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Handbook of Railway Vehicle
Dynamics
Handbook of Railway Vehicle
Dynamics
Second Edition
Edited by
Simon Iwnicki
Maksym Spiryagin
Colin Cole
Tim McSweeney
CRC Press
Taylor & Francis Group
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Chapter 1 Introduction...................................................................................................................1
Simon Iwnicki, Maksym Spiryagin, Colin Cole and Tim McSweeney
v
vi Contents
Chapter 13 Longitudinal Train Dynamics and Vehicle Stability in Train Operations................ 457
Colin Cole
Index............................................................................................................................................... 879
Preface
This is the second edition of the handbook. The first edition, published in 2006, has become the
established text in this field, is used by many researchers and has over 800 citations. We have com-
pletely reviewed all the material and updated much of the text to recognise that some significant new
theoretical, numerical and experimental approaches have been developed, and new designs of rail-
way vehicles and their components have been introduced since the publication of the first edition.
There have been rapid developments in many areas, including the application of IT through
digitisation and vastly increased access to data. Although many of the key tools and techniques
presented in the first edition are still used, most have been modified or updated, and new methods
and computer tools have been developed. In this edition, we have included new chapters covering
design of powered rail vehicles, aerodynamics of railway vehicles, maglev and the dynamics of the
pantograph-catenary system.
We hope that readers find this handbook useful. Railway transport is seeing a resurgence in
many countries and can provide efficient passenger and freight operations, but higher demands
for safe and reliable operation at higher loads and speeds mean that the dynamic performance of
vehicles and their interactions with the track and other infrastructure must be well understood.
Engineers and researchers working in this field face significant challenges and the tools and tech-
niques outlined in this handbook will assist in solving the problems faced in designing, operating
and maintaining modern railway systems.
Simon Iwnicki
Maksym Spiryagin
Colin Cole
Tim McSweeney
vii
Editors
Simon Iwnicki is professor of railway engineering at the University of Huddersfield in the UK,
where he is director of the Institute of Railway Research (IRR). The IRR has an international
reputation for its research and support to industry, providing not only valuable practical solutions
to specific problems in the industry but also making significant contributions to the understand-
ing of some of the fundamental mechanisms of the wheel-rail interaction on which the safe and
economical operation of railways depends. Professor Iwnicki is the editor-in-chief of Part F of the
Proceedings of the Institution of Mechanical Engineers (the Journal of Rail and Rapid Transit)
and co-editor (responsible for railway matters) of the journal Vehicle System Dynamics. He was the
academic co-chair of the Rail Research UK Association (RRUKA) from 2010 to 2014, and, from
2014 to 2015, he was chair of the railway division of the Institution of Mechanical Engineers. He is
a former member of the Scientific Committee of Shift2Rail.
Maksym Spiryagin is a professor of engineering and the deputy director of the Centre for Railway
Engineering at Central Queensland University, Australia. He received his PhD in the field of rail-
way transport in 2004 at the East Ukrainian National University. Professor Spiryagin’s involve-
ment in academia and railway industry projects includes research experience in Australia, China,
Italy, South Korea and Ukraine, involving locomotive design and traction, rail vehicle dynamics,
acoustics and real-time and software-enabled control systems, mechatronics and the development
of complex mechatronic systems using various approaches (co-simulation, software-in-the-loop,
processor-in-the-loop and hardware-in-the loop simulations).
Colin Cole is a professor of mechanical engineering and the director of the Centre for Railway
Engineering at Central Queensland University, Australia. His work history includes over 31 years
in railway industry and research roles starting in 1984, with six years working in mechanised track
maintenance in Queensland Railways. Since then, his experience has included both rolling stock
and infrastructure areas. He has worked in railway research for the past 25 years, and his 1999 PhD
thesis was on Longitudinal Train Dynamics. He has conducted a range of rail projects related to
field testing of trains, simulation of dynamics, energy studies, train braking, derailment investiga-
tion, railway standards and innovations in measurement and control devices.
Tim McSweeney is an adjunct research fellow at the Centre for Railway Engineering (CRE) at
Central Queensland University in Australia. He has over 45 years of experience in the field of
railway fixed infrastructure asset management, specialising particularly in track engineering in the
heavy-haul environment. He was the senior infrastructure manager overseeing the Bowen Basin
Coal Network for Queensland Rail from 1991 until 2001. He then joined the CRE to follow his
interest in railway research. Tim is a member of the Railway Technical Society of Australasia and a
Fellow of the Permanent Way Institution. Central Queensland University awarded him an Honorary
Master of Engineering degree in 2011. He has co-authored 2 books and 30 technical papers and
consultancy reports on various aspects of railway engineering and operations.
ix
Contributors
Paul D. Allen is a professor and assistant director of the Institute of Railway Research (IRR) at the
University of Huddersfield. As a technical expert, his specialist fields are railway vehicle dynam-
ics and wheel-rail contact mechanics. He completed a PhD on the subject of error quantification of
scaled railway roller rigs and led the concept design of the full-scale roller rig at the IRR. His wider
research interests include train braking technologies, pantograph-overhead line dynamics and the
promotion of innovation in the rail industry.
Jean-Bernard Ayasse is a retired research director. Before joining “The French Institute of Science
and Technology for Transport, Development and Networks” (IFSTTAR), France, he worked at the
Commissariat à l’Energie Atomique and obtained his PhD from the University of Grenoble in 1970
and a state thesis in 1977 in solid state physics. He is a specialist in numerical simulations in the
electromagnetic and mechanical domains. His research field goes from the modelling of linear
induction motors to railway dynamics. He is the author of several innovations in the modelling of
the wheel-rail contact and of the multibody formalism implemented in the VOCO code.
Luis Baeza is professor and chair at the Technical University of Valencia in Spain. From 2016 to
2018, he was a full professor in the Institute of Sound and Vibration Research at the University of
Southampton, UK. His research area comprises various fields of railway technology, including dynam-
ics of railway vehicles and the track, vibration, corrugation of rails and wheel-rail contact mechanics.
Mats Berg is professor and head of the Road and Rail Vehicles Unit at the Royal Institute of
Technology (KTH) in Stockholm. Before joining KTH in 1993, he worked at ABB Traction in
Västerås and at the University of California at Berkeley. He obtained his PhD from Lund Institute of
Technology in 1987. His main research field is vehicle-track interaction, with emphasis on the aspects
of structural dynamics, suspension dynamics, track dynamics and wheel-rail wear. Professor Berg
has authored many papers and reports in this field and advised several PhD students. He teaches
courses on rail vehicle dynamics and general railway engineering in degree programmes as well as
for practising engineers of the railway sector (both in Sweden and internationally).
Iurii (Yury) Boronenko is professor and head of the Department of Railcars and Railcar
Maintenance at the Petersburg State Transport University in St. Petersburg, Russia. Professor
Boronenko is also the director of the Scientific Research Center ‘Vagony’. The centre is involved
in many practical fields such as monitoring the fleet of freight wagons in Russia, evaluation of the
technical condition of railway vehicles, design of new and modification of existing railcars and
implementation of repair technologies, as well as in research and consultancy projects for Russian
railways and industry. ‘Vagony’ is the testing centre certified by the Russian Federal Service to test
railway vehicles and by the Russian Maritime Register to test containers. Professor Boronenko’s
special interests include vehicle dynamics and modelling the motion of liquids in tank wagons.
For his theoretical and practical contribution in developing railway vehicles, Professor Boronenko
became a member of the Transport Academy of Russia.
Nicola Bosso is an associate professor at Politecnico di Torino. He gained his MA degree in 1996
and his PhD in machine design in 2004. After experience at the strategic research group at Fiat
Ferroviaria, he joined the railway research group at Politecnico di Torino, where he developed his
research in the railway sector, primarily concerning wheel/rail contact, multibody simulation and
experimental testing on prototypes and real vehicles. He teaches in several courses at Politecnico di
Torino, including rolling stock design.
xi
xii Contributors
Roger M. Goodall spent 12 years at British Rail's Research Division in Derby, where he worked
on a variety of projects, including Maglev, tilting trains and active railway suspension systems.
Roger took up an academic position at Loughborough University in 1982, and he became professor
of control systems engineering in 1994. He also has a part-time professorial role at the University
of Huddersfield’s Institute of Railway Research. His research has been concerned with a variety of
practical applications of advanced control, usually for high-performance electro-mechanical sys-
tems and, for many years, specifically on active railway vehicle suspensions. Roger has served in a
variety of external roles such as a member of the board of the International Association for Vehicle
System Dynamics (IAVSD), vice president of the International Federation of Automatic Control
(IFAC) and chairman of the IMechE Railway Division. He has been a fellow of the Institution of
Mechanical Engineers for a number of years, and he was elected a fellow of the Royal Academy of
Engineering in 2007 and a fellow of IFAC in 2017.
David M. Johnson has a BSc in civil engineering (University of Leeds) and a PhD in mechanical
engineering (Imperial College London), where his research and thesis covered ‘The Simulation of
Clearances between Trains and the Infrastructure’. His early career was at British Rail Research
and in the USA, where he specialised in track, structure and soil mechanics disciplines. This led
him to form his own business, specialising in technology development, particularly digital engi-
neering systems, through which he developed a number of laser-based measuring technologies
and started his interest in gauging. David’s company, Laser Rail, specialised in the development
of structure measuring technology, analysis of clearances and the management of gauging data.
The company is now part of the Balfour Beatty Rail group. His latest venture, a partnership
with his son, Colin, has developed gauging analysis technology to another level. Based upon
mechanistic modelling of the complete gauging system (the topic of his PhD), DGauge specialises
in matching clearance calculations to real life through processes of risk-based analysis (which
they have commercially developed as Probabilistic Gauging™), high-definition and complex rail
vehicle modelling and three-dimensional simulation, geometric swept envelope analysis of tran-
sitional curvature and other bespoke techniques. The Company’s Cloud-based gauging service
provides near-instant results to a variety of rail vehicle and infrastructure clients, both in the UK
and internationally.
xiv Contributors
Henning Jung, MSc, studied mechanical engineering at the University of Siegen. He is now a
research assistant working in the Applied Mechanics group of Professor Claus-Peter Fritzen at the
University of Siegen. His research activities are focussed on dealing with the development of mod-
ern structural health monitoring systems (SHM) for railway vehicles. Prior to this, he also worked
as a research assistant in the field of rolling mill design at Achenbach Buschhütten.
Adam Klopp is a senior engineer at Transportation Technology Center, Inc. (TTCI) in Pueblo,
Colorado, specialising in vehicle-track interaction and train dynamics. He has over 7 years of rail-
road research and engineering experience at TTCI. His research includes the characterisation, anal-
ysis and modelling of rail vehicles and trains. His testing experience includes static and dynamic
vehicle and track tests, compressive end load tests and impact tests. He holds a BSc in mechanical
engineering from Colorado State University (2012) and an MSc in engineering with emphasis in
railroad engineering from Colorado State University-Pueblo (2016).
Kirill Kyakk is executive director of PTK-Engineering LLC (Russia), the freight wagon fleet oper-
ating company introducing next-generation freight cars and heavy freight trains on 1520 mm gauge
railways. He obtained the PhD in 2007 at Petersburg State Transport University in St. Petersburg,
Russia. His field of scientific interest is railcar design theory and system engineering. Dr. Kyakk has
16 years of experience in the railway industry, including leadership and participation in the develop-
ment of more than 120 new freight wagon models with improved technical characteristics for the
railways of Russia, Europe, Africa and the Middle East.
Yaru Liang is a PhD student at the State Key Laboratory of Traction Power, Southwest Jiaotong
University, China. She received her bachelor’s degree in vehicle engineering at Dalian Jiaotong
University in 2010. She then continued her studies for the master’s degree course from 2010 to 2012
and later became a PhD student. Her research interests are in vehicle dynamics simulation and roller
rig testing.
Contributors xv
Shihui Luo is a professor at the State Key Laboratory of Traction Power, Southwest Jiaotong
University (SWJTU), China. He earned his BEng, MEng and PhD in 1985, 1988 and 1991, respec-
tively, from the Department of Marine Power Machinery Engineering, Shanghai Jiaotong University,
China. He then joined SWJTU and started research on vehicle dynamics. During this period, he
stayed 1 year in the Duewag Factory, Siemens VT, as a trainee. He teaches in postgraduate courses.
He participated in dynamics simulation projects for the Shanghai maglev train in 2002 and has
continued research since then for the development of maglev vehicles.
Weihua Ma is a researcher at the Traction Power State Key Laboratory (TPL), Southwest Jiaotong
University (SWJTU), China. He was awarded a BEng degree in vehicle engineering from Shandong
University, China, in 2002 and a PhD degree in vehicle engineering from SWJTU in 2008. He has
worked at TPL since 2008 and completed his postdoctoral fellowship during this period in a joint
project of CRRC-SWJTU at Qishuyan Co., Ltd. His research interests include locomotive and
heavy-haul train dynamics as well as the maglev train. In recent years, he has focussed on develop-
ing maglev for regional applications, with an operational speed range of 160 ~ 200 km/h.
T.X. Mei is a professor in control engineering at the University of Salford, where he leads a research
group at the School of Computing, Science and Engineering, carrying out leading-edge research in
the area of control and systems study for railway vehicles. Professor Mei has a strong background
in railway engineering and substantial expertise in vehicle dynamics and traction control. He has
given invited research seminars at an international level and published many papers in leading
academic journals and international conferences, which explore the application of advanced control
techniques and the use of active components. Professor Mei is one of the most active researchers
worldwide in the latest fundamental research into active steering and system integration for railway
vehicles and has made significant contributions to several leading-edge research projects in the
field. His educational background includes BSc (1982, Shanghai Tiedao), MSc (1985, Shanghai
Tiedao), MSc (1991, Manchester) and PhD (1994, Loughborough).
Enrico Meli received his bachelor’s degree in mechanical engineering in 2004 and his master
degree in mathematical engineering in 2006 from the School of Engineering of the University
of Florence. He received his PhD in mechanism and machine theory in 2010 from the School
of Engineering of the University of Bologna. In 2014, Dr. Enrico Meli won the prestigious SIR
2014 – Scientific Independence of Young Researchers Project, funded by the Italian Minister
for Education, University and Research. He has been an assistant professor at the Department of
Industrial Engineering of the University of Florence since 2015. Currently, his main research inter-
ests include vehicle dynamics, tribology, turbomachinery, rotor dynamics, robotics and automation.
In these fields, Dr. Enrico Meli is the author of over 50 publications in international journals and
over 120 publications in Proceedings of International Congresses.
Evangelos Ntotsios is a research fellow at the Institute of Sound and Vibration Research
(ISVR), University of Southampton. Before joining the ISVR in 2013, he worked at the School of
Architecture, Building and Civil Engineering at Loughborough University and obtained his PhD
from the Department of Mechanical Engineering at University of Thessaly (Greece) in 2010. He has
participated in EPSRC-funded research projects, including ‘MOTIV: Modelling of Train Induced
Vibrations’ and ‘Track to the Future’. His research interests include ground-borne railway noise and
vibration as well as structural vibration and system identification.
Ulf Olofsson has been professor in tribology at the Royal Institute of Technology (KTH) since
2006. Before joining KTH, he worked at the Swedish National Testing and Research Institute
with tribological material and component testing. He obtained his Licentiate of Engineering
degree from Chalmers University of Technology in 1994 and his PhD from the Royal Institute of
xvi Contributors
Technology in 1996. Dr. Olofsson has 20 years of research experience on the tribology of the wheel-
rail contact. His main research interests include interfaces and especially simulation and prediction
of friction and wear, mainly applied to problems in mechanical, automotive and railway engineer-
ing. New research interests include airborne particles from wear processes such as in disc brakes and
the railway wheel to rail contact.
Anna Orlova is deputy director in scientific and technical development for Research and Production
Corporation ‘United Wagon Company’ and CEO of its subsidiary, the All-Union Research and
Development Center for Transportation Technology (St. Petersburg, Russia), working on the devel-
opment of innovative freight wagons and their components for CIS, North American, European
and other markets. United Wagon Company carries out the full cycle of research and development
of freight wagons, starting from marketing, design and prototype production, production technol-
ogy development, preliminary and operational testing, development of maintenance strategies and
repair technology. Dr. Orlova’s special interests include optimisation of running gear parameters for
dynamic performance, evaluation of design schemes and the development of simulation models and
testing methods. Dr. Orlova is a supervisor of postgraduate students at Petersburg State Transport
University and the author of several textbooks on bogie design and multibody dynamics simulation.
Oldrich Polach is an independent consultant and assessor, and an honorary professor at the Technische
Universität Berlin. From 2001 to 2016, he was chief engineer dynamics in Bombardier Transportation,
Winterthur, Switzerland, responsible for dynamics specialists in Business Unit Bogies Europe. He is
a well-recognised expert in railway vehicle dynamics and wheel-rail contact. He acted for 20 years
as a member of the working group ‘Interaction Vehicle-Track’ of the European Committee for
Standardisation CEN TC 256 and is accredited by the Railway Federal Authority in Germany for the
assessment of railway vehicles. Professor Polach teaches railway vehicle dynamics at the ETH Swiss
Federal Institute of Technology Zürich and at the Technische Universität Berlin. He is a member of
the editorial boards of the international journals Vehicle System Dynamics, the International Journal of
Railway Technology and the International Journal of Heavy Vehicle Systems.
Andrea Rindi received his PhD in 1999 from the University of Bologna, Italy. He is currently
associate professor in machine theory with the School of Engineering of the University of Florence.
He is cofounder and coordinator of the Laboratory of Mechatronics and Dynamic Modelling (MDM
Lab). His current research interests include vehicle dynamics, hardware in-the-loop (HIL) simula-
tion and automation in transport systems.
Theoretical research, coupled with testing and experimental results, allows to perfect simulation
models of railcar movement and computational methods. Dr. Rudakova’s special interests include
computer simulation modelling, design and developing of bogie suspensions.
Roman Savushkin is a member of the board of directors and CEO of Research and Production
Corporation ‘United Wagon Company’ PJSC (MOEX: UWGN). He received degrees from the
Petersburg State Transport University and the University of Antwerp’s Management School. Roman
Savushkin holds the scientific degree of PhD in technical sciences and is an acting professor at the
Russian University of Transport (MIIT). His fields of research include theory, numerical simula-
tion and experimental evaluation of structural strength, durability, dynamic performance and track
interaction of railway vehicles; structural fatigue theory and simulation of metal structures; theory
and simulation of wheel-rail interaction; theory of casting and welding production processes includ-
ing automation and robotics; design of railway freight wagons and their major components; and the
economics of railway transport. He is the author of multiple papers published in Russian national
and international scientific journals.
Michel Sebès is research engineer at IFSTTAR, France. Prior to joining IFSTTAR, he spent 13
years in the service industry, where he carried out studies in the fields of structural mechanics and
numerical simulation. He obtained a Master of Science and Engineering degree from the Ecole
Centrale de Nantes in 1989 in the field of structural mechanics. His main activities are centred on
the development of the VOCO code, dedicated to guided transport dynamics, particularly the last
wheel rail contact extensions.
Valentyn Spiryagin received his PhD in the field of railway transport in 2004 at the East Ukrainian
National University at Lugansk. His research activities include rail vehicle dynamics, multibody
simulation, control systems and vehicle structural analysis. He currently lives in Russia and works
as a railway consultant on vehicle dynamics and design, including vehicle structural engineering,
mechatronic suspension systems for locomotives, locomotive traction and embedded software
development.
Giacomo Squicciarini is a lecturer at the Institute of Sound and Vibration Research (ISVR),
University of Southampton. He joined the ISVR in 2012 after obtaining his PhD at Politecnico di
Milano studying the acoustics of piano soundboards. His main areas of research are related to rail-
way noise and vibration, including rolling noise, curve squeal and measurement techniques. He is
also active in vibroacoustics, structural vibration and musical instrument acoustics. He has written
20 papers in refereed journals and co-authored various conference contributions. He teaches under-
graduate and master’s students at the University of Southampton.
Sebastian Stichel is professor in Rail Vehicle Dynamics and head of the Department of Aeronautical
and Vehicle Engineering at KTH Royal Institute of Technology in Stockholm, Sweden. He is vice
chairman of the European Rail Research Advisory Council. Since 2011, he has been director of the
KTH Railway Group, a multidisciplinary research centre that deals with most aspects of Railway
Technology. He holds a BSc (1989) and an MSc (1992) in vehicle engineering and a PhD (1996)
in vehicle dynamics from Technische Universität Berlin. From 2000 to 2010, he was employed at
Bombardier Transportation in Sweden, where, from 2003, he headed its Vehicle Dynamics depart-
ment with employees in Sweden, Germany, UK and France. Professor Stichel has a primary research
interest in the dynamic vehicle-track interaction, mainly using multibody simulation; the main
concerns are improved ride comfort and reduced wheel and track damage. He is also involved in
research on the interaction between pantograph and catenary and active suspension for rail vehicles.
xviii Contributors
Julian Stow is assistant director at the Institute of Railway Research at the University of Huddersfield.
He has 18 years of experience in the railway industry, specialising in rail vehicle dynamics and
wheel-rail interface engineering, and has led a wide range of research and consultancy projects for
the rail industry of Great Britain in these areas. These include investigating the causes of rolling
contact fatigue and other wheel and rail defects, simulation for running acceptance, problem solving
on current fleets, safety and maintenance standards development and wheel-rail interface manage-
ment for existing and new build light rail and metro systems. He is currently responsible for the
delivery of a programme of research work under the strategic partnership between the Rail Safety
and Standards Board and the University of Huddersfield. Julian is a chartered engineer and a Fellow
of the Institution of Mechanical Engineers.
Nataly Tanicheva is a junior professor at the Department of Railcars and Railcar Maintenance at
Petersburg State Transport University in St Petersburg, Russia, and a researcher at the Scientific Research
Centre ‘Vagony’, with a special interest in design of rolling stock and its components. She obtained her
PhD in 2013 in articulated railway flat wagons from Petersburg State Transport University.
David Thompson is professor of railway noise and vibration at the Institute of Sound and Vibration
Research (ISVR), University of Southampton. Before joining the ISVR in 1996, he worked at British
Rail Research in Derby, UK, and at TNO Institute of Applied Physics in Delft, The Netherlands,
and obtained his PhD from the ISVR in 1990. He has written over 160 papers in refereed journals as
well as a book on railway noise and vibration, which has also been translated into Chinese. He is the
main author of the TWINS software for railway rolling noise. His research interests include a wide
range of aspects of railway noise and vibration as well as noise control, vibroacoustics and structural
vibration. He teaches undergraduate- and master-level courses.
Hongqi Tian is a professor of Central South University at Changsha in Hunan, Peoples Republic
of China. She is an academician of the Chinese Academy of Engineering. Professor Tian is cur-
rently president of Central South University and is a past vice president of the Chinese Academy
of Engineering. She was awarded her bachelor’s degree and master’s degree in railway locomotive
vehicles and a PhD degree in fluid mechanics. She has been engaged in the railway science and tech-
nology field over several decades. Under Professor Tian’s leadership, her research team exploited
the research directions of railway vehicle aerodynamics and railway vehicle collision dynamics;
established the aerodynamic design theory, technology and method system of high-speed trains;
proposed the safety protection technology of train collision; and established the safety protection
technology system for railway operations in windy environments. The team developed the 500 km/h
moving model rig for the aerodynamic testing of high-speed trains and the actual vehicle impact test
platform. These test qualifications are recognised in the relevant field around the world. In addition,
the team developed the strong wind monitoring and warning system for the Qinghai-Tibet railway
line, designed the shape of the first Chinese high-speed train and proposed the first crashworthiness
and energy-absorbing vehicle design in China. The team has participated in the research and con-
struction of all high-speed railway lines in China, including the railway lines of Beijing-Shanghai,
Beijing-Guangzhou and the Qinghai-Tibet railway line that is characterised by a frigid plateau.
Jordi Viñolas is dean and professor of the School of Engineering at Nebrija University. He has pre-
viously held positions as head of European Projects at Bantec and head of TECNUN (University of
Navarra) and CEIT. His scientific interests are focussed on machine dynamics, noise and vibration,
railway dynamics and infrastructure. He has published around 60 scientific papers in areas such as
vehicle dynamics, rail/vehicle interaction and other topics linked to the performance optimisation
of vehicle and machine components. He has directly supervised 16 PhD theses and more than 50
MSc theses. His courses are machine elements design, noise and vibration and also mechanical
fatigue analysis. Dr. Viñolas has worked as an evaluator for the European Commission and was one
Contributors xix
Nicholas Wilson (BSME, Cornell University, 1980) is chief scientist at the Transportation
Technology Center, Inc. (TTCI) in Pueblo, Colorado, where he has worked since 1980, specialis-
ing in rail vehicle dynamics and wheel-rail interaction. He leads TTCI’s Vehicle-Track Interaction
group and the team of engineers developing TTCI’s NUCARS® multibody vehicle-track dynamic
interaction software. Recently, he has been working on flange climb derailment research, derail-
ment investigations of rail vehicles, wheel-rail wear and RCF studies. He has also been working
on developing rail vehicle dynamic performance specifications for, and analysing performance of,
freight and passenger vehicles and trains to carry high-level radioactive material.
Qing Wu is a research fellow at the Centre for Railway Engineering, Central Queensland University
(CQU), Australia. His research expertise and interests include parallel computing, 3D train system
dynamics, track dynamics and multiobjective optimisations. Dr. Wu has authored more than 50
journal articles and a simulation software. He has conducted a number of railway research and
consultancy projects ranging from track dynamics to vehicle and train dynamics. His education
background includes a BEng (2010) and MEng (2012) from Southwest Jiaotong University, China,
and a PhD from CQU (2016).
Nicolò Zampieri is assistant professor at the Department of Mechanical and Aerospace Engineering
of the Politecnico di Torino. He received his bachelor’s degree and master’s degree in mechanical
engineering from that university in 2008 and 2010, respectively, and was awarded his PhD in 2014
xx Contributors
for the dissertation regarding the development of monitoring systems for railway applications. His
research interests are railway vehicle dynamics and monitoring, modelling of wheel-rail/roller con-
tact, wear and RCF. His current research activity concerns the design of test benches for railway
applications and the development of specific applications for railway vehicle monitoring. Nicolò
Zampieri is co-author of more than 30 scientific publications.
Jing Zeng is professor of railway vehicle system dynamics at the State Key Laboratory of Traction
Power, Southwest Jiaotong University (SWJTU), China. He obtained his PhD in Dynamic
Simulation of Railway Vehicle Systems at SWJTU in 1991. His expertise covers novel bogie design,
dynamic performance simulation and measurement techniques. In recent years, his research has
mainly focussed on parameter optimal design, dynamic simulation and laboratory and field tests of
high-speed trains. He has won two first-class and one second-class prizes of the State Scientific and
Technological Progress Award.
Wanming Zhai is chair professor of railway engineering at Southwest Jiaotong University (SWJTU)
in China and is an academician of the Chinese Academy of Sciences. Since 1994, Dr. Zhai has been
a full professor and director of the Train and Track Research Institute, which is affiliated to the State
Key Laboratory of Traction Power of SWJTU. In 1999, he was appointed Chang Jiang Chair Professor
by the Chinese Ministry of Education. Currently, he is the chairman of the Academic Committee of
Southwest Jiaotong University. Professor Zhai’s research activities are mainly in the field of railway
system dynamics, focussing on vehicle-track dynamic interaction and train-track-bridge interac-
tions. He established a new theoretical framework of vehicle-track coupled dynamics and invented
new methodologies for solving large-scale train-track-bridge interaction problems. His models and
methods have been successfully applied to more than 20 large-scale field engineering projects for the
railway network in China, mostly for high-speed railways. He is editor-in-chief of the International
Journal of Rail Transportation and a trustee member of the International Association for Vehicle
System Dynamics. He also serves as the president of the Chengdu Association for Science and
Technology, vice president of the Chinese Society of Theoretical and Applied Mechanics and vice
president of the Chinese Society for Vibration Engineering.
Weihua Zhang is a distinguished professor of the ‘Cheung Kong Scholars’ Program of China,
winner of the ‘National Science Funds for Distinguished Young Scholars’ and chief scientist of
‘973 Program’, the National Basic Research Program. In 2012, he was awarded the Guanghua
Award of Engineering Technology. His doctoral dissertation was listed among ‘National Top 100
Outstanding Doctoral Dissertations’ in 2000. Professor Zhang served as an expert on the General
Planning Group for Autonomous Innovation & Joint Action Plan for China’s High-Speed Trains and
an expert of the General Planning Group for the China-standard Electrical Multiple Units (CEMU)
Development Program.
Shengyang Zhu is an associate professor at the Train and Track Research Institute, affiliated to
the State Key Laboratory of Traction Power, Southwest Jiaotong University (SWJTU) in China.
He graduated from SWJTU with a PhD degree in rail transportation engineering in 2015. He had
research experience at Rice University, USA, as an award holder from the China Scholarship
Council for 18 months since 2012. Dr. Zhu has published more than 30 papers in refereed high-level
journals, including 22 papers as the first author or corresponding author, and he has given several
keynote or invited presentations in international conferences and seminars. His research interests
include a wide range of aspects of train-track interaction as well as track vibration control, track
damage mechanisms and structural health monitoring. He has worked on a number of national key
projects related to long-term dynamic performance of train and track systems, as well as industry-
funded projects related to train induced vibration problems. He supervises graduate students in
railway system dynamics, and he is a PhD thesis (international) examiner for some universities.
1 Introduction
Simon Iwnicki, Maksym Spiryagin, Colin Cole
and Tim McSweeney
CONTENTS
1.1 Structure of the Handbook........................................................................................................1
The principal aim of this handbook is to present a detailed introduction to the main issues influenc-
ing the dynamic behaviour of railway vehicles, and a summary of the history and the state of the
art of the analytical and computer tools and techniques that are used in this field around the world.
The level of technical detail is intended to be sufficient to allow analysis of common practical situ-
ations, but references are made to other published material for those who need more detail in spe-
cific areas. The main readership will be engineers working in the railway industry worldwide and
researchers working on issues connected with railway vehicle behaviour, but it should also prove
useful to those wishing to gain a basic knowledge of topics outside their specialist technical area.
1
2 Handbook of Railway Vehicle Dynamics
different types of traction system used. Magnetic levitation vehicles are described in Chapter 5 by
Shihui Luo and Weihua Ma. MagLev technology has been around for some time but does not yet
seem to have achieved full commercialisation. The likely trends are explored in Chapter 5.
Chapter 6 explores the detail of the key suspension components that make up the running gear
of typical railway vehicles. Sebastian Stichel, Anna Orlova, Mats Berg and Jordi Viñolas show how
these components can be represented mathematically and give practical examples from different
vehicles. The key area of any study of railway vehicle behaviour is the contact between the wheels
and the rails. An understanding of all the forces that support and guide the vehicle pass through
this small contact patch and of the nature of these forces is vital to any analysis of the general vehi-
cle behaviour. The equations that govern these forces are derived and explained by Jean-Bernard
Ayasse, Hugues Chollet and Michel Sebès in Chapter 7. They include an analysis of the normal
contact that governs the size and shape of the contact patch and the stresses in the wheel and rail,
and also the tangential problem, where slippage or creep in the contact patch produces the creep
forces which accelerate, brake and guide the vehicle. The specific area of tribology applied to the
wheel-rail contact is explained by Ulf Olofsson, Roger Lewis and Matthew Harmon in Chapter 8.
The track on which railway vehicles run is clearly a significant part of the dynamic system, and
Wanming Zhai and Shengyang Zhu present the dynamics and modelling of various railway track
structures in Chapter 9, as well as the interaction between track and train. Chapter 10 covers the
unique railway problem of gauging, where the movement of a railway vehicle means that it sweeps
through a space that is larger than it would occupy if it moved in a perfectly straight or curved path.
Precise knowledge of this space or envelope is essential to avoid vehicles hitting parts of the sur-
rounding infrastructure or each other. David M. Johnson has developed computer techniques that
allow the gauging process to be carried out to permit vehicle designers and operators to ensure
safety at the same time as maximising vehicle size and speed, and he explains the philosophies and
techniques in this chapter.
The avoidance of derailment and its potentially catastrophic consequences are of fundamen-
tal concern to all railway engineers. In Chapter 11, Nicholas Wilson, Huimin Wu, Adam Klopp
and Alexander Keylin explain how railway vehicle derailment is prevented. They explore the main
causes and summarise the limits that have been set by standards to try to prevent these occurrences
and cover the special case of independently rotating wheels and several possible preventative mea-
sures that can be taken.
In Chapter 12, Hongqi Tian explains the use of wind tunnels and computational fluid dynamics
to improve the understanding of the effects of aerodynamics on the dynamic behaviour of railway
vehicles.
Longitudinal train dynamics are covered by Colin Cole in Chapter 13. This is an aspect of vehi-
cle dynamics that is sometimes ignored, but it becomes of major importance in heavy-haul railways,
where very long and heavy trains lead to extremely high coupling forces. This chapter also covers
rolling resistance and braking systems.
Chapter 14 deals with noise and vibration problems. David Thompson, Giacomo Squicciarini,
Evangelos Ntotsios and Luis Baeza explain the key issues, including rolling noise caused by rail
surface roughness, impact noise and curve squeal. They outline the basic theory required for a study
in this area and also show how computer tools can be used to reduce the problem of noise. The effect
of vibrations on human comfort is also discussed, and the effect of vehicle design is considered.
In Chapter 15, Roger M. Goodall and T.X. Mei summarise the possible ways in which active
suspensions can allow vehicle designers to provide advantages that are not possible with passive
suspensions. The basic concepts from tilting bodies to active secondary and primary suspension
components are explained in detail and with examples. Recent tests on a prototype actively con-
trolled bogie are presented, and limitations of the current actuators and sensors are explored before
conclusions are drawn about the technology that will be seen in future vehicles.
Computer tools are now widely used in vehicle dynamics, and some specialist software pack-
ages allow all aspects of vehicle-track interaction to be simulated. In Chapter 17, Oldrich Polach,
Introduction 3
Mats Berg and Simon Iwnicki explain the historical development and state of the art of the methods
that can be used to set up models of railway vehicles and to predict their behaviour as they run on
typical track or over specific irregularities or defects. The material of previous chapters is drawn
upon to inform the models of suspension elements and wheel-rail contact, and the types of analysis
that are typically carried out are described. Typical simulation tasks are presented from the view-
point of a vehicle designer attempting to optimise suspension performance, and the key issue of
validation of the results of computer models is reviewed.
In Chapter 18, Julian Stow outlines the key aspects of field testing, including the procedures
typically used during the acceptance process to demonstrate safe operation of railway vehicles. An
alternative to field testing is to use a roller rig on which a vehicle can be run in relative safety, with
conditions being varied in a controlled manner. In Chapter 19, Paul D. Allen, Weihua Zhang, Yaru
Liang, Jing Zeng, Henning Jung, Enrico Meli, Alessandro Ridolfi, Andrea Rindi, Martin Heller and
Joerg Koch summarise the characteristics of the main types of roller rig and the ways in which they
are used. Chapter 19 also reviews the history of existing roller rigs, summarising the key details
of examples of the main types. Chapter 20 extends the theme to scale testing, which has been used
effectively for research into wheel-rail contact. In this chapter, Nicola Bosso, Paul D. Allen and
Nicolò Zampieri describe the possible scaling philosophies that can be used and how these have
been applied to scaled roller rigs. In Chapter 21, Tim McSweeney provides a glossary of terms
relevant to railway vehicle dynamics.
2 A History of Railway
Vehicle Dynamics
A. H. Wickens
CONTENTS
2.1 Introduction..............................................................................................................................5
2.2 Coning and the Kinematic Oscillation.....................................................................................6
2.3 Concepts of Curving................................................................................................................8
2.4 Dynamic Response, Hunting and the Bogie............................................................................ 9
2.5 Innovations for Improved Steering........................................................................................ 12
2.6 Carter..................................................................................................................................... 13
2.7 Wheel-Rail Geometry............................................................................................................ 17
2.8 Creep...................................................................................................................................... 18
2.9 Matsudaira............................................................................................................................. 19
2.10 The ORE Competition........................................................................................................... 19
2.11 The Complete Solution of the Hunting Problem.................................................................... 21
2.12 Later Research on Curving.................................................................................................... 23
2.13 Dynamic Response to Track Geometry.................................................................................26
2.14 Suspension Design Concepts and Optimisation....................................................................26
2.14.1 Two-Axle Vehicles and Bogies................................................................................26
2.14.2 Forced Steering........................................................................................................ 27
2.14.3 Three-Axle Vehicles................................................................................................28
2.14.4 Unsymmetrical Configurations................................................................................28
2.14.5 The Three-Piece Bogie............................................................................................28
2.14.6 Independently Rotating Wheels............................................................................... 29
2.14.7 Articulated Trains.................................................................................................... 29
2.15 Derailment............................................................................................................................. 30
2.16 Active Suspensions................................................................................................................. 30
2.17 The Development of Computer Simulation........................................................................... 32
2.18 The Expanding Domain of Rail Vehicle Dynamics.............................................................. 33
References.........................................................................................................................................34
2.1 INTRODUCTION
The railway train running along a track is one of the most complicated dynamical systems in engi-
neering. Many bodies comprise the system, and so, it has many degrees of freedom. The bodies that
make up the vehicle can be connected in various ways, and a moving interface connects the vehicle
with the track. This interface involves the complex geometry of the wheel tread and the railhead and
non-conservative frictional forces generated by relative motion in the contact area.
The technology of this complex system rests on a long history. In the late eighteenth and early
nineteenth centuries, development concentrated on the prime mover and the possibility of traction
using adhesion. Strength of materials presented a major problem. Even though speeds were low,
dynamic loads applied to the track were of concern, and so the earliest vehicles adopted elements
5
6 Handbook of Railway Vehicle Dynamics
of suspension taken from horse carriage practice. Above all, the problem of guidance was resolved
by the almost universal adoption of the flanged wheel in the early nineteenth century, the result of
empirical development and dependent on engineering intuition.
Operation of the early vehicles led to verbal descriptions of their dynamic behaviour such as
Stephenson’s description of the kinematic oscillation discussed later. Later in the nineteenth cen-
tury, Redtenbacher and Klingel introduced the first simple mathematical models of the action of the
coned wheelset, but they had virtually no impact on engineering practice. In practice, the balancing
of the reciprocating masses of the steam locomotive assumed much greater importance. At this
stage, artefacts, not equations, defined engineering knowledge.
A catastrophic bridge failure led to the first analytical model of the interaction between vehicle
and flexible track in 1849.
The increasing size of the steam locomotive increased the problem of the forces generated in
negotiating curves, and in 1883, Mackenzie gave the first essentially correct description of curving.
This became the basis of a standard calculation carried out in design offices throughout the era of
the steam locomotive.
As train speeds increased, problems of ride quality, particularly in the lateral direction, became
more important. The introduction of the electric locomotive at the end of the nineteenth century
involved Carter, a mathematical electrical engineer, in the problem, with the result that a realistic
model of the forces acting between wheel and rail was proposed and the first calculations of lateral
stability carried out.
Generally, empirical engineering development was able to keep abreast of the requirements of
ride quality and safety until the middle of the twentieth century. Then, increasing speeds of trains
and the greater potential risks arising from instability stimulated a more scientific approach to
vehicle dynamics. Realistic calculations on which design decisions were based were achieved in the
1960s, and, as the power of the digital computer increased, so did the scope of engineering calcula-
tions, leading to today’s powerful modelling tools.
This chapter tells the story of this conceptual and analytical development. It concentrates on the
most basic problems associated with stability, response to track geometry and behaviour in curves
of the railway vehicle, and most attention is given to the formative stage in which an understanding
was gained. Progress in the last 20 years is not discussed, as the salient points are discussed later in
the relevant chapters. As a result, many important aspects such as track dynamics, noise generation
and other high-frequency (in this context, above about 15 Hz) phenomena are excluded.
Coning of the wheel tread was well established by 1821. George Stephenson in his observations
on edge and tram railways [2] stated that ‘It must be understood the form of edge railway wheels
are conical that is the outer is rather less than the inner diameter about 3/16 of an inch. Then from a
small irregularity of the railway the wheels may be thrown a little to the right or a little to the left,
when the former happens the right wheel will expose a larger and the left one a smaller diameter to
the bearing surface of the rail which will cause the latter to lose ground of the former but at the same
time in moving forward it gradually exposes a greater diameter to the rail while the right one on
the contrary is gradually exposing a lesser which will cause it to lose ground of the left one but will
regain it on its progress as has been described alternately gaining and losing ground of each other
which will cause the wheels to proceed in an oscillatory but easy motion on the rails’.
This is a very clear description of what is now called the kinematic oscillation, as shown in
Figure 2.1.
The rolling behaviour of the wheelset suggests why it adopted its present form. If the flange is on
the inside, the conicity is positive, and, as the flange approaches the rail, there will be a strong steer-
ing action, tending to return the wheelset to the centre of the track. If the flange is on the outside,
the conicity is negative, and the wheelset will simply run into the flange and remain in contact as the
wheelset moves along the track. Moreover, consider motion in a sharp curve in which the wheelset
is in flange contact. If the flange is on the inside, the lateral force applied by the rail to the leading
wheelset is applied to the outer wheel and will be combined with an enhanced vertical load, thus
diminishing the risk of derailment. If the flange is on the outside, the lateral force applied by the
rail is applied to the inner wheel, which has a reduced vertical load, and thus, the risk of derailment
is increased.
As was explicitly stated by Brunel in 1838 [3], it can be seen that, for small displacements from
the centre of straight or slightly curved track, the primary mode of guidance is conicity, and it is on
sharper curves and switches and crossings that the flanges become the essential mode of guidance.
Lateral oscillations caused by coning were experienced from the early days of the railways. One
solution to the oscillation problem that has been proposed from time to time, even down to modern
times, was to fit wheels with cylindrical treads. However, in this case, if the wheels were rigidly
mounted on the axle, very slight errors in parallelism would induce large lateral displacements that
would be limited by flange contact. Thus, a wheelset with cylindrical treads tends to run in continu-
ous flange contact.
In 1883, Klingel gave the first mathematical analysis of the kinematic oscillation [4] and derived
the relationship between the wavelength Λ the wheelset conicity λ, wheel radius r0 and the lateral
distance between contact points 2l as
Klingel’s formula shows that the frequency of the kinematic oscillation increases with speed. Any
further aspects of the dynamical behaviour of railway vehicles must be deduced from a consider-
ation of the forces acting, and this had to wait for Carter’s much later contribution to the subject.
FIGURE 2.1 The kinematic oscillation of a wheelset. (From Iwnicki, S. (Ed.), Handbook of Railway Vehicle
Dynamics, CRC Press, Boca Raton, FL, 2006. With permission.)
8 Handbook of Railway Vehicle Dynamics
FIGURE 2.2 Redtenbacher’s formula for the rolling of a coned wheelset on a curve. (From Iwnicki, S. (Ed.),
Handbook of Railway Vehicle Dynamics, CRC Press, Boca Raton, FL, 2006. With permission.)
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V
A. D. 1492
COLUMBUS
Christopher Columbus
Americus Vespuccius
VI
A. D. 1519
THE CONQUEST OF MEXICO
IT was Italian trade that bought and paid for the designs of Raphael,
the temples of Michelangelo, the sculptures of Cellini, the inventions
of Da Vinci, for all the wonders, the glories, the splendors of inspired
Italy. And it was not good for the Italian trade that Barbarossa, and
the corsairs of three centuries in his wake, beggared the merchants
and enslaved their seamen. But Italian commerce had its source in
the Indian Seas, and the ruin of Italy began when the sea adventures
of Portugal rounded the Cape of Good Hope to rob, to trade, to
govern and convert at the old centers of Arabian business.
Poverty is the mother of labor, labor the parent of wealth and
genius. It is the poverty of Attica, and the Roman swamps, of sterile
Scotland, boggy Ireland, swampy Holland, stony New England,
which drove them to high endeavor and great reward. Portugal, too,
had that advantage of being small and poor, without resources, or
any motive to keep the folk at home. So the fishermen took to trading
and exploration led by Cao who found the Cape of Good Hope,
Vasco da Gama who smelt out the way to India, Almeida who gained
command of the Indian Seas, Cabral who discovered Brazil,
Albuquerque who, seizing Goa and Malacca, established a Christian
empire in the Indies, and Magellan, who showed Spain the way to
the Pacific.
Of these the typical man was Da Gama, a noble with the motives
of a crusader and the habits of a pirate, who once set fire to a
shipload of Arab pilgrims, and watched unmoved while the women
on her blazing deck held out little babies in the vain hope of mercy.
On his first voyage he came to Calicut, a center of Hindu civilization,
a seat of Arab commerce, and to the rajah sent a present of washing
basins, casks of oil, a few strings of coral, fit illustration of the
poverty of his brave country, accepted as a joke in polished, wealthy,
weary India. The king gave him leave to trade, but seized the poor
trade goods until the Portuguese ships had been ransacked for two
hundred twenty-three pounds in gold to pay the customs duties. The
point of the joke was only realized when on his second voyage Da
Gama came with a fleet, bombarded Calicut, and loaded his ships
with spices, leaving a trail of blood and ashes along the Indian coast.
Twenty years later he came a third time, but now as viceroy to the
Portuguese Indies. Portugal was no longer poor, but the richest state
in Europe, bleeding herself to death to find the men for her ventures.
Now these arrogant and ferocious officials, military robbers,
fishermen turned corsairs, and ravenous traders taught the whole
East to hate and fear the Christ. And then came a tiny little monk no
more than five feet high, a white-haired, blue-eyed mendicant, who
begged the rice he lived on. Yet so sweet was his temper, so magical
the charm, so supernatural the valor of this barefoot monk that the
children worshiped him, the lepers came to him to be healed, and
the pirates were proud to have him as their guest. He was a
gentleman, a Spanish Basque, by name Francis de Xavier, and in
the University of Paris had been a fellow student with the reformer
Calvin, then a friend and follower of Ignatius de Loyola, helping him
to found the Society of Jesus. Xavier came to the Indies in 1542 as a
Jesuit priest.
Once on a sea voyage Xavier stood for some time watching a
soldier at cards, who gambled away all his money and then a large
sum which had been entrusted to his care. When the soldier was in
tears and threatening suicide, Xavier borrowed for him the sum of
one shilling twopence, shuffled and dealt for him, and watched him
win back all that he had lost. At that point Saint Francis set to work to
save the soldier’s soul, but this disreputable story is not shown in the
official record of his miracles.
From his own letters one sees how the heathen puzzled this little
saint, “‘Was God black or white?’ For as there is so great variety of