36-11-44 R11 CMM

COMPONENT MAINTENANCE MANUAL

WITH
ILLUSTRATED PARTS LIST
TEMPERATURE CONTROL THERMOSTAT
Part Number
342B010000
342B020000
342B030000
342B030000 AMDT A
342D010000
342D020000
342D030000
342D030000 AMDT A
LIEBHERR-AEROSPACE TOULOUSE SAS

(F1958)
408, Avenue des Etats-Unis - B.P.52010
31016 TOULOUSE CEDEX - FRANCE
Phone: +33 (0)5.61.35.28.28
Fax: +33 (0)5.61.35.29.29
techpub.toulouse@liebherr.com
Or contact us on our Web Site:
http://www.liebherr.aero
TP1
Initial Issue: Jun 19/87 36-11-44 Revision No. 11

Jan 30/09
Copyright ©2009 Liebherr-Aerospace Toulouse SAS
This document is given in confidence and may not be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
without the prior written permission of Liebherr-Aerospace Toulouse SAS.
Unless Liebherr-Aerospace Toulouse SAS (the company) has accepted a contractual obligation in respect
of the information and data contained herein, such information and data is provided without responsibility
and the company disclaim all liability arising from its use.
TP2
Initial Issue: Jun 19/87 36-11-44 Revision No. 11

Jan 30/09
342 Series
LIEBHERR-AEROSPACE TOULOUSE SAS

(F1958)
408, Avenue des Etats-Unis - B.P.52010
31016 TOULOUSE CEDEX - FRANCE
Phone: +33 (0)5.61.35.28.28
Fax: +33 (0)5.61.35.29.29
techpub.toulouse@liebherr.com
Or contact us on our Web Site:
http://www.liebherr.aero
REVISION TRANSMITTAL LETTER
TO HOLDERS OF COMPONENT MAINTENANCE MANUAL FOR TEMPERATURE CONTROL

THERMOSTAT ATA 36-11-44.
The revision No. 11, dated Jan 30/09 is attached and covers all components held by every operator.
FILING INSTRUCTIONS:
– THIS IS A PARTIALLY REISSUED CMM:
• Remove and destroy the pages that are affected by this revision.
– Affected pages are listed on the “LIST OF EFFECTIVE PAGES”,
– File the REVISION TRANSMITTAL LETTER separately.
TL
36-11-44 Page 1
Jan 30/09
342 Series
This page intentionally left blank.
TL
36-11-44 Page 2
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342 Series
HIGHLIGHTS
Revision No.11 - Jan 30/09
Pages which have been added, revised or deleted are outlined below together with the Highlights of the
Revision.
LOCATIONS DESIGNATION DESCRIPTION OF CHANGE
TITLE PAGE R
LIST OF EFFECTIVE PAGES R
TESTING AND FAULT ISOLATION R
TASK 36-11-44-700-001-A01 R Updated the special tools T09, T11 and T12
SUBTASK 36-11-44-780-002-A01 R Modified pressure and temperature values

at hot air test
CLEANING R Relocated text
ASSEMBLY R
TASK 36-11-44-400-802-A01 R Updated Consumable Materials
SUBTASK 36-11-44-420-002-A01 R Replaced M10B by M71B
SPECIAL TOOLS, FIXTURES, R

EQUIPMENT AND CONSUMABLES
TASK 36-11-44-940-801-A01 R Updated T09, T11 and T12 PNR
APPENDIX A D
TASK 36-11-44-880-801-A01 D Deleted ATRDS
ILLUSTRATED PARTS LIST (IPL) R
DETAILED PARTS LIST

FIGURE 01 R Updated optional items
FIGURE 01A R Updated optional items
FIGURE 01B R Updated optional items
FIGURE 01C R Updated optional items
FIGURE 02 R Added NP on items
FIGURE 02A R Added NP on items
FIGURE 02B R Added NP on items
HLTS
36-11-44 Page 1
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342 Series
LOCATIONS DESIGNATION DESCRIPTION OF CHANGE
FIGURE 02C R Added NP on items
FIGURE 02F R Added NP on items
HLTS
36-11-44 Page 2
Jan 30/09
342 Series
RECORD OF REVISIONS
INSERTED INSERTED
REV. ISSUE REV. ISSUE
No. DATE DATE BY No. DATE DATE BY
ROR
36-11-44 Page 1
Jun 19/87
342 Series
ROR
36-11-44 Page 2
Jun 19/87
342 Series
RECORD OF TEMPORARY REVISIONS
INSERTED REMOVED
TEMP REV. ISSUE PAGE No.
No. DATE DATE BY DATE BY
TR2 DATED JUN 15/05 INCORPORATED BY LIEBHERR IN CMM 36-11-44 REV 09 DATED SEP 30/06
RTR
36-11-44 Page 1
Sep 30/06
342 Series
RTR
36-11-44 Page 2
Sep 30/06
342 Series
SERVICE BULLETIN LIST
SERVICE BULLETIN INCORPORATION INTO CMM TITLE
Number Rev Date Rev
342A-36-01 00 Feb 15/90 03 TEMPERATURE CONTROL

THERMOSTAT (TCT) - IMPROVE
THE FREE MOVEMENT OF
REGULATION CLAPPER WITHIN
ITS GUIDE
342A-36-02 00 Dec 15/92 04 TEMPERATURE CONTROL

THERMOSTAT (TCT) - UNION
IMPROVEMENT, WEIGHT GAIN-
IMPROVEMENT OF TOLERANCE
TO CONTAMINATION
342-36-03 01 Jan 31/95 05 BLEED SYSTEM - TEMPERATURE

CONTROL THERMOSTAT (TCT) -
LOW TEMPERATURE REGULATION
IMPROVEMENT
342-36-04 00 Dec 07/98 07 BLEED SYSTEM - TEMPERATURE

CONTROL THERMOSTAT (TCT) P/N
342B020000 AND P/N 342D020000 -
ADDITION OF A SPACER
342-36-06 00 Mar 26/04 08 PNEUMATIC-ENGINE BLEED AIR

SUPPLY SYSTEM - TEMPERATURE
CONTROL THERMOSTAT PNR
342B030000 AND PNR 342D030000
- REPLACEMENT OF GUIDE
MATERIAL
SBL
36-11-44 Page 1
Mar 26/04
342 Series
SBL
36-11-44 Page 2
Mar 26/04
342 Series
LIST OF EFFECTIVE PAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE
TITLE PAGE DESCRIPTION AND OPERATION

1 R Jan 30/09 1 Sep 30/06
2 R Jan 30/09 2 Sep 30/06
3 Sep 30/06
RECORD OF REVISIONS 4 Sep 30/06
1 Jun 19/87 5 Sep 30/06
2 Blank Jun 19/87 6 Sep 30/06
7 Sep 30/06
RECORD OF TEMPORARY REVISIONS 8 Sep 30/06
1 Sep 30/06
2 Blank Sep 30/06 TESTING AND FAULT ISOLATION
1001 R Jan 30/09
SERVICE BULLETIN LIST 1002 R Jan 30/09
1 Mar 26/04 1003 R Jan 30/09
2 Blank Mar 26/04 1004 R Jan 30/09
1005 R Jan 30/09
LIST OF EFFECTIVE PAGES 1006 R Jan 30/09
1 R Jan 30/09 1007 R Jan 30/09
2 R Jan 30/09 1008 R Jan 30/09
3 R Jan 30/09 1009 R Jan 30/09
4 R Jan 30/09 1010 R Jan 30/09
1011 R Jan 30/09
TABLE OF CONTENTS 1012 R Jan 30/09
1 R Jan 30/09
2 R Jan 30/09 DISASSEMBLY
3 R Jan 30/09 3001 Mar 26/04
4 R Jan 30/09 3002 Mar 26/04
5 R Jan 30/09 3003 Mar 26/04
6 R Jan 30/09 3004 Mar 26/04
7 R Jan 30/09 3005 Mar 26/04
8 Blank Jan 30/09 3006 Mar 26/04
3007 Mar 26/04
LIST OF ILLUSTRATIONS 3008 Mar 26/04
1 R Jan 30/09 3009 Mar 26/04
2 R Jan 30/09 3010 Mar 26/04
3011 Mar 26/04
INTRODUCTION 3012 Mar 26/04
1 Mar 26/04 3013 Mar 26/04
2 Mar 26/04 3014 Mar 26/04
3 Mar 26/04 3015 Mar 26/04
4 Mar 26/04 3016 Mar 26/04
5 Mar 26/04 3017 Mar 26/04
6 Mar 26/04 3018 Mar 26/04
7 Mar 26/04 3019 Mar 26/04
8 Mar 26/04 3020 Mar 26/04
9 Mar 26/04 3021 Mar 26/04
10 Mar 26/04 3022 Blank Mar 26/04
LEP
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LIST OF EFFECTIVE PAGES (Continued)
CLEANING 7004 R Jan 30/09

4001 R Jan 30/09 7005 R Jan 30/09
4002 R Jan 30/09 7006 R Jan 30/09
4003 R Jan 30/09 7007 R Jan 30/09
4004 R Jan 30/09 7008 R Jan 30/09
4005 R Jan 30/09 7009 R Jan 30/09
4006 R Jan 30/09 7010 R Jan 30/09
4007 R Jan 30/09 7011 R Jan 30/09
4008 R Jan 30/09 7012 R Jan 30/09
4009 R Jan 30/09 7013 R Jan 30/09
4010 R Jan 30/09 7014 R Jan 30/09
4011 R Jan 30/09 7015 R Jan 30/09
4012 R Jan 30/09 7016 R Jan 30/09
4013 R Jan 30/09 7017 R Jan 30/09
4014 R Jan 30/09 7018 R Jan 30/09
4015 R Jan 30/09 7019 R Jan 30/09
4016 R Jan 30/09 7020 R Jan 30/09
4017 R Jan 30/09 7021 R Jan 30/09
4018 R Jan 30/09 7022 R Jan 30/09
4019 R Jan 30/09 7023 R Jan 30/09
4020 R Jan 30/09 7024 R Jan 30/09
4021 R Jan 30/09 7025 R Jan 30/09
4022 Blank Jan 30/09 7026 R Jan 30/09
7027 R Jan 30/09
INSPECTION/CHECK 7028 R Jan 30/09
5001 Jan 01/08 7029 R Jan 30/09
5002 Jan 01/08 7030 R Jan 30/09
5003 Jan 01/08 7031 R Jan 30/09
5004 Blank Jan 01/08 7032 R Jan 30/09
7033 R Jan 30/09
REPAIR 7034 R Jan 30/09
6001 Sep 30/06 7035 R Jan 30/09
6002 Sep 30/06 7036 R Jan 30/09
6003 Sep 30/06 7037 R Jan 30/09
6004 Sep 30/06 7038 R Jan 30/09
6005 Sep 30/06 7039 R Jan 30/09
6006 Sep 30/06 7040 Blank Jan 30/09
6007 Sep 30/06
6008 Sep 30/06 FITS AND CLEARANCES
6009 Sep 30/06 8001 Mar 26/04
6010 Sep 30/06 8002 Mar 26/04
6011 Sep 30/06 8003 Mar 26/04
6012 Sep 30/06 8004 Blank Mar 26/04
ASSEMBLY SPECIAL TOOLS, FIXTURES, EQUIPMENT AND

7001 R Jan 30/09 CONSUMABLES
7002 R Jan 30/09 9001 R Jan 30/09
7003 R Jan 30/09 9002 R Jan 30/09
LEP
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LIST OF EFFECTIVE PAGES (Continued)
9003 R Jan 30/09 10021 R Jan 30/09

9004 R Jan 30/09 10022 Blank Jan 30/09
9005 R Jan 30/09
9006 R Jan 30/09 DETAILED PARTS LIST
9007 R Jan 30/09 10023 R Jan 30/09
9008 R Jan 30/09 10024 R Jan 30/09
9009 R Jan 30/09 10025 R Jan 30/09
9010 R Jan 30/09 10026 R Jan 30/09
9011 R Jan 30/09 10027 R Jan 30/09
9012 Blank Jan 30/09 10028 R Jan 30/09
10029 Blank Jan 30/09
STORAGE (INCLUDING TRANSPORTATION) 10030 R Jan 30/09
15001 Mar 26/04 10031 R Jan 30/09
15002 Mar 26/04 10032 R Jan 30/09
10033 R Jan 30/09
APPENDIX A 10034 R Jan 30/09
A-1 D Jan 30/09 10035 R Jan 30/09
A-2 Blank Jan 30/09 10036 R Jan 30/09
10037 R Jan 30/09
APPENDIX B 10038 R Jan 30/09
B-1 Sep 30/06 10039 R Jan 30/09
B-2 Blank Sep 30/06 10040 R Jan 30/09
10041 Blank Jan 30/09
ILLUSTRATED PARTS LIST (IPL) 10042 R Jan 30/09
10001 R Jan 30/09 10043 R Jan 30/09
10002 Blank Jan 30/09 10044 R Jan 30/09
10045 R Jan 30/09
INTRO IPL 10046 R Jan 30/09
10003 R Jan 30/09 10047 R Jan 30/09
10004 R Jan 30/09 10048 R Jan 30/09
10005 R Jan 30/09 10049 R Jan 30/09
10006 R Jan 30/09 10050 R Jan 30/09
10007 R Jan 30/09 10051 R Jan 30/09
10008 R Jan 30/09 10052 R Jan 30/09
10009 R Jan 30/09 10053 R Jan 30/09
10010 Blank Jan 30/09 10054 R Jan 30/09
10055 R Jan 30/09
ALPHA/NUMERIC INDEX 10056 R Jan 30/09
10011 R Jan 30/09 10057 R Jan 30/09
10012 R Jan 30/09 10058 R Jan 30/09
10013 R Jan 30/09 10059 Blank Jan 30/09
10014 R Jan 30/09 10060 R Jan 30/09
10015 R Jan 30/09 10061 R Jan 30/09
10016 R Jan 30/09 10062 R Jan 30/09
10017 R Jan 30/09 10063 Blank Jan 30/09
10018 R Jan 30/09 10064 R Jan 30/09
10019 R Jan 30/09 10065 R Jan 30/09
10020 R Jan 30/09 10066 R Jan 30/09
LEP
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LEP
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TABLE OF CONTENTS
PAGE
INTRODUCTION .............................................................................................................................. INTRO 1

1. Introduction ............................................................................................................................... INTRO 1
A. General .............................................................................................................................. INTRO 1
B. How to Use the Manual ...................................................................................................... INTRO 1
C. Related Publications .......................................................................................................... INTRO 1
D. CMM Page Blocks ............................................................................................................. INTRO 2
E. Measurements ................................................................................................................... INTRO 5
F. Units of Measure ................................................................................................................ INTRO 6
G. Measurement Conversion Table ........................................................................................ INTRO 7
H. Temperature Conversion Table .......................................................................................... INTRO 9
I. Abbreviations ..................................................................................................................... INTRO 9
J. Geometric Tolerances Symbols ......................................................................................... INTRO
10
K. Verifications ........................................................................................................................ INTRO
10
DESCRIPTION AND OPERATION .................................................................................................. 1

1. Description ................................................................................................................................ 1
A. General Description ........................................................................................................... 1
B. Characteristics ................................................................................................................... 1
C. Detailed Description ........................................................................................................... 4
2. Operation .................................................................................................................................. 7
A. Temperature Control Function .......................................................................................... 7
TESTING AND FAULT ISOLATION ................................................................................................. 1001

1. Testing Procedure ..................................................................................................................... 1001
A. Reason for the Job ............................................................................................................. 1001
B. Job Set-up Information ....................................................................................................... 1001
C. Job Set-up .......................................................................................................................... 1002
D. Procedure .......................................................................................................................... 1002
E. Close-up ............................................................................................................................. 1008
2. Fault Isolation ............................................................................................................................ 1010
C. Job Set-up .......................................................................................................................... 1011
D. Procedure ......................................................................................................................... 1011
E. Close-up ............................................................................................................................. 1012
SCHEMATIC AND WIRING DIAGRAMS ........................................................................ NOT APPLICABLE
DISASSEMBLY ................................................................................................................................ 3001

1. Removal of the Union (01-010) ................................................................................................. 3001
C. Job Set-up .......................................................................................................................... 3001
D. Procedure .......................................................................................................................... 3001
E. Close-up ............................................................................................................................. 3001
TOC
36-11-44 Page 1
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342 Series
TABLE OF CONTENTS (Continued)

PAGE
2. Removal of the Filter (01-040) and Blanking Plugs (01B-075) and (01B-095) .......................... 3003
C. Job Set-up .......................................................................................................................... 3003
D. Procedure .......................................................................................................................... 3004
E. Close-up ............................................................................................................................. 3004
3. Removal of the Stick (01-090) ................................................................................................... 3007
C. Job Set-up .......................................................................................................................... 3007
D. Procedure .......................................................................................................................... 3007
E. Close-up ............................................................................................................................. 3007
4. Removal of the Seat S/A (01-110) ............................................................................................. 3009
C. Job Set-up .......................................................................................................................... 3009
D. Procedure .......................................................................................................................... 3009
E. Close-up ............................................................................................................................. 3009
5. Disassembly of the Seat S/A (01-110) ...................................................................................... 3011
C. Job Set-up .......................................................................................................................... 3011
D. Procedure .......................................................................................................................... 3012
E. Close-up ............................................................................................................................. 3012
6. Removal of the Diaphragm S/A (01-250) .................................................................................. 3014
C. Job Set-up .......................................................................................................................... 3014
D. Procedure .......................................................................................................................... 3014
E. Close-up ............................................................................................................................. 3015
7. Removal of the Clapper (01-360) .............................................................................................. 3018
C. Job Set-up .......................................................................................................................... 3018
D. Procedure .......................................................................................................................... 3018
E. Close-up ............................................................................................................................. 3019
CLEANING ....................................................................................................................................... 4001

1. External Cleaning of a Unit ....................................................................................................... 4001
C. Job Set-up .......................................................................................................................... 4001
D. Procedure .......................................................................................................................... 4001
E. Close-up ............................................................................................................................. 4001
TOC
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342 Series

PAGE
2. Cleaning of a Sub-Assembly ..................................................................................................... 4002

C. Job Set-up .......................................................................................................................... 4002
D. Procedure .......................................................................................................................... 4002
E. Close-up ............................................................................................................................. 4002
3. Cleaning of Component Parts ................................................................................................... 4003
C. Job Set-up .......................................................................................................................... 4003
D. Procedure .......................................................................................................................... 4003
E. Close-up ............................................................................................................................. 4003
4. Cleaning Procedure .................................................................................................................. 4004
A. Cleaning Procedure Table .................................................................................................. 4004
5. Procedure 1: Heavy Alkaline Cleaning ..................................................................................... 4005
C. Job Set-up .......................................................................................................................... 4005
D. Procedure .......................................................................................................................... 4006
E. Close-up ............................................................................................................................. 4006
6. Procedure 2: Cleaning with Solvents by the Dipping or the Spraying Procedure ..................... 4007
C. Job Set-up .......................................................................................................................... 4007
D. Procedure .......................................................................................................................... 4007
E. Close-up ............................................................................................................................. 4008
7. Procedure 3: Light Alkaline Cleaning ........................................................................................ 4009
C. Job Set-up .......................................................................................................................... 4009
D. Procedure .......................................................................................................................... 4010
E. Close-up ............................................................................................................................. 4010
8. Procedure 4: Cleaning of Parts with an Alcohol-Based Cleaning Agent ................................... 4011
C. Job Set-up .......................................................................................................................... 4011
D. Procedure .......................................................................................................................... 4011
E. Close-up ............................................................................................................................. 4012
9. Special Cleaning Procedure: Dewatering ................................................................................. 4013
C. Job Set-up .......................................................................................................................... 4013
D. Procedure .......................................................................................................................... 4013
E. Close-up ............................................................................................................................. 4013
TOC
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PAGE
10. Special Cleaning Procedure: Cleaning of Calibrated Holes ...................................................... 4014

C. Job Set-up .......................................................................................................................... 4014
D. Procedure .......................................................................................................................... 4014
E. Close-up ............................................................................................................................. 4014
11. Special Cleaning Procedure: Cleaning of Filter (01-040) .......................................................... 4017
C. Job Set-up .......................................................................................................................... 4018
D. Procedure .......................................................................................................................... 4018
E. Close-up ............................................................................................................................. 4020
INSPECTION/CHECK ...................................................................................................................... 5001

1. Checking Procedure .................................................................................................................. 5001
C. Job Set-up .......................................................................................................................... 5001
D. Procedure .......................................................................................................................... 5001
E. Close-up ............................................................................................................................. 5002
REPAIR ............................................................................................................................................ 6001

1. REPAIR No. 1 - Corrosion Protection ....................................................................................... 6001
C. Job Set-up .......................................................................................................................... 6001
D. Procedure .......................................................................................................................... 6002
E. Close-up ............................................................................................................................. 6002
2. REPAIR No. 2 - Electrical Bonding ........................................................................................... 6003
C. Job Set-up .......................................................................................................................... 6003
D. Procedure .......................................................................................................................... 6003
E. Close-up ............................................................................................................................. 6004
3. REPAIR No. 3 - Reworking of the PRV Body (01-320) ............................................................. 6006
C. Job Set-up .......................................................................................................................... 6006
D. Procedure .......................................................................................................................... 6006
E. Close-up ............................................................................................................................. 6007
4. REPAIR No. 4 - Reworking of the Sensor Body Sub-Assembly (01-420) ................................. 6008
C. Job Set-up .......................................................................................................................... 6008
D. Procedure .......................................................................................................................... 6008
E. Close-up ............................................................................................................................. 6008
TOC
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342 Series

PAGE
5. REPAIR No. 5 - Reworking of the Stick (01-090) ...................................................................... 6011

C. Job Set-up .......................................................................................................................... 6011
D. Procedure .......................................................................................................................... 6011
E. Close-up ............................................................................................................................. 6011
ASSEMBLY ...................................................................................................................................... 7001

1. Assembly of the Seat S/A (01-110) ........................................................................................... 7001
C. Job Set-up .......................................................................................................................... 7001
D. Procedure .......................................................................................................................... 7002
E. Close-up ............................................................................................................................. 7002
2. Installation of the Stick (01-090) ................................................................................................ 7005
C. Job Set-up .......................................................................................................................... 7005
D. Procedure .......................................................................................................................... 7006
E. Close-up ............................................................................................................................. 7006
3. Installation of the Seat S/A (01-110) .......................................................................................... 7008
C. Job Set-up .......................................................................................................................... 7009
D. Procedure .......................................................................................................................... 7009
E. Close-up ............................................................................................................................. 7009
4. Assembly of the Equipped PRV Body S/A ................................................................................ 7011
C. Job Set-up .......................................................................................................................... 7011
D. Procedure .......................................................................................................................... 7012
E. Close-up ............................................................................................................................. 7012
5. Installation of the Equipped PRV Body S/A on the Sensor Body S/A ....................................... 7016
C. Job Set-up .......................................................................................................................... 7016
D. Procedure .......................................................................................................................... 7017
E. Close-up ............................................................................................................................. 7017
6. Installation of the Filter (01-040) and the Blanking Plugs .......................................................... 7020
C. Job Set-up .......................................................................................................................... 7020
D. Procedure .......................................................................................................................... 7021
E. Close-up ............................................................................................................................. 7021
TOC
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342 Series

PAGE
7. Installation of the Union (01-010) .............................................................................................. 7024

C. Job Set-up .......................................................................................................................... 7024
D. Procedure .......................................................................................................................... 7025
E. Close-up ............................................................................................................................. 7025
8. Installation of the Identification Plate ......................................................................................... 7028
C. Job Set-up .......................................................................................................................... 7028
D. Procedure .......................................................................................................................... 7028
E. Close-up ............................................................................................................................. 7029
9. Installation of the Diaphragm S/A (01-260) ............................................................................... 7030
C. Job Set-up .......................................................................................................................... 7030
D. Procedure .......................................................................................................................... 7031
E. Close-up ............................................................................................................................. 7032
10. Final Adjustment ....................................................................................................................... 7036
C. Job Set-up .......................................................................................................................... 7036
D. Procedure .......................................................................................................................... 7036
E. Close-up ............................................................................................................................. 7037
FITS AND CLEARANCES ................................................................................................................ 8001

1. Fits and Clearances Table ......................................................................................................... 8001
2. Table of Tightening Torques ...................................................................................................... 8003
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES ............................................. 9001

1. Special Tool, Fixtures and Equipment ....................................................................................... 9001
A. Special Tool Table .............................................................................................................. 9001
2. Consumable Materials .............................................................................................................. 9009
A. Consumable Materials Table .............................................................................................. 9009
STORAGE (INCLUDING TRANSPORTATION) ............................................................................... 15001

1. Storage ...................................................................................................................................... 15001
C. Job Set-up .......................................................................................................................... 15001
D. Procedure .......................................................................................................................... 15001
E. Close-up ............................................................................................................................. 15002
APPENDIX A .................................................................................................................................... A-1

1. Acceptance Test Repair Data Sheet ......................................................................................... A-1
APPENDIX B .................................................................................................................................... B-1

1. Approved Repairers .................................................................................................................. B-1
A. List of Approved Repairers ................................................................................................ B-1
TOC
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PAGE
ILLUSTRATED PARTS LIST (IPL) ................................................................................................... 10001

1. Introduction ............................................................................................................................... 10003
A. General .............................................................................................................................. 10003
B. How to Use the Illustrated Parts List .................................................................................. 10003
C. Vendors List (VL) ............................................................................................................... 10003
D. Numerical Index (NI) .......................................................................................................... 10003
E. Detailed Parts List (DPL) ................................................................................................... 10004
F. Updating ............................................................................................................................. 10006
Vendor List ................................................................................................................................ 10008
Alpha/Numeric Index ................................................................................................................. 10011
Detailed Parts List ..................................................................................................................... 10023
TOC
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342 Series
TOC
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342 Series
LIST OF ILLUSTRATIONS
FIGURE TITLE PAGE
1 Overall Dimensions
For PNR 342B* types (Sheet 1) ............................................................................. 2
For PNR 342D* types (Sheet 2) ............................................................................. 3
2 Description
For PNR 342B* types (Sheet 1) ............................................................................. 5
For PNR 342D* types (Sheet 2) ............................................................................. 6
3 Operation Temperature Control Function ................................................................... 8
1001 Cold Operation Test Set-Up ........................................................................................ 1004
1002 Special Tools Leak Test .............................................................................................. 1006
1003 Hot Air Test Set-Up ..................................................................................................... 1009
3001 Removal of the Union (01-010) ................................................................................... 3002
3002 Removal of the Filter (01-040) .................................................................................... 3005
3003 Removal of the Filter (01B-040) and Blanking Plugs (01B-075) and (01B-095) ......... 3006
3004 Removal of the Stick (01-090) .................................................................................... 3008
3005 Removal of the Seat S/A (01-110) .............................................................................. 3010
3006 Disassembly of the Seat S/A (01-110) ........................................................................ 3013
3007 Removal of the Diaphragm S/A (01-250) for PNR 342B01 or 342D01 ...................... 3016
3008 Removal of the Diaphragm S/A (01-250) for PNR 342B02 or 342B03 or 342D02 or
342D03 ....................................................................................................................... 3017
3009 Removal of the Clapper (01-360), (01A-360B), (01B-360) or (01C-360B) ................. 3020
3010 Removal of the Clapper (01A-360A) or (01C-360A) ................................................... 3021
4001 Special Cleaning ......................................................................................................... 4015
4002 Test Installation ........................................................................................................... 4021
5001 Check of Form Tolerance ............................................................................................ 5003
6001 Electrical Bonding ....................................................................................................... 6005
6002 Reworking of the Sensor Body S/A (01-420)
(Sheet 1) ................................................................................................................. 6009
(Sheet 2) ................................................................................................................. 6010
6003 Reworking of the Stick (01-090) ................................................................................. 6012
7001 Assembly of the Seat S/A (01-110) ............................................................................. 7003
7002 Position of the Retaining Ring (01-130) ...................................................................... 7004
7003 Installation of the Stick (01-090) ................................................................................. 7007
7004 Installation of the Seat S/A (01-110) ........................................................................... 7010
7005 Installation of the Clapper (01-360) for PNR 342B01, 342B02, 342D01, 342D02,
342B03 Amdt A, 342D03 Amdt A ............................................................................... 7013
7006 Installation of the Clapper (01-360) for PNR 342B03, 342D03 ................................... 7014
7007 Installation of the Spacer (02D-090) or (02E-080) or (02F-090) into PRV Body
(01-320) ...................................................................................................................... 7015
7008 Installation of the Equipped PRV Body S/A ................................................................ 7018
7009 Installation of the Seat (01-390) on the Equipped PRV Body (01-320) ...................... 7019
7010 Installation of the Filter (01-040) ................................................................................. 7022
7011 Installation of the Blanking Plugs (01B-075) or (01C-075) and (01B-095) or
(01C-095) (For PNR 342D* Types) ............................................................................. 7023
7012 Installation of the Union (01-010) ................................................................................ 7026
7013 Check of the Clapper (01-360) Sealing ...................................................................... 7027
7014 Installation of the Diaphragm S/A (01-250) for PNR 342B01 or 342D01 .................... 7033
7015 Installation of the Diaphragm S/A (01-250) for PNR 342B02 or 342B03 or 342D02 or
342D03 ....................................................................................................................... 7034
LOI
36-11-44 Page 1
Jan 30/09
342 Series
LIST OF ILLUSTRATIONS (Continued)
FIGURE TITLE PAGE
7016 Positioning of the Diaphragm S/A (01-250) ................................................................ 7035

7017 Safetying of the Unit for PNR 342B Types .................................................................. 7038
7018 Safetying of the Unit for PNR 342D Types ................................................................. 7039
8001 Fits and Clearances .................................................................................................... 8002
9001 Special Tools ............................................................................................................... 9003
Detailed Parts List
01 Temperature Control Thermostat ................................................................................ 10024

01A Temperature Control Thermostat ................................................................................ 10030
01B Temperature Control Thermostat ................................................................................ 10036
01C Temperature Control Thermostat ................................................................................ 10042
02 Equipped PRV Body S/A ............................................................................................ 10048
02A Equipped PRV Body S/A ............................................................................................ 10050
02B Equipped PRV Body S/A ............................................................................................ 10052
02C Equipped PRV Body S/A ............................................................................................ 10054
02D Equipped PRV Body S/A ............................................................................................ 10056
02E Equipped PRV Body S/A ............................................................................................ 10060
02F Equipped PRV Body S/A ............................................................................................ 10064
LOI
36-11-44 Page 2
Jan 30/09
342 Series
INTRODUCTION
TASK 36-11-44-871-801-A01
1. Introduction
A. General
(1) This component maintenance manual (CMM) agrees with the Air Transport Association (ATA)
iSpec 2200, and it is written in AECMA Simplified English (European Association of Aerospace
Industries).
(2) This CMM gives the procedures necessary to do easy checks and replacement of parts and
components. It also gives the procedures for maintenance. The maintenance procedures given
in this CMM are only for approved persons with the necessary skills.
(3) This CMM gives the shop maintenance procedures of the component.
(4) This manual uses the identification of the tasks and subtasks which is defined in the
Maintenance Task Oriented Support System (MTOSS). The maintenance tasks and other data
have special MTOSS numbers for the use of Electronic Data Processing (EDP). The user of the
manual can ignore the MTOSS numbers.
(5) This manual contains:
– the technical data for the component,

– the maintenance and repair procedures for the component,
– an Illustrated Parts List (IPL) with the data for the component parts. The parts are identified in
all the Page Blocks of the manual, by the IPL Figure and the item number.
(6) A check of the DISASSEMBLY, TESTING and ASSEMBLY procedures in the workshop.
B. How to Use the Manual
(1) Make sure the manual contains the applicable data for your component. Look for the part
number on the Title Page.
(2) To identify a part or to find a part number, refer to the IPL, which has an Introduction to show
the procedure.
(3) You must use the instructions in this manual, for all the maintenance steps of a component.
Read all the applicable WARNINGS and CAUTIONS before you do the work on the component.
(4) When you use consumable materials, these materials are identified by a code number which is
listed in the Consumable Materials Table.
(5) When you use Special Tools, these tools are identified by a code number which is listed in
the Special Tools Table.
(6) For the tightening torque values of the parts, refer to the Table of Tightening Torques.
C. Related Publications
(1) Acceptance Test Repair Data Sheet (ATRDS)
(a) The test operator uses this sheet to record the test values during the test steps.
INTRO
36-11-44 Page 1
Mar 26/04
342 Series
(2) List of Approved Repairers (LOAR)
The issuer of this CMM is LIEBHERR-AEROSPACE.
This document is in the appendix of this CMM.
D. CMM Page Blocks
(1) The information for each component in the CMM is divided into specific Page Blocks. Each
Page Block has its own specified subject matter and its own specified page numbering. These
Page Blocks have these titles:
PAGE BLOCKS PAGE NUMBER ACTUAL DATE BY

VERIFICATIONS
Description and 0001 to 0999
Operation
Testing and Fault 1001 to 1999
Isolation
Schematics and Wiring 2001 to 2999 Not applicable
Diagrams
Disassembly 3001 to 3999
Cleaning 4001 to 4999
Inspection/Check 5001 to 5999
Repair 6001 to 6999
Assembly 7001 to 7999
Fits and Clearances 8001 to 8999
Special Tools, Fixtures, 9001 to 9999
Equipment and
Consumables
Illustrated Parts List 10001 to 10999
Special Procedure 11001 to 11999 Not applicable
Removal 12001 to 12999 Not applicable
Installation 13001 to 13999 Not applicable
Servicing 14001 to 14999 Not applicable
Storage (including 15001 to 15999
Transportation)
Rework (Service 16001 to 16999 Not applicable
Bulletin Instructions)
(2) Description and Operation
This Page Block gives general data.

It gives a mechanical description and an electrical description.
It gives a description of the configuration and operation of the component.
INTRO
36-11-44 Page 2
Mar 26/04
342 Series
(3) Testing and Fault Isolation
(a) It contains special tests and procedures which you must do to find the condition of a
component. The general test procedure is given in the FAULT ISOLATION TABLE. For
each test, this table refers to a special procedure which gives all the parameters which
you must set. It also gives all the parameters for which you must do a check.
(b) The pressure values in the tests are gage-pressure values.
(c) Before you use any of the measuring instruments, make sure that they are in correct
operating condition and that they are calibrated.
(d) Do a check for pneumatic system tightness, if this is applicable.
(e) You must do the tests in a room at ambient temperature + 25 ± 20 °C (41 to 113 °F).
(4) Schematic and Wiring Diagrams
This Page Block contains all the schematic diagrams and the wiring and interconnecting
diagrams of the cards.
It also contains the diagrams of:
– chassis wiring, modules, and sub-assemblies

– external connector interconnections in the component.
(5) Disassembly
(a) This Page Block gives step-by-step disassembly instructions in a correct sequence, and it
refers to the figure item numbers from the IPL illustration(s), when they are applicable.
Identify the type of fault, to know how much the extent of disassembly is necessary (do
this to prevent disassembly/reassembly work that is not necessary). The procedure given
below is when full disassembly is necessary.
(b) Put the component on a clean workbench, in a dust-free and moisture-free room. Move all
the parts carefully, and prevent corrosion and impact damage to them after disassembly.
NOTE: Always discard all the seals and gaskets during disassembly.
Discard the washers, the nuts and the screws during disassembly if they are
damaged.
(6) Cleaning
(a) This Page Block gives a step-by-step description of the cleaning operations for the
component and its parts.
(b) Always use the recommended procedures for the component parts of the unit.
(7) Inspection / Check
(a) This Page Block gives the full check procedures which are necessary during shop
maintenance.
(b) Discard all the defective parts if the document does not give a repair procedure.
INTRO
36-11-44 Page 3
Mar 26/04
342 Series
(c) Do all the inspections/checks on the cleaned parts.
(8) Repair
This Page Block contains the full repair procedures and specifications which are necessary
to repair a worn or damaged part. As specified in the INSPECTION/CHECK section, you
must reject the defective parts if the document does not give a repair procedure. Replace
the defective parts with new parts.
(9) Assembly
(a) This Page Block gives step-by-step assembly instructions in a correct sequence, which
refer to the figure item numbers from the IPL illustration(s), if applicable.
(b) Put the component on a clean workbench, in a dust-free and moisture-free room. Move all
the parts carefully, and prevent corrosion and impact damage to them.
(c) Be sure to remove the storage protection coating from all the new parts before assembly.
Clean the new part if necessary.
(10) Fits and Clearances
(a) This Page Block gives a table and some figures which gives the fits and clearances data
and the torque values for assembly. It also gives the permitted wear for in-service /
service, and the manufacturer’s design wear-tolerances.
(b) Fits and Clearances Table
1 The identifiers in column (1) show the location of the clearance or the dimension
that you must measure.
2 The identifiers in column (2) identify the parts in the IPL (Figure + Item number).
3 Column (3) gives the initial manufacturing dimensions and clearances.
4 In-service Wear Limits (Columns 4).
a The maximum limits are the maximum wear limits. If the part is in these limits
then it is serviceable.
b If the parts have more wear than the specified limits, you must repair or replace
them.
(c) Torque Values
1 All torque values in this manual are shown in the Table of Tightening Torques. The
parts are identified by the figure number and the item number of the IPL.
INTRO
36-11-44 Page 4
Mar 26/04
342 Series
(11) Special Tools, Fixtures, Equipment and Consumables
(a) This Page Block shows all the Special Tools, the fixtures, the equipment and the
consumables which are necessary to do the maintenance actions which are given in
the other page blocks.
(b) All the items shown are identified in this manual by a standard code number: Txx for
Tools, Fixtures and Equipment and Mxx for Consumable Materials.
(12) Illustrated Parts List
This Page Block contains the full list of all the parts of the component (For the detailed
description, refer to the IPL INTRO).
(13) Special Procedures
This Page Block contains the tasks which are given in other Page Blocks of the manual,
but which are necessary because of other maintenance tasks. The tasks are self-contained
repairs or preventive maintenance.
(14) Removal
This Page Block gives the procedure for the removal of modules/sub-assemblies from complex
modular components.
(15) Installation
This Page Block gives the procedure for the installation of modules/sub-assemblies in complex
modular components.
(16) Servicing
This Page Block gives the self-contained tasks which are necessary because of other
maintenance tasks.
(17) Storage
This Page Block gives the requirements for preparation for transportation, for special handling,
for packaging, for storage and for preservation: these requirements are for the component
after assembly or test.
(18) Rework
This Page Block gives the rework procedures which are necessary for in-service components.
E. Measurements
(1) The measurements which are given in this manual come from the original manufacturing
drawings.
(2) This CMM uses the “Systeme International” (S.I.) units for quantities and values. It also gives
the imperial units in parentheses.
INTRO
36-11-44 Page 5
Mar 26/04
342 Series
F. Units of Measure
(1) S.I. Units
A Ampere
bar Bar
daN.m Decanewton meter
g Gram
g/min Gram per minute
g/mm Gram per millimeter
g/s Gram per second
Hz Hertz
l/min Liter per minute
l/h Liter per hour
mbar Millibar
min Minute
m³ Cubic meter
N Newton
N.m Newton meter
Nl Liter in standard conditions: Temperature = 0 °C (32 °F) Pressure =

1013,2 hPa (14.691 psi)
Pa Pascal
rpm Revolution per minute
s Second
W Watt
°C Degree Celsius
Ω Ohm
(2) U.S. Units
cu Cubic
cu.ft/min foot per minute in standard conditions: Temperature = 20 °C (68 °F)

Pressure = 1013,2 hPa (14.691 psi)
cu.in Cubic inch
INTRO
36-11-44 Page 6
Mar 26/04
342 Series
ft Foot
gr Grain
gr/lb Grain per pound
in Inch
lb Pound
lb/min Pound per minute
lbf.in Pound force inch
oz Ounce
psi Pound per square inch
psia Absolute pressure in pounds per square inch
psig Relative pressure in pounds per square inch
°F Degree Fahrenheit
(3) Multiplying Prefixes
p Pico
d Deci
n Nano
da Deca
µ Micro
h Hecto
m Milli
k Kilo
c Centi
M Mega
G. Measurement Conversion Table
(1) From SI Measurement to U.S. Standard System
1 kPa 0.1450 psi
1 cm 0.3937 in
1 cm² 0.1550 in²
1 mbar 0.0145 psi

INTRO
36-11-44 Page 7
Mar 26/04
342 Series
1N 0.2248 lbf
1g 0.0353 oz
1 kg 2.2046 lb
1 kg/min 2.2046 lb/min
1l 0.2642 gal (u.s.)
1l 0.0353 cu.ft
1 l/min 0.2642 gal (u.s.)/min
1 l/min 0.0353 cu.ft/min
1 mm 0.0394 in
1 N.m 8.8507 lbf.in
1 N.m 0.7376 lbf.ft
(2) From U.S. Standard System to SI Measurement
1 cu.ft/min 28,317 l/min
1 psi 6,8948 kPa
1 psi 69 mbar
1 in 2,54 cm
1 in 25,4 mm
1 in² 6,4516 cm²
1 lbf 4,4482 N
1 oz 28,3495 g
1 inHg 3,3864 kPa
1 lb 0,4536 kg
1 lb/min 0,4536 kg/min
1 gal (U.S.) 3,7854 l
1 lbf.in 0,1130 N.m
1 lbf.ft 1,3558 N.m
INTRO
36-11-44 Page 8
Mar 26/04
342 Series
H. Temperature Conversion Table
SI MEASUREMENT Degrees Celsius U.S. STANDARD SYSTEM Degrees

(°C) Fahrenheit (°F)
Degrees °C = (°F - 32) x 0.5555 Degrees °F = (°C x 1.8000) + 32
I. Abbreviations
abs. Absolute
ATA Air Transport Association of America
CMM Component Maintenance Manual
dia. Diameter
Fig. Figure
HP High Pressure
ID Inner Diameter
IP Intermediate Pressure
IPL Illustrated Parts List
LP Low Pressure
max. Maximum
Mfr Manufacturer
min. Minimum
MTOSS Maintenance Task Oriented Support System
NO Number
OD Outer Diameter
PNR Part Number
para. Paragraph
Ref. Refer to
rel. Relative
S/A Sub-Assembly
SB Service Bulletin
SIL Service Information Letter
TBD To be defined
INTRO
36-11-44 Page 9
Mar 26/04
342 Series
VAC Volt alternating current
VDC Volt direct current
% Percent
J. Geometric Tolerances Symbols
(1) The symbols agree with the NFE04-552, NFE05-016 and ISO1101 specifications.
K. Verifications
(1) The functions (tasks) which are given in this manual were verified by simulation. This
component maintenance manual is "shop verified" after all the functions (tasks) are actually
done on the equipment.
(2) We will revise this statement after all verifications are made.
(3) The list of Page Blocks gives the shop verifications which are actually made. We will revise this
statement after all verifications are made.
INTRO
36-11-44 Page 10
Mar 26/04
342 Series
DESCRIPTION AND OPERATION
TASK 36-11-44-872-801-A01
1. Description
A. General Description
The Temperature Control Thermostat (TCT) is part of the temperature control/limitation section of
the engine air bleed system. Installed on the precooler outlet duct, it limits the precooler outlet
temperature by modulating the servo-pressure of the fan air valve.
B. Characteristics
(1) Physical Characteristics
– Overall dimensions (Ref. Fig. 1),
– Weight: 0,330 kg (0.73 lb).
(2) Technical Characteristics
– Supply Pressure:
• 3 bar rel. (43.5 psig).
– Maximum Supply Temperature:
• In the event of failure: 260 °C (500 °F).
– Control temperature (thermostat connected with Fan Air Valve):
• Normal value: + 200 ± 15 °C (365 to 419 °F) within the pressure and temperature
ranges.
36-11-44 Page 1
Sep 30/06
342 Series
+ 0,5
Ø 80,8 - 0,3 mm
(Dia. 3.169 to 3.201 in) PROTECTIVE
CAP
COUPLING
MS33514-4
7/16 - 20UNF3A
LOCKWIRE
(Dia. 1.968 in)

Ø 50 mm
(7.409 to 7.488 in)

189,2 ± 1 mm
NAME
PLATE ALTERNATE VIEW
A + 0,1
FOR PNR 342B030000
Ø 39 0 mm
Ø 14 mm (Dia. 1.535 to 1.539 in)
(Dia. 0.551 in) A + 0,2
3 0 mm
(0.118 to 0.126 in)
+ 0,1
R: 0,5 mm Ø 40 0 mm
(0.0197 in) (Dia. 1.574 to 1.578 in)
45 °
+ 0,1
Ø 40 0 mm
(Dia. 1.574 to 1.578 in) B
B LOCKWIRE
LOCKWIRE
76 mm (2.992 in)
ALTERNATE VIEW
LOCKWIRES
ai3741a01.cgm
ALTERNATE VIEW
FOR PNR 342B030000
Overall Dimensions
For PNR 342B* types (Sheet 1 of 2)
Figure 1/GRAPHIC 36-11-44-991-002-A01
36-11-44 Page 2
Sep 30/06
342 Series
+ 0,5
Ø 80,8 - 0,3 mm PROTECTIVE
(Dia. 3.169 to 3.201 in) CAP
COUPLING
MS33514-4
7/16 - 20UNF3A
LOCKWIRE
(Dia. 1.968 in)

Ø 50 mm
(7.389 to 7.468 in)

188,7 ± 1 mm
NAME ALTERNATE VIEW
PLATE FOR PNR 342D030000
A
+ 0,1
Ø 14 mm Ø 39 0 mm
(Dia. 0.551 in) (Dia. 1.535 to 1.539 in)
A
+ 0,1
Ø 40 0 mm
R: 0,5 mm (Dia. 1.574 to 1.578 in)
(0.0197 in)
+ 0,1 + 0,2
Ø 40 0 mm 3 0 mm
(Dia. 1.574 to 1.578 in) (0.118 to 0.126 in)
45 °
ALTERNATE VIEW
FOR PNR 342D030000
(2.984 to 2.999 in)
76 ± 0,2 mm
(2.992 in)
76 mm
LOCKWIRE LOCKWIRES
ai3742a01.cgm
Overall Dimensions
For PNR 342D* types (Sheet 2 of 2)
Figure 1/GRAPHIC 36-11-44-991-002-A01
36-11-44 Page 3
Sep 30/06
342 Series
C. Detailed Description
(Ref. Fig. 2)
(1) The Temperature Control Thermostat has two main parts:
– a temperature sensing part,
– a pressure regulation part.
(a) The sensing assembly has (Ref. Fig. 2):
NOTE: For the 342B***** and 342D***** types, the temperature sensing part consists of
one stick.
– a tube made of stainless steel,

– a rod made of INVAR, a metal which has a low coefficient of thermal expansion. The
lower tip of the INVAR rod is soldered to the bottom of the stainless steel tube.
The rod is attached to the body of the sensor.
NOTE: For the 342D***** type, the anticipation stick attachment hole is blanked with
two blanking plugs (Ref. Fig. 2 Sheet 2).
NOTE: For the 342B***** type, the thermostat air supply passes through a filter
located on the body of the sensor.
(b) The pressure regulation valve has:
1 A body made of light alloy incorporating a clapper controlled by a diaphragm. The

diaphragm delimits two chambers:
– The opening chamber (A),

– The closing chamber (B) (which is air vented).
2 Clapper is held in contact with the diaphragm centering guide by a return spring.
3 An union secured into the body of pressure reducing valve interconnects pressure
reducer with the servo-chamber of the fan air valve.
NOTE: Union safetying is ensured by a locking plate.
4 Passages machined in body and cover convey the air pressure. Some passages are
restricted by calibrated orifices.
For PNR 342B030000 and 342D030000,
5 A spacer (02D-090) or (02E-080) or (02F-090) is installed in the mounting bore of

pressure reducing valve body assembly.
36-11-44 Page 4
Sep 30/06
342 Series
WASHER FILTER
LOCKING PLATE
RETAINING RING
DIAPHRAGM
WASHER LOCK
CAP
SPRING
CENTERING GUIDE
FILTER
CLAPPER
SEAT
A
SENSOR-BODY
PRV BODY
INVAR ROD
A
FOR
STAINLESS PNR 342B030000 CALIBRATED HOLES
STEEL TUBE
G1
REGULATION
STICK G2
SPACER
G3
ai3743b01.cgm
Description
For PNR 342B* types (Sheet 1 of 2)
Figure 2/GRAPHIC 36-11-44-991-003-A01
36-11-44 Page 5
Sep 30/06
342 Series
WASHER FILTER PLUG WASHER

LOCKING PLATE
RETAINING RING
DIAPHRAGM
WASHER LOCK
CAP
SPRING
CENTERING GUIDE
FILTER
CLAPPER
SEAT
A
SENSOR-BODY
PRV BODY
PLUG
INVAR ROD
A
FOR
STAINLESS PNR 342D030000 CALIBRATED HOLES
STEEL TUBE
G1
REGULATION
STICK G2
SPACER
G3
ai3744b01.cgm
Description
For PNR 342D* types (Sheet 2 of 2)
Figure 2/GRAPHIC 36-11-44-991-003-A01
36-11-44 Page 6
Sep 30/06
342 Series
TASK 36-11-44-873-801-A01
2. Operation
A. Temperature Control Function

(Ref. Fig. 3)
The thermostat pneumatically supplies and controls the servo-chamber of the Fan Air Valve in relation
with the temperature measured at the precooler outlet. Two functions adjust the servo-pressure in the
chamber (A) of the pressure reducer.
When the precooled air temperature is more than or equal to a set value, the regulating probe controls
the Fan Air Valve to adjust the fan air flowrate. This function is related to the differential thermal
expansion between the stainless steel tube and the Invar rod, which opens the rod valve and releases
the pressure in chamber A. This supplies a pressure into the servo-chamber of the Fan Air Valve that
changes frequently between clapper and its seat. Because of this, the Fan Air Valve adjusts a cooling
airflow in relation to the temperature conditions measured at the precooled air outlet.
36-11-44 Page 7
Sep 30/06
342 Series
CHAMBER A
CLAPPER
PRESSURE REDUCING
VALVE
CHAMBER B
AIR
VENTING
TO THE OPENING
CHAMBER OF
FAN AIR VALVE
FILTER
PRECOOLED AIR
OUTLET
REGULATING PROBE
ai3745b01.cgm
Operation Temperature Control Function

Figure 3/GRAPHIC 36-11-44-991-004-A01
36-11-44 Page 8
Sep 30/06
342 Series
TESTING AND FAULT ISOLATION
TASK 36-11-44-700-001-A01
1. Testing Procedure
A. Reason for the Job
Self-explanatory
B. Job Set-up Information
(1) Tools, Fixtures and Equipment
(a) Instrumentation
DESIGNATION QTY CHARACTERISTICS

MILLIOHMMETER 1 RANGE 0 TO 20 mΩ
PRESSURE GAGE (P1) 1 RANGE 4 BAR REL. (58.014 PSIG) ACCURACY
1%
PRESSURE GAGE (P2) 1 RANGE 1 ± 0,001 MBAR REL. (14.5 ± 0.0145
PSIG)
TEMPERATURE MEASUREMENT 1 RANGE 250 ± 1 °C (482 ± 33.8 °F)
SYSTEM (T1)
NOTE: The value written after the item shows the necessary measuring capacity of
the item.
(b) Energy Sources
DESIGNATION QTY CHARACTERISTICS

AIR PRESSURE SOURCE 1 RANGE 0 TO 3 BAR REL. (0 TO 43.5 PSIG)
(c) Special Tools
CODE REFERENCE QTY DESIGNATION

T01 OS22836 1 SPECIAL WRENCH
OPT TOOL M65723549
T09 99032A01 (NP) or 1 TEMPERATURE CALIBRATION
99032A01 Amdt A (NP) or
99032B010000 without SOFT
(220V) or
99032B020000 including
SOFT (220V) or
(110V) or
SOFT (110V)
L99032AA0 SOFT
T10 OS22960 1 TEST MONT
36-11-44 Page 1001

Jan 30/09
342 Series

T11 SBE1573A 1 ADAPTOR
T12 SBE1664A (NP) 1 ADAPTOR
OPT TOOL
SBE2175
T13 SBE1682A 1 PNEUMATIC CONNECTION UNIT
(2) Referenced Information
REFERENCE PAGE BLOCK DESIGNATION

GRAPHIC-36-11-44-991-005-A01 1000 FIGURE 1001
GRAPHIC-36-11-44-991-035-A01 1000 FIGURE 1002
GRAPHIC-36-11-44-991-006-A01 1000 FIGURE 1003
GRAPHIC-36-11-44-991-039-A01 7000 FIGURE 7017
GRAPHIC-36-11-44-991-040-A01 7000 FIGURE 7018
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-44-220-001-A01
(1) Visual Check
(a) Make sure that the unit is complete, not damaged and that there are no scratches,
and no dents.
(b) Make sure that the connecting ends are in good condition.
(c) Do a check for the presence and correct safetying of the lockwire (Ref. Fig. 7017 and
7018).
SUBTASK 36-11-44-750-001-A01
(2) Electrical Test
(a) Electric continuity test
1 Measure electrical continuity between two points of unit (Ex: the stick (01-090)
and the filter (01-040)).
2 Make sure that the continuity resistance is less than or equal to 20 milliohms.
SUBTASK 36-11-44-780-001-A01
(3) Cold Operation Test
(Ref. Fig. 1001)
(a) Install the Temperature Control Thermostat S/A on the test mont (T10).
36-11-44 Page 1002

Jan 30/09
342 Series
(b) Apply a (P1) pressure of 3 bar rel. (43.5 psig) at a standard temperature of 25 ± 20
°C (41 to 113 °F).
(c) Make sure that the (P2) reduced pressure is less than or equal to 150 mbar rel. (2.175
psig).
(d) Remove the test set up.
36-11-44 Page 1003

Jan 30/09
342 Series
P2
PRESSURE GAUGE
JET
Ø 1 mm
RELEASE PRESSURE
TO FAV P2
(Dia. 0.04 in)
T13
01-550
UNION
THERMOSTAT
T10
SPECIAL TOOL P1
PRESSURE
GAUGE
0
STICK
AIR
SUPPLY
SHUT-OFF
VALVE
ai3746a01.cgm
Cold Operation Test Set-Up

Figure 1001/GRAPHIC 36-11-44-991-005-A01
36-11-44 Page 1004

Jan 30/09
342 Series
SUBTASK 36-11-44-790-001-A01
(4) Leakage Test of the Special Tools
(Ref. Fig. 1002)
(a) Install the adaptor (T12) or adaptor (T11) on the temperature calibration (T09).
(b) Torque the screws that attach the adaptor (T12) or adaptor (T11) to 0,2 daN.m (17.73
lbf.in).
(c) Gradually apply a (P1) air pressure of 3 bar rel. (43.5 psig) to the test set-up.
(d) Make sure that the leakage flow note (Q) is less than or equal to 1 l/min (0.035 cu.ft/min).
36-11-44 Page 1005

Jan 30/09
342 Series
T12 OR T11
SPECIAL ADAPTOR
P1
FLOWMETER
(Q)
T09
HOT AIR CALIBRATION
ai3747a01.cgm
Special Tools Leak Test

Figure 1002/GRAPHIC 36-11-44-991-035-A01
36-11-44 Page 1006

Jan 30/09
342 Series
SUBTASK 36-11-44-780-002-A01
(5) Hot Air Test
(Ref. Fig. 1003)
CAUTION: DO THE HOT AIR TEST IN A TEST CELL THAT HAVE PROTECTION FROM
AIR DRAUGHTS.
NOTE: Attach and torque the test support, temperature calibration (T09) to 0,2
daN.m (17.71 lbf.in) after 10 min at the nominal temperature of 215 ± 2 °C
(415.4 to 422.6 °F).
For PNR 342B* types,
(a) Install the adaptor (T12) on the temperature calibration (T09).
For PNR 342D* types,
(b) Install the adaptor (T11) on the temperature calibration (T09).
For ALL,
(c) Install the Thermostat S/A on the temperature calibration (T09). Connect the pneumatic
connection unit (T13) to the union (01-010).
NOTE: Attach and torque the unit on the test support, temperature calibration (T09), to
0,4 daNm (35.41 lbf.in) after 10 min.
(d) Apply a (P1) air pressure of 3 bar rel. (43.5 psig) to the test set-up.
(e) Gradually increase the air temperature (T° 1) to 215 ± 2 °C (415.4 to 422.6 °F).
(f) Make sure that the temperature (T° 1) is stable after 10 min.
(g) Make sure that the pressure (P2) is between 396 and 407 mbar rel. (5.74 to 5.90
psig). If necessary, adjust P2 pressure with the adjusting screw (01-180) and the
special wrench (T01).
(h) Make sure that the pressure (P2) is stable after 15 min.
NOTE: If the pressure changes, do the adjustment again.
For PNR 342B030000 Amdt A and PNR 342D030000 Amdt A,
(i) Increase the pressure (P1) to 4 bar rel. (58 psig) and make sure that (P2) is between
421 and 480 mbar rel. (6.106 to 6.96 psig).
(j) Decrease the pressure (P1) to 2 bar rel. (29 psig) and make sure that (P2) is between
(k) Increase the pressure (P1) to 3 bar rel. (43.5 psig) and make sure that (P2) is between
(l) Increase the temperature (T° 1) to 260 ± 2 °C (496.4 to 503.6 °F).
(m) Make sure that the temperature (T° 1) is stable after 20 min.
36-11-44 Page 1007

Jan 30/09
342 Series
(n) Do a check of the pressure (P2) and make sure that (P2) is more than 550 mbar rel.
(7.98 psig).
(o) Decrease the temperature (T° 1) to 215 ± 2 °C (415.4 to 422.6 °F).
(p) Make sure that the temperature (T° 1) is stable after 15 min.
(q) Make sure that the pressure (P2) value is 400 ± 20 mbar rel. (5.51 to 6.09 psig).
E. Close-up
SUBTASK 36-11-44-080-001-A01
(1) End of Test Procedure
(a) Stop the air pressure source.
(b) Let the temperature of the unit decrease until it is the same as the ambient temperature.
(c) Remove the unit from the test set up.
(d) Examine visually the unit for good condition.
36-11-44 Page 1008

Jan 30/09
342 Series
AIR
VENT
T13
JET ADAPTATOR
Ø 1 mm
(Dia. 0.04 in)
P2
0
PRESSURE
GAUGE
PRESSURE
GAUGE
P1
PRESSURE
0 0 GAUGE
T11 OR T12
ADAPTATOR
AIR
SUPPLY
SHUT-OFF
VALVE
T° 1
T09
HOT AIR CALIBRATOR
ai3748a01.cgm
Hot Air Test Set-Up

Figure 1003/GRAPHIC 36-11-44-991-006-A01
36-11-44 Page 1009

Jan 30/09
342 Series
TASK 36-11-44-810-801-A01
2. Fault Isolation
Self-explanatory

SUBTASK-36-11-44-220-001-A01 1000 VISUAL CHECK
SUBTASK-36-11-44-750-001-A01 1000 ELECTRICAL TEST
SUBTASK-36-11-44-780-001-A01 1000 COLD OPERATION TEST
SUBTASK-36-11-44-780-002-A01 1000 HOT OPERATION TEST
TASK-36-11-44-000-802-A01 3000 REMOVAL OF THE FILTER (01-040)
TASK-36-11-44-000-803-A01 3000 REMOVAL OF THE STICK (01-090)
TASK-36-11-44-000-804-A01 3000 REMOVAL OF THE SEAT S/A (01-110)
TASK-36-11-44-000-805-A01 3000 REMOVAL OF THE DIAPHRAGM S/A

(01-250)
TASK-36-11-44-000-806-A01 3000 REMOVAL OF THE CLAPPER (01-360)
TASK-36-11-44-100-809-A01 4000 CLEANING OF THE FILTER (01-040)
TASK-36-11-44-200-801-A01 5000 CHECK PROCEDURE
REPAIR No. 1 - CORROSION

TASK-36-11-44-300-801-A01 6000
PROTECTION
TASK-36-11-44-300-802-A01 6000 REPAIR No. 2 - ELECTRICAL BONDING
REPAIR No. 5 - REWORKING OF THE
TASK-36-11-44-320-803-A01 6000
STICK (01-090)
ASSEMBLY OF THE EQUIPPED PRV
TASK-36-11-44-400-801-A01 7000
BODY S/A
INSTALLATION OF THE DIAPHRAGM
TASK-36-11-44-400-802-A01 7000
S/A (01-250)
INSTALLATION OF THE SEAT S/A
TASK-36-11-44-400-803-A01 7000
(01-110)
TASK-36-11-44-400-804-A01 7000 INSTALLATION OF THE STICK (01-090)
36-11-44 Page 1010

Jan 30/09
342 Series

TASK-36-11-44-400-805-A01 7000 INSTALLATION OF THE FILTER (01-040)
SUBTASK-36-11-44-450-001-A01 7000 SAFETYING
C. Job Set-up
Not applicable
D. Procedure
FAULT PROBABLE REASON REMEDIAL ACTION

1. Visual Check (Ref. SUBTASK 36-11-44-220-001-A01)
Visual defect (Ref. Outer component loose (screw missing or Tighten attaching part as necessary
SUBTASK 36-11- loose)
44-220-001-A01)
Coating protection of parts damaged Do protection (Ref. "REPAIR No. 1"
TASK 36-11-44-300-801-A01)
Impact damage, crack Replace defective parts ( Ref.
DISASSEMBLY, P. Block 3000 and
ASSEMBLY, P. Block 7000)
Lockwire broken or not fitted Do the safetying procedure (Ref.
SUBTASK 36-11-44-450-001-A01).
2. Electric Continuity Test (Ref. SUBTASK 36-11-44-750-001-A01)
Continuity > 20 Electrical bonding defective Do electrical bonding (Ref. "REPAIR
milliohms (Ref. No. 2" TASK 36-11-44-300-802-A01)
SUBTASK 36-11-
Corrosion Do protection (Ref. "REPAIR No. 1"
44-750-001-A01)
TASK 36-11-44-300-801-A01)
3. Cold Operation Test (Ref. SUBTASK 36-11-44-780-001-A01)
Pressure (P2) more Diaphragm S/A (01-250) damaged Replace Diaphragm S/A
than 150 mbar rel. (01-250) (Ref. "DISASSEMBLY"
(2.175 psig) (Ref. TASK 36-11-44-000-805-A01
SUBTASK 36-11- and "ASSEMBLY" TASK
44-780-001-A01) 36-11-44-400-802-A01)
Pressure (P2) more Clapper (01-360) caught in the full open Examine these parts (Ref.
than 150 mbar rel. position in its guide (02-010) or (02A-060) "CHECKING" TASK 36-11-44-
(2.175 psig) (Ref. or (02B-050) or (02C-060) or (02D-070) or 200-801-A01) and replace the clapper
SUBTASK 36-11- (02E-060) or (02F-070) (01-360) or the guide (02-010) or
44-780-001-A01) (02A-060) or (02B-050) or (02C-060)
or (02D-070) or (02E-060) or
(02F-070) (Ref. "DISASSEMBLY"
TASK 36-11-44-000-806-A01
and "ASSEMBLY" TASK
36-11-44-400-801-A01)
36-11-44 Page 1011

Jan 30/09
342 Series
FAULT PROBABLE REASON REMEDIAL ACTION

Defective tightness between stick (01-090), Remove and clean the stick
and seat (01-160) (01-090) and the Seat S/A
(01-110) (Ref. "DISASSEMBLY"
TASK 36-11-44-000-803-A01,
"DISASSEMBLY" TASK
36-11-44-000-804-A01, CLEANING,
P. Block 4000, "ASSEMBLY"
TASK 36-11-44-400-803-A01
and "ASSEMBLY" TASK
36-11-44-400-804-A01)
4. Hot Air Test (Ref. SUBTASK 36-11-44-780-002-A01)
Reduced pressure Stick (01-090) defective Replace the stick (01-090)
(P2) out of tolerance (Ref. "DISASSEMBLY"
(Ref. SUBTASK TASK 36-11-44-000-803-A01
36-11-44-780-002- and "ASSEMBLY" TASK
A01) 36-11-44-400-804-A01) or do the
reworking (Ref. "REPAIR No. 5", TASK
36-11-44-320-803-A01)
Clapper (01-360) caught in closed position Replace the clapper (01-360) and
replace the guide (02-010) or
(02A-060) or (02B-050) or (02C-060)
or (02D-070) or (02E-060) or
(02F-070) (Ref. "DISASSEMBLY"
TASK 36-11-44-000-806-A01
and "ASSEMBLY" TASK
36-11-44-400-801-A01)
Retaining ring (01-300) broken or not found Replace the retaining ring
(01-300) (Ref. "DISASSEMBLY"
TASK 36-11-44-000-806-A01
and "ASSEMBLY" TASK
36-11-44-400-801-A01)
Pressure (P2) out Spring (01-310) broken Replace the spring (01-310)
of tolerance (Ref. (Ref. "DISASSEMBLY"
SUBTASK 36-11- TASK 36-11-44-000-806-A01
44-780-002-A01) and "ASSEMBLY" TASK
36-11-44-400-801-A01)
Filter (01-040) clogged Clean or replace the filter (01-040)
(Ref. "DISASSEMBLY" TASK
36-11-44-000-802-A01, “CLEANING“
TASK 36-11-44-100-809-A01
and "ASSEMBLY" TASK
36-11-44-400-805-A01)
E. Close-up
Not applicable
36-11-44 Page 1012

Jan 30/09
342 Series
DISASSEMBLY
TASK 36-11-44-000-801-A01
1. Removal of the Union (01-010)
Self-explanatory
(a) Special Tools

T04 M65724316C 1 SPECIAL SUPPORT

GRAPHIC-36-11-44-991-007-A01 3000 FIGURE 3001
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-44-020-001-A01
(1) Removal of the Union (01-010)
(Ref. Fig. 3001)
(a) Install the thermostat on the special support (T04).
(b) Remove the protective cap (01-430).
(c) Remove the screw (01-220) and the nut (01-230).
(d) Remove the locking plate (01-025).
(e) Loosen and remove the union (01-010).
(f) Remove the seal (01-030).
E. Close-up
Not applicable
36-11-44 Page 3001

Mar 26/04
342 Series
01-430
01-025
01-220
01-010
01-030
01-230
FOR PNR 342D TYPES

ai3749a01.cgm
FOR PNR 342B TYPES
Removal of the Union (01-010)

Figure 3001/GRAPHIC 36-11-44-991-007-A01
36-11-44 Page 3002

Mar 26/04
342 Series
TASK 36-11-44-000-802-A01
2. Removal of the Filter (01-040) and Blanking Plugs (01B-075) and (01B-095)
Self-explanatory
(a) Special Tools


GRAPHIC-36-11-44-991-008-A01 3000 FIGURE 3002
GRAPHIC-36-11-44-991-009-A01 3000 FIGURE 3003
C. Job Set-up
SUBTASK 36-11-44-010-001-A01
(1) Preliminary Operation
(a) Cut and discard the lockwire (01-050) from the Sensor Body S/A (01-420) and the Filter
(01-040) (Ref. SUBTASK 36-11-44-450-001-A01).
NOTE: Carefully remove the lockwire to prevent damages to holes of the Sensor
Body S/A.
36-11-44 Page 3003

Mar 26/04
342 Series
D. Procedure
SUBTASK 36-11-44-020-002-A01
(1) Removal of the Filter (01-040) and Blanking Plugs (01B-075) and (01B-095)
(Ref. Fig. 3002)
(Ref. Fig. 3003)
(a) Install the thermostat on the special support (T04).
(b) Loosen and remove the Filter (01-040).
(c) Remove the metal seal (01-060).
For PNR 342D* types (Ref. Fig. 3003),
(d) Remove the washer (01B-070) or (01C-070).
(e) Remove the blanking plug (01B-075).
(f) Remove the blanking plug (01B-095).
(g) Remove the preformed packing (01B-100) and (01B-190).
E. Close-up
Not applicable
36-11-44 Page 3004

Mar 26/04
342 Series
01A-040
01A-060
ai3750a01.cgm
Removal of the Filter (01-040)

Figure 3002/GRAPHIC 36-11-44-991-008-A01
36-11-44 Page 3005

Mar 26/04
342 Series
01B-070
01B-040
01B-075
01B-190
01B-060
01B-100
01B-095
ai3751a01.cgm
Removal of the Filter (01B-040) and Blanking Plugs (01B-075) and (01B-095)
Figure 3003/GRAPHIC 36-11-44-991-009-A01
36-11-44 Page 3006

Mar 26/04
342 Series
TASK 36-11-44-000-803-A01
3. Removal of the Stick (01-090)
Self-explanatory
(a) Special Tools


GRAPHIC-36-11-44-991-010-A01 3000 FIGURE 3004
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-44-020-003-A01
(1) Removal of the Stick (01-090)
(Ref. Fig. 3004)
(a) Install the equipped sensor body (01-420) on the special support (T04).
(b) Loosen and remove the stick (01-090).
(c) Remove the preformed packing (01-100).
E. Close-up
Not applicable
36-11-44 Page 3007

Mar 26/04
342 Series
FOR PNR 342D TYPES
FOR PNR 342B TYPES
01-100
01-090
ai3752a01.cgm
Removal of the Stick (01-090)

Figure 3004/GRAPHIC 36-11-44-991-010-A01
36-11-44 Page 3008

Mar 26/04
342 Series
TASK 36-11-44-000-804-A01
4. Removal of the Seat S/A (01-110)
Self-explanatory
(a) Special Tools

OS22836
T01 OPT TOOL 1 SPECIAL WRENCH
M65723549

GRAPHIC-36-11-44-991-011-A01 3000 FIGURE 3005
C. Job Set-up
SUBTASK 36-11-44-010-002-A01
(a) Cut and discard the lockwire (01-050) from the Sensor body S/A (01-420) and the Seat
S/A (01-110) (Ref. SUBTASK 36-11-44-450-001-A01).
NOTE: Carefully remove lockwire to prevent damage to holes.
D. Procedure
SUBTASK 36-11-44-020-004-A01
(1) Removal of the Seat S/A (01-110)
(Ref. Fig. 3005)
(a) Remove the washer (01-070).
(b) Remove the Seat S/A (01-110) with the special wrench (T01), then remove the preformed
packing (01-190).
E. Close-up
Not applicable
36-11-44 Page 3009

Mar 26/04
342 Series
01-070
01-110
01-190
FOR PNR 342D TYPES
FOR PNR 342B TYPES

ai3753a01.cgm
Removal of the Seat S/A (01-110)

Figure 3005/GRAPHIC 36-11-44-991-011-A01
36-11-44 Page 3010

Mar 26/04
342 Series
TASK 36-11-44-040-801-A01
5. Disassembly of the Seat S/A (01-110)
Self-explanatory
(a) Special Tools

T02 OS22835 1 SPECIAL TOOL

TASK-36-11-44-000-804-A01 3000 REMOVAL OF THE SEAT S/A (01-110)
GRAPHIC-36-11-44-991-012-A01 3000 FIGURE 3006
C. Job Set-up
SUBTASK 36-11-44-010-003-A01
(a) Remove the Seat S/A (01-110) (Ref. TASK 36-11-44-000-804-A01).
36-11-44 Page 3011

Mar 26/04
342 Series
D. Procedure
SUBTASK 36-11-44-040-001-A01
(1) Disassembly of the Seat S/A (01-110)
(Ref. Fig. 3006)
CAUTION: BEFORE REMOVING ADJUSTING SCREW (01-180) FROM SENSOR BODY

(01-420), MEASURE ITS UNSCREWING TORQUE VALUE, WHICH MUST BE
GREATER THAN 0,2 DAN.M (17.7 LBF.IN). IF UNSCREWING TORQUE VALUE
IS LESS THAN THIS VALUE, REPLACE THREAD INSERT (01-421) FITTED
INTO BODY (01-420) BY A NEW ONE.
(a) Install the Seat S/A (01-110) on the special tool (T02).
(b) Compress the spring (01-150) with the guide rod of the special tool (T02).
(c) Remove the retaining ring (01-130) from the adjusting screw (01-180) with a small
screwdriver.
(d) Remove the lock washer (01-120), the filter grid (01-140) and the spring (01-150).
(e) Remove the seat (01-160) and the preformed packing (01-170).
E. Close-up
Not applicable
36-11-44 Page 3012

Mar 26/04
342 Series
01-130
01-120
01-140
01-150
01-160
T02 01-170
SPECIAL TOOL
CODE
01-180
HIGH CHANNEL
GROOVES
GUIDE ROD
01-130 SCREWDRIVER
RETAINING RING
01-180
ADJUSTING SCREW ai3754a01.cgm
BASE
Disassembly of the Seat S/A (01-110)

Figure 3006/GRAPHIC 36-11-44-991-012-A01
36-11-44 Page 3013

Mar 26/04
342 Series
TASK 36-11-44-000-805-A01
6. Removal of the Diaphragm S/A (01-250)
Self-explanatory

SUBTASK-36-11-44-020-001-A01 3000 REMOVAL OF THE UNION (01-010)
GRAPHIC-36-11-44-991-013-A01 3000 FIGURE 3007
GRAPHIC-36-11-44-991-046-A01 3000 FIGURE 3008
C. Job Set-up
SUBTASK 36-11-44-010-004-A01
(a) Cut and discard the lockwire (01-050) from the two screws (01-230) (Ref. SUBTASK
36-11-44-450-001-A01).
(b) Remove the locking plate (01-020) (Ref. SUBTASK 36-11-44-020-001-A01).
D. Procedure
SUBTASK 36-11-44-020-005-A01
(1) Removal of the Diaphragm S/A (01-250)
(Ref. Fig. 3007)
(Ref. Fig. 3008)
For All,
(a) Remove the five screws (01-210), and the five nuts (01-230).
(b) Remove the cover (01-200).
(c) Remove the Diaphragm S/A (01-250).
For PNR 342B010000 and 342D010000 (Ref. Fig. 3007),
(d) Remove the preformed packing (01-240) or (01B-240).
(e) Remove the preformed packing (01-260) or (01B-260).
(f) Remove the centering guide (01-270) or (01B-270).
For PNR 342B020000, 342B030000, 342B030000 Amdt A, 342D020000, 342D030000,

342D030000 Amdt A (Ref. Fig. 3008),
36-11-44 Page 3014

Mar 26/04
342 Series
(g) Remove the preformed packing (01A-236) or (01C-236).
E. Close-up
Not applicable
36-11-44 Page 3015

Mar 26/04
342 Series
FOR PNR 342B01 TYPES
01-260
FOR PNR 342D01 TYPES
01-230
01-240
01-270 01-230
01-260
01-250
01-200
01-210
ai3755a01.cgm
Removal of the Diaphragm S/A (01-250) for PNR 342B01 or 342D01

Figure 3007/GRAPHIC 36-11-44-991-013-A01
36-11-44 Page 3016

Mar 26/04
342 Series
FOR PNR 342B02

or 342B03 TYPES
FOR PNR 342D02

01-260 or 342D03 TYPES
01-230
01-230
01-250
01-236
01-200
01-210
ai3756a01.cgm
Removal of the Diaphragm S/A (01-250) for PNR 342B02 or 342B03 or 342D02 or 342D03
Figure 3008/GRAPHIC 36-11-44-991-046-A01
36-11-44 Page 3017

Mar 26/04
342 Series
TASK 36-11-44-000-806-A01
7. Removal of the Clapper (01-360)
Self-explanatory
(a) Special Tools

T14 M65783952 1 SPECIAL SUPPORT
(b) Standard Tools
1 Standard mechanic’s tools.

REMOVAL OF THE DIAPHRAGM S/A
TASK-36-11-44-000-805-A01 3000
(01-260)
GRAPHIC-36-11-44-991-047-A01 3000 FIGURE 3009
GRAPHIC-36-11-44-991-048-A01 3000 FIGURE 3010
C. Job Set-up
SUBTASK 36-11-44-010-005-A01
(a) Remove the Diaphragm S/A (01-250) (Ref. TASK 36-11-44-000-805-A01).
D. Procedure
SUBTASK 36-11-44-020-006-A01
(1) Removal of the Clapper (01-360)
(Ref. Fig. 3009)
(Ref. Fig. 3010)
(a) Remove the three screws (01-330).
(b) Remove the Equipped PRV Body S/A (01-320).
(c) Remove the preformed packing (01-410).
(d) Remove the seat (01-390) and a preformed packing (01-400).
36-11-44 Page 3018

Mar 26/04
342 Series
(e) Remove the remaining preformed packing (01-400) from the Equipped PRV Body S/A
(01-320).
(f) Remove the equipped sensor body (01-420) from the special support (T04).
(g) If necessary, remove the guide (02-010) or (02A-060) or (02B-050) or (02C-060) or

(02D-070) or (02E-060) or (02F-070) from the Equipped PRV Body S/A (01-320) with a
press.
(h) Remove the spacer (02D-090) or (02E-080) or (02F-090).
For All,
(i) Install the Equipped PRV Body S/A (01-320) on the special support (T14).
(j) Remove the retaining ring (01-300), the cup (01-290) and the spring (01-310).
(k) Remove the Equipped PRV Body S/A (01-320) from the special support (T14).
(l) Remove the clapper (01-360).
E. Close-up
Not applicable
36-11-44 Page 3019

Mar 26/04
342 Series
FOR PNR 342B010000, 342B020000

and 342B030000 Amdt A
01-420
02-010
or
02A-060 FOR PNR 342D010000,
or 342D020000
02B-050 and 342D030000 Amdt A
or
02C-060
or
02D-070
or
02E-060
or
02F-070
01-390
01-360
01-420
01-400
01-400
01-310
01-300 01-410
01-320
01-290
02A-070
02B-070
01-330
ai3757a01.cgm
Removal of the Clapper (01-360), (01A-360B), (01B-360) or (01C-360B)

Figure 3009/GRAPHIC 36-11-44-991-047-A01
36-11-44 Page 3020

Mar 26/04
342 Series
01-420
02D-090
or
02D-070 02E-080 01-390
or or
02E-060 02F-090 01-360
or
02F-070
01-420
01-400
01-400
01-310
01-300 01-410
01-320
01-290
02D-090
01-330 or
02F-090
ai3758a01.cgm
Removal of the Clapper (01A-360A) or (01C-360A)

Figure 3010/GRAPHIC 36-11-44-991-048-A01
36-11-44 Page 3021

Mar 26/04
342 Series
36-11-44 Page 3022

Mar 26/04
342 Series
CLEANING
TASK 36-11-44-100-801-A01
1. External Cleaning of a Unit
WARNING: – DO NOT BREATHE THE FUMES. THE SOLVENTS ARE DANGEROUS.

– USE EYE PROTECTION. DO NOT LET THE SOLVENTS TOUCH YOUR SKIN.
– CLEAN THE PARTS IN A ROOM WHERE AIRFLOW IS SUFFICIENT.
– DO NOT CLEAN NEAR AN OPEN FLAME.
CAUTION: – CAREFULLY OBEY THE CLEANING PROCEDURES, OR REPLACE THEM WITH

A PROCEDURE WHICH IS SPECIFIED BY THE MANUFACTURER IF YOU USE
EQUIVALENTS.
– AFTER YOU COMPLETE THE PROCEDURE, YOU MUST PUT PROTECTIVE
CAPS OR APPLICABLE PACKAGING MATERIAL ON THE PARTS.
Self-explanatory
(1) Consumable Materials
CODE REFERENCE DESIGNATION

M09A LOCAL PURCHASE DENATURED METHANOL
C. Job Set-up
SUBTASK 36-11-44-620-001-A01
(1) Preparation of the Unit
(a) Install all protective caps on the units.
D. Procedure
SUBTASK 36-11-44-160-001-A01
(1) External Cleaning of the Unit
CAUTION: DO NOT PUT FULL UNITS INTO CLEANING AGENTS AND DO NOT APPLY
CLEANING AGENTS AS A SPRAY ON FULL UNITS. ONLY DO IT FOR
ISOLATED PARTS.
(a) Use a lint-free cloth moist with cleaning material (M09A) or a soft brush.
(b) Dry in low-pressure compressed air or with a lint-free cloth.
E. Close-up
Not applicable
36-11-44 Page 4001

Jan 30/09
342 Series
TASK 36-11-44-100-802-A01
2. Cleaning of a Sub-Assembly


EQUIVALENTS.
Self-explanatory

TASK-36-11-44-872-802-A01 4000 CLEANING METHOD TABLE
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-44-160-002-A01
(1) Cleaning of the Sub-Assembly
(a) Refer to the Cleaning Method Table (Ref. TASK 36-11-44-872-802-A01).
E. Close-up
Not applicable
36-11-44 Page 4002

Jan 30/09
342 Series
TASK 36-11-44-100-803-A01
3. Cleaning of Component Parts


EQUIVALENTS.
Self-explanatory

TASK-36-11-44-872-802-A01 4000 CLEANING METHOD TABLE
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-44-160-003-A01
(1) Cleaning of the Component Parts
(a) Clean each part to remove oil, grease, dirt.
(b) Make sure that there is not signs of packing material or sealing compound on mating
surfaces.
(c) Refer to the Cleaning Method Table (Ref. TASK 36-11-44-872-802-A01) that gives
the cleaning procedure to do.
E. Close-up
Not applicable
36-11-44 Page 4003

Jan 30/09
342 Series
TASK 36-11-44-872-802-A01
4. Cleaning Procedure
A. Cleaning Procedure Table
TYPE OF PART TO CLEAN CLEANING METHOD
1 2 3 4
STAINLESS STEEL O O X
FORGED LIGHT ALLOY WITH ANODIC CHROMIC PROTECTION X X
LIGHT CAST ALLOY WITH ANODIC CHROMIC PROTECTION X X
NITRIDE TITANIUM PLATING X X
CHEMICAL NICKEL PLATING X X
TITANIUM (*) X X X
PLASTIC X
COMPOSITE MATERIALS (POLYESTER) X X
ELECTRICAL AND ELECTRONIC COMPONENTS X
TEFLON PLATING (**)
RUBBER (***)
CLEANING PROCEDURES
1: Heavy alkaline cleaning:
(Ref. TASK 36-11-44-100-804-A01)
2: Cleaning of the parts with solvents (non chlorinated), with a dipping or spraying procedure:
(Ref. TASK 36-11-44-100-805-A01)
3: Light alkaline cleaning:
(Ref. TASK 36-11-44-100-806-A01)
4: Cleaning of parts with alcohol-based cleaning agent:
(Ref. TASK 36-11-44-100-807-A01)
O O : DO THE TWO STEPS EACH ONE IN ITS TURN

(*) : DO NOT USE CHLORINATED SOLVENT
(**) : DO NOT USE CLEANING MATERIAL, USE A DRY LINT-FREE CLOTH
(***) : DO NOT USE CLEANING MATERIAL, CLEAN WITH LOW PRESSURE COMPRESSED
AIR
36-11-44 Page 4004

Jan 30/09
342 Series
TASK 36-11-44-100-804-A01
5. Procedure 1: Heavy Alkaline Cleaning

WARNING: – USE ALL PRECAUTIONS FOR THE PROTECTION OF YOUR EYES AND YOUR
SKIN WHEN YOU USE THE CLEANING MATERIAL IN THIS PROCEDURE. THIS
CLEANING MATERIAL CONTAINS SODIUM HYDROXIDE, WHICH IS HIGHLY
DANGEROUS.
Self-explanatory

M48A TURCO 4181 CLEANING MATERIAL
WARNING: DO NOT USE MANUAL CLEANING PROCEDURES WITH THE MATERIALS

SPECIFIED IN THIS PROCEDURE. THIS PROCEDURE IS ONLY APPLICABLE
TO INDUSTRIAL EQUIPMENT AND PROCEDURES (AUTOMATIC CLEANING
MACHINE).
CAUTION: DO NOT USE THIS MATERIAL FOR LIGHT ALLOYS. THE MATERIAL SPECIFIED
BELOW CONTAINS SODIUM HYDROXIDE: IT CAUSES THE CORROSION OF
ALUMINUM-BASED ALLOYS.
(2) Use materials which agree with specification MIL-TT-C-490 MV.
(3) Example: - Cleaning material (M48A).
C. Job Set-up
SUBTASK 36-11-44-880-001-A01
(1) Material Preparation
(a) For dilution proportions, refer to the manufacturer’s specifications.
Example: -Cleaning material (M48A): Dilution of the cleaning material (M48A) at the rate of 5%
with water for grease, baked grease, scale deposits.
36-11-44 Page 4005

Jan 30/09
342 Series
D. Procedure
WARNING: USE ALL PRECAUTIONS AS GIVEN IN THE WARNING NOTES AT THE TOP OF
PARA. A.
SUBTASK 36-11-44-130-001-A01
(1) Cleaning
(a) To clean the part, put it momentarily in a warm bath of cleaning material, at a temperature
of 70 °C to 80 °C (158 °F to 176 °F). An ultrasonic device must mix the bath.
(b) Flush the part with water.
CAUTION: DO NOT DRY SUB-ASSEMBLIES WHICH CONTAIN PRESS-FITTED PARTS IN

THE TEMPERATURE RANGE GIVEN BELOW. THIS CAN CAUSE DISTORTION
OR INTERNAL CORROSION. USE THE CORRECT DRYING TEMPERATURE.
(c) Dry the part in hot air, at between 100 °C and 110 °C (212 °F to 230 °F).
E. Close-up
Not applicable
36-11-44 Page 4006

Jan 30/09
342 Series
TASK 36-11-44-100-805-A01
6. Procedure 2: Cleaning with Solvents by the Dipping or the Spraying Procedure
WARNING: USE SOLVENTS WHICH HAVE A FLASH POINT OF MORE THAN 50 °C TO 55 °C

(122 °F TO 131 °F) IN SPECIFIED STABLE CONDITIONS.
WARNING: DO NOT USE ANY CHLORINATED SOLVENT. CHLORINATED SOLVENTS ARE

NOT APPROVED.


EQUIVALENTS.
Self-explanatory
Not applicable
C. Job Set-up
WARNING: – THE SOLVENTS ARE DANGEROUS FOR YOUR HEALTH, AND CAN CAUSE
DAMAGE TO PARTS IF THEY DETERIORATE BECAUSE OF: POLLUTION,
WATER, GREASE, METAL PARTICLES, TEMPERATURE.
– THE SOLVENTS MUST THUS BE FULLY CLEAN AND YOU MUST REPLACE
THEM FREQUENTLY. THE CONTAINERS MUST BE FREE FROM UNWANTED
PARTICLES FOR THE DIPPING AND THE SPRAYING OPERATIONS.
D. Procedure

– DO NOT CLEAN NEAR AN OPEN FLAME OR AN INCANDESCENT MATERIAL.
– USE THE SOLVENT BETWEEN 10 °C AND 15 °C (50 °F TO 59 °F), WHICH IS
LESS THAN THE FLASH POINT.
SUBTASK 36-11-44-110-001-A01
(1) Cleaning with Solvents
(a) Put the part in the solvent momentarily, or apply the solvent to the part as a spray. If
necessary, complete the cleaning with a soft brush, or with a soft piece of material
(such as wood or plastic).
(b) At the end of the full cleaning operation, put the part in clean solvent momentarily, or
apply clean solvent to the part as a spray.
36-11-44 Page 4007

Jan 30/09
342 Series
(c) Dry the parts with compressed air that is clean and dry (free from dust and grease).
E. Close-up
Not applicable
36-11-44 Page 4008

Jan 30/09
342 Series
TASK 36-11-44-100-806-A01
7. Procedure 3: Light Alkaline Cleaning


EQUIVALENTS.
This procedure is specially applicable to the cleaning of Aluminum-based alloys (the recommended
materials do not contain Sodium Hydroxide, which damages light alloys).

M51A TURCO AVIATION SPR CLEANING MATERIAL
M53A PROMOCLEAN TP 108 CLEANING MATERIAL
(2) Use materials that agree with Specification MIL-TT-C-490C procedure III .
(3) Example:
– cleaning material (M51A),

– cleaning material (M53A).
C. Job Set-up
WARNING: USE EYE PROTECTION. DO NOT LET THE SOLVENTS TOUCH YOUR SKIN.
ALKALINE MATERIALS CAUSE IRRITATION TO YOUR EYES AND YOUR SKIN.
SUBTASK 36-11-44-880-002-A01
(1) Preparation
(a) For dilution proportions, refer to the manufacturer’s instructions.
(b) Usually, mix 5% of the material with water at a temperature between 70 and 80 °C
(160 to 180 °F) in the ultrasonic bath during 15 to 20 minutes.
36-11-44 Page 4009

Jan 30/09
342 Series
D. Procedure
SUBTASK 36-11-44-110-002-A01
(1) Cleaning
(a) Clean the parts with a lint-free cloth, which you make moist with the detergent solution. As
an alternative, use a soft brush.
(b) Flush the parts with clean water, at ambient temperature.
CAUTION: DO NOT USE HOT AIR (100 °C (212 °F)) TO DRY SUB-ASSEMBLIES WHICH
CONTAIN PRESS-FITTED PARTS.
(c) Dry with low-pressure compressed air.
E. Close-up
Not applicable
36-11-44 Page 4010

Jan 30/09
342 Series
TASK 36-11-44-100-807-A01
8. Procedure 4: Cleaning of Parts with an Alcohol-Based Cleaning Agent


EQUIVALENTS.
(1) This procedure is specially applicable to:
– hardware electrical component parts,

– electronic component parts,
– printed circuits.

M09A DENATURED METHANOL (OM23214) CLEANING MATERIAL
M11A WADIS 24 USA (MIL-C-23411) CLEANING MATERIAL
M12A ARDROX 396/1 USA (MIL-C-23411) CLEANING MATERIAL
M13A ROCKET WD-40 USA (MIL-C-23411) CLEANING MATERIAL
(a) Use a cleaning material which agrees with Specification MIL-A-6090.
(b) Example: - Cleaning material (M09A).
C. Job Set-up
Not applicable. Use the cleaning material as it is.
D. Procedure
WARNING: – IN WORKSHOPS, KEEP THE ALCOHOL-BASED CLEANING AGENTS IN SMALL

QUANTITIES (250 CM3 (15.25 CU.IN)).
– DO NOT CLEAN NEAR AN OPEN FLAME OR AN INCANDESCENT MATERIAL.
SUBTASK 36-11-44-110-003-A01
(1) Cleaning
(a) Clean parts with a soft brush.
36-11-44 Page 4011

Jan 30/09
342 Series
(b) Dry with compressed air which is at ambient temperature.
E. Close-up
Not applicable
36-11-44 Page 4012

Jan 30/09
342 Series
TASK 36-11-44-100-810-A01
9. Special Cleaning Procedure: Dewatering
Self-explanatory
(1) Use materials which agree with MIL-C-23411 specification.
(2) Example: – Cleaning material (M11A).
C. Job Set-up
(1) Material Preparation
Refer to the manufacturer’s instructions.
D. Procedure
WARNING: – MAKE SURE PARTS CLEANED IN A DULY VENTILATED ROOM.
– PROTECT HANDS DURING ABOVE CLEANING STEPS.
– MAKE SURE THAT IN NO CASE CLEANING STEPS ARE PERFORMED IN THE

VICINITY OF ANY OPEN FLAME OR INCANDESCENT MATERIAL.
SUBTASK 36-11-44-170-001-A01
(1) Cleaning
(a) Dewater parts by dipping at ambient temperature.
(b) Dry the part in hot air, at between 100 and 110 °C (210 to 230 °F).
(c) Protect part in the appropriate packaging material.
E. Close-up
Not applicable
36-11-44 Page 4013

Jan 30/09
342 Series
TASK 36-11-44-100-808-A01
10. Special Cleaning Procedure: Cleaning of Calibrated Holes
Self-explanatory

GRAPHIC-36-11-44-991-014-A01 4000 FIGURE 4001
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-44-160-008-A01
(1) Cleaning of Calibrated Holes
CAUTION: DO NOT INSERT METAL TOOL INTO CALIBRATED HOLES TO NOT CHANGE
THEIR OPENING AREAS.
(a) Clean the G1 calibrated hole in Equipped PRV Body S/A (01-320)(Ref. Fig. 4001
Sheet 2/2).
(b) Clean the G3 calibrated hole in Cover S/A (01-200) (Ref. Fig. 4001 Sheet 2/2).
(c) Clean the G2 calibrated hole in Sensor Body S/A (01-420) (Ref. Fig. 4001 Sheet 1/2).
E. Close-up
Not applicable
36-11-44 Page 4014

Jan 30/09
342 Series
SECTION SECTION
A-A B-B
G2 G2
CALIBRATED HOLE CALIBRATED HOLE
342D***** TYPES 342B***** TYPES
01-420
SENSOR BODY S/A
B B
A A
ai3759b01.cgm
01A-420C
SENSOR BODY S/A
Special Cleaning
(Sheet 1 of 2)
Figure 4001/GRAPHIC 36-11-44-991-014-A01
36-11-44 Page 4015

Jan 30/09
342 Series
G1 01-320
CALIBRATED HOLE PRV BODY
SECTION
G3
CALIBRATED HOLE
C-C
01-200C or 01-200B
COVER
C C
ai3760b01.cgm
Special Cleaning
(Sheet 2 of 2)
Figure 4001/GRAPHIC 36-11-44-991-014-A01
36-11-44 Page 4016

Jan 30/09
342 Series
TASK 36-11-44-100-809-A01
11. Special Cleaning Procedure: Cleaning of Filter (01-040)


EQUIVALENTS.
Self-explanatory

T06A M65723281 1 TEST CONNECTOR

M26A HYDROFLUORIC ACID CLEANING MATERIAL
SPECIFIC GRAVITY 1.13
M27A NITRIC ACID CLEANING MATERIAL
M28A SODIUM BICHROMATE CLEANING MATERIAL
PURIFIED TO 99%
M33A DEMINERALIZED WATER CLEANING MATERIAL
M34A CARBOCLEAN CARBON SOLVENT

TASK-36-11-44-100-804-A01 4000 METHOD 1: INTENSIVE ALKALINE
CLEANING
GRAPHIC-36-11-44-991-014-A01 4000 FIGURE 4001
GRAPHIC-36-11-44-991-015-A01 4000 FIGURE 4002
36-11-44 Page 4017

Jan 30/09
342 Series
C. Job Set-up
(1) The two special "A" and "B" procedures are given to clean clogged filters. For the two special
procedures, you must do a preliminary cleaning (Ref. TASK 36-11-44-100-804-A01), then
examine the filter pressure drop (refer to para. "Final Test"). Remove the filter from the unit
before you do cleaning procedure.
(2) Brief Description
(a) Special procedure "A"
1 This procedure is the most correct for filter with contamination of carbon deposits, oil,
grease, fat material. This procedure is better than the second one for which more
materials, technical means and manpower are necessary. The number of cleaning
operations with the specific procedure is not limited.
(b) Complete cleaning procedure "B"
1 This procedure is the most correct for filter clogged by a compound of silicium,
alumunium, sulfur, calcium, with possible signs of cobalt, potassium, magnesium, or
sodium. Do this procedure only three times to a same filter because of the risk of:
– chemical erosion of wire mesh,

– deterioration of brased area causing loosening of mesh.
2 Engrave a cross on filter hexagonal part for each cleaning cycle. A clogged filter
bearing three marks (X) on Hex. Discard flat.
D. Procedure
SUBTASK 36-11-44-160-005-A01
(1) Preliminary Cleaning
(a) Apply the Method 1: Intensive Alkaline Cleaning procedure (Ref. TASK
36-11-44-100-804-A01).
(b) Examine filter pressure drop as in para. "Final Test" (Ref. SUBTASK
36-11-44-720-001-A01).
(c) If the pressure drop is too high, clean the filter (Ref. SUBTASK 36-11-44-160-006-A01).
SUBTASK 36-11-44-160-006-A01
(2) Cleaning Procedure "A"
(a) Put the filter fully into a bath of liquid "CARBON SOLVENT", cleaning material (M34A) for:
– 6 hours to 8 hours with bath at ambient temperature or

– 1 hour with a bath temperature between 35 and 65 °C (95 to 149 °F).
(b) Flush the filter in a running water bath then with a water jet to make flushing better.
(c) Carefully dry filter with clean compressed air (pressure between 3 and 6 bar rel. (44 to
87 psig) without oil and dust.
36-11-44 Page 4018

Jan 30/09
342 Series
(d) Install the cleaned filter on the test connector, test connector (T06A) (Ref. Fig. 4002) and
do a check of the filter permeability (Ref. SUBTASK 36-11-44-720-001-A01).
(e) If the test results are not correct, do the complete cleaning procedure "B"
(Ref. SUBTASK 36-11-44-160-007-A01).
SUBTASK 36-11-44-160-007-A01
(3) Complete Cleaning Procedure "B"
(a) Etching
– Etching bath composition:
• Hydrofluoric acid: 2,5% in volume, with cleaning material (M26A)

• Nitric acid: 30% in volume,
• Demineralized water: 67,5% in volume.
– Etching bath temperature:
• 15 to 25 °C (59 to 77 °F).
– Etching time:
• 9 to 11 minutes.
– Flushing:
We recommend that you flush filters in demineralized water at a temperature of 15 to

25 °C (59 to 77 °F) with ultrasonic stirring during 4 to 6 minutes.
Also flush the filter in running water at a temperature of 15 to 25 °C

(59 to 77 °F) during 30 to 90 seconds.
(b) Passivation:
– Passivation bath composition:
• Nitric acid: 20% in volume, cleaning material (M27A),

• Demineralized water: 80% in volume, cleaning material (M33A),
• Incorporate to that solution 20 grams of Sodium Bichromate (M28A) powder
per liter (1.25 pound/cu.foot).
– Passivation bath temperature:
• 15 to 25 °C (59 to 77 °F).
– Passivation time:
• 1 hour with filters into the passivation bath.
– Flushing:
36-11-44 Page 4019

Jan 30/09
342 Series
We recommend that you flush filters in demineralized water at a temperature of 15 to

25 °C (59 to 77 °F) with ultrasonic stirring during 4 to 6 minutes.
Also flush the filter in running water at a temperature of 15 to 25 °C

(59 to 77 °F) during 30 to 90 seconds.
– Drying:
Dry the filter with dry compressed air without dust and without oil.
No Special Tool is necessary - air supply pressure:
• 3 to 6 bar rel. (44 to 87 psig).
NOTE: It is important to dry the filter to remove sticky particles.
SUBTASK 36-11-44-720-001-A01
(4) Final Test
At the end of the cleaning procedure it is necessary to do a permeability check. This test
has the steps bellow:
1 Install the filter on test connector, test connector (T06A) (Ref. Fig. 4002).
2 Apply a pressure of 4 ± 0,1 bar rel. (56.6 to 59.5 psig) to the installation.
3 Make sure that the pressure (P2) is less than or equal to 100 mbar (1.45 psig)
with test connector (T06A).
4 If the pressure (P2) is too high:
– do again the cleaning procedure,

– if the value of the pressure (P2) stays too high, clean the filter.
E. Close-up
SUBTASK 36-11-44-850-001-A01
(1) Cleaned Filter Identification
You must do 3 cleaning cycles as a maximum, engrave a cross on its hexagonal part after
you do each procedure.
Engrave a cross for each cleaning: if you do another cleaning because of the uncorrect
result of final test, engrave a second cross when you do again the cleaning procedure
(Ref. SUBTASK 36-11-44-720-001-A01).
36-11-44 Page 4020

Jan 30/09
342 Series
P1 P2
0 0
METAL SEALS
STABILIZED
TEST PRESSURE
01-040
FILTER
T06A BANJO
SPECIAL TOOL TUBE
ai3761a01.cgm
Test Installation
Figure 4002/GRAPHIC 36-11-44-991-015-A01
36-11-44 Page 4021

Jan 30/09
342 Series
36-11-44 Page 4022

Jan 30/09
342 Series
INSPECTION/CHECK
TASK 36-11-44-200-801-A01
1. Checking Procedure
Self-explanatory
(a) Standard Tools
1 Standard mechanic’s tools.

TASK-36-11-44-100-808-A01 4000 SPECIAL CLEANING PROCEDURE
TASK-36-11-44-320-801-A01 6000 REPAIR No. 3 - REWORKING OF THE
PRV BODY (01-320)
TASK-36-11-44-320-802-A01 6000 REPAIR No. 4 - ROWORKING OF
THE SENSOR BODY SUB-ASSEMBLY
(01-420)
TASK-36-11-44-320-803-A01 6000 REPAIR No. 5 - REWORKING OF THE
STICK (01-090)
TASK-36-11-44-820-802-A01 8000 FITS AND CLEARANCES
GRAPHIC-36-11-44-991-016-A01 5000 FIGURE 5001
C. Job Set-up
SUBTASK 36-11-44-210-001-A01
(1) Find modified parts or parts replaced by other parts.
D. Procedure
SUBTASK 36-11-44-220-002-A01
(1) Visual Inspection of Parts
(a) Examine all parts for abrasion, cracks, twist and scratches.
(b) Examine all sealing surfaces for indentations, nicks and scratches.
(c) Examine all threads for damage.
(d) Examine all threaded inserts and replace if they are damaged.
36-11-44 Page 5001

Jan 01/08
342 Series
(e) Examine the surface finish of contact areas for good condition. It is very important to
examine the location of connecting flanges, flaps mating surface and flap seat on body.
NOTE: You must discard washers, nuts and screws if they are damaged.
SUBTASK 36-11-44-280-001-A01
(2) Special Checks
(a) Check of the Stick (01-090)
1 Visually examine the tip of rod in contact with the Seat S/A (01-110) for good condition.
NOTE: If one of the parameter is not correct (Ref. TASK 36-11-44-320-803-A01).
(b) Check of the Seat (01-160)
1 Visually examine the seat (01-160) area that touches the point of the stick rod
for condition.
(c) Check of the Union (01-010)
1 Visually examine the thread for condition.
(d) Check of the Filter (01-040)
1 Check that if the pressure is between 100 mbar (1.45 psi) and 150 mbar (2.175
psi) to be re-installed filter (01-040) as it stands. If the pressure is greater than
or equal to 150 mbar (2.175 psi) apply the cleaning procedure (Ref. TASK
36-11-44-100-808-A01).
(e) Check of Form Tolerances (Ref. Fig. 5001):
1 Clapper (01-360),
2 Equipped PRV Body (01-320),
NOTE: If one of the parameter is not correct:
– extract and change the Guide for a new semi-worked Guide (Ref. TASK
36-11-44-320-801-A01). Refer to Service Bulletin 342-36-04.
(f) Check of the Safetying Holes of the Sensor Body S/A (01-420)
Check there is no tearing at the location of the safetying holes.
If there is tearing, (Ref. TASK 36-11-44-320-802-A01), for the Sensor Body S/A (01-420).
(g) Dimension Checks
1 Examine all parts in the FITS AND CLEARANCES Chapter, P. Block 8000 (Ref.
TASK 36-11-44-820-802-A01).
E. Close-up
Not applicable
36-11-44 Page 5002

Jan 01/08
342 Series
GUIDE
01-320
PRV BODY
+ 0,01
Ø 2,53 0 mm
(Dia. 0.0996 to 0.1000 in)
01-360
CLAPPER
ai3762b01.cgm
Check of Form Tolerance

Figure 5001/GRAPHIC 36-11-44-991-016-A01
36-11-44 Page 5003

Jan 01/08
342 Series
36-11-44 Page 5004

Jan 01/08
342 Series
REPAIR
TASK 36-11-44-300-801-A01
1. REPAIR No. 1 - Corrosion Protection
If the anodic chromic protection is removed on a small area, and if this area does not show important
signs of corrosion, you can do again the protection that is defective.

M53A PROMOCLEAN TP 108 SOLVENT
M04D ALODINE 1200
ALOCHROME
USA (MIL-C-5541A)
M01X 3M204P50 PAPER ABRASIVE WATER-PROOF

TASK-36-11-44-100-803-A01 4000 CLEANING OF COMPONENT PARTS
C. Job Set-up
SUBTASK 36-11-44-160-004-A01
(1) Removal of Corrosion
Clean defective parts (Ref. TASK 36-11-44-100-803-A01), then remove all signs of corrosion
with abrasive paper (M01X).
SUBTASK 36-11-44-110-004-A01
(2) Cleaning
(a) Clean all used areas with solvent (M53A). Dry them in dry clean air at low pressure.
SUBTASK 36-11-44-380-001-A01
(3) Preparation of the Solution for Alochrome Treatment
(a) Prepare a solution with 15 g (0.53 oz) of alochrome (M04D) per liter of water.
(b) Always let the solution at ambient temperature. Mix the solution until full dissolution.
36-11-44 Page 6001

Sep 30/06
342 Series
D. Procedure
SUBTASK 36-11-44-380-002-A01
(1) Alochrome Treatment
(a) Apply the solution to areas that have no protection with a brush.
(b) Let dry for 3 to 4 minutes.
(c) Flush the unit with cold running water.
(d) Let dry in ambient air.
E. Close-up
Not applicable
36-11-44 Page 6002

Sep 30/06
342 Series
TASK 36-11-44-300-802-A01
2. REPAIR No. 2 - Electrical Bonding
Do the bonding operations that follow on new spare parts, on the bonding points with the mark of
electrical bonding symbol (Ref. Fig. 6001). Do the bonding operations on parts that you use again if
necessary (cleaning, scouring of bonded areas and protection with the necessary materials).
NOTE: You must do the bonding steps (spotfacing, scouring, cleaning) before assembly.

T07 M65723952B 1 SPECIAL TOOL

M01D VARNISH 6060BT519 VARNISH MATERIAL
GREEN BONDING
US (TT-L-54)

GRAPHIC-36-11-44-991-017-A01 6000 FIGURE 6001
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-44-320-001-A01
(1) Bonding Operation on the Bonding Point No. 1
(a) Spotfacing (S) (Ref. Fig. 6001)
Do spotfacing on cover (01-200) of screw (01-210) head and nut (01-230) contact areas
opposite. Spotfacing depth is limited to 0,1 mm (0.004 in).
(b) Varnish smearing (V) (Ref. Fig. 6001)
Apply varnish material (M01D) to the spotfaced areas, the screw (01-210) head and nut
(01-230), after you do torque tightening.
36-11-44 Page 6003

Sep 30/06
342 Series
SUBTASK 36-11-44-320-002-A01
(2) Bonding Operation on the Bonding Point No.2
(Ref. Fig. 6001)
(a) Spotfacing (S)
Do spotfacing of one screw (01-330) head contact area on PRV Body S/A (01-320) with
special tool (T07). Spotfacing depth is limited to 0,1 mm (0.004 in).
(b) Varnish smearing (V)
Apply varnish material (M01D) to the spotfaced areas and screw (01-330) head, after
you do torque tightening.
SUBTASK 36-11-44-320-003-A01
(3) Bonding Operation on the Bonding Point No.3
(Ref. Fig. 6001)
(a) Spotfacing (S)
Do spotfacing of the union (01-010) contact area on Sensor Body S/A (01-420) with
special tool (T07). Spotfacing depth is limited to 0,1 mm (0.004 in).
(b) Varnish smearing (V)
Apply varnish material (M01D) to the spotfaced area and to the union (01-010) base
after you do torque tightening.
E. Close-up
Not applicable
36-11-44 Page 6004

Sep 30/06
342 Series
FOR PNR 342D0**** TYPES FOR PNR 342B0**** TYPES
1 1
3 3
2 2
ai3763b01.cgm
Electrical Bonding
Figure 6001/GRAPHIC 36-11-44-991-017-A01
36-11-44 Page 6005

Sep 30/06
342 Series
TASK 36-11-44-320-801-A01
3. REPAIR No. 3 - Reworking of the PRV Body (01-320)
The repair No. 3 gives the procedure to repair of the PRV Body (01-320) when the point of the rod
is not correct .

T17 M65724230A 1 SPECIAL TOOL

SUBTASK-36-11-44-280-001-A01 5000 SPECIAL CHECKS
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-44-320-005-A01
(1) Reworking of the PRV Body (01-320)
(a) Extract the Guide with the press.
(b) Clean the inside diameter of the PRV Body.
(c) Install the new semi-guide.
1 Checking of tightening before sliding in the new semi-guide.
NOTE: Before to perform the slide-in the new semi-guide, make sure of the
tightening by inspection of:
– boring diameter on PRV body: 4,500 to 4,512 mm (0.1771 to 0.1776 in).
– slide-in diameter of guide: 4,518 to 4,526 mm (0.1778 to 0.1781 in).
2 Heat the PRV body into an oven at 250 °C (482 °F).
3 Slide-in the new semi-guide with special tool (T17).
(d) Machine the inside diameter of the semi-guide to obtain a diameter between 2,53 to 2,54
mm (0.0996 to 0.01 in).
36-11-44 Page 6006

Sep 30/06
342 Series
(e) Check all the parameters of the PRV Body.
SUBTASK 36-11-44-850-003-A01
(2) Marking
(a) At the end of satisfactory test, engrave the PRV Body (01-320) with its part number plus
the capital letter "R" with an indelible pen.
E. Close-up
Not applicable
36-11-44 Page 6007

Sep 30/06
342 Series
TASK 36-11-44-320-802-A01
4. REPAIR No. 4 - Reworking of the Sensor Body Sub-Assembly (01-420)
The repair No. 4 gives the procedure for the repair of the Sensor Body Sub-Assembly (01-420) when
there is tearing at the location of the safetying holes.

GRAPHIC-36-11-44-991-018-A01 6000 FIGURE 6002
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-44-320-006-A01
(1) Reworking of the Sensor Body Sub-Assembly (01-420)
(Ref. Fig. 6002)
(a) Machine the new safetying hole diameter 1 mm (0.04 in) at 2 mm (0.08 in) on the left or
on the right side of the original safetying hole.
NOTE: This operation can be repeated as far as all the original and the repair safetying
holes can be used.
(b) Refer to SB 342-36-04 for the reworking of the Sensor Body S/A for P/N’s 342B030000
and 342D030000.
– Repeat the step (1) (Ref. Fig. 6002 Sheet 2/2).
SUBTASK 36-11-44-850-004-A01
(2) Marking
(a) At the end of satisfactory test, engrave the Sensor Body S/A (01-420) with its part number
plus the capital letter "R" with an indelible pen.
E. Close-up
Not applicable
36-11-44 Page 6008

Sep 30/06
342 Series
SECTION SECTION
A-A THE NEW POSITIONS OF THE B-B
SAFETYING HOLE AXIS
2 mm 2 mm
(0.08 in) (0.08 in)
1 mm 1 mm
(0.04 in) (0.04 in)
Ø 1 mm
(Dia. 0.04 in)
ORIGINAL AXIS
342D***** TYPES 342B***** TYPES
01-420
SENSOR BODY S/A
A
A B B
ai3764b01.cgm
01A-420C
SENSOR BODY S/A
Reworking of the Sensor Body S/A (01-420)

(Sheet 1 of 2)
Figure 6002/GRAPHIC 36-11-44-991-018-A01
36-11-44 Page 6009

Sep 30/06
342 Series
TYPE PNR 342B03 TYPES TYPE PNR 342D03 TYPES
Ø 1 ± 0,1 mm Ø 1 ± 0,1 mm
(Dia. 0.0354 to 0.0433 in) (Dia. 0.0354 to 0.0433 in)
25° ± 1 25° ± 1
1,5 ± 0,1 mm (0.0551 to 0.0630 in)

WITH PNR 342-0320 TYPE
+ 0,2 + 0,2
1 0 mm (0.0393 to 0.0472 in) 1 0 mm (0.0393 to 0.0472 in)
WITH PNR 342-0310 TYPE
ai3765a01.cgm
Reworking of the Sensor Body S/A (01-420)

(Sheet 2 of 2)
Figure 6002/GRAPHIC 36-11-44-991-018-A01
36-11-44 Page 6010

Sep 30/06
342 Series
TASK 36-11-44-320-803-A01
5. REPAIR No. 5 - Reworking of the Stick (01-090)
The repair No. 5 gives the procedure to repair the stick (01-090) when the point of the rod is not
correct (Ref. SUBTASK 36-11-44-280-001-A01).

GRAPHIC-36-11-44-991-019-A01 6000 FIGURE 6003
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-44-320-004-A01
(1) Reworking of the Stick (01-090)
(a) Machine the point of the rod until it is between 20,75 and 21,5 mm (0.817 to 0.846 in).
(b) Examine all the parameters of the stick (Ref. Fig. 6003).
SUBTASK 36-11-44-850-002-A01
(2) Marking
(a) At the end of satisfactory test, engrave the stick (01-090) with its part number plus the
capital letter "R" with an indelible pen.
E. Close-up
Not applicable
36-11-44 Page 6011

Sep 30/06
342 Series
REC
0,4
SHARP
0,01 mm A
EDGE (0.0004 in)
(0.817 to 0.896 in)

20,75 to 21,5 mm
ai3766a01.cgm
Reworking of the Stick (01-090)

Figure 6003/GRAPHIC 36-11-44-991-019-A01
36-11-44 Page 6012

Sep 30/06
342 Series
ASSEMBLY
TASK 36-11-44-440-801-A01
1. Assembly of the Seat S/A (01-110)
Self-explanatory
(a) Special Tools

T02 OS22835 1 SPECIAL TOOL

M01C GRAPHITE POWDER LUBRICATING MATERIAL
F (AIR 4224) US FED.
(MIL-G-6711)

GRAPHIC-36-11-44-991-023-A01 7000 FIGURE 7001
GRAPHIC-36-11-44-991-024-A01 7000 FIGURE 7002
TASK-36-11-44-100-803-A01 4000 CLEANING OF COMPONENT PARTS
C. Job Set-up
Not applicable
36-11-44 Page 7001

Jan 30/09
342 Series
D. Procedure
SUBTASK 36-11-44-440-001-A01
(1) Assembly of the Seat S/A (01-110)
(Ref. Fig. 7001)
(a) Apply a layer of lubricating material (M01C) to the preformed packing (01-170).
CAUTION: FOR THE 342D***** TYPE, THE SENSOR BODY (01-420) HAS TWO
ATTACHMENT HOLES FOR A SINGLE STICK. MAKE SURE THAT THE SEAT
SUB-ASSEMBLY (01-110) AND THE STICK SUB-ASSEMBLY (01-090) ARE
CORRECTLY POSITIONED ON THE BODY.
(b) Install the seat (01-160) complete with its preformed packing (01-170) into adjusting
screw (01-180).
(c) Install the spring (01-150) into the adjusting screw (01-180).
CAUTION: CLEAN THE FILTER GRID (01-140) BEFORE ASSEMBLY (REF. TASK
36-11-44-100-803-A01).
(d) Install the filter grid (01-140) on the spring (01-150).
CAUTION: MAKE SURE THAT YOU PUT THE SHOULDER OF THE LOCK WASHER
(01-120) IN THE TOP POSITION.
(e) Install and put the lock washer (01-120) in position on the filter grid (01-140).
(f) Install and put the retaining ring (01-130) in position in the groove of the adjusting screw
(01-180) with special tool (T02) (Ref. Fig. 7002).
NOTE: Take care the gap between both ends of retaining ring (01-130) is not in line with
retaining ring extraction hole of adjusting screw (01-180).
E. Close-up
Not applicable
36-11-44 Page 7002

Jan 30/09
342 Series
01-110
01-130
01-420
01-120
01-140
01-150
FOR PNR 342B TYPES
01-160
01-420
FOR PNR 342D TYPES
01-170
01-180
ai3767a01.cgm
Assembly of the Seat S/A (01-110)

Figure 7001/GRAPHIC 36-11-44-991-023-A01
36-11-44 Page 7003

Jan 30/09
342 Series
NOT CORRECT CORRECT
HIGH CHANNEL
01-130 GROOVES
RETAINING RING
01-180
ADJUSTING SCREW
T02
SPECIAL TOOL
CODE
PUSHING GUIDE
GUIDE
LOCKWASHER 01-130
RETAINING RING
EXTRACTION HOLE
RETAINING RING
MOUNTING GROOVE
01-180
ADJUSTING SCREW
SPRING
ai3768a01.cgm
T02
BASE
Position of the Retaining Ring (01-130)

Figure 7002/GRAPHIC 36-11-44-991-024-A01
36-11-44 Page 7004

Jan 30/09
342 Series
TASK 36-11-44-400-804-A01
2. Installation of the Stick (01-090)
Self-explanatory
(a) Special Tools

F (AIR 4224)
US (MIL-G-6711)
M23C NEVER SEEZ LUBRICATING MATERIAL
NSB4M
USA (MIL-A-907D)

GRAPHIC-36-11-44-991-025-A01 7000 FIGURE 7003
TASK-36-11-44-820-803-A01 8000 TIGHTENING TORQUES
C. Job Set-up
Not applicable
36-11-44 Page 7005

Jan 30/09
342 Series
D. Procedure
SUBTASK 36-11-44-420-004-A01
(1) Installation of the Stick (01-090)
(Ref. Fig. 7003)
CAUTION: APPLY A LAYER OF LUBRICATING MATERIAL (M23C) TO ALL THREADS

WHEN YOU START THE ASSEMBLY PROCEDURE.
CAUTION: CARE SHALL BE TAKEN TO PROTECT INVAR ROD FROM DISTORTION

IMPACT DAMAGE WHEN HANDLING STICK (01-090).
NOTE: The Invar Rod is sensitive to magnetism. It can be identified by being submitted
to a magnet.
(b) Install the preformed packing (01-100) in the groove of the stick (01-090).
(c) Install the Sensor Body S/A (01-420) on the special support (T04). Install the special
support (T04) on a vice.
(d) Install and torque tighten the stick (01-090) to between 1,3 and 1,5 daN.m (115.1 to 132.8
lbf.in) (Ref. TASK 36-11-44-820-803-A01).
E. Close-up
Not applicable
36-11-44 Page 7006

Jan 30/09
342 Series
FOR PNR 342D TYPES
01-420
FOR PNR 342B TYPES
01-420
01-100
01-090
ai3769a01.cgm
Installation of the Stick (01-090)

Figure 7003/GRAPHIC 36-11-44-991-025-A01
36-11-44 Page 7007

Jan 30/09
342 Series
TASK 36-11-44-400-803-A01
3. Installation of the Seat S/A (01-110)
Self-explanatory
(a) Special Tools

OPT TOOL
M65723549
36-11-44 Page 7008

Jan 30/09
342 Series

F (AIR 4224)
USA (MIL-G-6711)
NSB4M
USA (MIL-A-907D)

SUBTASK-36-11-44-440-801-A01 7000 ASSEMBLY OF THE SEAT S/A (01-110)
GRAPHIC-36-11-44-991-026-A01 7000 FIGURE 7004
C. Job Set-up
SUBTASK 36-11-44-410-002-A01
(1) Assembly of the Seat S/A (01-110)
(a) Assemble the Seat S/A (Ref. TASK 36-11-44-440-801-A01).
D. Procedure
SUBTASK 36-11-44-420-003-A01
(1) Installation of the Seat S/A (01-110)
(Ref. Fig. 7004)

(b) Install the preformed packing (01-190) into its mounting groove of adjusting screw
(01-180).
(c) Install the thermostat body S/A onto special support (T04).
(d) Install the Seat S/A (01-110) on the Sensor Body S/A (01-420) with the special
wrench (T01).
E. Close-up
Not applicable
36-11-44 Page 7009

Jan 30/09
342 Series
01-110
01-190
01-420
FOR PNR 342D TYPES
01-420
FOR PNR 342B TYPES
ai3770a01.cgm
Installation of the Seat S/A (01-110)

Figure 7004/GRAPHIC 36-11-44-991-026-A01
36-11-44 Page 7010

Jan 30/09
342 Series
TASK 36-11-44-400-801-A01
4. Assembly of the Equipped PRV Body S/A
Self-explanatory
(a) Special Tools

T14 M65783952 1 SPECIAL SUPPORT
T16 M65725437 1 SPECIAL TOOL

NSB4M
USA (MIL-A-907D)

TASK-36-11-44-300-802-A01 6000 REPAIR NO 2: ELECTRICAL BONDING
GRAPHIC-36-11-44-991-027-A01 7000 FIGURE 7005
GRAPHIC-36-11-44-991-028-A01 7000 FIGURE 7006
GRAPHIC-36-11-44-991-029-A01 7000 FIGURE 7007
C. Job Set-up
SUBTASK 36-11-44-360-001-A01
(1) Electrical Bonding
(a) Examine the parts and do the electrical bonding procedure if necessary
(Ref. TASK 36-11-44-300-802-A01).
36-11-44 Page 7011

Jan 30/09
342 Series
D. Procedure
SUBTASK 36-11-44-420-001-A01
(1) Assembly of the Equipped PRV Body S/A

(Ref. Fig. 7005)
(a) Engage the clapper (01-360) in the guide (02-010) or (02A-060) or (02B-050) or (02C-060)
or (02D-070) or (02E-060) or (02F-070) on the PRV Body S/A (01-320).
For PNR 342B030000, 342D030000 (Ref. Fig. 7006),
(b) Install the spacer (02D-090) or (02E-080) or (02F-090) into the PRV Body S/A (01-320)
with the special tool (T16) (Ref. Fig. 7007).
For All,
(c) Install the clapper (01-360) in the PRV Body S/A (01-320).
(d) Install the equipped PRV Body S/A (01-320) on the special support (T14).
(e) Install the spring (01-310), the cup (01-290) and the retaining ring (01-300).
E. Close-up
Not applicable
36-11-44 Page 7012

Jan 30/09
342 Series
FOR PNR 342B010000, 342B020000

and 342B030000 AMDTA
01-420
FOR PNR 342D010000, 342D020000

and 342D030000 AMDTA
01-360
01-420
01-310
01-300 02-010
or
02A-060
or
02B-050
or
02C-060
or
01-320 02D-070
01-290 or
02E-060
or
02F-070
ai3771a01.cgm
Installation of the Clapper (01-360) for PNR 342B01, 342B02, 342D01, 342D02, 342B03 Amdt A, 342D03 Amdt A
Figure 7005/GRAPHIC 36-11-44-991-027-A01
36-11-44 Page 7013

Jan 30/09
342 Series
FOR PNR 342B030000
01-420
FOR PNR 342D030000
02D-090
or
02E-080
or 01-360
02F-090
01-420
01-310
01-300 02D-070
or
02E-060
or
02F-070
01-320
01-290
ai3772a01.cgm
Installation of the Clapper (01-360) for PNR 342B03, 342D03

Figure 7006/GRAPHIC 36-11-44-991-028-A01
36-11-44 Page 7014

Jan 30/09
342 Series
POSITION GUIDE
(LOCALLY MADE)
Ø 3 mm (Dia. 0.118 in)
A
T16
SPECIAL TOOL
02D-090
or
02E-080
or
02F-090
SECTION SPACER
A
01-320
A-A or
01A-320
or
01B-320
or
01C-320
02D-090 PRV BODY
or 02E-080
or 02F-090
SPACER ai3773a01.cgm
Installation of the Spacer (02D-090) or (02E-080) or (02F-090) into PRV Body (01-320)
Figure 7007/GRAPHIC 36-11-44-991-029-A01
36-11-44 Page 7015

Jan 30/09
342 Series
TASK 36-11-44-400-807-A01
5. Installation of the Equipped PRV Body S/A on the Sensor Body S/A
Self-explanatory

NSB4M
USA (MIL-A-907D)
M15D NYCOTE7-11BLUE VARNISH MATERIAL

TASK-36-11-44-300-802-A01 6000 REPAIR NO 2: ELECTRICAL BONDING
BONDING OPERATION ON THE
SUBTASK-36-11-44-320-001-A01 6000
BONDING POINT NO 1
GRAPHIC-36-11-44-991-030-A01 7000 FIGURE 7008
GRAPHIC-36-11-44-991-031-A01 7000 FIGURE 7009
C. Job Set-up
SUBTASK 36-11-44-360-003-A01
(a) Examine the parts and do the electrical bonding procedure if necessary
(Ref. TASK 36-11-44-300-802-A01).
36-11-44 Page 7016

Jan 30/09
342 Series
D. Procedure
SUBTASK 36-11-44-420-008-A01
(1) Installation of the PRV Body S/A
(Ref. Fig. 7008)

(a) Install a preformed packing (01-400) on the seat (01-390).
(b) Install the seat (01-390) with the side of the bore without chamfer against the equipped
PRV Body S/A (01–320) (Ref. Fig. 7009).
(c) Install the other preformed packing (01-400) on the seat (01-390) on the chamfered
side of the bore.
(d) Install the preformed packing (01-410) on the equipped PRV Body S/A (01-320).
(e) Do a check of the condition of the electrical bonding point on the equipped PRV
Body S/A (01-320) at attachment hole of the screws (01-330) (Ref. SUBTASK
36-11-44-320-001-A01).
(f) Install the equipped PRV Body S/A (01-320) on the Sensor Body S/A (01-420) and attach
it with three screws (01-330).
(g) Torque tighten the three screws (01-330) to between 0,26 and 0,31 daN.m (23.05 to 27.48
lbf.in) (Ref. TASK 36-11-44-820-803-A01).
(h) Apply varnish material (M15D) to the spotfaced area and screw (01-330) head.
E. Close-up
Not applicable
36-11-44 Page 7017

Jan 30/09
342 Series
FOR PNR 342B TYPES
01-420
FOR PNR 342D TYPES
01-420
01-390
01-400
01-400
01-410
01-320
01-330
ai3774a01.cgm
Installation of the Equipped PRV Body S/A

Figure 7008/GRAPHIC 36-11-44-991-019-A01
36-11-44 Page 7018

Jan 30/09
342 Series
01-390 CHAMFERED 01-320

BORE
SEAT SIDE BODY S/A
01-400
PREFORMED
PACKING
ai3775a01.cgm
Installation of the Seat (01-390) on the Equipped PRV Body (01-320)

Figure 7009/GRAPHIC 36-11-44-991-020-A01
36-11-44 Page 7019

Jan 30/09
342 Series
TASK 36-11-44-400-805-A01
6. Installation of the Filter (01-040) and the Blanking Plugs
Self-explanatory
(a) Special Tools

F (AIR 4224)
USA (MIL-G-6711)
NSB4M
USA (MIL-A-907D)

GRAPHIC-36-11-44-991-032-A01 7000 FIGURE 7010
GRAPHIC-36-11-44-991-033-A01 7000 FIGURE 7011
C. Job Set-up
Not applicable
36-11-44 Page 7020

Jan 30/09
342 Series
D. Procedure
SUBTASK 36-11-44-420-005-A01
(1) Installation of the Filter (01-040)
(Ref. Fig. 7010)

CAUTION: MAKE SURE THAT YOU PUT THE CURVED SIDE OF THE METAL SEAL
(01-060) AGAINST THE FILTER (01-040).
(a) Install the metal seal (01-060) on the filter (01-040).
(b) Install the Sensor Body S/A (01-420) on the special support (T04). Install the special
support (T04) on a vice.
(c) Install the filter (01-040) on the Sensor Body S/A (01-420).
(d) Torque tighten the filter (01-040) to between 1,8 and 2,0 daN.m (159.40 to 177.06 lbf.in)
(Ref. TASK 36-11-44-820-803-A01).
(e) If necessary only, remove the Sensor Body S/A (01-420) from the special support (T04).
SUBTASK 36-11-44-420-010-A01
(2) Installation of the Blanking Plugs (01B-075) or (01C-075) and (01B-095) or (01C-095)
(Ref. Fig. 7011)
For PNR 342D* types,
(a) Apply lubricating material (M01C) to the preformed packing (01B-100) or (01C-100).
(b) Install the preformed packing (01B-100) or (01C-100) on the plug (01B-095) or (01C-095).
(c) Install the equiped plug on the Sensor Body S/A (01B-420) or (01C-420).
(d) Torque tighten the plug (01B-095) or (01C-095) to between 1,3 and 1,5 daN.m (115.1 to
132.8 lbf.in) (Ref. TASK 36-11-44-820-803-A01).
(e) Apply lubricating material (M01C) to the preformed packing (01B-190).
(f) Install the preformed packing (01B-190) or (01C-190) on the plug (01B-075) or (01C-075).
(g) Install the equiped plug on the Sensor Body S/A (01B-420) or (01C-420).
(h) Torque tighten the plug (01B-075) or (01C-075) to between 1,3 and 1,5 daN.m (115.1 to
132.8 lbf.in) (Ref. TASK 36-11-44-820-803-A01).
E. Close-up
Not applicable
36-11-44 Page 7021

Jan 30/09
342 Series
01A-040
01C-040
01A-060
01C-060
01-420
01-420
FOR PNR 342D TYPES

ai3776a01.cgm
FOR PNR 342B TYPES

Installation of the Filter (01-040)
Figure 7010/GRAPHIC 36-11-44-991-032-A01
36-11-44 Page 7022

Jan 30/09
342 Series
01-075
01-190
01-420
01-100
01-095
ai3777a01.cgm
Installation of the Blanking Plugs (01B-075) or (01C-075) and (01B-095) or (01C-095) (For PNR 342D* Types)
Figure 7011/GRAPHIC 36-11-44-991-033-A01
36-11-44 Page 7023

Jan 30/09
342 Series
TASK 36-11-44-400-808-A01
7. Installation of the Union (01-010)
Self-explanatory
(a) Special Tools

T10 OS22960 1 TEST MONT
T13 SBE1682 1 PNEUMATIC CONNECTION UNIT

NSB4M
USA (MIL-A-907D)

GRAPHIC-36-11-44-991-034-A01 7000 FIGURE 7012
GRAPHIC-36-11-44-991-036-A01 7000 FIGURE 7013
C. Job Set-up
Not applicable
36-11-44 Page 7024

Jan 30/09
342 Series
D. Procedure
SUBTASK 36-11-44-420-009-A01
(1) Installation of the Union (01-010)
(Ref. Fig. 7012)

(a) Install the seal (01-030) on the union (01-010).
(b) Install the equipped union (01-010) on the Equipped PRV Body S/A.
(c) Torque tighten the union (01-010) to between 0,65 and 0,80 daN.m (57.54 to 70.82
lbf.in) (Ref. TASK 36-11-44-820-803-A01).
SUBTASK 36-11-44-210-002-A01
(2) Manual check of the Clapper (01-360) Sealing
(Ref . Fig. 7013)
(a) Install the thermostat on the test mont (T10).
(b) Install the pneumatic connection unit (T13).
(c) Supply the thermostat through the test mont (T10) with a pressure (P1) of
3 ± 0,1 bar rel. (43.5 ± 1.45 psig).
(d) Manually push on the clapper (01-360) and make sure that the reduced pressure (P2)
is less than 10 mbar rel. (0.145 psig).
(e) Apply a layer of varnish material (M15D) to the spotfaced area of the body (01-320).
(f) Remove the thermostat from the test mont (T10) and pneumatic connection unit (T13).
E. Close-up
Not applicable
36-11-44 Page 7025

Jan 30/09
342 Series
01-010
01-030
FOR PNR 342D TYPES

ai3778a01.cgm
FOR PNR 342B TYPES
Installation of the Union (01-010)

Figure 7012/GRAPHIC 36-11-44-991-034-A01
36-11-44 Page 7026

Jan 30/09
342 Series
T13
ADAPTOR
AIR VENT
P2
P1
T10 ai3779a01.cgm
Check of the Clapper (01-360) Sealing

Figure 7013/GRAPHIC 36-11-44-991-036-A01
36-11-44 Page 7027

Jan 30/09
342 Series
TASK 36-11-44-420-801-A01
8. Installation of the Identification Plate
If the identification plate is damaged, you can bond and rivet it again.
(1) Tools, Fixtures and Equipments

T03 M65724030 1 SPECIAL TOOL
T18 M65723945A 1 RIVETING SUPPORT

M01X M734C-P1200 PAPER ABRASIVE WATER-PROOF

TASK-36-11-44-100-806-A01 4000 METHOD 3: LIGHT ALKALINE CLEANING
TASK-36-11-44-300-801-A01 6000 REPAIR NO 1 - CORROSION
PROTECTION
C. Job Set-up
SUBTASK 36-11-44-100-001-A01
(1) Cleaning of Bonding Material
(a) Clean the parts (Ref. TASK 36-11-44-100-806-A01).
(b) Remove signs of bonding material with abrasive material (M01X).
SUBTASK 36-11-44-380-003-A01
(2) Corrosion Protection
(a) Do corrosion protection (Ref. TASK 36-11-44-300-801-A01).
D. Procedure
SUBTASK 36-11-44-420-007-A01
(1) Installation of the Identification Plate
For PNR 342B020000,
36-11-44 Page 7028

Jan 30/09
342 Series
(a) Install the identification plate (02A-010) or (02B-010) on the PRV Body S/A (02A-070) or
(02B-060) with the two rivets (02A-020) or (02B-020) and the rivet (02A-030) or (02B-030)
with the special tool (T03) and riveting support (T18).
For PNR 342B030000 and 342B030000 Amdt A,
(b) Install the identification plate (02D-020) or (02E-020) on the PRV Body S/A (02D-080) or
(02E-070) with the two rivets (02D-030) or (02E-030) and the rivet (02D-040) or (02E-040)
with the special tool (T03) and riveting support (T18).
For PNR 342D020000,
(c) Install the identification plate (02B-010) on the PRV Body S/A (02B-060) with the two
rivets (02B-020) and the two rivets (02B-030) or the identification plate (02C-010) on the
PRV Body S/A (02C-070) with the two rivets (02C-020) and the two rivets (02C-030) with
the special tool (T03) and riveting support (T18).
For PNR 342D030000 and 342D030000 Amdt A,
(d) Install the identification plate (02D-020) or (02E-020) on the PRV Body S/A (02D-080)
or (02E-070) with the two rivets (02D-030) or (02E-030) and the rivet (02D-040) or
(02E-040) or the identification plate (02F-020) on the PRV Body S/A (02F-080) with
the two rivets (02F-030) and the two rivets (02F-040) with the special tool (T03) and
riveting support (T18).
E. Close-up
Not applicable
36-11-44 Page 7029

Jan 30/09
342 Series
TASK 36-11-44-400-802-A01
9. Installation of the Diaphragm S/A (01-260)
Self-explanatory
(a) Special Tools


M71B LOCTITE 401 ADHESIVE MATERIAL
NSB4M
USA (MIL-A-907D)

TASK-36-11-44-300-802-A01 6000 REPAIR No. 2: ELECTRICAL BONDING
BONDING OPERATION ON THE
SUBTASK-36-11-44-320-002-A01 6000
BONDING POINT No. 2
GRAPHIC-36-11-44-991-045-A01 7000 FIGURE 7014
GRAPHIC-36-11-44-991-037-A01 7000 FIGURE 7015
GRAPHIC-36-11-44-991-038-A01 7000 FIGURE 7016
C. Job Set-up
SUBTASK 36-11-44-360-002-A01
(a) Examine the parts and do the electrical bonding procedure

(Ref. TASK 36-11-44-300-802-A01).
36-11-44 Page 7030

Jan 30/09
342 Series
D. Procedure
SUBTASK 36-11-44-420-002-A01
(1) Installation of the Diaphragm S/A (01-250)
(Ref. Fig. 7014)
(Ref. Fig. 7015)

(a) Do a check of the condition of the electrical bonding point on the cover (01-200) and do
the bonding procedure as necessary (Ref. SUBTASK 36-11-44-320-002-A01).
(b) Install the equipped Sensor Body S/A (01-420) on the special support (T04).
(c) Apply a layer of adhesive material (M71B) to the centering guide (01-270).
(d) Install the centering guide (01-270) on the diaphragm (01-250).
(e) Install the preformed packing (01-260) or (01B-260) into its mounting groove.
CAUTION: MAKE SURE THAT YOU ALIGN THE PNEUMATIC CONNECTION HOLE OF THE
DIAPHRAGM (01-250) WITH THE HOLE OF THE EQUIPPED PRV BODY S/A
(01-320) AND THE HOLE OF THE COVER S/A (01-200) (REF. FIG. 7016).
(f) Install and put the Diaphragm S/A (01-250) on the Equipped PRV Body S/A (01-320)
(Ref. Fig. 7016).
NOTE: Make sure that the end of the rivets that is no flush with the diaphgram points to
the body.
For PNR 342B02, 342B03, 342D02 and 343D03 (Ref. Fig. 7015),
(g) Install the preformed packing (01A-236) or (01C-236) into its mounting groove.
For All,
(h) Install two screws (01-210) and two nuts (01-230). Torque tighten the nuts
(01-230) to between 0,12 and 0,15 daN.m (10.623 to 13.279 lbf.in) (Ref. TASK
36-11-44-820-803-A01).
(i) Install three screws (01-210) and three nuts (01-230). Torque tighten the nuts
(01-230) to between 0,12 and 0,15 daN.m (10.623 to 13.279 lbf.in) (Ref. TASK
36-11-44-820-803-A01).
(j) Apply a layer of varnish material (M15D) to the spotfaced area and to the head of the
screws (01-210) and (01-220).
(k) Install the locking plate (01-025) on the union (01-010). Adjust the tightening of the
union (01-010) to align the attachment hole of the locking plate (01-025) with those on
the cover S/A (01-200).
36-11-44 Page 7031

Jan 30/09
342 Series
(l) Install and torque the screw (01-220) to the specified value
(Ref. TASK 36-11-44-820-803-A01).
NOTE: If necessary, torque the union (01-010) to the maximum required value to align
the flats of the union (01-010) with those of the locking plate (01-025).
E. Close-up
Not applicable
36-11-44 Page 7032

Jan 30/09
342 Series
25
220
25
220
01-260
01-240
01-230
01B-260
01-270
01-250
ai3780a01.cgm
01-200
01-210
Installation of the Diaphragm S/A (01-250) for PNR 342B01 or 342D01
Figure 7014/GRAPHIC 36-11-44-991-045-A01
36-11-44 Page 7033

Jan 30/09
342 Series
FOR PNR 342B02

or
342B03 TYPES
25
220
FOR PNR 342D02

or
342D03 TYPES
25
220
01-250
01-236
01-200
01-210
ai3781a01.cgm
Installation of the Diaphragm S/A (01-250) for PNR 342B02 or 342B03 or 342D02 or 342D03
Figure 7015/GRAPHIC 36-11-44-991-037-A01
36-11-44 Page 7034

Jan 30/09
342 Series
RIVET
PROTRUDING
END INSIDE
INSTALL DIAPHRAGM S/A
(01-250)
WITH RIVET HEAD
THIS WAY
A
A
ALIGN PNEUMATIC
CONNECTING HOLES
ai3782a01.cgm
Positioning of the Diaphragm S/A (01-250)

Figure 7016/GRAPHIC 36-11-44-991-038-A01
36-11-44 Page 7035

Jan 30/09
342 Series
TASK 36-11-44-820-801-A01
10. Final Adjustment
Self-explanatory
(1) Tools, Fixtures and Equipments

OPT TOOL
M65723549

SUBTASK-36-11-44-780-002-A01 1000 HOT AIR TEST
TASK-36-11-44-700-001-A01 1000 TESTING PROCEDURES
GRAPHIC-36-11-44-991-039-A01 7000 FIGURE 7017
GRAPHIC-36-11-44-991-040-A01 7000 FIGURE 7018
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-44-820-001-A01
(1) Final Adjustment
(a) During the hot air test (Ref. SUBTASK 36-11-44-780-002-A01), turn clockwise the
Seat S/A (01-120) with the special wrench (T01) to get a pressure (P2) equal to
400 ± 20 mbar rel. (5.51 to 6.09 psig) (Ref. TASK 36-11-44-820-803-A01).
SUBTASK 36-11-44-720-002-A01
(2) Do all the Functional Tests
(Ref. TASK 36-11-44-700-001-A01).
SUBTASK 36-11-44-450-001-A01
(3) Safetying
For PNR 342B types,
(a) Install the washer (01-070) on the Seat S/A (01-110) and do the safetying of the unit
with lockwire (01-050) (Ref. Fig. 7017).
36-11-44 Page 7036

Jan 30/09
342 Series
For PNR 342D types,
(b) Install the washer (01-070) on the seat S/A (01-110).
(c) Install the washer (01-070) on the plug (01B-075) or (01C-075) and do the safetying of the
unit with lockwire (01-050) (Ref. Fig. 7018).
E. Close-up
SUBTASK 36-11-44-620-002-A01
(1) Final Steps
(a) Install the protective cap (01-430) on the union (01-010) (Ref. Fig. 7017 and 7018).
36-11-44 Page 7037

Jan 30/09
342 Series
01-430 01-430
PROTECTIVE CAP PROTECTIVE CAP
01-050
LOCKWIRE
ALTERNATE VIEW
01-050
LOCKWIRE
01-025
ai3783a01.cgm
LOCKWIRE PLATE
Safetying of the Unit for PNR 342B Types

Figure 7017/GRAPHIC 36-11-44-991-039-A01
36-11-44 Page 7038

Jan 30/09
342 Series
01-430 01-430
PROTECTIVE CAP PROTECTIVE CAP
01-050
LOCKWIRE
01-025
LOCKWIRE PLATE
01-050
LOCKWIRE
ai3784a01.cgm
Safetying of the Unit for PNR 342D Types

Figure 7018/GRAPHIC 36-11-44-991-040-A01
36-11-44 Page 7039

Jan 30/09
342 Series
36-11-44 Page 7040

Jan 30/09
342 Series
FITS AND CLEARANCES
TASK 36-11-44-820-802-A01
1. Fits and Clearances Table
(Ref. Fig. 8001)
3 4
ORIGINAL Mfg. LIMITS IN SERVICE WEAR LIMITS
2
1
MATING
FIG. ASSEMBLY
IPL FITS MILLIMETER FIT LIMITS
REFER- CLEARANCES MAXIMUM
FIGURE (INCH) MILLIMETER (INCH)
ENCE LET- MILLIMETER (INCH) ALLOWABLE
AND ITEM
TER CLEARANCE
No.
MILLIMETER (INCH)
Minimum Maximum Minimum Maximum Minimum Maximum
OD 2,492 2,498
(01-360) (0.0981) (0.0983)
0,022 0,042 0,053

A
(0.00087) (0.0165) (0.0021)
ID 2,520 2,534 2,520 2,545
(01-320) (0.0992) (0.0998) (0.0992) (0.1002)
36-11-44 Page 8001

Mar 26/04
342 Series
ØA
01-320
PRV BODY
FOR ALL TYPES
ØA ØA
01A-360
01-360 or
or 01C-360
01B-360 CLAPPER
ai3785a01.cgm
CLAPPER
Fits and Clearances

Figure 8001/GRAPHIC 36-11-44-991-041-A01
36-11-44 Page 8002

Mar 26/04
342 Series
TASK 36-11-44-820-803-A01
2. Table of Tightening Torques
IPL FIG. TIGHTENING TORQUE

AND ITEM DESCRIPTION daN.m and (lbf.in)
No. Minimum Maximum
(01-010)
(01A-010) 0,65 0,80
UNION
(01B-010) (57.54) (70.82)
(01C-010)
(01-040)
(01A-040) 1,80 2,00
FILTER
(01B-040) (159.40) (177.06)
(01C-040)
(01B-075) 1,3 1,5
PLUG
(01C-075) (115.1) (132.8)
(01-090)
(01A-090) 1,3 1,5
STICK
(01B-090) (115.1) (132.8)
(01C-090)
(01B-095) 1,3 1,5
PLUG
(01C-095) (115.1) (132.8)
(01-230)
(01A-230) 0,12 0,15
NUT
(01B-230) (10.623) (13.279)
(01C-230)
(01-330)
(01A-330) 0,26 0,31
SCREW
(01B-330) (23.05) (27.48)
(01C-330)
36-11-44 Page 8003

Mar 26/04
342 Series
36-11-44 Page 8004

Mar 26/04
342 Series
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
TASK 36-11-44-940-801-A01
1. Special Tool, Fixtures and Equipment
A. Special Tool Table
NOTE: You can use alternatives for the items in this list.
CODE QTY PART NUMBER DESCRIPTION USAGE

OS22836 3000
T01 1 SPECIAL WRENCH
OPT TOOL M65723549 7000
3000
T02 1 OS22835 SPECIAL TOOL
7000
T03 1 M65724030 SPECIAL TOOL 7000
3000
T04 1 M65724316C SPECIAL SUPPORT
7000
T05 DELETED
T06A 1 M65723281 TEST CONNECTOR 6000
T07 1 M65723952B SPECIAL TOOL 6000
T08 DELETED
99032A01 (NP) or
99032A01 Amdt A (NP) or
(220V) or
99032B020000 including SOFT
TEMPERATURE
T09 1 (220V) or 3000
CALIBRATION
(110V) or
SOFT (110V)
L99032AA0 SOFT
3000
T10 1 OS22960 TEST MONT
7000
T11 1 SBE1573A ADAPTOR 3000
SBE1664A (NP)
T12 1 ADAPTOR 3000
OPT TOOL SBE2175
PNEUMATIC 3000
T13 1 SBE1682A
CONNECTION UNIT 7000
3000
T14 1 M65783952 SPECIAL SUPPORT
7000
D11566-2 (NP)
T15 1 SPECIAL TOOL 7000
OPT PN M65725024–3
T16 1 M65725437 SPECIAL TOOL 7000
36-11-44 Page 9001

Jan 30/09
342 Series
CODE QTY PART NUMBER DESCRIPTION USAGE

T17 1 M65724230A SPECIAL TOOL 6000
T18 1 M65723945A RIVETING SUPPORT 7000
36-11-44 Page 9002

Jan 30/09
342 Series
T01
T02
T03
ai3786b01.cgm
Special Tools
(Sheet 1 of 6)
Figure 9001/GRAPHIC 36-11-44-991-032-A01
36-11-44 Page 9003

Jan 30/09
342 Series
T04
T05
DELETED
T06A
ai3787a01.cgm
Special Tools
(Sheet 2 of 6)
Figure 9001/GRAPHIC 36-11-44-991-032-A01
36-11-44 Page 9004

Jan 30/09
342 Series
T07
T08
DELETED
T09
ai3788a01.cgm
Special Tools
(Sheet 3 of 6)
Figure 9001/GRAPHIC 36-11-44-991-032-A01
36-11-44 Page 9005

Jan 30/09
342 Series
T10
T12
T11
T13
ai3789b01.cgm
Special Tools
(Sheet 4 of 6)
Figure 9001/GRAPHIC 36-11-44-991-032-A01
36-11-44 Page 9006

Jan 30/09
342 Series
T14
T15
T17
T16
ai3790a01.cgm
Special Tools
(Sheet 5 of 6)
Figure 9001/GRAPHIC 36-11-44-991-032-A01
36-11-44 Page 9007

Jan 30/09
342 Series
T18
ai3791a01.cgm
Special Tools
(Sheet 6 of 6)
Figure 9001/GRAPHIC 36-11-44-991-032-A01
36-11-44 Page 9008

Jan 30/09
342 Series
TASK 36-11-44-941-801-A01
2. Consumable Materials
A. Consumable Materials Table
NOTE: You can use alternatives for the items in this list.
Code letter:
A - Cleaning materials D - Coating material

Adhesive materials, Locking Storage materials Packaging
B - E -
materials Sealing materials materials
C - Lubrificating materials X - Other materials
DESIGNATION PART NUMBER MANUFACTURER OR SUPPLIER PAGE BLOCK

CODE
AND SPECIFICATION (NAME ADDRESS CODE) WHERE USED
DENATURED METHANOL LOCAL VENDOR M09A 4000
USA (OM23214)
OT (S.747)
WADIS 24 SOCOMOR SA M11A 4000
USA (MIL-C-23411) ZI DU PRAT
56006 VANNES CEDEX
FRANCE
ARDROX 396/1 BRENT SA M12A 4000
USA (MIL-C-23411) 280 R JEAN-BAPTISTE GODIN
02200 VILLENEUVE
FRANCE
ROCKET WD-40 GIL COUSS DISTRIBUTION M13A 4000
USA (MIL-C-23411) ROUTE DE BRAY
77650 LONGUEVILLE
FRANCE
HYDROFLUORIC ACID LOCAL VENDOR M26A 4000
NITRIC ACID LOCAL VENDOR M27A 4000
SODIUM BICHROMATE LOCAL VENDOR M28A 4000
PURIFIED TO 99%
DEMINERALIZED WATER LOCAL VENDOR M33A 4000
CARBOCLEAN GAMLEN INDUSTRIE SA M34A 4000
62-70 R YVAN TOURGUENEFF
78380 BOUGIVAL
FRANCE
36-11-44 Page 9009

Jan 30/09
342 Series

CODE
TURCO 4181 TURCO FRANCE SA M48A 4000
3 IMP DU QUAI DE
L’INDUSTRIE
91200 ATHIS-MONT
FRANCE
TURCO AVIATION SPR ELF ATOCHEM SA M51A 4000
4 COURS MICHELET
LA DEFENSE 10
92800 PUTEAUX
FRANCE
PROMOCLEAN TP 108 PROMOSOL (STE POUR LA M53A 4000
PROMOTION DE SOLVANTS ET 6000
D’AEROSOLS) SA
BD HENRI CAHN
94360 BRY SUR MARNE
FRANCE
LOCTITE 401 LOCTITE FRANCE M71B 7000
10 AVENUE EUGENE GAZEAU
60300 SENLIS
FRANCE
GRAPHITE POWDER ACHESON FRANCE SA M01C 7000
F (AIR 4224) US ZI OUEST
(MIL-G-6711) RUE GEORGES BESSE
67152 ERSTEIN
FRANCE
NEVER SEEZ ISO ROULEMENTS M23C 7000
NSB4M 15, RUE DE LA FAISANDERIE
USA (MIL-A-907D) 75763 PARIS CEDEX 16
FRANCE
VARNISH 6060BT519 INTERNATIONAL CELOMER M01D 6000
GREEN BONDING SFPV COURTAULDS AEROSPACE
USA (TT-L-54) 75 BD WINSTON CHURCHILL
76600 LE HAVRE
FRANCE
VARNISH CLEAR LOCAL VENDOR M03D 15000
ALODINE 1200 CFPI (CIE FRANCAISE DE M04D 6000
USA (MIL-C-5541A) PRODUITS INDUSTRIELS) SA
28 BD CAMELINAT
92233 GENNEVILLIERS
FRANCE
HIGH TEMP. VARNISH NYCOTE LABORATORIES M15D 7000
NYCOTE7-11BLUE 12750 RAYMER ST NORTH
HOLLYWOOD CA 91605-4207
USA
36-11-44 Page 9010

Jan 30/09
342 Series

CODE
PAPER PACKING VALLUTHENE RHODIA CHIMIE M01E 15000
P21 CLASS 12 GRADE A TYPE C 25 QUAI PAUL DOUMER
92408 COURBEVOIE
FRANCE
SHEET, TH. WELD. VALLUTHENE SILVALAC (SOCIETE M02E 15000
T CLASS 1 & 2 INDUSTRIELLE DE LA VALLEE ET
DES EMBALLAGES D’ARLAC) SA
7 RUE EUGENE FLACHAT
75017 PARIS
FRANCE
STORAGE BAG WITH DESICCANT CECA SA M03E 15000
USA (MIL-D-3464D) 4 A 8 CRS MICHELET
92800 COURBEVOIE
FRANCE
BULPACK TYPE GB8526 SHOCK SEALED AIR PACKAGING M04E 15000
ABSORBING 53 R ST DENIS
28230 EPERNON
FRANCE
PAPER ABRASIVE WATER- 3M FRANCE M01X 6000
PROOF BD DE L’OISE 7000
P/N :3M204P50 95006 CERGY PONTOISE CEDEX
FRANCE
36-11-44 Page 9011

Jan 30/09
342 Series
36-11-44 Page 9012

Jan 30/09
342 Series
STORAGE (INCLUDING TRANSPORTATION)
TASK 36-11-44-550-801-A01
1. Storage
Self-explanatory

M01E VALLUTHENE P 21 CLASS 12 GRADE PAPER PACKING
A TYPE C
M02E TH.WELD. VALLUTHENE T CLASS 1& 2 SHEET
M03E STORAGE BAG WITH DESICCANT STORAGE BAG
M04E BULPACK TYPE GB 8526 SHOCK-ABSORBING
M03D LOCAL VENDOR VARNISH CLEAR
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-44-530-001-A01
(1) Packaging
(a) Make sure that all the projections and the sharp edges have a protection. Make sure that
all the protective caps are installed on the component.
(b) Put the component in the paper packing material (M01E).
(c) Put the component in an envelope made of sheet (M02E), which has a minimum
thickness of 0,2 mm (0.08 in).
NOTE: When you seal the envelope, keep sufficient material so you can use the
envelope three times.
(d) Put the storage desiccant bags (M03E) along the length of the component, and safety
them in position.
(e) Put an identity label in the envelope, and make sure that you can read it when the
envelope is closed.
(f) Remove as much air as possible from the envelope. Heat-seal the envelope.
NOTE: Do steps (c) to (f) quickly, because the storage bags are hygroscopic.
(g) Put the labels on the outer surface of the envelope. Write these three things on the labels:
36-11-44 Page 15001

Mar 26/04
342 Series
– “This envelope contains desiccant”,

– “DO NOT OPEN until necessary for use”,
– “the date of packing”.
(h) Put the component in a cardboard box as written in ATA 300 - Class II. Fill the box
with shock-absorbing material (M04E).
(i) Close the container, and put a desiccant label on the outer surface of the container.
(j) Apply clear varnish (M03D) on the labels.
SUBTASK 36-11-44-550-001-A01
(2) Storage
(a) Keep the component in a clean and dry room or building. The temperature must be
between 10 and 30°C (50 to 86°F), and the relative humidity must be 80% maximum.
(b) Keep the component in its initial box. Make sure that the stack in the store is not too
high, to prevent damage.
(c) Do not keep the component near corrosive fluids.
(d) Put the package in a position which makes it easy to read the identification and humidity
indicator labels.
(e) Put the packaged component in the store in the sequence of its date.
SUBTASK 36-11-44-550-002-A01
(3) Destorage
(a) Remove the component from the box.
(b) Collect the different trailer documents.
(c) Remove the different storage parts.
(d) Do a visual inspection of the component.
SUBTASK 36-11-44-800-001-A01
(4) Transportation
(a) Not applicable
E. Close-up
Not applicable
36-11-44 Page 15002

Mar 26/04
342 Series
APPENDIX A
TASK 36-11-44-880-801-A01
1. Acceptance Test Repair Data Sheet
A. DELETED
APPENDIX A
36-11-44 Page A-1

Jan 30/09
342 Series
APPENDIX A
36-11-44 Page A-2

Jan 30/09
342 Series
APPENDIX B
TASK 36-11-44-880-802-A01
1. Approved Repairers
A. List of Approved Repairers
TRADE NAME ADDRESS COMMENTS

1465 WOODLAND DR. SALINE
MI48176 U.S.A.
LIEBHERR-AEROSPACE SALINE
Fax. 313/429.2294
Tel. 313/429.7225
No. 8 PANDAM AVENUE
2260 SINGAPORE Not applicable for
LIEBHERR-AEROSPACE SINGAPORE
Fax. 65.265.2305 this component
Tel. 65.265.2657
408, Avenue des Etats-Unis
B.P. 52010
LIEBHERR-AEROSPACE TOULOUSE 31016 TOULOUSE CEDEX
SAS FRANCE
Tel. 33. (0)5.61.35.28.28
Fax. 33. (0)5.61.35.29.29
APPENDIX B
36-11-44 Page B-1

Sep 30/06
342 Series
APPENDIX B
36-11-44 Page B-2

Sep 30/06
342 Series
ILLUSTRATED PARTS LIST (IPL)
36-11-44 Page 10001

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342 Series
36-11-44 Page 10002

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342 Series
TASK 36-11-44-871-802-A01
1. Introduction
A. General
The Illustrated Parts List (IPL) contains a list and the illustrations of the assemblies, and the detailed
parts of the unit, in the disassembly sequence. It includes these sections:
– Introduction (INTRO),
– Optional Vendor Table (OVT),
– Vendors List (VL),
– Equipment Designator Index (EDI),
– Numerical Index (NI),
– Detailed Parts List (DPL).
B. How to Use the Illustrated Parts List
(1) You can find the illustration for a part, if you know the part number. Refer to the Numerical Index
and look for the part number and the related figure and item number. Refer to the Detailed
Parts List and look for the first figure and item number found in the Numerical Index for this
part. It is possible that this figure shows the part in a section or a system of the component
other than the one necessary. If it does, refer to the other figure numbers which are given in
the Numerical Index.
(2) To determine the part number of a given part, refer to the illustration which shows the assembly
with this part. Record the item number of the illustrated part and refer to the Detailed Parts List,
which gives its part number and its description.
C. Vendors List (VL)
The manufacturer codes have the capital letter "V" in front of them. These codes are used in the
nomenclature of the Detailed Parts List to identify the source of procurement for the vendor items.
A list of these codes and of the manufacturer’s names and addresses is given in the Vendors List.
Where there is no code number, the full name of the manufacturer is included in the nomenclature
column of the Detailed Parts List.
D. Numerical Index (NI)
(1) In this index, the part numbers are classified in this sequence:
(a) The classification is made from the left to the right. Each digit (letter, numeral, dash)
has its own meaning.
(b) The sequence in the first left row is:
1 an alpha letter A to Z (but not the "O" and the "I", because it is possible to read these
letters as a zero and a one),
2 a numeral 0 to 9.
(c) For the subsequent rows, the sequence is:
1 a dash,
36-11-44 Page 10003

Jan 30/09
342 Series
2 an alpha letter A to Z (but not the "O" and the "I", because it is possible to read these
letters as a zero and a one),
3 a numeral 0 to 9.
(d) The part number column contains all the part numbers which are included in the Detailed
Parts List. The part numbers which are deleted or superseded in the Detailed Part List are
listed in the Numerical Index, and they are identified as deleted or superseded.
E. Detailed Parts List (DPL)
(1) Figure and Item Number
(a) Each assembly, sub-assembly and part which has a part number, and which is given in
the parts list, has an item number.
(b) The figure number which is related to the item number is shown on the first line, at
the top of each page.
(c) Assemblies, the Sub-assemblies numbered parts which are in the list, but which are not
illustrated, are identified with a dash (-) before the item number.
(d) An index letter before the item number is cross-referenced to the figure which shows the
modication of the part.
(2) Manufacturer’s Part Number
A manufacturer’s part number is given to each assembly and to each detailed part, if it is
illustrated and also if it is not illustrated.
(3) Nomenclature
(a) The nomenclature is given with an indenture, to show how the parts and the assemblies
and related to their next higher assemblies. These are the details:
1 234 567
Assembly
• Detailed parts for the assembly
• Sub-assembly
• Attaching parts and/or storage parts for the sub-assembly
***
• • Detailed parts for the sub-assembly
• • Sub-sub-assembly
• • Attaching parts and/or storage parts for the sub-sub-assembly
***
• • • Detailed parts for the sub-sub-assembly
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Jan 30/09
342 Series
(b) The attaching parts are shown immediately after the assembly of the part. In the list, they
are below the same indenture number as the item they attach, and they are identified by
the words "Attaching Parts". They are followed by three asterisks.
(c) The manufacturer’s code, or the abbreviation NP (not procurable), is put at the end
right-hand side of the first line of the nomenclature column on the right side.
(4) Effectivity Code
(a) An alphanumerical index gives the effectivity of the sub-assemblies, and it gives the
detailed parts list in relation to the next higher assembly(ies) or sub-assembly(ies).
(b) When the effectivity is fully applicable, the use code column stays empty.
(c) The use code for the assemblies, and the detailed parts list, refer to the figure/item
number of the next higher assembly(ies) or sub-assembly(ies). Example: Effectivity 1A,
1B, 1C is written 1ABC.
(5) Units per Assembly
(a) The units per assembly column shows the quantity of units necessary for one next
higher assembly.
(b) In some cases, the information is replaced by the abbreviation RF (for reference) or
AR (as required).
(6) Abbreviations Used
ALT FROM PNR A part which is functionnally and physically interchangeable with the initial part
XXX after repair.
AMDT Amendment.
AR As required.
DELETED Deleted part.
DPL Detailed Parts List.
EDI Equipment Designator Index.
EFFECT CODE Effectivity code.
IPL Illustrated Parts List.
LH Left-hand.
MFR Manufacturer. Manufacturer or Optional

Manufacturer in the DPL.
MODIFIED A part got after a different part is modified.

FROM
NHA Next higher assembly.
NP Not procurable.
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342 Series
OPT PNR Optional part number. Optional part number which

is fully interchangeable with
the part in the part number
column.
OPT SEE TABLE Refer to the optional table.
ORDER A part number with more than fifteen characters.

OVERLGTH
PNR
OVERSIZE A part with a size which is larger than its nominal dimension.
PNR Part number.
POST SB After a modification given up by a Service Bulletin.
PRE SB Before a modification given up by a Service Bulletin.
R Revised.
RF For reference.
RH Right hand.
SEE CMM Refer to the Component Maintenance Manual.
SEE FIG FOR Refer to the figure for details.

DET
SEE FIG FOR Refer to the figure for the next higher assembly.
NHA
SEL FROM Selected from. A part that you must select from a collection of parts, as necessary.
SUPSD BY Superseded by xxx.
SUPSDS Supersedes xxx.
UNDERSIZE A part with a size which is smaller than its nominal dimension.
UNITS PER Units Per Assembly.

ASSY
VL Vendors List.
F. Updating
(1) General
(a) When an item is revised, added or deleted, the letter "R" is shown in the right-hand
margin (the date of issue changes).
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Jan 30/09
342 Series
(2) Added Items
(a) The basic sequence of the items are given in steps of 10. It is thus possible to add new
items between the old ones, in the correct sequence of the breakdown. If you add more
than nine new items, you must add new figure at the end of the IPL.
(3) New Figures Added
(a) When new illustrations are necessary, the alternative figures are added. They refer to the
same nomenclature. The alternative figure is given the basic figure number, with a letter.
This letter is in front of the item number in the nomenclature.
36-11-44 Page 10007

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342 Series
VENDOR LIST
CODE NAME ADDRESS
VF0111 BNAE TECHNOPOLIS 54 199 RUE JEAN-JACQUES ROUSSEAU

92138 ISSY LES MOULINEAUX
FRANCE
VF0229 LE JOINT FRANCAIS SA 2 RUE DE BALZAC

75008 PARIS
FRANCE
VF0235 IMPERVIA 101 R ST MARTIN

14110 CONDE SUR NOIREAU
FRANCE
VF0458 QUINSON (ETS H) SA 6 R DE LENS

92000 NANTERRE
FRANCE
VF0559 SOFRANCE SA ZI DES GANNES

87800 NEXON
FRANCE
VF1699 BOLLHOFF OTALU SA RTE D’APREMONT ZI DE L’ALBANNE

73490 LA RAVOIRE CEDEX
FRANCE
VF1958 LIEBHERR AEROSPACE TOULOUSE 408 AV. DES ETATS-UNIS

SAS 31016 TOULOUSE
FRANCE
VF2521 PLASTIQUES DE FRANCE 845 AVE DU PIC DE BERTAGNE

INDUSTRIES 13420 GEMENOS CEDEX
FRANCE
VF9108 MOSS PIECES PLASTIQUES 1 RUE DU GUE

77990 LE MESNIL AMELOT
FRANCE
36-11-44 Page 10008

Jan 30/09
342 Series
CODE NAME ADDRESS
VU1982 NICHOLSON’S AIRCRAFT SEALS LIMITED

HAMSTERLEY COLLY
NEW CASTLE UPON TYNE
TYNE AND WEAR
NE17 7SX
ROYAUME-UNI
36-11-44 Page 10009

Jan 30/09
342 Series
36-11-44 Page 10010

Jan 30/09
342 Series
ALPHA/NUMERIC INDEX
PART NUMBER AIRLINE FIGURE ITEM TOTAL

STOCK NUMBER NUMBER REQ’D
NUMBER
CG0752503458N02 01 040D 1
01A 040D 1
01B 040D 1
01C 040A 1
CP520S521 01 060B 1
01A 060B 1
01B 060B 1
01C 060A 1
I-E8-12S 01 030A 1
01A 030A 1
01B 030A 1
01C 030A 1
S100-608 01 150A 1
01A 150A 1
01B 150A 1
01C 150A 1
S100-813 01 310A 1
01B 310A 1
S100-909 01A 310A 1

01C 310A 1
S1242A 02C 010A 1

02F 020A 1
S1252A 02A 010A 1

02B 010A 1
02D 020A 1
02E 020A 1
S22225CM030010 01A 210C 5

01C 210C 5
S22225CM030012 01A 220C 1

01C 220C 1
S303-009 01 422B 3
01A 422A 3
01B 422A 3
01C 422A 3
36-11-44 Page 10011

Jan 30/09
342 Series

NUMBER
S303-027 01 427B 1
01A 427A 1
01B 427A 2
01C 427A 2
S303-030 01 421B 1
01A 421A 1
01B 421A 2
01C 421A 2
S4147 01 010A 1
01A 010A 1
01B 010A 1
01C 010A 1
S4165 01 060A 1
01A 060A 1
01B 060A 1
01C 060B 1
S4580 01A 010B 1

01C 010B 1
S602-10X1 01 100A 1
400A 2
01A 100A 1
400A 2
01B 100A 1
400A 2
01C 100A 1
400A 2
S602-2X1 01 260A 1
01A 236A 1
01B 260A 1
01C 236A 1
02A 040A 1
02C 040A 1
02D 050A 1
02F 050A 1
S602-3-4X1-9 01 410A 1
01A 410A 1
01B 410A 1
01C 410A 1
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342 Series

NUMBER
S602-35X2 01 240A 1
01B 240A 1
S602-5-7X1-9 01 190A 1
01A 190A 1
01B 190A 2
01C 190A 2
S602-6X1 01 170A 1
01A 170A 1
01B 170A 1
01C 170A 1
S637-00950109 01 430A 1
01A 430A 1
01B 430A 1
01C 430A 1
S754P030 01A 230A 6

01C 230B 6
01320040006 01 422A 3
01A 422B 3
01B 422B 3
01C 422B 3
01320103015 01 427A 1
01A 427B 1
01B 427B 2
01C 427B 2
01320129018 01 421A 1
01A 421B 1
01B 421B 2
01C 421B 2
10X1SL1013A 01 100B 1
400B 2
01A 100B 1
400B 2
01B 100B 1
400B 2
01C 100B 1
400B 2
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Jan 30/09
342 Series

NUMBER
10X1ZC70THT 01 100C 1
400C 2
01A 100C 1
400C 2
01B 100C 1
400C 2
01C 100C 1
400C 2
21215DB1602 02A 020A 2

02B 020A 2
02C 020A 2
02D 030A 2
02E 030A 2
02F 030A 2
21215DB1603 02A 030A 1

02B 030A 1
02C 030A 2
02D 040A 1
02E 040A 1
02F 040A 2
22256CM040016 01A 330B 3

01C 330B 3
22259CF040016 01A 330C 3

01C 330C 3
22259CF040016E 01 330A 3
01A 330A 3
01B 330A 3
01C 330A 3
22293CF030008E 01 210A 5
01B 210A 5
22293CF030010 01A 210B 5

01C 210B 5
22293CF030010E 01 220A 1
01A 210A 5
01B 220A 1
01C 210A 5
22293CF030012 01A 220B 1

01C 220B 1
36-11-44 Page 10014

Jan 30/09
342 Series

NUMBER
22293CF030012E 01A 220A 1

01C 220A 1
22541P030 01 230A 6
01A 230B 6
01B 230A 6
01C 230A 6
23203UJ0015 01 300A 1
01A 300A 1
01B 300A 1
01C 300A 1
23320CA050 01 050A AR
01A 050A AR
01B 050A AR
01C 050A AR
2X1SL1013A 01 260B 1
01A 236B 1
01B 260B 1
01C 236B 1
02A 040B 1
02C 040B 1
02D 050B 1
02F 050B 1
2X1ZC70THT 01 260C 1
01A 236C 1
01B 260C 1
01C 236B 1
02A 040C 1
02C 040C 1
02D 050C 1
02F 050C 1
3-4X1-9SL1013A 01 410B 1
01A 410B 1
01B 410B 1
01C 410B 1
3-4X1-9ZC70THT 01 410C 1
01A 410C 1
01B 410C 1
01C 410C 1
36-11-44 Page 10015

Jan 30/09
342 Series

NUMBER
342-0110 01 420A 1
342-0130 01 200A 1
01B 200A 1
342-0160 01B 320A 1

02 001B 1
02C 050A 1
02F 060A 1
342-0170 01 320A 1
02 001A 1
02A 050A 1
02D 060A 1
342-0190 01A 235A 1

01C 235A 1
342-020 01 110A 1
01A 110A 1
01B 110A 1
01C 110A 1
342-0200 01A 200A 1

01C 200A 1
342-0210 01A 320A 1

02A 001A 1
02D 010A 1
342-0220 02B 040A 1

02E 050A 1
342-0220R 02E 050B 1
342-0221 01A 320B 1

01C 320B 1
02B 001A 1
02E 010A 1
342-0230 01A 420A 1
342-0240 01C 320A 1

02C 001A 1
02F 010A 1
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Jan 30/09
342 Series

NUMBER
342-0250 01A 250B 1

01C 250B 1
342-0260 01C 320C 1

02F 001A 1
342-0270 01A 320C 1

02D 001A 1
342-0280 01A 320D 1

01C 320D 1
02E 001A 1
342-030 01B 420A 1

01C 420A 1
342-0300 01C 420B 1
342-0310 01A 420B 1
342-0320 01A 420C 1
342-0330 01A 420D 1

01C 420C 1
342-040 01 090A 1
01A 090A 1
01B 090A 1
01C 090A 1
342-0400 01C 320E 1

02F 001B 1
342-0401 02F 010B 1
342-040R 01 090B 1
01A 090B 1
01B 090B 1
01C 090B 1
342-0410 01A 320E 1

02D 001B 1
342-0411 02D 010B 1
342-0420 01A 320F 1

01C 320F 1
02E 001B 1
36-11-44 Page 10017

Jan 30/09
342 Series

NUMBER
342-0421 02E 010B 1
342-0421R 02E 010C 1
342-10 02 020B 1
02C 070A 1
02F 080A 1
342-12 01B 390A 1

01C 390A 1
342-15 01 250A 1
01B 250A 1
342-16 01 270A 1
01B 270A 1
342-17 01 360A 1
01B 360A 1
342-18 01 070A 1
01A 070A 1
01B 070A 2
01C 070A 2
342-26 02 020A 1
02A 070A 1
02D 080A 1
342-29 01B 095A 2

01C 095A 2
342-30 01B 075A 2

01C 075A 2
342-31 02 010A 1
02A 060A 1
02B 050A 1
02C 060A 1
02D 070A 1
02E 060A 1
02F 070A 1
342-32 01 025A 1
01A 025A 1
01B 025A 1
01C 025A 1
36-11-44 Page 10018

Jan 30/09
342 Series

NUMBER
342-33 01A 360A 1

01C 360A 1
342-34 01A 200B 1

01C 200B 1
342-35 02B 060A 1

02E 070A 1
342-41 02D 090A 1

02E 080A 1
02F 090A 1
342-5 01 180A 1
01A 180A 1
01B 180A 1
01C 180A 1
342-6 01 160A 1
01A 160A 1
01B 160A 1
01C 160A 1
342-7 01 120A 1
01A 120A 1
01B 120A 1
01C 120A 1
342-8 01 140A 1
01A 140A 1
01B 140A 1
01C 140A 1
342-9 01 130A 1
01A 130A 1
01B 130A 1
01C 130A 1
342A010100 01 001A
001B
342B010000 01 001C RF
342B020000 01A 001A RF
342B030000 01A 001B RF

001C RF
36-11-44 Page 10019

Jan 30/09
342 Series

NUMBER
342D010000 01B 001A RF
342D020000 01C 001A RF
342D030000 01C 001B RF

001C RF
35X2SL1013A 01 240B 1
01B 240B 1
35X2ZC70THT 01 240C 1
01B 240C 1
388-050 01A 250A 1

01C 250A 1
388-12 01 390A 1
01A 390A 1
398-20 01 040B 1
01A 040B 1
01B 040B 1
01C 040B 1
398-21 01 040A 1
01A 040A 1
01B 040A 1
01C 040C 1
398-21R 01 040C 1
01A 040C 1
01B 040C 1
01C 040D 1
398-23 02D 070B 1

02E 060B 1
02F 070B 1
398-24 01A 360B 1

01C 360B 1
5-7X1-9SL1013A 01 190B 1
01A 190B 1
01B 190B 2
01C 190B 2
36-11-44 Page 10020

Jan 30/09
342 Series

NUMBER
5-7X1-9ZC70THT 01 190C 1
01A 190C 1
01B 190C 2
01C 190C 2
6729-120 01 290A 1
01A 290A 1
01B 290A 1
01C 290A 1
6X1SL1013A 01 170B 1
01A 170B 1
01B 170B 1
01C 170B 1
6X1ZC70THT 01 170 C 1
01A 170C 1
01B 170C 1
01C 170C 1
36-11-44 Page 10021

Jan 30/09
342 Series
36-11-44 Page 10022

Jan 30/09
342 Series
DETAILED PARTS LIST
36-11-44 Page 10023

Jan 30/09
342 Series
70
130
120
50
140
430 40
150
160
25 170
180
220
10
190
420 60
30
390
360
310
330
300
400
100
400
240 410
230
320 90
260
290
270
250
200
ai3792a01.cgm
210
Temperature Control Thermostat

Figure 01/GRAPHIC 36-11-44-991-043-A01
36-11-44 Page 10024

Jan 30/09
342 Series
FIG. ITEM PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS

STOCK 1234567 CODE PER
NUMBER ASSY
01 – 001A 342A010100 *** DELETED ***
– 001B 342A010100 *** DELETED ***
– 001C 342B010000 THERMOSTAT, TEMPERATURE RF

CONTROL
010A S4147 . UNION 1
025A 342-32 . PLATE, LOCKING 1
030A I-E8-12S . SEAL 1

(VF0458)
040A 398-21 . FILTER 1
– 040B 398-20 . FILTER 1

NP
– 040C 398-21R . FILTER 1
– 040D CG0752503458N02 . FILTER 1

(VF0559)
ATTACHING PARTS
050A 23320CA050 . LOCKWIRE AR

(VF0111)
***
060A S4165 . SEAL, METAL 1
– 060B CP520S521 . SEAL, METAL 1

NP
070A 342-18 . WASHER 1
090A 342-040 . STICK 1
– 090B 342-040R . STICK 1
100A S602-10X1 . PACKING, PREFORMED 1
– 100B 10X1SL1013A . PACKING, PREFORMED 1

(VF0229)
– 100C 10X1ZC70THT . PACKING, PREFORMED 1

(VF0235)
– ITEM NOT ILLUSTRATED
36-11-44 Page 10025

Jan 30/09
342 Series

NUMBER ASSY
01 – 110A 342-020 . SEAT S/A 1

NP
120A 342-7 . . WASHER LOCK 1
130A 342-9 . . RING, RETAINING 1
140A 342-8 . . GRID, FILTER 1
150A S100-608 . . SPRING 1
160A 342-6 . . SEAT 1
170A S602-6X1 . . PACKING, PREFORMED 1
– 170B 6X1SL1013A . . PACKING, PREFORMED 1

(VF0229)
– 170 C 6X1ZC70THT . . PACKING, PREFORMED 1

(VF0235)
180A 342-5 . . SCREW, ADJUSTING, 1
190A S602-5-7X1-9 . PACKING, PREFORMED 1
– 190B 5-7X1-9SL1013A . PACKING, PREFORMED 1

(VF0229)
– 190C 5-7X1-9ZC70THT . PACKING, PREFORMED 1

(VF0235)
200A 342-0130 . COVER 1
ATTACHING PARTS
210A 22293CF030008E . SCREW 5

(VF0111)
220A 22293CF030010E . SCREW 1

(VF0111)
230A 22541P030 . NUT 6

(VF0111)
***

(VF0229)
36-11-44 Page 10026

Jan 30/09
342 Series

NUMBER ASSY
01 – 240C 35X2ZC70THT . PACKING, PREFORMED 1

(VF0235)
250A 342-15 . DIAPHRAGM 1

(VF0229)

(VF0235)
270A 342-16 . GUIDE, CENTERING 1
290A 6729-120 . CUP 1
ATTACHING PARTS
300A 23203UJ0015 . RING, RETAINING 1

(VF0111)
***
310A S100-813 . SPRING 1
320A 342-0170 . BODY PRV 1

NP
SEE FIG. 02 ITEM 001A FOR DET
ATTACHING PARTS
330A 22259CF040016E . SCREW 3

(VF0111)
***
360A 342-17 . CLAPPER 1
390A 388-12 . SEAT, PRV 1

(VF0229)

(VF0235)
36-11-44 Page 10027

Jan 30/09
342 Series

NUMBER ASSY
01 – 410B 3-4X1-9SL1013A . PACKING, PREFORMED 1

(VF0229)

(VF0235)
420A 342-0110 . BODY, SENSOR S/A 1
– 421A 01320129018 . . INSERT 1

(VF1699)
– 421B S303-030 . . INSERT 1
– 422A 01320040006 . . INSERT 3

NP
– 422B S303-009 . . INSERT 3
– 427A 01320103015 . . INSERT 1

NP
– 427B S303-027 . . INSERT 1
430A S637-00950109 . CAP, PROTECTIVE 1
36-11-44 Page 10028

Jan 30/09
342 Series
36-11-44 Page 10029

Jan 30/09
342 Series
70
130
120
140
430 50
150 40
160
25 170
180
220
10
190
420
60
30
390
360
330
400 100
400
410
230
320 90
310
290
300
250
236
200
ai3793a01.cgm
210

Figure 01A/GRAPHIC 36-11-44-991-043-B01
36-11-44 Page 10030

Jan 30/09
342 Series

NUMBER ASSY
01A – 001A 342B020000 THERMOSTAT, TEMPERATURE RF

CONTROL
POST SB 342-36-03
– 001B 342B030000 THERMOSTAT, TEMPERATURE RF

CONTROL
POST SB 342-36-04
– 001C 342B030000 THERMOSTAT, TEMPERATURE RF

CONTROL
AMDT A
POST SB 342-36-06
010A S4147 . UNION 001A 1

001B
010B S4580 . UNION 001C 1

POST SB 342-36-06
030A I-E8-12S . SEAL 1

(VF0458)
040A 398-21 . FILTER 1

POST SB 342-36-06
– 040B 398-20 . FILTER 1

NP
– 040C 398-21R . FILTER 1
– 040D CG0752503458N02 . FILTER 1

(VF0559)
ATTACHING PARTS

(VF0111)
***
060A S4165 . SEAL, METAL 1
– 060B CP520S521 . SEAL, METAL 1

NP
070A 342-18 . WASHER 1
36-11-44 Page 10031

Jan 30/09
342 Series

NUMBER ASSY
01A 090A 342-040 . STICK 1
– 090B 342-040R . STICK 1

(VF0229)

(VF0235)
– 110A 342-020 . SEAT S/A 1

NP
120A 342-7 . . WASHER, LOCK 1
140A 342-8 . . GRID, FILTER 1
150A S100-608 . . SPRING 1
160A 342-6 . . SEAT 1

(VF0229)
– 170C 6X1ZC70THT . . PACKING, PREFORMED 1

(VF0235)
180A 342-5 . . SCREW, ADJUSTING 1

(VF0229)

(VF0235)
200A 342-0200 . COVER S/A 1

NP
– 200B 342-34 . COVER 1
ATTACHING PARTS
210A 22293CF030010E . SCREW 5

(VF0111)
36-11-44 Page 10032

Jan 30/09
342 Series

NUMBER ASSY
01A – 210B 22293CF030010 . SCREW 001C 5

(VF0111)
– 210C S22225CM030010 . SCREW 001C 5
220A 22293CF030012E . SCREW 1

(VF0111)
– 220B 22293CF030012 . SCREW 001C 1

(VF0111)
– 220C S22225CM030012 . SCREW 001C 1
230A S754P030 . NUT 6
– 230B 22541P030 . NUT 6

(VF0111)
***
– 235A 342-0190 . . COVER 200A 1
236A S602-2X1 . . PACKING, PREFORMED 200A 1
– 236B 2X1SL1013A . . PACKING, PREFORMED 200A 1

(VF0229)
– 236C 2X1ZC70THT . . PACKING, PREFORMED 200A 1

(VF0235)
250A 388-050 . DIAPHRAGM 1
– 250B 342-0250 . DIAPHRAGM 001B 1

POST SB 342-36-04 001C
290A 6729-120 . CUP 1
ATTACHING PARTS

(VF0111)
***
310A S100-909 . SPRING 1
320A 342-0210 . BODY PRV ASSY 001A 1

NP
SEE FIG. 02A ITEM 001A FOR DET
36-11-44 Page 10033

Jan 30/09
342 Series

NUMBER ASSY
01A – 320B 342-0221 . BODY PRV ASSY 001A 1

NP
SEE FIG. 02B ITEM 001A FOR DET
– 320C 342-0270 . BODY PRV ASSY 001B 1

NP
SEE FIG. 02D ITEM 001A FOR DET
– 320D 342-0280 . BODY PRV ASSY 001B 1

NP
SEE FIG. 02E ITEM 001A FOR DET
– 320E 342-0410 . BODY PRV ASSY 001C 1

NP
SEE FIG. 02D ITEM 001B FOR DET
POST SB 342-36-06
– 320F 342-0420 . BODY PRV ASSY 001C 1

NP
SEE FIG. 02E ITEM 001B FOR DET
POST SB 342-36-06
ATTACHING PARTS
330A 22259CF040016E . SCREW 3

(VF0111)
– 330B 22256CM040016 . SCREW 001C 3
– 330C 22259CF040016 . SCREW 001C 3

(VF0111)
***
360A 342-33 . CLAPPER 001A 1

001B
360B 398-24 . CLAPPER 001C 1

POST SB 342-36-06
390A 388-12 . SEAT, PRV 1

(VF0229)

(VF0235)

36-11-44 Page 10034

Jan 30/09
342 Series

NUMBER ASSY
01A – 410B 3-4X1-9SL1013A . PACKING, PREFORMED 1

(VF0229)

(VF0235)
420A 342-0230 . BODY, SENSOR S/A 001A 1

NP
– 420B 342-0310 . BODY, SENSOR S/A 001B 1

NP 001C
POST SB 342-36-04
– 420C 342-0320 . BODY, SENSOR S/A 001B 1

POST SB 342-36-04 001C
– 420D 342-0330 . BODY, SENSOR S/A 001B 1

POST SB 342-36-04 001C
– 421A S303-030 . . INSERT 1
– 421B 01320129018 . . INSERT 1

(VF1699)
– 422A S303-009 . . INSERT 3
– 422B 01320040006 . . INSERT 3

NP
– 427A S303-027 . . INSERT 1
– 427B 01320103015 . . INSERT 1

NP
36-11-44 Page 10035

Jan 30/09
342 Series
70
130
120
50
140
40
430
150
160
170 70
25
180
220
75
10
190
60
420
30 190
400
390
360
310
330
100
300
400
240 410 100
90
95
230
320
260
290
270
250
ai3794a01.cgm
200
210
Figure 01B/GRAPHIC 36-11-44-991-043-C01
36-11-44 Page 10036

Jan 30/09
342 Series

NUMBER ASSY
01B – 001A 342D010000 THERMOSTAT, TEMPERATURE RF

CONTROL
POST SB 342A-36-02
010A S4147 . UNION 1
030A I-E8-12S . SEAL 1

(VF0458)
040A 398-21 . FILTER 1
– 040B 398-20 . FILTER 1

NP
– 040C 398-21R . FILTER 1
– 040D CG0752503458N02 . FILTER 1

(VF0559)
ATTACHING PARTS

(VF0111)
***
060A S4165 SEAL, METAL 1
– 060B CP520S521 SEAL, METAL 1

NP
070A 342-18 . WASHER 2
075A 342-30 . PLUG 2
090A 342-040 . STICK 1
– 090B 342-040R . STICK 1
095A 342-29 . PLUG 2

(VF0229)

(VF0235)
36-11-44 Page 10037

Jan 30/09
342 Series

NUMBER ASSY
01B – 110A 342-020 . SEAT S/A 1

NP
120A 342-7 . . WASHER LOCK 1
140A 342-8 . . GRID, FILTER 1
150A S100-608 . . SPRING 1
160A 342-6 . . SEAT 1

(VF0229)

(VF0235)
190A S602-5-7X1-9 . PACKING, PREFORMED, 2
– 190B 5-7X1-9SL1013A . PACKING, PREFORMED, 2

(VF0229)
– 190C 5-7X1-9ZC70THT . PACKING, PREFORMED, 2

(VF0235)
200A 342-0130 . COVER 1
ATTACHING PARTS
210A 22293CF030008E . SCREW 5

(VF0111)
220A 22293CF030010E . SCREW 1

(VF0111)
230A 22541P030 . NUT 6

(VF0111)
***

(VF0229)
36-11-44 Page 10038

Jan 30/09
342 Series

NUMBER ASSY
01B – 240C 35X2ZC70THT . PACKING, PREFORMED 1

(VF0235)
250A 342-15 . DIAPHRAGM 1

(VF0229)

(VF0235)
270A 342-16 . GUIDE, CENTERING 1
290A 6729-120 . CUP 1
ATTACHING PARTS

(VF0111)
***
310A S100-813 . SPRING 1
320A 342-0160 . BODY PRV 1

NP
SEE FIG. 02 ITEM 001B FOR DET
ATTACHING PARTS
330A 22259CF040016E . SCREW 3

(VF0111)
***
360A 342-17 . CLAPPER 1
390A 342-12 . SEAT, PRV 1

(VF0229)

(VF0235)
36-11-44 Page 10039

Jan 30/09
342 Series

NUMBER ASSY
01B – 410B 3-4X1-9SL1013A . PACKING, PREFORMED 1

(VF0229)

(VF0235)
420A 342-030 . BODY, SENSOR S/A 1
– 421A S303-030 . . INSERT 2
– 421B 01320129018 . . INSERT 2

(VF1699)
– 422A S303-009 . . INSERT 3
– 422B 01320040006 . . INSERT 3

NP
– 427A S303-027 . . INSERT 2
– 427B 01320103015 . . INSERT 2

NP
36-11-44 Page 10040

Jan 30/09
342 Series
36-11-44 Page 10041

Jan 30/09
342 Series
70
130
120 50
140 40
430
150
160
170 70
25
60
180
220
75
10
190
420
30 190
400
390
360
330
100
400
410 100
90
95
230
320
310
290
300
250
236
200
ai3795a01.cgm
210

Figure 01C/GRAPHIC 36-11-44-991-043-D01
36-11-44 Page 10042

Jan 30/09
342 Series

NUMBER ASSY
01C – 001A 342D020000 THERMOSTAT, TEMPERATURE RF

CONTROL
POST SB 342-36-03
– 001B 342D030000 THERMOSTAT, TEMPERATURE RF

CONTROL
POST SB 342-36-04
– 001C 342D030000 THERMOSTAT, TEMPERATURE RF

CONTROL
AMDT A
POST SB 342-36-06
010A S4147 . UNION 001A 1

001B
– 010B S4580 . UNION 001C 1

POST SB 342-36-06
030A I-E8-12S . SEAL 1

(VF0458)
040A CG0752503458N02 . FILTER 001A 1

(VF0559) 001B
– 040B 398-20 . FILTER 001C 1

POST SB 342-36-06
– 040C 398-21 . FILTER 1
– 040D 398-21R . FILTER 1
ATTACHING PARTS

(VF0111)
***
060A CP520S521 . SEAL, METAL 1

NP
– 060B S4165 . SEAL, METAL 1
070A 342-18 . WASHER 2
075A 342-30 . PLUG 2
36-11-44 Page 10043

Jan 30/09
342 Series

NUMBER ASSY
01C 090A 342-040 . STICK 1
– 090B 342-040R . STICK 1
095A 342-29 . PLUG 2

(VF0229)

(VF0235)
– 110A 342-020 . SEAT S/A 1

NP
120A 342-7 . . WASHER, LOCK 1
140A 342-8 . . GRID, FILTER 1
150A S100-608 . . SPRING 1
160A 342-6 . . SEAT 1

(VF0229)

(VF0235)

(VF0229)

(VF0235)
200A 342-0200 . COVER S/A 1

NP
– 200B 342-34 . COVER 1

NP
36-11-44 Page 10044

Jan 30/09
342 Series

NUMBER ASSY
01C ATTACHING PARTS
210A 22293CF030010E . SCREW 5

(VF0111)
– 210B 22293CF030010 . SCREW 001C 5

(VF0111)
– 210C S22225CM030010 . SCREW 001C 5
220A 22293CF030012E . SCREW 1

(VF0111)
– 220B 22293CF030012 . SCREW 001C 1

(VF0111)
– 220C S22225CM030012 . SCREW 001C 1
230A 22541P030 . NUT 6

(VF0111)
– 230B S754P030 . NUT 001C 6
***
– 235A 342-0190 . . COVER 200A 1
236A S602-2X1 . . PACKING, PREFORMED 200A 1
– 236B 2X1SL1013A . . PACKING, PREFORMED 200A 1

(VF0229)
– 236B 2X1ZC70THT . . PACKING, PREFORMED 200A 1

(VF0235)
250A 388-050 . DIAPHRAGM 1
– 250B 342-0250 . DIAPHRAGM 001B 1

POST SB 342-36-04 001C
290A 6729-120 . CUP 1
ATTACHING PARTS

(VF0111)
***
310A S100-909 . SPRING 1
36-11-44 Page 10045

Jan 30/09
342 Series

NUMBER ASSY
01C 320A 342-0240 . BODY, PRV ASSY 001A 1

NP
SEE FIG. 02C ITEM 001A FOR DET
– 320B 342-0221 . BODY, PRV ASSY 001A 1

NP
SEE FIG. 02B ITEM 001A FOR DET
– 320C 342-0260 . BODY, PRV ASSY 001B 1

NP
SEE FIG. 02F ITEM 001A FOR DET
– 320D 342-0280 . BODY, PRV ASSY 001B 1

NP
SEE FIG. 02E ITEM 001A FOR DET
– 320E 342-0400 . BODY, PRV ASSY 001C 1

NP
SEE FIG. 02F ITEM 001B FOR DET
POST SB 342-36-06
– 320F 342-0420 . BODY, PRV ASSY 001C 1

NP
SEE FIG. 02E ITEM 001B FOR DET
POST SB 342-36-06
ATTACHING PARTS
330A 22259CF040016E . SCREW 3

(VF0111)
– 330B 22256CM040016 . SCREW 001C 3
– 330C 22259CF040016 . SCREW 001C 3

(VF0111)
***
360A 342-33 . CLAPPER 001A 1

001B
360B 398-24 . CLAPPER 001C 1
390A 342-12 . SEAT, PRV 1

(VF0229)
36-11-44 Page 10046

Jan 30/09
342 Series

NUMBER ASSY
01C – 400C 10X1ZC70THT . PACKING, PREFORMED 2

(VF0235)

(VF0229)

(VF0235)
420A 342-030 . BODY, SENSOR S/A 001A 1
– 420B 342-0300 . BODY, SENSOR S/A 001B 1

NP 001C
SUPSD BY 342-0330
POST SB 342-36-04
– 420C 342-0330 . BODY, SENSOR S/A 001B 1

SUPSDS 342-0300 001C
– 421A S303-030 . . INSERT 2
– 421B 01320129018 . . INSERT 2

(VF1699)
– 422A S303-009 . . INSERT 3
– 422B 01320040006 . . INSERT 3

NP
– 427A S303-027 . . INSERT 2
– 427B 01320103015 . . INSERT 2

NP
36-11-44 Page 10047

Jan 30/09
342 Series
20
10
ai3796a01.cgm
Equipped PRV Body S/A

Figure 02/GRAPHIC 36-11-44-991-044-A01
36-11-44 Page 10048

Jan 30/09
342 Series

NUMBER ASSY
02 – 001A 342-0170 BODY PRV, ASSY 1

NP
SEE FIG. 01 ITEM 320C FOR NHA
– 001B 342-0160 BODY PRV, ASSY 1

NP
SEE FIG. 01B ITEM 320A FOR NHA
010A 342-31 . GUIDE 1

NP
020A 342-26 . BODY 001A 1

NP
– 020B 342-10 . BODY 001B 1

NP
36-11-44 Page 10049

Jan 30/09
342 Series
20
30
10
70
20
60
40
ai3797a01.cgm

Figure 02A/GRAPHIC 36-11-44-991-044-B01
36-11-44 Page 10050

Jan 30/09
342 Series

NUMBER ASSY
02A – 001A 342-0210 BODY PRV, ASSY 1

NP
SEE FIG. 01A ITEM 320A FOR NHA
010A S1252A . PLATE, IDENTIFICATION 1
ATTACHING PARTS
020A 21215DB1602 . RIVET 2

(VF0111)
030A 21215DB1603 . RIVET 1

(VF0111)
***

(VF0229)

(VF0235)
– 050A 342-0170 . BODY, PRV S/A 1

NP
060A 342-31 . . GUIDE 1

NP
070A 342-26 . . BODY 1

NP
36-11-44 Page 10051

Jan 30/09
342 Series
20
30
10
60
20
50
ai3798a01.cgm

Figure 02B/GRAPHIC 36-11-44-991-044-C01
36-11-44 Page 10052

Jan 30/09
342 Series

NUMBER ASSY
02B – 001A 342-0221 BODY PRV, ASSY 1

NP
SEE FIG. 01A ITEM 320B FOR NHA
SEE FIG. 01C ITEM 320B FOR NHA
ATTACHING PARTS
020A 21215DB1602 . RIVET 2

(VF0111)
030A 21215DB1603 . RIVET 1

(VF0111)
***
– 040A 342-0220 . BODY, PRV S/A 1

NP
050A 342-31 . . GUIDE 1

NP
060A 342-35 . . BODY 1

NP
36-11-44 Page 10053

Jan 30/09
342 Series
20
30
10
70
60
20
30
40
ai3799a01.cgm

Figure 02C/GRAPHIC 36-11-44-991-044-D01
36-11-44 Page 10054

Jan 30/09
342 Series

NUMBER ASSY
02C – 001A 342-0240 BODY PRV, ASSY 1

NP
SEE FIG. 01C ITEM 320A FOR NHA
ATTACHING PARTS
020A 21215DB1602 . RIVET 2

(VF0111)
030A 21215DB1603 . RIVET 2

(VF0111)
***

(VF0229)

(VF0235)
– 050A 342-0160 . BODY, PRV S/A 1

NP
060A 342-31 . . GUIDE 1

NP
070A 342-10 . . BODY 1

NP
36-11-44 Page 10055

Jan 30/09
342 Series
30
40
20
80
90
30
70
50
ai3800a01.cgm

Figure 02D/GRAPHIC 36-11-44-991-044-E01
36-11-44 Page 10056

Jan 30/09
342 Series

NUMBER ASSY
02D – 001A 342-0270 BODY PRV, ASSY 1

NP
SEE FIG. 01A ITEM 320C FOR NHA
POST SB 342-36-04
– 001B 342-0410 BODY PRV, ASSY 1

NP
SEE FIG. 01A ITEM 320E FOR NHA
POST SB 342-36-06
– 010A 342-0210 . BODY, PRV S/A 001A 1

NP
– 010B 342-0411 . BODY, PRV S/A 001B 1

NP
POST SB 342-36-06
020A S1252A . . PLATE, IDENTIFICATION 1
ATTACHING PARTS
030A 21215DB1602 . . RIVET 2

(VF0111)
040A 21215DB1603 . . RIVET 1

(VF0111)
***

(VF0229)

(VF0235)
– 060A 342-0170 . . BODY, PRV S/A 010A 1

NP
070A 342-31 . . . GUIDE 1

NP
SUPSD BY PNR 398-23
– 070B 398-23 . . . GUIDE 1

NP
SUPSDS PNR 342-31
POST SB 342-36-06
36-11-44 Page 10057

Jan 30/09
342 Series

NUMBER ASSY
02D 080A 342-26 . . . BODY 1

NP
090A 342-41 . SPACER 001A 1
36-11-44 Page 10058

Jan 30/09
342 Series
36-11-44 Page 10059

Jan 30/09
342 Series
30
40
20
70
80
30
60
ai3600a01.cgm

Figure 02E/GRAPHIC 36-11-44-991-044-F01
36-11-44 Page 10060

Jan 30/09
342 Series

NUMBER ASSY
02E – 001A 342-0280 BODY PRV, ASSY 1

NP
SEE FIG. 01A ITEM 320D FOR NHA
SEE FIG. 01C ITEM 320D FOR NHA
POST SB 342-36-04
– 001B 342-0420 BODY PRV, ASSY 1

NP
SEE FIG. 01A ITEM 320F FOR NHA
SEE FIG. 01C ITEM 320F FOR NHA
POST SB 342-36-06
– 010A 342-0221 . BODY, PRV S/A 001A 1

NP
– 010B 342-0421 . BODY, PRV S/A 001B 1

NP
POST SB 342-36-06
– 010C 342-0421R . BODY, PRV S/A 001B 1
ATTACHING PARTS
030A 21215DB1602 . . RIVET 2

(VF0111)
040A 21215DB1603 . . RIVET 1

(VF0111)
***
– 050A 342-0220 . . BODY, PRV S/A 010A 1

NP
– 050B 342-0220R . . BODY, PRV S/A 010A 1
060A 342-31 . . . GUIDE 1

NP
SUPSD BY PNR 398-23
– 060B 398-23 . . . GUIDE 1

NP
SUPSDS PNR 342-31
POST SB 342-36-06
070A 342-35 . . . BODY 1

NP
36-11-44 Page 10061

Jan 30/09
342 Series

NUMBER ASSY
02E 080A 342-41 . SPACER 001A 1
36-11-44 Page 10062

Jan 30/09
342 Series
36-11-44 Page 10063

Jan 30/09
342 Series
30
40
20
80
90
30 70
40
50
ai3601a01.cgm

Figure 02F/GRAPHIC 36-11-44-991-044-G01
36-11-44 Page 10064

Jan 30/09
342 Series

NUMBER ASSY
02F – 001A 342-0260 BODY PRV, ASSY 1

NP
SEE FIG. 01C ITEM 320C FOR NHA
POST SB 342-36-04
– 001B 342-0400 BODY PRV, ASSY 1

NP
SEE FIG. 01C ITEM 320E FOR NHA
POST SB 342-36-06
– 010A 342-0240 . BODY, PRV S/A 001A 1

NP
– 010B 342-0401 . BODY, PRV S/A 001B 1

NP
POST SB 342-36-06
ATTACHING PARTS
030A 21215DB1602 . . RIVET 2

(VF0111)
040A 21215DB1603 . . RIVET 2

(VF0111)
***

(VF0229)

(VF0235)
– 060A 342-0160 . . BODY, PRV S/A 010A 1

NP
070A 342-31 . . . GUIDE 1

NP
SUPSD BY 398-23
– 070B 398-23 . . . GUIDE 1

SUPSDS 342-31
POST SB 342-36-06
36-11-44 Page 10065

Jan 30/09
342 Series

NUMBER ASSY
02F 080A 342-10 . . . BODY 1

NP
090A 342-41 . SPACER 001A 1
36-11-44 Page 10066

Jan 30/09

36-11-44 R11 CMM

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COMPONENT MAINTENANCE MANUAL

COMPONENT MAINTENANCE MANUAL

TEMPERATURE CONTROL THERMOSTAT

LIEBHERR-AEROSPACE TOULOUSE SAS

Initial Issue: Jun 19/87 36-11-44 Revision No. 11

Copyright ©2009 Liebherr-Aerospace Toulouse SAS

Initial Issue: Jun 19/87 36-11-44 Revision No. 11

LIEBHERR-AEROSPACE TOULOUSE SAS

REVISION TRANSMITTAL LETTER

TO HOLDERS OF COMPONENT MAINTENANCE MANUAL FOR TEMPERATURE CONTROL

– THIS IS A PARTIALLY REISSUED CMM:

– Affected pages are listed on the “LIST OF EFFECTIVE PAGES”,

– File the REVISION TRANSMITTAL LETTER separately.

This page intentionally left blank.

Revision No.11 - Jan 30/09

LOCATIONS DESIGNATION DESCRIPTION OF CHANGE

LIST OF EFFECTIVE PAGES R

TESTING AND FAULT ISOLATION R

SUBTASK 36-11-44-780-002-A01 R Modified pressure and temperature values

CLEANING R Relocated text

TASK 36-11-44-400-802-A01 R Updated Consumable Materials

SUBTASK 36-11-44-420-002-A01 R Replaced M10B by M71B

SPECIAL TOOLS, FIXTURES, R

TASK 36-11-44-940-801-A01 R Updated T09, T11 and T12 PNR

TASK 36-11-44-880-801-A01 D Deleted ATRDS

ILLUSTRATED PARTS LIST (IPL) R

DETAILED PARTS LIST

FIGURE 01A R Updated optional items

FIGURE 01B R Updated optional items

FIGURE 01C R Updated optional items

FIGURE 02 R Added NP on items

FIGURE 02A R Added NP on items

FIGURE 02B R Added NP on items

LOCATIONS DESIGNATION DESCRIPTION OF CHANGE

FIGURE 02C R Added NP on items

FIGURE 02F R Added NP on items

This page intentionally left blank.

RECORD OF TEMPORARY REVISIONS

This page intentionally left blank.

SERVICE BULLETIN LIST

SERVICE BULLETIN INCORPORATION INTO CMM TITLE

Number Rev Date Rev

342A-36-01 00 Feb 15/90 03 TEMPERATURE CONTROL

342A-36-02 00 Dec 15/92 04 TEMPERATURE CONTROL

342-36-03 01 Jan 31/95 05 BLEED SYSTEM - TEMPERATURE

342-36-04 00 Dec 07/98 07 BLEED SYSTEM - TEMPERATURE

342-36-06 00 Mar 26/04 08 PNEUMATIC-ENGINE BLEED AIR

This page intentionally left blank.

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

TITLE PAGE DESCRIPTION AND OPERATION

LIST OF EFFECTIVE PAGES (Continued)

SUBJECT PAGE DATE SUBJECT PAGE DATE

CLEANING 7004 R Jan 30/09

ASSEMBLY SPECIAL TOOLS, FIXTURES, EQUIPMENT AND

LIST OF EFFECTIVE PAGES (Continued)

SUBJECT PAGE DATE SUBJECT PAGE DATE

9003 R Jan 30/09 10021 R Jan 30/09

This page intentionally left blank.

INTRODUCTION .............................................................................................................................. INTRO 1

DESCRIPTION AND OPERATION .................................................................................................. 1

TESTING AND FAULT ISOLATION ................................................................................................. 1001

SCHEMATIC AND WIRING DIAGRAMS ........................................................................ NOT APPLICABLE