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ER-105.7.

1 ECN: 19427 VER: 0 - 8-18-17

Valve Failure Analysis Report


General Instructions
1. Photograph anything that might help us understand
the nature of the failure.
2. Remove the failed valves, and contact Ariel prior to
disassembling.
3. Complete this electronically fillable report. Complete
a separate report for each type of valve failure. Sim-
ilar valve failures may be submitted with a single
report.
4. Package the valves carefully and contact Ariel Tech-
nical Service to request an RMA number. Include all
photographs and this report with the valves, or email
photographs and report to
fieldservice@arielcorp.com.

Contact Information
Contact Name: _________________________ Company: _____________________________
Email: _________________________ Servicing: _____________________________
Mobile Phone: _________________________
Site Address: _________________________________________________________________

Lubrication Information
Force Feed Oil Make/Grade: _____________________________________________________
Force Feed Lube Cycle Time:
Odd:_______________________ Even:_______________________

General Questions
Could liquid slugs occur? Yes No
Has liquid accumulated in the valve pocket? Yes No
If yes, what type? Condensate Oil Water
Has the separator worked satisfactorily? Yes No
Does the separator dump regularly? Yes No
Were the valves covered with oil? Yes No ...If yes, how much? Little Medium Heavily
Was the valve assembled correctly? Yes No
If not, what was incorrect? _______________________________________________________________________

____________________________________________________________________________________________

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Compressor Information
NOTE: Please submit the most recent available gas analysis.
Frame Model: _______________ RPM Range: _______________ Flow: _______________
Frame Serial #: _______________ Elevation/Ft: _______________ Unit #: _______________
Driver Model: _______________ Hours: _______________

Throw #1 Throw #2 Throw #3 Throw #4 Throw #5 Throw #6


Stage: __________ __________ __________ __________ __________ __________
Cylinder Serial #: __________ __________ __________ __________ __________ __________
Cylinder Bore Size: __________ __________ __________ __________ __________ __________
Suction psig (barg): __________ __________ __________ __________ __________ __________
Discharge psig (barg): __________ __________ __________ __________ __________ __________
Suction Temp. °F (°C): __________ __________ __________ __________ __________ __________
Discharge Temp. °F (°C): __________ __________ __________ __________ __________ __________
Suction Valve PN: __________ __________ __________ __________ __________ __________
Dishcarge Valve PN: __________ __________ __________ __________ __________ __________
Clearance Spacers: __________ __________ __________ __________ __________ __________
VVCP Position in. (mm)
__________ __________ __________ __________ __________ __________
FVCP Open/Closed):
Single Acting (Y/N): __________ __________ __________ __________ __________ __________
SVUs Actuation
__________ __________ __________ __________ __________ __________
Pressure psig (barg):

Operating Conditions
Have conditions changed recently? Yes No ...If so, what conditions changed?

____________________________________________________________________________________________

Did the valve fail after this process change? Yes No

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740-397-3602 (International)
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Do you have trending information or daily logs of operating conditions? Yes No ...if yes, please submit with this doc-
ument.

Mechanical Failures
What components failed? _______________________________________________________________________

In which stage(s)? _____________________________________________________________________________

How many hours on the valve/valves prior to failure? __________________________________________________

How many times has this happened in the past? ______________________________________________________

Which valves failed? Indicate location using the naming convention in the the diagram below. Also indicate Ariel part num-
bers. Example: 1CD2 B-4019-AA, 3HS1 B-3560-S.

Valve Location: ___________ Part #:________________ Valve Location: ___________ Part #:_________________

Valve Location: ___________ Part #:________________ Valve Location: ___________ Part #:_________________

Valve Location: ___________ Part #:________________ Valve Location: ___________ Part #:_________________

Valve Location: ___________ Part #:________________ Valve Location: ___________ Part #:_________________

Were one of these components part of the valve? Spring Plate Wafer Spring N/A
Did the component fail? Yes No How? _________________________________________________________

Did the springs fail? Yes No


If yes, where? Inner Springs Outer Springs
Did the valve plate fail? Yes No
If yes, where? Outer Diameter Guide Ring Inner Web Other: ____________________________________

What is the maintenance interval? What was done?


________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________

ER-105.7.1 888-397-7766 (toll free USA & Canada) or Page 3 of 4


740-397-3602 (International)
www.arielcorp.com | arc@arielcorp.com
The contents of this document are proprietary and confidential. They are the property of Ariel Corporation and may
not be disclosed, reproduced, or used for manufacture in part or in whole without written permission from Ariel Cor-
poration.

DATE: VER: ECN: DESCRIPTION:

8-18-17 0 19427 New release.

ER-105.7.1 888-397-7766 (toll free USA & Canada) or Page 4 of 4


740-397-3602 (International)
www.arielcorp.com | arc@arielcorp.com

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