VALVE, BUTTERFLY, S/A RF

NP
SEE FIG 01-430B FOR NHA
SUPSDS 6730-010
SUPSDS 6730-0150
– 001C 6730-0150 VALVE, BUTTERFLY, S/A RF

NP
SEE FIG 01A-430A FOR NHA
SUPSD BY 6730-0170
SUPSD BY 6730-0160
– 001D 6730-0160 VALVE, BUTTERFLY, S/A RF

NP
SEE FIG 01A-430B FOR NHA
SUPSDS 6730-010
SUPSDS 6730-0150
010A 6730-97 . LEVER 1

OPT TO 6730-41
OPT TO 6730-98
OPT TO 6730-4
ATTACHING PARTS
020A 22125CF040020E . SCREW 2

(VF0111)
030A 22541P040 . NUT 2

(VF0111)
***
040A 6730-5 . CONTROL, MANUAL 1

OPT TO 6730-40 MADE BY (VNP)
ATTACHING PARTS
050A S521G1A040018 . PIN 1
***
36-11-54 Page 10037

Oct 01/06
6730 SERIES

NUMBER ASSY
3 – 060A 6730-030 . BUTTERFLY, S/A 1

NP
ATTACHING PARTS
070A 22256CF050020E . SCREW 2

– 070B 22256CF050022E . SCREW 2

(VF0111)
080A 22541P050 . NUT 2

(VF0111)
***
090A 6729-21 . . PLATE 1
ATTACHING PARTS
100A 21215CA1607 . . RIVET 1

(VF0111)
***
110A 6730-8 . . RING, FLEXIBLE, OPEN 1
120A 6730-10 . . SEAL 1
130A 6730-9 . . RING, EXPANDER 1
140A 6730-3 . . BUTTERFLY 1
150A 6730-18 . SUPPORT 1
ATTACHING PARTS

(VF0111)
***
170A S602-27X2-5 . PACKING, PREFORMED 1
180A 6730-46A . SEAL 2

OPT TO 6730-46
190A 6730-20 . WASHER, THRUST 1
200A 6730-32 . WASHER, SPRING 1
36-11-54 Page 10038

Oct 01/06
6730 SERIES

NUMBER ASSY
3 210A 6730-19 . WASHER, BEARING 1
220A 6730-020 . BOX 1AB 1
220B 6730-090 . BOX 1CD 1
ATTACHING PARTS
230A 22208CF050012E . SCREW 4

(VF0111)
240A 23111DB050 . WASHER 4

(VF0111)
***
250A A027020101-20 . BEARING, BALL 1

OPT TO W6201ZZG87 MADE BY
(VNP)
OPT TO A027020101-18
OPT TO S201SS3CG36 MADE BY
(VNP)
270A 6730-18 . SUPPORT 1
ATTACHING PARTS

(VF0111)
***
290A S602-27X2-5 . PACKING, PREFORMED 1
300A 6730-46A . SEAL 2

OPT TO 6730-46
310A 6730-20 . WASHER, THRUST 1
320A 6730-32 . WASHER, SPRING 1
330A A027020101-20 . BEARING, BALL 1

OPT TO W6201ZZG87 MADE BY
(VNP)
OPT TO A027020101-18
OPT TO S201SS3CG36 MADE BY
(VNP)
340A 6730-2 . AXLE 1
36-11-54 Page 10039

Oct 01/06
6730 SERIES

NUMBER ASSY
3 350A 6730-011 . BODY, VALVE 1

NP
OPT TO 6730-012 MADE BY (V1958)
SUPSD BY 6730-013
– 350B 6730-013 . BODY, VALVE 1

SUPSDS 6730-011
36-11-54 Page 10040

Oct 01/06

36-11-54 R06 CMM

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COMPONENT MAINTENANCE MANUAL

COMPONENT MAINTENANCE MANUAL

FAN AIR VALVE

LIEBHERR-AEROSPACE TOULOUSE SAS

Initial Issue: Jul 10/87 36-11-54 Revision No. 6

Copyright © 2006 Liebherr-Aerospace Toulouse SAS

Initial Issue: Jul 10/87 36-11-54 Revision No. 6

LIEBHERR-AEROSPACE TOULOUSE SAS

REVISION TRANSMITTAL LETTER

– THIS IS A COMPLETELY REISSUED CMM:

• Remove and destroy the previous CMM,

– Affected pages are listed on the “LIST OF EFFECTIVE PAGES”,

– File the REVISION TRANSMITTAL LETTER separately.

This page intentionally left blank.

Revision No.6 - Oct 01/06

LOCATIONS DESIGNATION DESCRIPTION OF CHANGE

LIST OF EFFECTIVE PAGES R

DESCRIPTION AND OPERATION R Complete re-issued

TESTING AND FAULT ISOLATION R Complete re-issued

DISASSEMBLY R Complete re-issued

CLEANING R Complete re-issued

INSPECTION/CHECK R Complete re-issued

REPAIR R Complete re-issued

ASSEMBLY R Complete re-issued

FITS AND CLEARANCES R Complete re-issued

SPECIAL TOOLS, FIXTURES, R Complete re-issued

STORAGE (INCLUDING R Complete re-issued

APPENDIX A D Deleted ATRDS

APPENDIX B R Complete re-issued

ILLUSTRATED PARTS LIST R Complete re-issued

This page intentionally left blank.

This page intentionally left blank.

RECORD OF TEMPORARY REVISIONS

This page intentionally left blank.

SERVICE BULLETIN INCORPORATION INTO CMM TITLE

Number Rev Date Rev

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LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

TITLE PAGE 2 R Oct 01/06

DESCRIPTION AND OPERATION CLEANING

LIST OF EFFECTIVE PAGES (Continued)

SUBJECT PAGE DATE SUBJECT PAGE DATE

4002 R Oct 01/06 7004 Blank Oct 01/06

LIST OF EFFECTIVE PAGES (Continued)

SUBJECT PAGE DATE SUBJECT PAGE DATE

APPENDIX A 10032 R Oct 01/06

OPTIONAL VENDOR INDEX

DETAILED PARTS LIST

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INTRODUCTION .............................................................................................................................. INTRO 1

DESCRIPTION AND OPERATION .................................................................................................. 1

TESTING AND FAULT ISOLATION .................................................................................................. 1001

SCHEMATIC AND WIRING DIAGRAMS ......................................................................... NOT APPLICABLE

DISASSEMBLY ................................................................................................................................. 3001

TABLE OF CONTENTS (Continued)

CLEANING ....................................................................................................................................... 4001

TABLE OF CONTENTS (Continued)

D. Procedure .......................................................................................................................... 4003

INSPECTION/CHECK ...................................................................................................................... 5001

TABLE OF CONTENTS (Continued)

(8) Control of the Bearing Washer (03-210) ..................................................................... 5013

REPAIR ............................................................................................................................................ 6001